Described are methods of making a paint roller using thermoplastic strip material, adhesive and a composite cover material. The materials can be assembled in a continuous manufacturing process by helically winding a strip comprising polypropylene around a mandrel so as to form a helically wound strip, advancing the wound strip along the mandrel, applying a molten layer of adhesive comprising polypropylene onto the outer surface of the wound strip, wrapping a strip of composite cover material about the wound strip and over the layer of adhesive, and allowing the adhesive to cool, thereby laminating the composite cover material with the outer surface of the wound strip.
B29C 53/60 - Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels
B29D 99/00 - Subject matter not provided for in other groups of this subclass
B29C 53/58 - Winding and joining, e.g. winding spirally helically
B29C 63/10 - Lining or sheathing, i.e. applying preformed layers or sheathings of plasticsApparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically around tubular articles
B29C 65/00 - Joining of preformed partsApparatus therefor
B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
Described are methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process.
B29C 53/58 - Winding and joining, e.g. winding spirally helically
B29C 65/48 - Joining of preformed partsApparatus therefor using adhesives
B29C 63/10 - Lining or sheathing, i.e. applying preformed layers or sheathings of plasticsApparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically around tubular articles
B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
Described are methods of making a paint roller using material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process.
B65H 81/00 - Methods, apparatus, or devices for covering or wrapping cores by winding webs, tapes, or filamentary material, not otherwise provided for
B29C 65/48 - Joining of preformed partsApparatus therefor using adhesives
B29C 53/58 - Winding and joining, e.g. winding spirally helically
B29C 63/10 - Lining or sheathing, i.e. applying preformed layers or sheathings of plasticsApparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically around tubular articles
B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
Described are methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process.
B65H 81/00 - Methods, apparatus, or devices for covering or wrapping cores by winding webs, tapes, or filamentary material, not otherwise provided for
B29C 65/48 - Joining of preformed partsApparatus therefor using adhesives
B29C 53/58 - Winding and joining, e.g. winding spirally helically
B29C 63/10 - Lining or sheathing, i.e. applying preformed layers or sheathings of plasticsApparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically around tubular articles
B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
Described are methods of making a thermoplastic core paint roller using a composite cover material having a backing made from a compound comprising a polypropylene-based elastomer and calcium carbonate having between 5% and 50% calcium carbonate by weight. One or various compounds of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips and/or the adhesives. The materials can be assembled in a continuous manufacturing process.
Described are methods of making a paint roller using an adhesive made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. Described are methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. Described are methods of making a paint roller using a composite cover material made from a compound of polypropylene and calcium carbonate having between 5% and 50% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process.
Described are methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process.
Described are methods of making a paint roller using a composite cover material made from a compound of polypropylene and calcium carbonate having between 5% and 50% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process. Also described are methods of making a paint roller using an adhesive made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight, and methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight.
Described are paint rollers formed using nucleated polypropylene and methods of making a paint roller using one or more thermoplastic components comprising nucleated polypropylene. Described are methods of making a paint roller using preformed strips or core material comprising nucleated polypropylene. The nucleated polypropylene adhesive and/or the nucleated polypropylene strips may further comprise between 5% and 66% calcium carbonate by weight. One or various levels of nucleation and/or compounds including calcium carbonate may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process.
Described are methods of making a paint roller using an adhesive made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. Described are methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. Described are methods of making a paint roller using a composite cover material made from a compound of polypropylene and calcium carbonate having between 5% and 50% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process.
Described is a method of making a non-porous composite cover material formed of a pile material and an adhesive layer made from polypropylene or predominantly from polypropylene. A width of the pile material is advanced, and a layer of adhesive is applied thereupon. The adhesive is allowed to set, and the width of material is longitudinally cut into strips of composite cover material. Laminated paint rollers are thereafter made by helically one or two strips of polypropylene or strips made predominantly of polypropylene about a mandrel and applying a layer of adhesive made from polypropylene or predominantly from polypropylene on the strip or strips, and applying a non-porous composite cover material. A compressive force is applied upon the outer surface of the composite cover material to urge the composite cover material, the layer of adhesive and strip or strips of thermoplastic material together against the mandrel, thereby laminating the inner surface of the composite cover material and the strip or strips together and forming a continuous product that can be cut and finished to make paint rollers.
D05C 15/00 - Making pile fabrics or articles having similar surface features by inserting loops into a base material
B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
B29C 65/00 - Joining of preformed partsApparatus therefor
B05C 1/00 - Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
Described is a method of making a laminated paint roller wherein a perforated strip of thermoplastic material is advanced, the perforated strip having holes there-through. A lubricant is applied to the inner surface of the advancing perforated strip of thermoplastic material. The lubricated, perforated strip of thermoplastic material is helically wound around a cooled mandrel so as to form a helically wound strip wherein the inner surface of the perforated strip faces the cooled mandrel and the outer surface of the perforated strip faces away from the cooled mandrel. The wound perforated strip is advanced along the cooled mandrel. A layer of adhesive is applied onto an outer surface of the wound perforated strip. A strip of composite cover material is helically wrapped about the wound strip and over the layer of adhesive, the outer surface of the composite cover material comprising a pile fabric, and the inner surface of the composite cover material comprising thermoplastic. A compressive force is applied upon the composite cover material to urge the composite cover material, the layer of adhesive and strip of thermoplastic material together against the cooled mandrel, thereby laminating the inner surface of the composite cover material to the outer surface of the strip. A method of making a composite cover material is also disclosed.
