09 - Scientific and electric apparatus and instruments
41 - Education, entertainment, sporting and cultural services
42 - Scientific, technological and industrial services, research and design
Goods & Services
Welding machines; welders machines and devices; ultrasonic
welding heads; ultrasonic welding machines; ultrasonic
generators being machine parts, for use in relation to the
following goods: ultrasonic welding machines; tools adapted
for ultrasonic welding machines, namely sonotrodes, anvils
and slide valves; vibration amplifiers [boosters] adapted
for ultrasonic welding machines; all the aforesaid goods not
for medical purposes and not in relation to the following
fields: ultrasonic cleaning. Ultrasonic transducers; ultrasonic measuring apparatus;
ultrasonic thickness gauges; ultrasonic sensors; ultrasonic
detectors [non-medical]; ultrasonic probes, other than for
medical use; diagnostic ultrasound apparatus, other than for
medical use; ultrasonic imaging apparatus, not for medical
purposes; electrical controls, for use in relation to the
following goods: ultrasonic welding machines; electrical
converters, for use in relation to the following goods:
ultrasonic welding machines; data processing apparatus, for
use in the following fields: ultrasonic welding, including
quality monitoring; data processing programs; software for
the ultrasonic welding of plastics and metals; data
processing apparatus, for use in relation to the following
goods: ultrasonic welding machines; all the aforesaid goods
not for medical purposes and not in relation to the
following fields: ultrasonic cleaning. Educational instruction, in the following fields: ultrasonic
welding; training in the following fields: ultrasonic
welding; provision of training courses, in the following
fields: ultrasonic welding; organisation of training, in the
following fields: ultrasonic welding; arranging of training
courses, in the following fields: ultrasonic welding;
arranging and conducting of seminars in the following
fields: ultrasonic welding; organisation of seminars, in the
following fields: ultrasonic welding; conducting
conferences, in the following fields: ultrasonic welding;
arranging of conferences, in the following fields:
ultrasonic welding; arranging of conferences, in the
following fields: ultrasonic welding; arranging and
conducting of workshops [training], in the following fields:
ultrasonic welding; arranging and conducting of symposiums,
in the following fields: ultrasonic welding; provision of
training courses and conducting of educational examinations
for the purpose of certification in the following fields:
ultrasonic welding; correspondence courses, correspondence
courses in the following fields: ultrasonic welding;
practical training [demonstration], in the following fields:
ultrasonic welding; all the aforesaid services not being
medical services and not in relation to the following
fields: ultrasonic cleaning. Scientific and technological services and research and
design relating thereto; industrial analysis, industrial
research and industrial design; quality control and
authentication services; design and development of computer
hardware and software; development of the following goods:
data-processing programs for ultrasonic welding machines;
technological research, relating to the following sectors:
ultrasonic welding; all the aforesaid services, not being
medical services and not in relation to the following
fields: ultrasonic cleaning.
2.
METHOD FOR CONTROLLING AN ULTRASONIC GENERATOR, AND ULTRASONIC GENERATOR
An ultrasonic generator and a method for controlling an oscillator unit (13) of the ultrasonic generator (10) in a machine tool for generation of ultrasound to excite a tool (26). A control variable for controlling a frequency f of an electrical control signal HFS generated by the oscillator unit (13) is determined depending on an analysis of the size of an input and/or output current I or of an input and/or output power P of the ultrasonic generator (10).
09 - Scientific and electric apparatus and instruments
41 - Education, entertainment, sporting and cultural services
42 - Scientific, technological and industrial services, research and design
Goods & Services
Welding machines; welders machines and devices; ultrasonic welding heads; ultrasonic welding machines; ultrasonic generators being machine parts, for use in relation to the following goods: ultrasonic welding machines; tools adapted for ultrasonic welding machines, namely sonotrodes, anvils and slide valves; vibration amplifiers [boosters] adapted for ultrasonic welding machines; all the aforesaid goods not for medical purposes and not in relation to the following fields: ultrasonic cleaning. Ultrasonic transducers; ultrasonic measuring apparatus; ultrasonic thickness gauges; ultrasonic sensors; ultrasonic detectors [non-medical]; ultrasonic probes, other than for medical use; diagnostic ultrasound apparatus, other than for medical use; ultrasonic imaging apparatus, not for medical purposes; electrical controls, for use in relation to the following goods: ultrasonic welding machines; electrical converters, for use in relation to the following goods: ultrasonic welding machines; data processing apparatus, for use in the following fields: ultrasonic welding, including quality monitoring; data processing programs; software for the ultrasonic welding of plastics and metals; data processing apparatus, for use in relation to the following goods: ultrasonic welding machines; all the aforesaid goods not for medical purposes and not in relation to the following fields: ultrasonic cleaning. Educational instruction, in the following fields: ultrasonic welding; training in the following fields: ultrasonic welding; provision of training courses, in the following fields: ultrasonic welding; organisation of training, in the following fields: ultrasonic welding; arranging of training courses, in the following fields: ultrasonic welding; arranging and conducting of seminars in the following fields: ultrasonic welding; organisation of seminars, in the following fields: ultrasonic welding; conducting conferences, in the following fields: ultrasonic welding; arranging of conferences, in the following fields: ultrasonic welding; arranging of conferences, in the following fields: ultrasonic welding; arranging and conducting of workshops [training], in the following fields: ultrasonic welding; arranging and conducting of symposiums, in the following fields: ultrasonic welding; provision of training courses and conducting of educational examinations for the purpose of certification in the following fields: ultrasonic welding; correspondence courses, correspondence courses in the following fields: ultrasonic welding; practical training [demonstration], in the following fields: ultrasonic welding; all the aforesaid services not being medical services and not in relation to the following fields: ultrasonic cleaning. Scientific and technological services and research and design relating thereto; industrial analysis, industrial research and industrial design; quality control and authentication services; design and development of computer hardware and software; development of the following goods: data-processing programs for ultrasonic welding machines; technological research, relating to the following sectors: ultrasonic welding; all the aforesaid services, not being medical services and not in relation to the following fields: ultrasonic cleaning.
4.
ULTRASONIC WELDING DEVICE COMPRISING A SONOTRODE CARRIER AND A SONOTRODE FASTENED THERETO
An ultrasonic welding device comprises a sonotrode and a sonotrode carrier which is formed to cause ultrasonic vibrations of the sonotrode. The sonotrode and the sonotrode carrier have in each case a contact face, wherein at least one of the contact faces is roughened at least in sections. The sonotrode is fastened exchangeably to the sonotrode carrier in such a manner that the contact faces are pushed against one another.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
5.
METHOD AND DEVICE FOR ELECTRICALLY CONNECTING A FLEXIBLE PRINTED CIRCUIT BOARD TO A METAL ELEMENT BY MEANS OF ULTRASONIC WELDING
A method for electrically connecting a flexible printed circuit board (3) to a metal element (5) by means of ultrasonic welding and an ultrasonic welding device (1) which can be used to implement the method are described. The flexible printed circuit board has, in a connecting region (7), an electrically insulating, film-like substrate (9) and a metal layer (11) applied to the substrate. The method comprises: - applying the connecting region of the flexible printed circuit board to the metal element in such a manner that the metal layer is arranged in mechanical contact with the metal element, - applying an ultrasonic sonotrode (13) to the connecting region of the flexible printed circuit board in such a manner that a sonotrode surface (15) is arranged in mechanical contact with the film-like substrate, and - bringing about ultrasonic vibrations on the sonotrode surface. In order to ensure welding through the film-like substrate and, in the process, preferably not to damage the film-like substrate, different measures may be used.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B29C 65/64 - Joining a non-plastics element to a plastics element, e.g. by force
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
H05K 3/32 - Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
H05K 3/36 - Assembling printed circuits with other printed circuits
An ultrasonic welding method includes: arranging the contact element and a first conductor portion of a first conductor between an anvil and a sonotrode; welding the contact element to the first conductor portion, where the anvil and the sonotrode are moved relative to each other in opposite directions to press the first conductor portion and the contact element against each other, and the sonotrode vibrates with ultrasonic vibrations; arranging the contact element and a second conductor portion of a second conductor, which is made of a different electrically conductive material than the first conductor, between the anvil and the sonotrode so that the second conductor portion lies between the first conductor portion and the sonotrode; welding the first to the second conductor portion.
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
A method for determining condition information for an ultrasonic welding device. The condition information specifies information about the current condition of at least one component of the ultrasonic welding device. The ultrasonic welding device includes, as components, a sonotrode, an anvil, a touching element and/or a lateral slide as well as a receiving chamber defined by the components.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
8.
ULTRASONIC WELDING DEVICE COMPRISING A FORCE SENSOR
An ultrasonic welding device which includes a sonotrode arrangement, an anvil, a displacement device, and a force sensor. The sonotrode arrangement has a sonotrode head. The sonotrode arrangement is configured to transmit ultrasonic vibrations, which are generated at the sonotrode arrangement in a region remote from the sonotrode head, to the sonotrode head such that the sonotrode head vibrates in a vibration direction of the sonotrode arrangement and that the sonotrode arrangement vibrates minimally in the vibration direction at a zero-point position which is arranged spaced apart from the sonotrode head, based on the vibration direction. The displacement device is configured to displace the sonotrode arrangement and the anvil relative to one another in a displacement direction.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
09 - Scientific and electric apparatus and instruments
41 - Education, entertainment, sporting and cultural services
42 - Scientific, technological and industrial services, research and design
Goods & Services
Welding machines; Welders; Ultrasonic welding heads; Ultrasonic welding machines; ultrasonic generators Being machine parts, for use in relation to the following goods: Ultrasonic welding machines; Tools adapted for ultrasonic welding machines, namely Sonotrodes, Anvils and Slide valves; Vibration amplifiers [boosters] adapted for ultrasonic welding machines; all the aforesaid goods Not for medical purposes and not in relation to the following fields: Ultrasonic cleaning. Ultrasonic transducers; Ultrasonic measuring apparatus; Ultrasonic thickness gauges; Ultrasonic sensors; Ultrasonic detectors [non-medical]; Ultrasonic probes, other than for medical use; Diagnostic ultrasound apparatus, other than for medical use; Ultrasonic imaging apparatus, not for medical purposes; Electrical controls, for use in relation to the following goods: Ultrasonic welding machines; Electrical converters, for use in relation to the following goods: Ultrasonic welding machines; Data processing apparatus, for use in the following fields: Ultrasonic welding, including quality monitoring; Data processing programs; Software for the ultrasonic welding of plastics and metals; Data processing apparatus, for use in relation to the following goods: Ultrasonic welding machines; all the aforesaid goods Not for medical purposes and not in relation to the following fields: Ultrasonic cleaning. Educational instruction, in the following fields: Ultrasonic welding; Training in the following fields: Ultrasonic welding; Provision of training courses, in the following fields: Ultrasonic welding; Organisation of training, in the following fields: Ultrasonic welding; Arranging of training courses, in the following fields: Ultrasonic welding; Arranging and conducting of seminars in the following fields: Ultrasonic welding; Organisation of seminars, in the following fields: Ultrasonic welding; conducting conferences, in the following fields: Ultrasonic welding; Arranging of conferences, in the following fields: Ultrasonic welding; Arranging of conferences, in the following fields: Ultrasonic welding; Arranging and conducting of workshops [training], in the following fields: Ultrasonic welding; Arranging and conducting of symposiums, in the following fields: Ultrasonic welding; Provision of training courses and Conducting of educational examinations For the purpose of certification in the following fields: Ultrasonic welding; Correspondence courses, Correspondence courses in the following fields: Ultrasonic welding; Practical training [demonstration], in the following fields: Ultrasonic welding; all the aforesaid services Not being medical services and not in relation to the following fields: Ultrasonic cleaning. Scientific and technological services and research and design relating thereto; Industrial analysis, industrial research and industrial design; Quality control and Authentification services; Design and development of computer hardware and software; Development of the following goods: Data-processing programs for ultrasonic welding machines; Technological research, Relating to the following sectors: Ultrasonic welding; all the aforesaid services, Not being medical services and not in relation to the following fields: Ultrasonic cleaning.
10.
METHOD FOR WELDING LINES TO FORM A Y OR X CONNECTION USING ULTRASOUND
Proposed is a method for welding at least three lines (21), which each comprise at least two stranded wires (23) each having an exposed stranded wire portion (25), to form a Y or X connection, the method comprising: a first ultrasonic welding step in which at least two starting nodes (27) are formed, wherein each starting node (27) is formed by welding at least two of the stranded wire portions (25) using ultrasound; and a second ultrasonic welding step which follows the first ultrasonic welding step and in which at least two complete nodes (29, 29a, 29b) are formed, wherein at least one of the complete nodes (29, 29a, 29b) is formed by welding at least one of the starting nodes (27) to at least one of the remaining stranded wire portions (25) that have not yet been welded into a starting node (27), and/or to at least one other of the starting nodes (27), using ultrasound.
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
The invention relates to an ultrasonic welding device (1) which comprises an oscillator arrangement (3), which has an ultrasonic oscillation generator (7) and a sonotrode (9) coupled to the ultrasonic oscillation generator (7), and a cooling device (5), which is individually associated with the oscillator arrangement (3). The cooling device (5) comprises at least one fan (27) for generating an air flow (35; 37). The cooling device (5) is connected, by means of a fluid communication connection (25), to the oscillator arrangement (3) in a region adjacent to the ultrasonic oscillation generator (7) in order to use the fan (27) to generate an air flow (35, 37) around and/or through the ultrasonic oscillation generator (7).
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 37/00 - Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
B29C 65/08 - Joining of preformed partsApparatus therefor by heating, with or without pressure using ultrasonic vibrations
B29C 65/64 - Joining a non-plastics element to a plastics element, e.g. by force
B06B 3/00 - Processes or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic or ultrasonic frequency
An ultrasonic welding device includes a sonotrode with a sonotrode surface, a lateral slide with a lateral slide surface, a touching element with a touching surface and an insertion chamber for inserting joining parts. The insertion chamber is defined in a first axial direction (y) on a first side by the sonotrode surface and in a second axial direction (x) on a second side by the lateral slide surface and on a third side opposing the second side by the touching surface. Furthermore, the ultrasonic welding device includes a first receiving element with a first stop edge and a second receiving element with a second stop edge. The first receiving element and the second receiving element are arranged to be movable in relation to each other between a starting position and an end position.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 37/04 - Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
13.
Ultrasonic welding device with position detection of joint partners
An ultrasonic welding device includes a sonotrode, an anvil, a touching element, a lateral slide, a stop element and a receiving chamber in which joining partners are received and which is defined by bordering components of the ultrasonic welding device. The receiving chamber is defined on a first side by the sonotrode and on a second side by the anvil. The receiving chamber is further defined on a third side by the touching element and on a fourth side by the lateral slide. The receiving chamber is further defined on a fifth side, extending transverse to the first to fourth sides, by the stop element. The first stop element is electrically conductive on its surface directed toward the receiving chamber in order to form a first electrode.
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
The invention relates to an ultrasonic generator and to a method for controlling an oscillator unit (13) of the ultrasonic generator (10) in a machine tool for producing ultrasound in order to excite a tool (26). A manipulated variable for controlling the frequency f of an electric control signal HFS generated by the oscillator unit (13) is determined on the basis of an analysis of the magnitude of an input and/or output current I or an input and/or output power P of the ultrasonic generator (10).
A method is described for welding a splice by way of an ultrasonic welding device, the ultrasonic welding device having a sonotrode for generating ultrasonic vibrations, an anvil, a first lateral element, a second lateral element and a compaction chamber, the height of which is adjustable by varying a distance between the sonotrode and the anvil and the width of which is adjustable by varying a distance between the first lateral element and the second lateral element.
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
16.
ULTRASONIC WELDING DEVICE COMPRISING A SONOTRODE CARRIER AND A SONOTRODE FASTENED THERETO
An ultrasonic welding device (1) comprises a sonotrode (3) and a sonotrode carrier (2) designed to set the sonotrode (3) in ultrasonic vibrations. The sonotrode (3) and the sonotrode carrier (2) each have a contact surface (5), and at least some of one of the contact surfaces (5) is roughened. The sonotrode (3) is replaceably fastened to the sonotrode carrier (2) in such a way that the contact surfaces (5) are pressed against one another.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
17.
ULTRASONIC WELDING DEVICE COMPRISING A FORCE SENSOR
The invention relates to an ultrasonic welding device (1) comprising a sonotrode assembly (3), an anvil (5), a displacement device (7), and a force sensor (9). The sonotrode assembly (3) has a sonotrode head (11). The sonotrode assembly (3) is designed to transmit ultrasonic vibrations, which are generated at the sonotrode assembly in an region (13) remote from the sonotrode head, to the sonotrode head (11) such that the sonotrode head (11) oscillates in an oscillation direction (17) of the sonotrode assembly (3) and such that the sonotrode assembly (3) oscillates minimally in the oscillation direction (17) at a zero position (21) which is located at a distance from the sonotrode head with respect to the oscillation direction (17). The displacement device (7) is designed to displace the sonotrode assembly (3) and the anvil (5) relative to one another in a displacement direction (19). The force sensor (9) is positioned and configured in a contact region (23) adjacent to the zero position (21) in such a way that forces (Fs) exerted by the sonotrode assembly (3) on the force sensor (9) parallel to the displacement direction (19) can be measured with the aid of the force sensor (9). Based on the measured forces (Fs), a closed-loop control device (39) can control functions or properties of the ultrasonic welding device (1) in a closed-loop manner.
B06B 3/00 - Processes or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic or ultrasonic frequency
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B29C 65/00 - Joining of preformed partsApparatus therefor
G01L 5/00 - Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
18.
ULTRASONIC WELDING METHOD AND ULTRASONIC WELDING PART
The invention relates to an ultrasonic welding method, comprising: arranging a contact element (9) and a first wire portion (21) of a first wire (22) between an anvil (2) and a sonotrode (3); welding the contact element and the first wire portion, the anvil and the sonotrode being moved relative to one another in opposing directions in order to push the contact element and the first wire portion against one another, and the sonotrode being made to vibrate ultrasonically; arranging the contact element and a second wire portion (23) of a second wire (24) made of different electrically conductive material from that of the first wire between the anvil and the sonotrode so that the second wire portion is disposed between the first wire portion and the sonotrode; and welding the first and the second wire portion, the anvil and the sonotrode being moved relative to one another in the opposing directions in order to push the first and the second wire portion against one another, and the sonotrode being made to vibrate ultrasonically.
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
A method for determining state-related information for an ultrasonic welding device (1) is described. The state-related information provides information about a current state of at least one component (2) of the ultrasonic welding device. The ultrasonic welding device has as components a sonotrode (3), an anvil (5), a touching element (7) and/or a side shifter (9) and also a receiving space (11) bounded by the components. The method comprises: (a) displacing a first component (33) and a second component (35) in relation to one another, starting from an initial position, in a first displacement direction (21) and detecting a first stop position, at which a counterforce acting on the first component during the displacement reaches a predetermined maximum force; (b) displacing the first component and the second component in relation to one another in a second displacement direction (23) into a changed position; and (c) displacing the first component and the second component once again in relation to one another, starting from the changed position, in the first displacement direction and detecting a second stop position, at which the counterforce acting on the first component during the displacement reaches the predetermined maximum force; (d) determining the state-related information on the basis of the detected first and second stop positions. The method can be used for detecting for example effects of wear, such as a local depression (36, 37), on one of the components.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
B23K 31/12 - Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups relating to investigating the properties, e.g. the weldability, of materials
An ultrasonic metal welding device for welding electrical conductors using a compression chamber that is adjustable at least n height and that is delimited on opposite sides by a section of a sonotrode as a first delimiting surface and by at least one section of a counter electrode (156) as a second delimiting surface, wherein for welding, the counter electrode and the sonotrode are displaced relative to one another. The counter electrode used is one that comprises sections (152, 154) of geometrically different working surfaces or is composed of at least two sections that are displaceable relative to one another.
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 20/18 - Zonal welding by interposing weld-preventing substances between zones not to be welded
21.
ULTRASONIC WELDING DEVICE WITH INTEGRATED CAMERA ASSEMBLY
An ultrasonic welding device includes a sonotrode, an anvil, a receiving chamber in which joining partners to be welded are to be received and which is defined on opposing sides by the sonotrode on the one hand and by the anvil on the other hand, and a camera assembly with at least one camera which is integrated in the ultrasonic welding device. The camera assembly is configured to record images of at least one partial region of the receiving chamber for the optical monitoring of welding conditions which have an impact on welds of the joining partners.
B23K 31/12 - Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups relating to investigating the properties, e.g. the weldability, of materials
An ultrasonic welding device includes a sonotrode, an anvil, a touching element, a lateral slide, a first stop element, a drive device, and a receiving chamber in which joining partners are to be received. The receiving chamber is defined on a first side by a surface of the sonotrode and on a second side opposing the first side by a surface of the anvil. The receiving chamber is further defined on a third side by a surface of the touching element and on a fourth side opposing the third side by a surface of the lateral slide. The first stop element is displaceable between a pulled-in position and a pulled-out position. The first stop element in the pulled-in position defines the receiving chamber on a fifth side extending transverse to the first to fourth sides and in the pulled-out position leaves the receiving chamber open on the fifth side.
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 37/04 - Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
23.
Device for electrically conductive connecting of conductors with a retaining device
The invention relates to a device for electrically conductive connecting, by means of ultrasonic welding, of first electric conductors (140, 142) and second electric conductors (144, 146) in a compression space the cross section of which can be changed and which comprises at least one lateral slide, a sonotrode and a counter electrode, wherein firstly, blank ends of the first electric conductors (140, 142) are introduced into the compression space and are welded by means of ultrasonic action to form a first connection (148) and then after the first connection has been removed from the compression space, blank ends of the second electric conductors (144, 146) are introduced into same and are welded by means of ultrasonic action to form a second connection, wherein the first connection is fed to a retaining device (182, 184) before the second connection is welded.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
A sonotrode assembly for an ultrasonic welding device. The sonotrode assembly includes a oscillator assembly and a cooling device. The cooling device includes at least one cooling body. The cooling body is held supported in the cooling device in such a manner that the cooling body is reversibly displaceable between an abutting position in which a contact surface of the cooling body abuts on a contact surface of the oscillator assembly and a spaced position in which the contact surface of the cooling body is spaced apart from the contact surface of the oscillator assembly.
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
A welding device and a method for welding at least two components. The welding device includes an ultrasonic welding device and a laser welding device and is configured to weld the two components together by ultrasonic welding in a first area with the aid of the ultrasonic welding device and, during the ultrasonic welding process, to weld the two components together by laser welding in a second area which is smaller than the first area and is arranged within and/or bordering an outer periphery of the first area, with the aid of the laser welding device. The ultrasonic welding device may have an ultrasonic sonotrode and/or an anvil which have a through opening within the first area, and the laser welding device may be configured to direct the laser beam through the through opening onto the second area on the two components.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 26/346 - Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups , e.g. in combination with resistance welding
26.
METHOD FOR MULTI-STAGE WELDING OF NODES BY MEANS OF AN ULTRASONIC WELDING DEVICE, AND CORRESPONDING CONDUCTOR BUNDLE
The invention relates to a method for welding a node by means of an ultrasonic welding device (100), wherein the ultrasonic welding device (100) comprises a sonotrode (102) for generating ultrasonic vibrations, an anvil (104), a first lateral element (106), a second lateral element (108) and a compression chamber (110), wherein the height thereof can be adjusted by varying a distance between the sonotrode (102) and the anvil (104), and the width (B) thereof can be adjusted by varying a distance between the first lateral element (106) and the second lateral element (108). The method comprises the following steps: arranging first conductor sections to be welded of at least two electrical conductors in the compression chamber (110); adjusting the width (B) of the compression chamber (110) to a predefined value for a first welding process; carrying out the first welding process by activating the sonotrode (102) and pressing together the first conductor sections between the sonotrode (102) and the anvil (104), wherein the first conductor sections are welded to form a first node (300); arranging a second conductor section (400) to be welded of at least one other electrical conductor (402) and the first node (300) in the compression chamber (110); adjusting the width (B) of the compression chamber (110) to a predefined value for a second welding process, wherein the width (B) of the compression chamber (110) for the second welding process is greater than the width (B) of the compression chamber (110) for the first welding process by a predefined tolerance value (AB); and carrying out the second welding process by reactivating the sonotrode (102) and pressing together the first node (300) and the second conductor section (400) between the sonotrode (102) and the anvil (104), wherein the first node (300) and the second conductor section (400) are welded together to form a second node.
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B32B 37/00 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
B29C 65/00 - Joining of preformed partsApparatus therefor
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B29C 65/08 - Joining of preformed partsApparatus therefor by heating, with or without pressure using ultrasonic vibrations
28.
Device for welding rod-shaped electrical conductors and sonotrode for such a device
A device for welding rod-shaped electrical conductors and a sonotrode for such includes a compression space for receiving two connection regions of the conductors to be connected, said connection regions extending in a first axial direction (x-axis), the compression space being defined by a working surface of a sonotrode, which transmits ultrasonic vibrations, and a counterface of an anvil at two opposite sides in a second axial direction (z-axis) and by a boundary surface of a slider element, displaceable in the second axial direction (z-axis), and a boundary surface of a boundary element on two opposite sides in a third axial direction (y-axis). In a special contact zone, which is a section of the working surface of the sonotrode and serves to subject at least one connection region to ultrasonic vibrations, the working surface has a surface configuration that differs from a contact zone formed by the remaining working surface.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 20/22 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
The invention relates to an ultrasonic welding device (1) that has a sonotrode (3), an anvil (5), a capture area (13) in which joining partners (15) to be welded are to be captured and which is delimited on opposite sides by the sonotrode and the anvil, and a camera assembly (37) with at least one camera (39) which is integrated into the ultrasonic welding device. The camera assembly is configured so as to capture images of at least one sub-region (41) of the capture area in order to optically monitor welding conditions which influence the welding of the joining partners.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
The invention relates to an ultrasonic welding device (100) comprising a sonotrode (102) having a sonotrode surface (112), a lateral slide (104) having a lateral slide surface (114), a touching element (106) having a touching surface (116) and an insertion chamber (108) for inserting joining parts (110, 110'). The insertion chamber (108) is delimited in a first axial direction (y) on a first side by the sonotrode surface (112) and in a second axial direction (x) on a second side by the lateral slide surface (114) and on a third side, opposite the second side, by the touching surface (116). The ultrasonic welding device (100) further comprises a first receptacle element (118) having a first stop edge (120) and a second receptacle element (122) having a second stop edge (124). The first receptacle element (118) and the second receptacle element (122) are movably disposed relative to each other between a starting position and an end position. The first stop edge (120) and the second stop edge (124) are brought together in the end position opposite an open side of the insertion chamber (108), in order to form a joining part receptacle (126) for receiving the joining parts (110), and are moved apart in the starting position. The joining part receptacle (126) is V-shaped in order to position the joining parts (110) in the first axial direction (y) and the second axial direction (x) in the insertion chamber (108).
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
31.
ULTRASONIC WELDING DEVICE HAVING MOVABLE STOP ELEMENT
The invention relates to an ultrasonic welding device (1) which comprises a sonotrode (3), an anvil (5), a touching element (7), a lateral slide (9), a first stop element (11), a drive device (29) and a receiving space (13) in which joining partners (15) are to be received. The receiving space is delimited on a first side by a surface (21) of the sonotrode and on a second side, which is opposite the first side, by a surface (23) of the anvil. The receiving space is also delimited on a third side by a surface (25) of the touching element and on a fourth side, which is opposite the third side, by a surface (27) of the lateral slide. The first stop element is movable between a retracted position and an extended position. In the retracted position, the first stop element delimits the receiving space on a fifth side which extends transversely to the first to fourth sides, and in the extended position, the first stop element leaves the receiving space open on the fifth side. The drive device is designed to move the first stop element actively between the retracted position and the extended position. (Figure 1)
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 37/04 - Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
An ultrasonic welding device (1) is described which has a sonotrode (3), an anvil (5), a touching element (7), a side slider (9), a stop element (11) and a receptacle space (13) in which joint partners (15) are to be accommodated and which is bounded around its periphery by components (3, 5, 7, 9) of the ultrasonic welding device. The receptacle space is bounded on a first side by the sonotrode and on a second side by the anvil. The receptacle space is also bounded on a third side by the touching element and on the fourth side by the side slider. In at least one positioning configuration which can be assumed by the stop element, the receptacle space is also bounded by the stop element on a fifth side, which runs transversely with respect to the first to fourth sides. The first stop element is embodied in an electrically conductive fashion on its surface (37) directed towards the receptacle space, in order to form a first electrode (39). At least one of the components which bound the receptacle space around its periphery is embodied in an electrically conductive fashion on its surface (21, 23, 25, 27) directed towards the receptacle space, in order to form a second electrode (41). The ultrasonic welding device is configured to detect an electrical short circuit between the first electrode and second electrode and on this basis to detect the desired positioning of at least one of the joint partners which are to be welded.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
The invention relates to a sonotrode assembly (3) for an ultrasonic welding device, having an elongated sonotrode (5) which extends in the z-direction and a zero bearing (7). The sonotrode has a sonotrode head (15) at the distal region, and the sonotrode (3) is configured so as to transmit ultrasonic vibrations introduced at the proximal region (9) to the sonotrode head such that the sonotrode minimally vibrates at a zero position (29) between the distal end and the proximal end in the z-direction. The zero bearing is arranged at the zero position and has a bearing element (45) and a pressing element (47). The bearing element has a first stop surface (41) which extends horizontally and a second stop surface (43) which extends vertically. The pressing element has a pressing body (57) and a fixing body (59) which can be releasably fixed to the pressing body. The fixing body is configured so as to be fixed to the pressing body by exerting a fixing force at least to be produced at a specified fixing position, and the pressing element is configured such that a self-supporting fixing body end (73) of the fixing body exerts a pressing force onto the sonotrode at the zero position thereof in a preferably diagonal direction transversely to the first and/or second stop surface when the fixing body is fixed to the pressing body in the specified fixing position. The fixing body is elastically connected to the bearing element via the pressing body such that the pressing force exerted by the fixing body end is determined predominantly by material properties and geometric properties of the pressing element and secondarily by the fixing force with which the fixing body is fixed to the pressing body in any case.
B06B 3/00 - Processes or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic or ultrasonic frequency
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
34.
ULTRASONIC WELDING DEVICE WITH VIBRATION-DAMPED ANVIL
The invention relates to an ultrasonic welding device (100) which has a sonotrode (102) for generating vibrations, an anvil (104), an anvil housing (106) with a housing opening (108), and a damping material (114) for damping vibrations. The anvil (104) can be inserted into the housing opening (108), and the damping material (114) at least partly fills an intermediate space between the outer surface (118) of the anvil (104) and the inner surface (116) of the housing opening (108) when the anvil (104) is inserted into the housing opening (108).
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B29C 65/00 - Joining of preformed partsApparatus therefor
The invention relates to a sonotrode arrangement (3) for ultrasonic welding apparatus (1). The sonotrode arrangement has an oscillator arrangement (4) and a cooling device (15). The cooling device has at least one heat sink (17). The heat sink is held mounted in the cooling device in such a way that the heat sink is reversibly movable between a bearing position, in which a contact surface (19) of the heat sink bears against a contact surface (21) of the oscillator arrangement, and a distanced position, in which the contact surface of the heat sink is distanced from the contact surface of the oscillator arrangement.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B29C 65/00 - Joining of preformed partsApparatus therefor
36.
WELDING DEVICE AND METHOD FOR WELDING AT LEAST TWO COMPONENTS
A welding device (1) and a method for welding at least two components (7) are described. The welding device (1) has an ultrasonic welding device (3) and a laser welding device (5) and is configured to weld the two components (7) together by ultrasonic welding in a first area (21) with the aid of the ultrasonic welding device (3) and, during the ultrasonic welding process, to weld the two components (7) together by laser welding in a second area (23), which is smaller than the first area (21) and lies within and/or borders an outer periphery of the first area (21), with the aid of the laser welding device (5). To this end, the ultrasonic welding device (3) can have an ultrasonic sonotrode (9) and/or an anvil (11), which have a through-opening (19) within the first area (21), and the laser welding device (5) can be configured to direct a laser beam (17) through the through-opening (19) onto the second area (23) on the two components (7) in order to additionally weld the two components (7) together by laser welding.
B23K 26/346 - Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups , e.g. in combination with resistance welding
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
An ultrasonic welding device includes a sonotrode emitting longitudinal vibrations in the direction of a longitudinal sonotrode axis which comprises a work surface on a sonotrode head and an anvil. A weldment accommodation for a weld deposit is between the work surface ‘p’ and a counterface of the anvil. The ultrasonic welding device includes a stop device for defining the welding position with respect to the work surface. The counterface is disposed at an inclination α towards the longitudinal sonotrode axis such that when the counterface is inclined downward towards a vibration node adjacent to the work surface, distance a between the work surface and the counterface continuously increases towards the vibration node, and when the counterface is inclined upward towards a vibration node adjacent to the work surface distance a is essentially constant.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
The invention relates to a method for positioning weldments (20) in an ultrasonic welding device (34) and to an ultrasonic welding device comprising a sonotrode (14), to which ultrasonic vibrations are applied and which emits longitudinal vibrations, and an anvil (16), a weldment accommodation (19) being formed between a work surface (17) of the sonotrode (14) and an opposing surface (18) of the anvil (16), a change in position Δx of a positioning device (21) defining weld position P of the weldment (20) being captured in the longitudinal direction (22) of the sonotrode (14) by means of a position sensor, the application of vibrations to the sonotrode (14) being changed such depending on the change in position Δx that a change in amplitude Δy is performed according to an amplitude characteristic curve of the sonotrode (14).
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B29C 65/08 - Joining of preformed partsApparatus therefor by heating, with or without pressure using ultrasonic vibrations
39.
Sonotrode and method for influencing the vibratory behavior of a sonotrode
The invention relates to a sonotrode (218) of an ultrasonic welding device with a sonotrode body (224) with sonotrode head (220) with at least one working surface (230) extending in the longitudinal direction of the sonotrode head for welding or welding together and/or deforming and/or cutting at least one item of metallic welding material, wherein the sonotrode head has cross-sections which vary along the working surface in such a way that the cross-section of the sonotrode head in the end region of the working surface extending at the end face is greater than in the middle region of the working surface.
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B06B 3/00 - Processes or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic or ultrasonic frequency
Ultrasonic generators and piezo converters for ultrasonic
welding systems; ultrasonic welding machines for use in
ultrasonic welding of metals and plastic materials;
ultrasonic cleaning machines for cleaning; ultrasonic
machines for use in ultrasonic homogenization, mixing and
sieving of powders used in any kind of industry or
manufacturing; ultrasonic welding heads; ultrasonic machines
for ultrasonic fluid and sludge treatment, namely,
wastewater treatment; welding machines and equipment, in
particular ultrasonic and laser welding machines; tools
adapted to ultrasonic welding systems and ultrasonic welding
machines in the form of sonotrodes, anvils and sliders;
devices and systems made thereof for generating ultrasound,
namely metal and plastic welding systems and machines; parts
and accessories for the aforementioned goods, included in
this class.
41.
Method for welding electrical conductors by means of ultrasound and ultrasonic metal welding device
The invention relates to an ultrasonic metal welding device and a method for welding electrical conductors using a compression chamber that is adjustable at least in height and that is delimited on opposite sides by a section of a sonotrode as a first delimiting surface and by at least one section of a counter electrode (156) as a second delimiting surface, wherein for welding, the counter electrode and the sonotrode are displaced relative to one another. The counter electrode used is one that comprises sections (152, 154) of geometrically different working surfaces or is composed of at least two sections that are displaceable relative to one another.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
B23K 20/18 - Zonal welding by interposing weld-preventing substances between zones not to be welded
42.
DEVICE AND METHOD FOR THE AUTOMATED REMOVAL OF A PROTECTIVE FILM FROM A SURFACE OF AN OPTICAL COMPONENT
Described are a device and a method for the automated removal of a protective film (7) from a surface (9) to be protected of an optical component (3). The device (1) has a fixture (11) for fixing the optical component (3) in place, an edge reinforcement application device (13) and an edge reinforcement relocation device (15). The edge reinforcement application device (13) is designed to apply an edge reinforcement (17), which locally reinforces the mechanical load-bearing capacity of the protective film (7), to the protective film (7) along at least 10% of an outer edge (19) of the protective film (7) with a resistance to tensile stress. The edge reinforcement relocation device (15) is designed to mechanically interact with the edge reinforcement (17) after the edge reinforcement (17) has been applied, and to remove the protective film (7) from the surface to be protected (9) by pulling on the edge reinforcement (17) in a removal direction (37) away from the outer edge (19).
An apparatus (1) for the automated removal of a protective film (7) from a surface (9) to be protected of an optical component (3), for example an optical lens (5), is described, wherein the apparatus (1) has: a mount (11) for holding the optical component (3); an elongate rod (13); and a rod displacement device (17), which is configured to displace the rod (13), coming from an edge (19) of the optical component (3) held in the mount (11) and rotating about a longitudinal axis of the rod (13), in a displacement direction (21) transverse to the longitudinal axis of the rod (13) along preferably at least 20% of a length (l) of the surface (9) to be protected and in the process to rotate said rod (13) preferably through more than 360° about its longitudinal axis. Since the elongate rod (13) is arranged at an edge (19) of the protective film (7) and is fixed to the edge (19) by way of its lateral surface (25) and subsequently the rod (13) is rotated about a longitudinal axis of the rod (13) such that the protective film (7) is wrapped around the lateral surface (25) of the rod (13) and the protective film (7) is removed from the surface (9) to be protected of the optical component (3), the protective film (7) can be removed easily and without high outlay on equipment.
(1) Ultrasonic generators and piezo converters for ultrasonic welding systems and parts and accessories for the aforementioned goods; ultrasonic welding machines for use in ultrasonic welding of metals and plastic materials and parts and accessories for the aforementioned goods; ultrasonic machines for use in ultrasonic homogenization, mixing and sieving of powders used in any kind of industry or manufacturing and parts and accessories for the aforementioned goods; ultrasonic welding heads and parts and accessories for the aforementioned goods; ultrasonic machines for ultrasonic fluid and sludge treatment, namely, wastewater treatment and parts and accessories for the aforementioned goods; welding machines and equipment, in particular ultrasonic and laser welding machines and parts and accessories for the aforementioned goods; tools adapted to ultrasonic welding systems and ultrasonic welding machines in the form of sonotrodes, anvils and sliders and parts and accessories for the aforementioned goods; devices and systems for generating ultrasound, namely metal and plastic welding machines and parts and accessories for the aforementioned goods.
Ultrasonic generators, namely, electric power generators for use with ultrasonic transducers and piezo ceramic converters for ultrasonic welding systems; ultrasonic welding machines for use in ultrasonic welding of metals and plastic materials; ultrasonic machines for use in ultrasonic homogenization, mixing and sieving of powders used in industry and manufacturing; ultrasonic welding heads; ultrasonic machines for ultrasonic fluid and sludge treatment, namely, wastewater treatment; welding machines and equipment, namely, ultrasonic and laser welding machines; tools adapted to ultrasonic welding systems and ultrasonic welding machines, namely, sonotrodes, anvils and sliders; metal and plastic welding systems comprised of controller, generator, ultrasonic welding machine with oscillating system for generating ultrasound; parts and accessories for the aforementioned goods, included in this class
46.
Method and arrangement for electrically conductive connecting of conductors with a retaining device
The invention relates to a method and to an arrangement for electrically conductive connecting, by means of ultrasonic welding, of first electric conductors (140, 142) and second electric conductors (144, 146) in a compression space the cross section of which can be changed and which comprises at least one lateral slide, a sonotrode and a counter electrode, wherein firstly, blank ends of the first electric conductors (140, 142) are introduced into the compression space and are welded by means of ultrasonic action to form a first connection (148) and then after the first connection has been removed from the compression space, blank ends of the second electric conductors (144, 146) are introduced into same and are welded by means of ultrasonic action to form a second connection, wherein the first connection is fed to a retaining device (182, 184) before the second connection is welded.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
The disclosure relates to a method for producing a welded assembly including a plurality of welded connections between first contact partners of a contact substrate and second contact partners of a placement unit. The contact partners are arranged in an overlapping position and a sonotrode is moved into a position overlapping with the second contact partner using a positioning device, is lowered onto the second contact partner in a welding contact position, and is subjected to ultrasonic vibrations to produce a welded connection. The sonotrode is positioned relative to the second contact partner with a camera and the sonotrode is positioned relative to the second contact partner based on a determination of a position deviation of a sonotrode imprint of a sonotrode working surface produced on a reference imprint carrier by the welding process.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B29C 65/08 - Joining of preformed partsApparatus therefor by heating, with or without pressure using ultrasonic vibrations
B29C 65/00 - Joining of preformed partsApparatus therefor
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
Ultrasonic generators and piezo converters for ultrasonic welding systems; Ultrasonic welding machines for use in ultrasonic welding of metals and plastic materials; ultrasonic cleaning machines for cleaning; ultrasonic machines for use in ultrasonic homogenization, mixing and sieving of powders used in any kind of industry or manufacturing; ultrasonic welding heads; ultrasonic machines for ultrasonic fluid and sludge treatment, namely, wastewater treatment; Welding machines and equipment, in particular ultrasonic and laser welding machines; tools adapted to ultrasonic welding systems and ultrasonic welding machines in the form of sonotrodes, anvils and sliders; devices and systems made thereof for generating ultrasound, namely metal and plastic welding systems and machines; parts and accessories for the aforementioned goods, included in this class.
49.
Device and method for producing a tested weld joint
The invention relates to a device and to a method for producing a tested weld joint between two contact elements (11, 12), which are joined together in a welding plane S, comprising a compressing space for accommodating the contact elements (11, 12), said compressing space being delimited by a work surface of a sonotrode, which transmits ultrasonic oscillations, and a counter-surface (15) of a counter-electrode (16) in a first axial direction at two opposing sides and by delimiting surfaces of opposing delimiting elements in a second axial direction at two opposing sides, said device comprising a test head (27) next to the compressing space, and said test head being able to be transferred from a position outside of the compressing space to a position within the compressing space in such a manner that the test head (27) is disposed within the open compressing space in a test mode of the device for subjecting a contact element (12) of the previously produced weld joint to a shear force essentially oriented parallel to the welding plane S, and said test head (27) being disposed outside of the compressing space in a welding mode of the device for producing the weld joint.
B23K 31/00 - Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 31/12 - Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups relating to investigating the properties, e.g. the weldability, of materials
H01L 23/00 - Details of semiconductor or other solid state devices
The invention relates to an ultrasonic welding device (10) having a sonotrode (14, 28), executing longitudinal oscillations in the direction of a sonotrode longitudinal axis (26), with a working face (17) formed at a sonotrode head (15, 29), and an anvil (16), wherein a welding-material receptacle (19) for receiving welding material (20) is formed between the working face (17) and an opposing face (18), located opposite the working face (17), of the anvil (16), and having a stop device (21) for defining the welding position P of the welding material (20) with respect to the working face (17) in the direction (22) of the sonotrode longitudinal axis (26), wherein the opposing face (18) is arranged at an inclination angle α to the sonotrode longitudinal axis (26), such that in the case of an arrangement of the opposing face (18) that drops towards an oscillation node, adjacent to the working face (17), of the sonotrode (14, 28), the distance a between the working face (17) and the opposing face (18) increases continuously towards the oscillation node SK, and in the case of an arrangement of the opposing face (18) rising towards an oscillation node SK adjacent to the working face (17), the distance a between the working face (17) and the opposing face (18) is substantially constant. Furthermore, according to the invention, a coupling apparatus, or docking apparatus, is provided, comprising the docking receptacle and the correspondingly formed docking insert.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
51.
POSITIONING SYSTEM FOR RELATIVE POSITIONING OF A BARE WIRE END EMBODIED ON A CABLE END IN RELATION TO A SEALING SPACE OF AN ULTRASONIC WELDING DEVICE
The invention relates to a positioning system (40) for the relative positioning of a blank wire end embodied on a cable end (20) in relation to a compression space of an ultrasonic welding device, said positioning system (40) comprising a cable receiving element (47) with two clamping limbs (41, 42) that can be moved in relation to each other, for receiving at least one cable end (20) in a clamped manner in a relative arrangement defined in relation to the positioning system (40), a locking device for locking the clamping limbs (41, 42) in a locking configuration, and an abutment device for positioning the positioning system (40) against a counter-abutment arranged at a distance from the compression space on the ultrasonic welding device. The invention also relates to a handling device for such a positioning system and to the use of the positioning system as a manipulation object of a manipulator.
B23K 37/00 - Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
The invention relates to a method for positioning weld metal (20) in an ultrasonic welding device (34) and to an ultrasonic welding device comprising a sonotrode (14), which is supplied with ultrasonic oscillations and performs longitudinal oscillations, and an anvil (16), a weld metal receptacle (19) being formed between a working face (17) of the sonotrode (14) and a mating surface (18) of the anvil (16), a change ∆x in position of a positioning device (21) defining the welding position P of the weld metal (20) being detected in the longitudinal direction (22) of the sonotrode (14) by a position-measuring device, a change in the supply of oscillations to the sonotrode (14) taking place on the basis of the change ∆x in position such that, in accordance with a characteristic amplitude curve of the sonotrode (14), a change ∆y in amplitude takes place.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B29C 65/08 - Joining of preformed partsApparatus therefor by heating, with or without pressure using ultrasonic vibrations
B29C 65/00 - Joining of preformed partsApparatus therefor
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B29C 65/08 - Joining of preformed partsApparatus therefor by heating, with or without pressure using ultrasonic vibrations
B29C 65/00 - Joining of preformed partsApparatus therefor
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
B23K 37/04 - Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
54.
METHOD FOR WELDING ELECTRICAL CONDUCTORS BY MEANS OF ULTRASOUND AND ULTRASONIC METAL WELDING DEVICE
The invention relates to an ultrasonic metal welding device and to a method for welding electrical conductors having a clearance space that is adjustable at least in height, which clearance space is delimited in opposite sides by a portion of a sonotrode as the first delimiting surface and by at least one portion of a counter electrode (156) as the second delimiting surface, the counter electrode and the sonotrode being adjusted relative to one another for welding. The type of counter electrode used is one that comprises portions (152, 154) of geometrically different working surfaces or consists of at least two portions that are adjustable relative to one another.
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 33/00 - Specially-profiled edge portions of workpieces for making soldering or welding connectionsFilling the seams formed thereby
B29C 65/08 - Joining of preformed partsApparatus therefor by heating, with or without pressure using ultrasonic vibrations
B29C 65/00 - Joining of preformed partsApparatus therefor
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
The invention relates to a method for cutting material to be cut, which is preferably realized as a rod-shaped element, comprising a receiving device for fixedly receiving the material to be cut in such a manner that a part to be separated from the material to be cut protrudes over an element edge of the receiving device realized as a counter knife edge (42), and comprising a knife unit having a knife (24), which is movable with respect to the receiving device and which moves a knife edge (25) past the counter knife edge (42) in a cutting movement for executing a separating cut, the welding material being subjected to ultrasound for executing oscillations during the cutting movement.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B26D 7/08 - Means for treating work or cutting member to facilitate cutting
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
B23K 37/04 - Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
The invention relates to a sonotrode (218) of an ultrasonic welding device having a sonotrode body (224) having a sonotrode head (220) having at least one working surface (230) extending in the longitudinal direction of the sonotrode head for welding and/or deforming and/or cutting at least one metallic welding material, wherein the sonotrode head has cross sections deviating from one another along the working surface in such a way that the cross section of the sonotrode head in the end region of the working surface, extending at the front side, is larger than in the central region of the working surface.
B06B 3/00 - Processes or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic or ultrasonic frequency
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
57.
METHOD AND ARRANGEMENT FOR ELECTRICALLY CONDUCTIVE CONNECTING OF CONDUCTORS WITH A RETAINING DEVICE
The invention relates to a method and an arrangement for the electrically conductive connecting, by means of ultrasonic welding, of first electric conductors (140, 142) and second electric conductors (144, 146) in a compression space the cross section of which can be changed and which comprises at least one lateral slide, a sonotrode and a counter electrode, wherein firstly, blank ends of the first electric conductors (140, 142) are introduced into the compression space and are welded by means of ultrasonic action to form a first connection (148) and then after the first connection has been removed from the compression space, blank ends of the second electric conductors (144, 146) are introduced into same and welded by means of ultrasonic action to form a second connection, wherein the first connection is fed to a retaining device (182, 184) before the second connection is welded.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
The invention relates to a device for welding bar-shaped electrical conductors (28, 29) and a sonotrode (16) for such a device, comprising a compression space for holding two connection regions (26, 27) of the conductors (28, 29), which connection regions extend in a first axial direction (X axis) and are to be connected to each other, the compression space being bounded in a second axial direction (Z axis) on two opposite sides by a working surface (19) of an ultrasonic-vibration-transmitting sonotrode (16) and a counter surface of an anvil and in a third axial direction (Y axis) on two opposite sides by a delimiting surface of a slide element movable in the second axial direction (Z axis) and a delimiting surface of a delimiting element, the working surface (19) of the sonotrode (16) having, in a special contact zone (50) which is formed as a partial region of the working surface (19) and which is used to apply ultrasonic vibrations to at least one connection region (26, 27), a surface design deviating from a contact zone (30) formed by the rest of the working surface (19).
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 20/22 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
The invention relates to a method for producing a welded assembly (14) with a plurality of welded connections between first contact partners (11) of a contact substrate (10) and second contact partners (13) of a component placement unit preferably configured as a semiconductor assembly (12), in which, for the relative positioning of the first and second contact partners (11, 13) in a welding position, the contact partners (11, 13) are arranged in an overlapping position and, for positioning a sonotrode (15) in individual welding positions, the sonotrode (15) is brought into an overlapping position with the second contact partner (13) by means of a positioning device (17) and, for producing a welded connection, is lowered onto the second contact partner (13) into a welding contact position and is subjected to ultrasonic vibrations, wherein the positioning of the sonotrode (15) with respect to the second contact partner (13) is performed by means of a camera device provided with an image processing device in such a way that the positioning of the sonotrode (15) with respect to the second contact partner (13) takes place on the basis of a determination of a positional deviation ΔxSA, ΔySA of a sonotrode imprint of a sonotrode working area of the sonotrode (15) that is produced by the welding operation on a reference imprint carrier.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B06B 3/00 - Processes or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic or ultrasonic frequency
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
H01L 23/00 - Details of semiconductor or other solid state devices
The invention relates to a device for welding rod-shaped electrical conductors (28, 29) provided with an outer insulating sheath (30), the device comprising a compression space (18) for receiving connecting regions of the conductors to be connected to each other, said compression space comprising at least one guiding element (41, 42) for axially positioning the conductors.
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
The invention relates to ultrasonic welding tongs (10) for performing ultrasonic welding on a tubular electrically conductive welding medium (20), wherein a first welding jaw or a second welding jaw and a welding-medium stop device (21), which delimits a welding-medium holding space (19) formed between the welding jaws, are each electrically conductive and arranged electrically isolated from each other, the electrically conductive welding jaw and the electrically conductive welding-medium stop device forming components of a safety circuit in such a manner that a welding process including a closing of the welding jaws is triggered after the safety circuit has been closed by the formation of an electrical contact between the electrically conductive welding jaw and the welding-medium stop device by way of the welding medium.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 37/00 - Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
B23K 37/04 - Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
The invention relates to a device and to a method for producing a tested ultrasonic welding joint between two contact partners (11, 12), which are connected to one another in a welding plane S. Adjacent to a compression chamber (10), the device has a test head (26), which has a delivery device for advancing the test head (26) in the direction of a delivery axis (33) that is substantially orthogonal to the welding plane S, and a counter surface (15) for contacting the lower contact partner (11) in the direction of the delivery axis (33). The test head (26) can be moved from a position below the compression chamber (10) to a position inside the compression chamber (10) in such a way that in a test mode of the device for acting on the upper contact partner (12) of the previously produced welding joint with a pressure force that is pointed substantially orthogonally to the welding plane S, the test head (10) is arranged inside the open compression chamber (25). In a welding mode of the device for producing the welding joint, the test head (26) is arranged outside the compression chamber (25).
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 28/02 - Combined welding or cutting procedures or apparatus
B23K 31/12 - Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups relating to investigating the properties, e.g. the weldability, of materials
H01L 23/00 - Details of semiconductor or other solid state devices
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
H02G 1/14 - Methods or apparatus specially adapted for installing, maintaining, repairing, or dismantling electric cables or lines for joining or terminating cables
The invention relates to a device and to a method for producing a tested weld joint between two contact partners (11, 12), which are joined to each other in a welding plane S, comprising a compression chamber for accommodating the contact partners (11, 12), wherein the compression chamber is bounded in a first axial direction at two sides lying opposite each other by a working surface of a sonotrode, which sonotrode transmits ultrasonic oscillations, and by a counter-surface (15) of a counter-electrode (16) and in a second axial direction at two sides lying opposite each other by bounding surfaces of bounding elements, which bounding elements lie opposite each other, wherein the device has a testing head (27) adjacent to the compression chamber, and the testing head can be transferred from a position outside of the compression chamber to a position within the compression chamber in such a way that, in a testing mode of the device for applying a shear force directed substantially parallel to the welding plane S to one contact partner (12) of the previously produced weld joint, the testing head (27) is arranged within the opened compression chamber and, in a welding mode of the device for producing the weld joint, the testing head (27) is arranged outside of the compression chamber.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
H02G 1/14 - Methods or apparatus specially adapted for installing, maintaining, repairing, or dismantling electric cables or lines for joining or terminating cables
H01L 23/00 - Details of semiconductor or other solid state devices
B23K 31/12 - Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups relating to investigating the properties, e.g. the weldability, of materials
The invention relates to a device for welding rod-shaped conductors (14), comprising a compression chamber for receiving joining sections (13) of the conductors to be joined together, the compression chamber being limited in a first axial direction (z-axis) on two opposite sides by an active surface of a sonotrode (16) transmitting ultrasonic vibrations in the direction of the z-axis and by a counter surface of a counter electrode (18), the device having a knife device which is provided with a drive device and comprises a knife (24) movable in the direction of the z-axis, said knife having a cutting edge which can be moved past the compression chamber, wherein a drive motor of the drive device is arranged in an installation space arranged below the sonotrode, the drive motor being connected to a knife holder (26) via a deflection gear (31) in order for the knife to be able to perform a cutting motion, the knife being moveable in the direction of the z-axis.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23D 15/08 - Sheet shears with a blade moved in one plane, e.g. perpendicular to the surface of the sheet
B23K 28/02 - Combined welding or cutting procedures or apparatus
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
The invention relates to a method for cutting material to be cut which is preferably designed as a rod-shaped element, comprising a receiving device for receiving the material to be cut in a fixed manner such that a part to be cut of the material protrudes beyond a receiving device body edge designed as a counter cutting edge (42) and comprising a cutting device with a cutter (24) which can be moved relative to the receiving device and a cutting edge (25) of which is moved past the counter cutting edge (42) in a cutting movement in order to carry out a separating cut. Ultrasound is applied to the material to be cut in order to produce vibrations during the cutting movement.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
The invention relates to an ultrasonic welding apparatus (10) for welding rod-like electric conductors (17, 28, 29) which are provided with an external insulating envelope and have bare regions (33) freed of the envelope, comprising a compression space arrangement (41) having a compression space for receiving bare regions to be connected together, and a positioning device (42) for positioning the bare regions (33) relative to one another, wherein the positioning device has two stop elements (46, 47) which each have a stop surface (48, 49) for axially positioning a bare region (33), such that, in order to form a welded joint between the bare regions (33), a covering with a covering length l is formed, wherein the positioning device (42) is arranged away from the compression space arrangement (41) and is provided with a transfer device (43) which has a receiving device (52) for the fixed reception of the conductors (17, 28, 29), positioned axially by means of the positioning device (42), outside the compression space (18), and the transfer device (43) serves to transfer the conductors (17, 28, 29), fixed in a receiving position in the receiving device (52), into the welding position in the compression space.
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 37/04 - Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
The invention relates to ultrasonic welding tongs (10) for performing ultrasonic welding on a tube-shaped electrically conductive welding medium (20), wherein a first or a second welding jaw and a welding-medium stop device (21) delimiting a welding-medium accommodating space (19) formed between the welding jaws are each designed to be electrically conductive and arranged electrically isolated from one another, wherein the electrically conductive welding jaws and the electrically conductive welding-medium stop device form components of a safety circuit, in such a way that a triggering of a welding procedure comprising a closing procedure of the welding jaws occurs after completing the safety circuit by forming an electrical contact between the electrically conductive welding jaw and the welding-medium stop device by means of the welding medium.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
F16P 3/00 - Safety devices acting in conjunction with the control or operation of a machineControl arrangements requiring the simultaneous use of two or more parts of the body
B23K 37/00 - Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
68.
Method for producing a node by welding with the same width for two welds
The invention relates to a method for producing a node by welding at least one first stranded wire comprising individual wires to at least one second stranded wire comprising individual wires, the stranded wires being of different materials, in a compression chamber with adjustable height and width of an ultrasonic welding device, the width being adjusted by means of at least one lateral slide and the height by changing the distance between a sonotrode and a counter electrode of the ultrasonic welding device, the at least one first stranded wire being welded with a higher specific energy, under a higher pressure or with a greater ultrasonic vibration amplitude than the at least one second stranded.
B23K 1/06 - Soldering, e.g. brazing, or unsoldering making use of vibrations, e.g. supersonic vibrations
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 20/233 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded without ferrous layer
69.
APPARATUS FOR WELDING TOGETHER BAR-SHAPED CONDUCTORS
The invention relates to an apparatus for welding together bar-shaped conductors (14), comprising a compression chamber for accommodating joining sections (13) of the conductors that are to be joined together; in a first axial direction (z axis), the compression chamber is delimited on two opposite sides by an active surface of a sonotrode (16) transmitting ultrasonic vibrations in the direction of the z axis and an opposite surface of a counter electrode (18). The apparatus further comprises a knife mechanism which is provided with a driving device and a knife (24) that can slide in the direction of the z axis and has a cutting edge which can move past the compression chamber. A drive motor of the driving device is located in a mounting space below the sonotrode and is connected to a knife holder (26) via a deflection gear in order for the knife to be able to perform a cutting movement, the knife holder being able to slide in the direction of the z axis.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
B23K 28/02 - Combined welding or cutting procedures or apparatus
The invention relates to an ultrasonic welding device having an oscillator, having a sonotrode, which can be caused to oscillate with a wavelength, and has a welding region in the vibration antinode of the sonotrode. The sonotrode is supported at the vibration node of the sonotrode in a first bearing. To enable both a radial and an axial alignment of the sonotrode, the first bearing has a projection, which has a U-shaped geometry in a section extending in a longitudinal direction of the sonotrode, which U-shaped geometry has side legs and a cross leg that connects the side legs, the projection engages in a recess in the sonotrode matched to the U-shaped geometry, the sonotrode is supported on the cross leg of the projection in a planar manner, and the sonotrode is axially aligned by means of at least one side leg of the projection.
B23K 1/06 - Soldering, e.g. brazing, or unsoldering making use of vibrations, e.g. supersonic vibrations
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B06B 3/00 - Processes or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic or ultrasonic frequency
71.
Ultrasound welding device and method for welding electrical conductors
The invention relates to an ultrasound welding device for welding electrical conductors to produce a node between the conductors, comprising a compression space for receiving the conductors, which is delimited peripherally by two working surfaces delimiting the compression space on opposing sides and two lateral delimitation surfaces running transversely to the working surfaces, and the remaining sides are open. One of the working surfaces is a portion of a sonotrode, excitable in ultrasound oscillation, for the ultrasound welding device and the other working surface is a portion of a counterelectrode and at least the working surfaces are structured.
B23K 1/06 - Soldering, e.g. brazing, or unsoldering making use of vibrations, e.g. supersonic vibrations
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
09 - Scientific and electric apparatus and instruments
37 - Construction and mining; installation and repair services
40 - Treatment of materials; recycling, air and water treatment,
42 - Scientific, technological and industrial services, research and design
Goods & Services
Ultrasonic generators and non-electric converters for
ultrasonic welding systems and ultrasonic welding machines;
tools adapted to ultrasonic welding systems and ultrasonic
welding machines in the form of sonotrodes, anvils and
sliders; devices and systems made thereof for generating
ultrasound, namely metal and plastic welding systems and
machines. Modulators for metal and plastic welding systems and metal
and plastic welding machines; data processing equipments and
components thereof, especially designed for the field of
ultrasonic welding, including quality control; data
processing programs; electric controls for ultrasonic
welding systems and ultrasonic welding machines; electric
converters for ultrasonic welding systems and ultrasonic
welding machines; software for ultrasonic welding of
plastics and metals; data processing equipments designed for
ultrasonic welding systems and ultrasonic welding machines;
oscillating amplifiers (boosters) for ultrasonic welding
systems and ultrasonic welding machines. Maintenance of ultrasonic welding systems and ultrasonic
welding machines. Welding, especially metal welding by means of ultrasound. Development of data processing programs designed for
ultrasonic welding systems and ultrasonic welding machines;
providing technical advice in the field of scientific and
industrial research relating to ultrasonic welding; research
and development services regarding ultrasonic welding
systems and their use.
The invention relates to a device for the welding of rod-type electrical conductors that have an outer insulating sheath, comprising a compression space for receiving two joining regions of the conductors, wherein the compression space is provided with a marking arrangement for axial positioning of the joining regions, wherein the marking arrangement has a radiation-emitting arrangement that defines a position mark (56, 57).
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
G01B 11/00 - Measuring arrangements characterised by the use of optical techniques
The invention relates to a device for welding rod-shaped electric conductors (28, 29) provided with an outer insulating sleeve (30), comprising a compression chamber (18) for receiving conductor connection regions to be connected, said compression chamber having at least one guiding element (41, 42) for axially positioning the conductors.
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
75.
METHOD FOR PRODUCING A NODE BY WELDING WITH THE SAME WIDTH FOR TWO WELDS
The invention relates to a method for producing a node by welding at least one first stranded wire comprising individual wires to at least one second stranded wire (148) comprising individual wires, the stranded wires being of different materials, in a compression chamber with adjustable height and width of an ultrasonic welding device, the width being adjusted by means of at least one lateral slide (13) and the height by changing the distance between a sonotrode (116) and a counter electrode of the ultrasonic welding device, the at least one first stranded wire being welded with a higher specific energy, under a higher pressure or with a greater ultrasonic vibration amplitude than the at least one second stranded wire (148). In order to achieve reproducible welding results, in particular reproducible geometry, tensile strength and peel strength of the node (146), the at least one first stranded wire is laid in the compression chamber and the individual wires are then welded into a partial node (146), the width (B) of the compression chamber being adjusted such that the partial node (146) completely covers the bottom of the compression chamber delimited by the sonotrode (116) or by part thereof, then the compression chamber is opened, the at least one second stranded wire (148) is laid in the compression chamber on the partial node (146), and after the compression chamber is closed, the at least one second stranded wire (148) is welded to the partial node (146), the width of the compression chamber being equal to width B.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
H01B 13/012 - Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
H01R 4/62 - Connections between conductors of different materialsConnections between or with aluminium or steel-core aluminium conductors
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
76.
METHOD FOR DETERMINING THE COMPRESSION LEVEL OF A NODE AFTER ULTRASONIC WELDING
The invention relates to a method for determining the compression level of a node by compacting and welding electrical lines inserted into a compression chamber of an ultrasonic welding system, said compression chamber having an adjustable height (h2) and width (b). Said electrical lines have a known total nominal cross section and consist of wires having an actual total cross section. The method is characterized by the following method steps: inserting the lines into the compression chamber, compacting the lines, determining the compacting cross section of the compacted lines, determining the actual total cross section via a correlation function taking the compacting cross section into account, welding the compacted node with a welding parameter set, on the basis of the total nominal cross section or the actual total cross section, determining the welding dimension from the height (h2) and width (b) of the compression chamber after welding, and calculating the compression level on the basis of the actual total cross section and the welding dimension.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B29C 65/08 - Joining of preformed partsApparatus therefor by heating, with or without pressure using ultrasonic vibrations
B29C 65/00 - Joining of preformed partsApparatus therefor
H01L 23/00 - Details of semiconductor or other solid state devices
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
77.
ULTRASONIC WELDING DEVICE AND METHOD FOR WELDING COMPONENTS BY MEANS OF AN ULTRASONIC WELDING DEVICE
The invention relates to a method and a device for welding components of a welded assembly by means of ultrasound, wherein a welding module, which is arranged in a module receptacle and comprises a sonotrode (13) to which ultrasonic vibrations can be applied, performs, by means of a drive device, which acts on the module receptacle and is provided with a control device, a translational motion (22) along an advancing axis (23) in order to weld components arranged in an anvil module and a rotational motion about an axis of rotation extending in the direction of the advancing axis in order to position the sonotrode in relation to the components.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B06B 1/00 - Processes or apparatus for generating mechanical vibrations of infrasonic, sonic or ultrasonic frequency
B06B 3/00 - Processes or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic or ultrasonic frequency
B29C 65/08 - Joining of preformed partsApparatus therefor by heating, with or without pressure using ultrasonic vibrations
G05B 19/402 - Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for positioning, e.g. centring a tool relative to a hole in the workpiece, additional detection means to correct position
The invention relates to an ultrasonic welding device having an oscillator (100), comprising a sonotrode (116), which can be caused to oscillate with a wavelength λ and has at least one welding region (120, 168) in the vibration antinode of the sonotrode, wherein the sonotrode is supported at the vibration node of the sonotrode in a first bearing (130). In order to enable both a radial and an axial alignment of the sonotrode by means of measures that are simple in regard to design without expensive assembly measures being required, according to the invention the first bearing (130) has a projection (132), which has a U-shaped geometry in a section extending in a longitudinal direction of the sonotrode, which U-shaped geometry has side legs (136, 138) and a cross leg (140) that connects the side legs, the projection engages in a recess (140, 144) in the sonotrode (116) matched to the U-shaped geometry, the sonotrode is supported on the cross leg of the projection in a planar manner, and the sonotrode is axially aligned by means of at least one side leg of the projection.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B29C 65/00 - Joining of preformed partsApparatus therefor
79.
ULTRASOUND WELDING DEVICE AND METHOD FOR WELDING ELECTRICAL CONDUCTORS USING ELEVATIONS COMPRISING THE SONOTRODE AND CUT-OUTS COMPRISING THE COUNTERELECTRODE
The invention relates to an ultrasound welding device for welding electrical conductors (104, 106, 108) to produce a node between the conductors (104, 106, 108), comprising a compression space for receiving the conductors (104, 106, 108), which is delimited peripherally by two working surfaces delimiting the compression space on opposing sides and two lateral delimitation surfaces running transversely to the working surfaces, and the remaining sides are open. One of the working surfaces is a portion of a sonotrode, excitable in ultrasound oscillation, for the ultrasound welding device and the other working surface is a portion of a counterelectrode, and at least the working surfaces are structured. In at least one exit region of the compression space, the working surface of the counterelectrode has an elevation (62, 64) with an arc shaped cross-section extending in the direction of the working surface of the sonotrode perpendicular to the longitudinal axis of the compression space passing through the open sides. In order to produce a high-strength node along the entire length of the conductors (104, 106, 108) running in the compression space without the appearance of undesirable stresses, according to the invention the working surface of the sonotrode, in the region thereof running perpendicular, in a projection of the elevation (62, 64), to the plane spanned by the working surface of the sonotrode, has at least one cut-out (66, 68) running at least in certain portions along the elevation.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B06B 1/02 - Processes or apparatus for generating mechanical vibrations of infrasonic, sonic or ultrasonic frequency making use of electrical energy
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
80.
Method and arrangement for welding electrical conductors
A method and apparatus for welding lines having metallic braids or strands to form an end node or transit node by introducing a first portion of each line into a compression space of an ultrasonic welding apparatus, wherein the first portions run along a straight line, wherein at least one line has a component at a distance from the end node or transit node to be welded, and at least the line which has the component is attenuated between the compression space and the contact element in a second portion by a change in profile of the line which is imposed using a deflection device. To this end, the line which has the component is oriented in extension of the straight line.
B23K 1/06 - Soldering, e.g. brazing, or unsoldering making use of vibrations, e.g. supersonic vibrations
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
A process for reducing aluminum pick-up and adherence during the ultrasonic welding of aluminum braids which are welded in a vertically and/or horizontally adjustable compression chamber of an ultrasonic welding device. The static tool parts which delimit the compression chamber have working surfaces made from polycrystalline diamond (PCD).
B23K 31/00 - Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups
The invention relates to a method and an apparatus for welding lines consisting of metallic braids or strands to form an end node or transit node by introducing in each case a first portion of each line into a compression space of an ultrasonic welding apparatus, in which the first portions run along a straight line, wherein at least one line has a component at a distance from the end node or transit node to be welded, and at least the line which has the component is attenuated between the compression space and the contact element in a second portion by a change in profile of the line which is imposed by means of a deflection device. To this end, the line which has the component is oriented in extension of the straight line. Furthermore, the deflection device acts upon the second portion on opposite sides thereof, wherein certain portions of the second portion experience a change in profile by virtue of the deflection device being adjusted with respect to said second portion.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B65H 59/36 - Floating elements compensating for irregularities in supply or take-up of material
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
B65H 59/10 - Adjusting or controlling tension in filamentary material, e.g. for preventing snarlingApplications of tension indicators by devices acting on running material and not associated with supply or take-up devices
The invention relates to a method for welding together at least two planar metal components oriented with respect to one another by means of ultrasound, wherein for the welding operation the components are arranged between a tool transmitting ultrasonic vibrations and a counter-holder and fixed between same by the application of pressure. In order for the components to have a desired orientation with respect to one another after the welding operation that corresponds to the orientation prior to the welding operation, according to the invention the components, prior to applying the ultrasonic vibrations for welding the same together, are deformed by means of at least one projection that projects from the tool and/or the counter-holder beyond the respective working surface using the application of force such that a translatable and rotatable relative movement is suppressed, or substantially suppressed, between the components and that the welding operation is carried out after the deformation.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
84.
METHOD AND ASSEMBLY FOR THE ELECTRICALLY CONDUCTIVE CONNECTION OF WIRES
The invention relates to a method and an assembly for the electrically conductive connection of a bundle of wires having an insulation, wherein the insulation is at least partially removed by means of ultrasonic effects. In order to ensure high mechanical strength in a good electrically conductive connection, according to the invention the insulation of the wires is removed in a first step by means of plastic-ultrasonic welding and the wires are bonded in a second step by means of metal-ultrasonic welding or resistance welding.
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
85.
METHOD FOR SEALED WELDING OF ELEMENTS USING ULTRASOUND
The invention relates to a method for the sealed welding of a first element, made of a first material, to a second element, made of the first or of a second material, using ultrasound, wherein an intermediate element is disposed between the first element and the second element in an area to be connected and sealed and then ultrasonic oscillations are transmitted by way of a sonotrode. To ensure that the desired sealing weld connection can be provided even in areas in which the intermediate element and/or the first and/or the second element partially overlap, it is proposed that the intermediate element used is one that comprises perforations that are open both toward the first element and toward the second element, said perforations being filled with the material of the intermediate element during welding, at least in areas.
A quality control method for ultrasound welding. The method provides for the generation of a tolerance range which is adjusted to the progress of the welding process and which is generated from measured values which influence the welding process. A measured value tolerance range is determined from measured values of executed welding processes, the measured values being associated with at least one parameter which influences the welding process and/or represents the goods of the welding process. Measured values are associated with an identical parameter of a further welding process following thereafter and are considered during the quality monitoring in such a way that the measured value tolerance range is changed in its form or composition to an average value for further welding processes, in accordance with the variance between the additional measured values and the tolerance range determined from previous measured values.
The invention relates to a process for reducing aluminium pick-up and/or adherence during the ultrasonic welding of aluminium braids which are welded in a vertically and/or horizontally adjustable compression chamber of an ultrasonic welding device. The static tool parts which delimit the compression chamber have working surfaces made from polycrystalline diamond (PCD).
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
88.
METHOD FOR CONNECTINGSTRANDED WIRES IN AN ELECTRICALLY CONDUCTING MANNER AND ULTRASOUND WELDING DEVICE
The invention relates to an ultrasound welding device (10) and to a method for connecting stranded wires (30) in an electrically conducting manner with a metal U-shaped support (40) by ultrasound welding, the stranded wires comprising individual wires (32, 34) that substantially consist of aluminum. The sonotrode (78) used according to the invention is a sonotrode the welding surface (80) of which is shaped like an open trapezoid having short base sides as the bottom face (86) during welding, the stranded wires directly contacting the bottom face and the lateral faces (88, 90) that extend therefrom and form an obtuse angle. The overall cross-sectional area FL of the stranded wires inserted in the U-shaped support relative to the cross-sectional area FS of the space surrounded by the bottom face and the lateral faces is FS ឬ FL ឬ 2FS in the welded state.
H01R 43/02 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
The invention relates to a quality control method for ultrasound welding. In order to carry out very sensitive process monitoring, the method provides for the generation of a tolerance range which is adjusted to the progress of the welding process and which is generated from measured values which influence the welding process. According to the invention, a method is proposed for quality control for ultrasound welding, wherein a measured value tolerance range is determined from measured values of executed welding processes, said measured values being associated with at least one parameter which influences the welding process and/or represents the goods of the welding process. Measured values which are associated to an identical parameter of a further welding process following thereafter are considered during the quality monitoring in such a way that the measured value tolerance range is changed in its form or composition to an average value for further welding processes, in accordance with the variance between the additional measured values and the tolerance range determined from previous measured values.
B23K 20/10 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
B23K 31/12 - Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups relating to investigating the properties, e.g. the weldability, of materials
B29C 65/08 - Joining of preformed partsApparatus therefor by heating, with or without pressure using ultrasonic vibrations
Ultrasonic welding systems for metals and plastics, namely, ultrasound generators not for medical use; electronic apparatus for quality control for ultrasonic welding systems, namely, pressure sensors, power recorders, position encoders, time recorders, and amplitude and length sensors; and electronic control systems for ultrasonic welding systems
09 - Scientific and electric apparatus and instruments
Goods & Services
Installations de soudage par ultrasons pour métaux et
matières plastiques, constituées essentiellement de
générateurs d'ultrasons (non à usage médical), d'appareils
électroniques de contrôle de qualité pour installations de
soudage par ultrasons, de systèmes de commande pour
installations de soudage par ultrasons. Installations de soudage par ultrasons pour métaux et
matières plastiques, constituées essentiellement de
générateurs d'ultrasons (non à usage médical), d'appareils
électroniques de contrôle de qualité pour installations de
soudage par ultrasons, de systèmes de commande pour
installations de soudage par ultrasons.
09 - Scientific and electric apparatus and instruments
Goods & Services
Ultrasonic generators [ Electronic quality monitoring equipment for dimensions of the weld material, pressure force, weld time, and consumed energy of welding equipment, and electronic controls for ultrasonic welding installations; electronic welding units ]
Ultrasonic welding systems for metals and plastics, mainly
composed of ultrasound generators (not for medical use),
electronic apparatus for quality control for ultrasonic
welding systems and control systems for ultrasonic welding
systems.