Sion Power Corporation

United States of America

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Date
2024 November 1
2024 16
2023 18
2022 37
2021 27
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IPC Class
H01M 10/052 - Li-accumulators 119
H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys 100
H01M 4/04 - Processes of manufacture in general 80
H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries 73
H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers 67
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NICE Class
42 - Scientific, technological and industrial services, research and design 19
09 - Scientific and electric apparatus and instruments 18
Status
Pending 41
Registered / In Force 251
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1.

ANODE TAB EXTENSIONS, AND ASSOCIATED ARTICLES AND METHODS

      
Application Number 18417525
Status Pending
Filing Date 2024-01-19
First Publication Date 2024-11-28
Owner Sion Power Corporation (USA)
Inventor
  • Harrel, Shane
  • Khakhalev, Alex
  • Spotts, Alexandra

Abstract

Anode tab extensions, and associated articles and methods are generally described. Methods for electrically coupling anode portions within electrochemical devices, and associated articles and systems, are generally described. In some cases, an electrically non-conductive layer is disposed between multiple anode portions that are to be coupled. In some cases, the method comprises welding metal extension tabs to the multiple anodes to establish electrical connection between the multiple anodes that are separated by one or more electrically non-conductive layers and the anode terminal.

IPC Classes  ?

  • H01M 50/536 - Electrode connections inside a battery casing characterised by the method of fixing the leads to the electrodes, e.g. by welding
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 50/533 - Electrode connections inside a battery casing characterised by the shape of the leads or tabs

2.

ENERGY REIMAGINED

      
Serial Number 98772463
Status Pending
Filing Date 2024-09-26
Owner Sion Power Corporation ()
NICE Classes  ?
  • 09 - Scientific and electric apparatus and instruments
  • 42 - Scientific, technological and industrial services, research and design

Goods & Services

Electrochemical cells and batteries, and electrodes for batteries Electrochemical cell and battery design services

3.

LICERION ENERGY REDEFINED

      
Serial Number 98772497
Status Pending
Filing Date 2024-09-26
Owner Sion Power Corporation ()
NICE Classes  ?
  • 09 - Scientific and electric apparatus and instruments
  • 42 - Scientific, technological and industrial services, research and design

Goods & Services

Electrochemical cells and batteries, and electrodes for batteries Electrochemical cell and battery design services

4.

ENERGY REDEFINED

      
Serial Number 98772448
Status Pending
Filing Date 2024-09-26
Owner Sion Power Corporation ()
NICE Classes  ?
  • 09 - Scientific and electric apparatus and instruments
  • 42 - Scientific, technological and industrial services, research and design

Goods & Services

Electrochemical cells and batteries, and electrodes for batteries Electrochemical cell and battery design services

5.

LICERION ENERGY REIMAGINED

      
Serial Number 98772531
Status Pending
Filing Date 2024-09-26
Owner Sion Power Corporation ()
NICE Classes  ?
  • 09 - Scientific and electric apparatus and instruments
  • 42 - Scientific, technological and industrial services, research and design

Goods & Services

Electrochemical cells and batteries, and electrodes for batteries Electrochemical cell and battery design services

6.

MULTIPLEXING SYSTEMS FOR BATTERIES OF ELECTROCHEMICAL CELLS

      
Application Number US2024017476
Publication Number 2024/182391
Status In Force
Filing Date 2024-02-27
Publication Date 2024-09-06
Owner SION POWER CORPORATION (USA)
Inventor
  • Mikhaylik, Yuriy, V.
  • Yang, Wenzhuo
  • Van Wig, Kyle, Robbins

Abstract

Multiplexing systems for batteries of electrochemical cells and associated methods are generally described. Multiplexing systems may be used to improve certain properties of electrochemical cells, such as cycle life and/or safety, during cycling of the battery, according to some embodiments. For example, in some embodiments improvements in electrochemical cell and/or battery performance are provided that are associated with management of charging and discharging of electrochemical cells by the multiplexing system.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H01M 10/44 - Methods for charging or discharging
  • H01M 10/052 - Li-accumulators

7.

MULTIPLEXING SYSTEMS FOR BATTERIES OF ELECTROCHEMICAL CELLS

      
Application Number 18589152
Status Pending
Filing Date 2024-02-27
First Publication Date 2024-08-29
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Yang, Wenzhuo
  • Van Wig, Kyle Robbins

Abstract

Multiplexing systems for batteries of electrochemical cells and associated methods are generally described. Multiplexing systems may be used to improve certain properties of electrochemical cells, such as cycle life and/or safety, during cycling of the battery, according to some embodiments. For example, in some embodiments improvements in electrochemical cell and/or battery performance are provided that are associated with management of charging and discharging of electrochemical cells by the multiplexing system.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H01M 10/44 - Methods for charging or discharging

8.

GAS REDUCTION ADDITIVES FOR ELECTROCHEMICAL CELLS

      
Application Number 18414928
Status Pending
Filing Date 2024-01-17
First Publication Date 2024-08-22
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Kovalev, Igor P.
  • Sheffield, Alexis

Abstract

Treatment of electrode materials with poly(phosphate sulfate)s, and related articles and methods, are generally described. Some embodiments are associated with reduced gas generation during charge-discharge cycling of electrochemical cells. resulting from the treatment of the electrode materials.

IPC Classes  ?

  • H01M 10/0567 - Liquid materials characterised by the additives
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 10/0569 - Liquid materials characterised by the solvents
  • H01M 10/52 - Removing gases inside the secondary cell, e.g. by absorption

9.

ARTICLES AND METHODS RELATED TO LITHIUM ELECTRODE PROTECTION

      
Application Number 18403276
Status Pending
Filing Date 2024-01-03
First Publication Date 2024-08-15
Owner Sion Power Corporation (USA)
Inventor
  • Lawrence, Zachary E.
  • Mikhaylik, Yuriy V.
  • Hartenberg, Jeremy H.
  • Whitney, Michael David

Abstract

Articles and methods for forming protective layers for use in electrochemical cells are provided. As described herein, a protective layer may comprise a ceramic (e.g., comprising an alkali metal carbonate and/or an alkaline earth metal carbonate) and a plurality of ionically insulating particles (e.g., comprising aluminum oxide). The ceramic may coat at least a portion of the surfaces of the ionically insulating particles, and the ionically insulating particles may strain this portion of the crystal lattice structure of the ceramic, thus increasing the ion conductivity of the protective layer compared to an otherwise equivalent protective layer absent the ceramic coating.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys

10.

SYSTEM AND METHOD FOR OPERATING A RECHARGEABLE ELECTROCHEMICAL CELL OR BATTERY

      
Application Number 18431188
Status Pending
Filing Date 2024-02-02
First Publication Date 2024-08-08
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Hamblin, Glenn Alan
  • Scordilis-Kelley, Chariclea

Abstract

An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to control the cell such that, for at least a portion of a charge cycle, the cell is charged at a charging rate or current that is lower than a discharging rate or current of at least a portion of a previous discharge cycle. An electrochemical cell management method. An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to induce a discharge of the cell before and/or after a charging step of the cell. An electrochemical cell management method. An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to: monitor at least one characteristic of the cell and, based on the at least one characteristic of the cell, induce a discharge and/or control a charging rate or current of the cell.

IPC Classes  ?

  • H01M 10/44 - Methods for charging or discharging
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries

11.

BATTERY MODULE WITH MULTIPLEXING AND ASSOCIATED SYSTEMS AND METHODS

      
Application Number 18291213
Status Pending
Filing Date 2022-07-21
First Publication Date 2024-08-08
Owner Sion Power Corporation (USA)
Inventor
  • Niedzwiecki, Mark
  • Jennings, Jared M.
  • Niccum, Ryan Michael
  • Ribblett, David Warren

Abstract

Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with phase change materials that can facilitate heat transfer within the battery (e.g., from an electrochemical cell to a component of a housing of the battery) are described. In some instances, the phase change material is in thermal communication with a thermally conductive solid article portion (e.g., a cooling fin). In some embodiments, the batteries include a multiplexing switch apparatus. Such a multiplexing switch apparatus may be used to selectively discharge one or more electrochemical cells of the battery.

IPC Classes  ?

  • H01M 10/659 - Means for temperature control structurally associated with the cells by heat storage or buffering, e.g. heat capacity or liquid-solid phase changes or transition
  • H01M 10/625 - Vehicles
  • H01M 10/653 - Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
  • H01M 10/6551 - Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
  • H01M 10/658 - Means for temperature control structurally associated with the cells by thermal insulation or shielding
  • H01M 50/249 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders specially adapted for aircraft or vehicles, e.g. cars or trains

12.

BATTERIES, AND ASSOCIATED SYSTEMS AND METHODS

      
Application Number 18431175
Status Pending
Filing Date 2024-02-02
First Publication Date 2024-08-01
Owner Sion Power Corporation (USA)
Inventor
  • Niedzwiecki, Mark
  • Milobar, Daniel G.
  • Niccum, Ryan Michael
  • Jennings, Jared M.
  • Shayan, Homa

Abstract

Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Batteries configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery are described. In some aspects, thermally insulating and compressible components for battery packs are generally described.

IPC Classes  ?

  • H01M 50/578 - Devices or arrangements for the interruption of current in response to pressure
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 10/04 - Construction or manufacture in general
  • H01M 10/658 - Means for temperature control structurally associated with the cells by thermal insulation or shielding

13.

PASSIVATING AGENTS FOR ELECTROCHEMICAL CELLS

      
Application Number 18456889
Status Pending
Filing Date 2023-08-28
First Publication Date 2024-05-23
Owner Sion Power Corporation (USA)
Inventor
  • Liao, Zhaohui
  • Scordilis-Kelley, Chariclea
  • Kelley, Tracy Earl
  • Mikhaylik, Yuriy V.
  • Schneider, Holger

Abstract

Articles and methods involving electrochemical cells and/or electrochemical cell preproducts comprising passivating agents are generally provided. In certain embodiments, an electrochemical cell includes first and second passivating agents. In some embodiments, an electrochemical cell may include a first electrode comprising a first surface, a second electrode (e.g., a counter electrode with respect to the first electrode) comprising a second surface, a first passivating agent configured and arranged to passivate the first surface, and a second passivating agent configured and arranged to passivate the second surface.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • C25B 11/095 - Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalysts material consisting of at least one catalytic element and at least one catalytic compoundElectrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalysts material consisting of two or more catalytic elements or catalytic compounds at least one of the compounds being organic
  • H01M 4/583 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx
  • H01M 10/052 - Li-accumulators
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0567 - Liquid materials characterised by the additives
  • H01M 10/0569 - Liquid materials characterised by the solvents
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells

14.

APPLICATION OF FORCE IN ELECTROCHEMICAL CELLS

      
Application Number 18345551
Status Pending
Filing Date 2023-06-30
First Publication Date 2024-04-04
Owner Sion Power Corporation (USA)
Inventor
  • Scordilis-Kelley, Chariclea
  • Affinito, John D.
  • Jones, Lowell D.
  • Mikhaylik, Yuriy V.
  • Kovalev, Igor P.
  • Wilkening, William F.
  • Campbell, Christopher T.S.
  • Martens, John A.

Abstract

The present invention relates to the application of a force to enhance the performance of an electrochemical cell. The force may comprise, in some instances, an anisotropic force with a component normal to an active surface of the anode of the electrochemical cell. In the embodiments described herein, electrochemical cells (e.g., rechargeable batteries) may undergo a charge/discharge cycle involving deposition of metal (e.g., lithium metal) on a surface of the anode upon charging and reaction of the metal on the anode surface, wherein the metal diffuses from the anode surface, upon discharging. The uniformity with which the metal is deposited on the anode may affect cell performance. For example, when lithium metal is redeposited on an anode, it may, in some cases, deposit unevenly forming a rough surface. The roughened surface may increase the amount of lithium metal available for undesired chemical reactions which may result in decreased cycling lifetime and/or poor cell performance. The application of force to the electrochemical cell has been found, in accordance with the invention, to reduce such behavior and to improve the cycling lifetime and/or performance of the cell.

IPC Classes  ?

  • H01M 10/052 - Li-accumulators
  • H01M 4/133 - Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 4/139 - Processes of manufacture
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/587 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
  • H01M 10/04 - Construction or manufacture in general
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/058 - Construction or manufacture

15.

MIXTURES AND/OR LAYERS COMPRISING CERAMIC PARTICLES AND A POLYMERIC SURFACTANT, AND RELATED ARTICLES AND METHODS

      
Application Number 18270720
Status Pending
Filing Date 2021-12-20
First Publication Date 2024-03-21
Owner Sion Power Corporation (USA)
Inventor
  • Wang, Zhongchun
  • Mikhaylik, Yuriy V.

Abstract

Mixtures and/or layers comprising ceramic particles and a polymeric surfactant are generally described. Related articles (e.g., electrodes, separators, and/or electrochemical cells) and related methods (e.g., methods of forming them and/or methods of using them) are also described.

IPC Classes  ?

  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • C04B 35/634 - Polymers
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids

16.

LITHIUM-CONTAINING ELECTROCHEMICAL CELLS, ELECTROCHEMICAL SYSTEMS, AND RELATED METHODS

      
Application Number 18321079
Status Pending
Filing Date 2023-05-22
First Publication Date 2024-02-15
Owner SION POWER CORPORATION (USA)
Inventor
  • Scordilis-Kelley, Chariclea
  • Mikhaylik, Yuriy V.
  • Laramie, Michael G.

Abstract

Electrochemical cells and electrochemical systems containing lithium (e.g., lithium metal) are generally described.

IPC Classes  ?

  • H01M 10/052 - Li-accumulators
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 10/0569 - Liquid materials characterised by the solvents
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells

17.

Joining systems, clamping fixtures, and related systems and methods

      
Application Number 17398186
Grant Number 11826861
Status In Force
Filing Date 2021-08-10
First Publication Date 2023-11-28
Grant Date 2023-11-28
Owner Sion Power Corporation (USA)
Inventor
  • Bock, James Anthony
  • Jennings, Jared M.
  • Johnson, Aaron

Abstract

Joining systems, clamping fixtures, and related systems and methods are generally described.

IPC Classes  ?

  • B23K 1/00 - Soldering, e.g. brazing, or unsoldering
  • H01M 4/00 - Electrodes
  • B23K 37/04 - Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/04 - Processes of manufacture in general
  • B23K 101/42 - Printed circuits

18.

LATERAL CONSTRAINT OF BATTERY COMPONENTS UNDER FORCE

      
Application Number US2023017689
Publication Number 2023/196468
Status In Force
Filing Date 2023-04-06
Publication Date 2023-10-12
Owner SION POWER CORPORATION (USA)
Inventor
  • Jennings, Jared, M.
  • Niccum, Ryan, Michael
  • Bock, James, Anthony
  • Stewart, Scott
  • Bock, Joselyn
  • Yazzie, Bryce

Abstract

Systems and methods for controlling and/or inhibiting lateral movement of battery components are generally described. Buckling of stacks of electrochemical cells can unfavorably misalign or deform battery components and may negatively impact performance of the battery. The present disclosure is directed, in some embodiments, towards inventive components that can laterally support electrochemical cells of the stack of electrochemical cells to prevent lateral motion of the electrochemical cells, thereby preventing buckling of the stack.

IPC Classes  ?

  • H01M 50/242 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
  • H01M 10/658 - Means for temperature control structurally associated with the cells by thermal insulation or shielding
  • H01M 50/249 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders specially adapted for aircraft or vehicles, e.g. cars or trains
  • H01M 50/204 - Racks, modules or packs for multiple batteries or multiple cells

19.

ELECTRICALLY CONDUCTIVE RELEASE LAYER

      
Application Number 18024229
Status Pending
Filing Date 2020-09-04
First Publication Date 2023-10-05
Owner Sion Power Corporation (USA)
Inventor
  • Kovalev, Igor P.
  • Sheffield, Alexis

Abstract

Electrochemical cells, and more specifically, release systems for the fabrication of electrochemical cells are described. The release layers described herein may be conductive release layers. In particular, conductive release layer arrangements, assemblies, methods and compositions that facilitate the fabrication of electrochemical cell components, such as electrodes, are presented. In some embodiments, methods of fabricating an electrode involve the use of a release layer to separate portions of the electrode from a carrier substrate on which the electrode was fabricated. For example, an intermediate electrode assembly may include, in sequence, an electroactive layer, an optional current collector layer, a conductive release layer, and a carrier substrate.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/04 - Processes of manufacture in general
  • C09D 5/24 - Electrically-conducting paints
  • C09D 7/61 - Additives non-macromolecular inorganic
  • C09D 7/40 - Additives
  • C09D 181/06 - PolysulfonesPolyethersulfones

20.

PRESSURE-MONITORING FOR ELECTROCHEMICAL CELLS AND RELATED DEVICES AND SYSTEMS

      
Application Number US2023015355
Publication Number 2023/177780
Status In Force
Filing Date 2023-03-16
Publication Date 2023-09-21
Owner SION POWER CORPORATION (USA)
Inventor
  • Jennings, Jared, M.
  • Yazzie, Bryce
  • Bock, Joselyn
  • Bock, James, Anthony

Abstract

Systems and methods for measuring pressure applied to electrochemical cells are generally described. In some aspects, electrochemical devices including an electrochemical cell and an associated sensor are provided. The sensor may be configured to produce a signal indicative of the pressure experienced by the electrochemical cell. In some instances, the sensor measures the applied pressure by being responsive to displacement of load-bearing components of the electrochemical device. Such a configuration may permit the sensor to accurately measure the pressure at the cell while being positioned adjacent to an electrochemical device housing component rather than overlapping with the cell itself. For example, in some embodiments a strain gauge adjacent to a load-bearing member of an electrochemical device housing such as a housing fastener or frame component is employed to measure cell pressure.

IPC Classes  ?

  • H01M 50/578 - Devices or arrangements for the interruption of current in response to pressure
  • G01R 31/36 - Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
  • H01M 10/48 - Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte

21.

ELECTROCHEMICAL CELL CLAMPS AND RELATED METHODS

      
Application Number 18017493
Status Pending
Filing Date 2021-08-02
First Publication Date 2023-08-31
Owner Sion Power Corporation (USA)
Inventor
  • Harrel, Shane
  • Milobar, Daniel G.
  • Yang, Wenzhuo

Abstract

Clamps for electrochemical cells and related systems and methods are generally described. In some embodiments, a clamp system can apply a compressive clamp force to reinforce a contact between first and second portions of a container of an electrochemical cell (e.g., to reinforce a seal of an electrochemical cell pouch). In some embodiments, a clamp system can apply a compressive clamp force to reinforce electronic communication between an electrode tab and an electrode tab extension. Application of such compressive clamp forces via a clamp may assist with maintaining integrity of contacts (e.g., seals, electrode tab connections) under challenging conditions such as during testing of the electrochemical cell (e.g., at elevated temperatures) and/or during shipping.

IPC Classes  ?

22.

Electrochemical cells and/or components thereof comprising nitrogen-containing species, and methods of forming them

      
Application Number 18139454
Grant Number 12155067
Status In Force
Filing Date 2023-04-26
First Publication Date 2023-08-17
Grant Date 2024-11-26
Owner Sion Power Corporation (USA)
Inventor
  • Kovalev, Igor P.
  • Mikhaylik, Yuriy V.

Abstract

Articles and methods related to electrochemical cells and/or electrochemical cell components (such as electrodes) comprising species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or reaction products of such species are generally provided. The electrochemical cell may comprise an electrode (e.g., a cathode) comprising a protective layer comprising a species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or a reaction product thereof.

IPC Classes  ?

  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

23.

Electrochemical devices and related articles, components, configurations, and methods

      
Application Number 18179926
Grant Number 12255295
Status In Force
Filing Date 2023-03-07
First Publication Date 2023-06-29
Grant Date 2025-03-18
Owner Sion Power Corporation (USA)
Inventor Laramie, Michael G.

Abstract

Articles containing electrodes and current collectors arranged such that at least one electrode can be electronically isolated from other components of the article and/or an electrochemical device, and associated systems and methods, are provided. In some cases, the articles contain substrates for which a change in volume of the substrate causes at least one electrode to become electronically isolated from other components of the article and/or an electrochemical device. In certain cases, heating the substrate causes the change in volume of the substrate. Articles and electrochemical devices containing electrodes, current collectors, heaters, and/or sensors and associated systems and methods, are also provided. Electrochemical devices containing electrodes and current collectors arranged in a folded configuration, and associated articles, systems and methods, are also provided.

IPC Classes  ?

  • H01M 10/44 - Methods for charging or discharging
  • H01M 50/581 - Devices or arrangements for the interruption of current in response to temperature
  • H01M 50/54 - Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges

24.

Additives for electrochemical cells

      
Application Number 18086542
Grant Number 12074289
Status In Force
Filing Date 2022-12-21
First Publication Date 2023-04-20
Grant Date 2024-08-27
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Kovalev, Igor P.
  • Weiss, Thomas

Abstract

Articles and methods including additives in electrochemical cells, are generally provided. As described herein, such electrochemical cells may comprise an anode, a cathode, an electrolyte, and optionally a separator. In some embodiments, at least one of the anode, the cathode, the electrolyte, and/or the optional separator may comprise an additive and/or additive precursor. For instance, in some cases, the electrochemical cell comprises an electrolyte and an additive and/or additive precursor that is soluble with and/or is present in the electrolyte. In some embodiments, the additive precursor comprises a disulfide bond. In certain embodiments, the additive is a carbon disulfide salt. In some cases, the electrolyte may comprise a nitrate.

IPC Classes  ?

  • H01M 10/0567 - Liquid materials characterised by the additives
  • C07C 327/36 - Esters of dithiocarboxylic acids
  • C07D 295/194 - Radicals derived from thio- or thiono carboxylic acids
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 10/0568 - Liquid materials characterised by the solutes
  • H01M 10/058 - Construction or manufacture
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 8/12 - Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
  • H01M 10/052 - Li-accumulators

25.

Application of pressure to electrochemical devices including deformable solids, and related systems

      
Application Number 17911080
Grant Number 11923495
Status In Force
Filing Date 2021-03-12
First Publication Date 2023-04-20
Grant Date 2024-03-05
Owner Sion Power Corporation (USA)
Inventor
  • Laramie, Michael G.
  • Hamblin, Glenn Alan
  • Harrel, Shane

Abstract

Systems and methods for applying pressure to electrochemical devices are generally described. In some aspects, batteries including an electrochemical cell and an associated deformable solid are provided. The deformable solid may be configured to apply an anisotropic force (e.g., during cycling), which may improve the performance and/or durability of the electrochemical cell. In some instances (for example, in certain cases where the deformable solid includes a piezoelectric array and/or an electroactive polymer), the battery may be able to make dynamic adjustments to a pressure experienced by the electrochemical cell (e.g., based on signals from a pressure sensor). The systems and methods described herein can, in some instances, provide for relatively uniform pressure distributions across an electrochemical cell and/or throughout a stack of multiple electrochemical cells.

IPC Classes  ?

  • H01M 10/04 - Construction or manufacture in general
  • H01M 10/052 - Li-accumulators
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/44 - Methods for charging or discharging
  • H01M 10/48 - Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte

26.

HIGH VOLTAGE LITHIUM-CONTAINING ELECTROCHEMICAL CELLS AND RELATED METHODS

      
Application Number 17942469
Status Pending
Filing Date 2022-09-12
First Publication Date 2023-04-13
Owner Sion Power Corporation (USA)
Inventor
  • Scordilis-Kelley, Chariclea
  • Laramie, Michael G.
  • Mikhaylik, Yuriy V.
  • Liao, Zhaohui
  • Schoop, Urs
  • Kelley, Tracy Earl

Abstract

Electrodes and electrochemical cells that can be operated at high voltages and related methods are generally described.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy

27.

HIGH VOLTAGE LITHIUM-CONTAINING ELECTROCHEMICAL CELLS INCLUDING MAGNESIUM-COMPRISING PROTECTIVE LAYERS AND RELATED METHODS

      
Application Number 17942489
Status Pending
Filing Date 2022-09-12
First Publication Date 2023-04-13
Owner Sion Power Corporation (USA)
Inventor
  • Laramie, Michael G.
  • Weinstock, Dominic
  • Whitney, Michael David
  • Scordilis-Kelley, Chariclea

Abstract

Electrodes and electrochemical cells that can be operated at high voltages and related methods are generally described.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/66 - Selection of materials
  • H01M 4/04 - Processes of manufacture in general

28.

MULTIPLEXED CHARGE DISCHARGE BATTERY MANAGEMENT SYSTEM

      
Application Number 17942260
Status Pending
Filing Date 2022-09-12
First Publication Date 2023-04-06
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Hamblin, Glenn Alan
  • Scordilis-Kelley, Chariclea
  • Kopera, John Joseph Christopher

Abstract

A battery management system comprising: at least one battery comprising two or more sets of cells, each set of cells comprising one or more cells; a multiplexing switch apparatus connected to each set of cells; and at least one controller configured to use the multiplexing switch apparatus to selectively discharge the sets of cells based on at least one criterion. A battery pack comprising: at least one battery comprising two or more sets of cells, each set of cells comprising one or more cells; and an integrated switching control system comprising at least one switch connected to each set of cells, wherein the integrated switching control system is configured to control the at least one switch to discharge the sets of cells sequentially or selectively based on at least one criterion. A battery management method or a battery pack control method.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H01M 10/052 - Li-accumulators
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/44 - Methods for charging or discharging
  • H01M 10/48 - Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte

29.

HIGH VOLTAGE LITHIUM-CONTAINING ELECTROCHEMICAL CELLS AND RELATED METHODS

      
Application Number US2022043192
Publication Number 2023/039236
Status In Force
Filing Date 2022-09-12
Publication Date 2023-03-16
Owner SION POWER CORPORATION (USA)
Inventor
  • Laramie, Michael, G.
  • Weinstock, Dominic
  • Whitney, Michael, David

Abstract

Electrodes and electrochemical cells that can be operated at high voltages and related methods are generally described.

IPC Classes  ?

  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/66 - Selection of materials
  • H01M 50/46 - Separators, membranes or diaphragms characterised by their combination with electrodes
  • H01M 50/414 - Synthetic resins, e.g. .thermoplastics or thermosetting resins
  • H01M 50/497 - Ionic conductivity
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

30.

LITHIUM METAL ELECTRODES

      
Application Number 17947717
Status Pending
Filing Date 2022-09-19
First Publication Date 2023-03-09
Owner Sion Power Corporation (USA)
Inventor
  • Laramie, Michael G.
  • Mikhaylik, Yuriy V.
  • Scordilis-Kelley, Chariclea

Abstract

Lithium metal electrodes, modular lithium deposition systems, and associated articles and methods are generally described.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 10/052 - Li-accumulators
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/02 - Electrodes composed of, or comprising, active material

31.

BATTERY MODULE WITH MULTIPLEXING AND ASSOCIATED SYSTEMS AND METHODS

      
Application Number US2022037818
Publication Number 2023/004006
Status In Force
Filing Date 2022-07-21
Publication Date 2023-01-26
Owner SION POWER CORPORATION (USA)
Inventor
  • Niedzwiecki, Mark
  • Jennings, Jared, M.
  • Niccum, Ryan, Michael
  • Ribblett, David, Warren

Abstract

Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with phase change materials that can facilitate heat transfer within the battery (e.g., from an electrochemical cell to a component of a housing of the battery) are described. In some instances, the phase change material is in thermal communication with a thermally conductive solid article portion (e.g., a cooling fin). In some embodiments, the batteries include a multiplexing switch apparatus. Such a multiplexing switch apparatus may be used to selectively discharge one or more electrochemical cells of the battery.

IPC Classes  ?

  • H01M 10/659 - Means for temperature control structurally associated with the cells by heat storage or buffering, e.g. heat capacity or liquid-solid phase changes or transition
  • H01M 10/651 - Means for temperature control structurally associated with the cells characterised by parameters specified by a numeric value or mathematical formula, e.g. ratios, sizes or concentrations
  • H01M 10/653 - Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
  • H01M 10/613 - Cooling or keeping cold
  • H01M 50/242 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
  • H01M 10/637 - Control systems characterised by the use of reversible temperature-sensitive devices, e.g. NTC, PTC or bimetal devicesControl systems characterised by control of the internal current flowing through the cells, e.g. by switching
  • H01M 10/6551 - Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings

32.

SYSTEMS AND METHODS FOR ROLL TO ROLL DEPOSITION OF ELECTROCHEMICAL CELL COMPONENTS AND OTHER ARTICLES

      
Application Number 17849890
Status Pending
Filing Date 2022-06-27
First Publication Date 2023-01-05
Owner Sion Power Corporation (USA)
Inventor
  • Laramie, Michael G.
  • Weinstock, Dominic
  • Whitney, Michael David
  • Hartenberg, Jeremy H.
  • Lawrence, Zachary E.

Abstract

Systems and methods for the roll-to-roll deposition of electrochemical cell components and other articles are described.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/04 - Construction or manufacture in general

33.

SYSTEMS AND METHODS FOR ROLL-TO-ROLL DEPOSITION OF ELECTROCHEMICAL CELL COMPONENTS AND OTHER ARTICLES

      
Application Number US2022035100
Publication Number 2023/278312
Status In Force
Filing Date 2022-06-27
Publication Date 2023-01-05
Owner SION POWER CORPORATION (USA)
Inventor
  • Laramie, Michael, G.
  • Weinstock, Dominic
  • Whitney, Michael, David
  • Hartenberg, Jeremy, H.
  • Lawrence, Zachary, E.

Abstract

System and methods for the roll-to-roll deposition of electrochemical cell components are described. A system for forming components of an electrochemical cell, comprises: a plurality of nozzles comprising at least a first nozzle having a first tip, a second nozzle having a second tip, and a third nozzle having a third tip, wherein the first tip of the first nozzle, the second tip of the second nozzle, and the third tip of the third nozzle are colinear along an x-axis; a substrate positioned proximate the plurality of nozzles, wherein the first tip, the second tip, and the third tip occupy different positions along a z-axis such that each tip has a different height with respect to the substrate; and a roll-to-roll handling system proximate the substrate configured to move the substrate relative to the plurality of nozzles.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/139 - Processes of manufacture
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
  • B05B 13/04 - Means for supporting workArrangement or mounting of spray headsAdaptation or arrangement of means for feeding work the spray heads being moved during operation
  • B05C 5/02 - Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work from an outlet device in contact, or almost in contact, with the work
  • H01M 10/052 - Li-accumulators

34.

SOLID-STATE ELECTROCHEMICAL CELL COMPONENTS AND RELATED SYSTEMS AND METHODS

      
Application Number US2022035111
Publication Number 2023/278318
Status In Force
Filing Date 2022-06-27
Publication Date 2023-01-05
Owner SION POWER CORPORATION (USA)
Inventor
  • Laramie, Michael, G.
  • Weinstock, Dominic
  • Scordilis-Kelley, Chariclea
  • Whitney, Michael, David

Abstract

An electrochemical cell comprises a first layer comprising a first plurality of particles, a second layer adjacent to the first layer comprising a second plurality of particles and an interface between the first layer and the second layer, wherein the interface comprises a gradient of the first plurality of particles and the second plurality of particles, and wherein the gradient lowers the interfacial resistance between the two layers.

IPC Classes  ?

  • H01M 4/139 - Processes of manufacture
  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/0562 - Solid materials
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
  • H01M 10/052 - Li-accumulators

35.

System and method for operating a rechargeable electrochemical cell or battery

      
Application Number 17849814
Grant Number 11990589
Status In Force
Filing Date 2022-06-27
First Publication Date 2022-12-22
Grant Date 2024-05-21
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Hamblin, Glenn Alan
  • Scordilis-Kelley, Chariclea

Abstract

An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to control the cell such that, for at least a portion of a charge cycle, the cell is charged at a charging rate or current that is lower than a discharging rate or current of at least a portion of a previous discharge cycle. An electrochemical cell management method. An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to induce a discharge of the cell before and/or after a charging step of the cell. An electrochemical cell management method. An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to: monitor at least one characteristic of the cell and, based on the at least one characteristic of the cell, induce a discharge and/or control a charging rate or current of the cell.

IPC Classes  ?

  • H01M 10/44 - Methods for charging or discharging
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries

36.

METHODS, SYSTEMS, AND DEVICES FOR APPLYING FORCES TO ELECTROCHEMICAL DEVICES

      
Application Number 17621409
Status Pending
Filing Date 2020-06-18
First Publication Date 2022-11-10
Owner Sion Power Corporation (USA)
Inventor Milobar, Daniel G.

Abstract

Methods, systems, and devices for applying forces to electrochemical devices are generally described. In some cases, the methods include applying a force to an electrochemical device via a solid surface that, in the absence of an applied force, has at least a portion that is convex with respect to a side of the electrochemical device. Certain embodiments are related to systems and devices for applying a force to an electrochemical cell, with some of the systems and devices employing, for example, solid articles with certain shapes (e.g., convex shapes in the absence of an applied force) and/or inventive couplings.

IPC Classes  ?

37.

PLATING TECHNIQUE FOR ELECTRODE

      
Application Number 17869538
Status Pending
Filing Date 2022-07-20
First Publication Date 2022-11-10
Owner Sion Power Corporation (USA)
Inventor
  • Affinito, John D.
  • Scordilis-Kelley, Chariclea
  • Mikhaylik, Yuriy V.

Abstract

Articles and methods for forming protected electrodes for use in electrochemical cells, including those for use in rechargeable lithium batteries, are provided. In some embodiments, the articles and methods involve an electrode that does not include an electroactive layer, but includes a current collector and a protective structure positioned directly adjacent the current collector, or separated from the current collector by one or more thin layers. Lithium ions may be transported across the protective structure to form an electroactive layer between the current collector and the protective structure. In some embodiments, an anisotropic force may be applied to the electrode to facilitate formation of the electroactive layer.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 4/66 - Selection of materials
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 50/46 - Separators, membranes or diaphragms characterised by their combination with electrodes
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 10/04 - Construction or manufacture in general
  • H01M 10/052 - Li-accumulators
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

38.

INTEGRATED BATTERY ELECTRODE AND SEPARATOR

      
Application Number 17730792
Status Pending
Filing Date 2022-04-27
First Publication Date 2022-11-03
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Schoop, Urs

Abstract

Some aspects of the disclosure are related to lithium batteries, and more specifically, to integrated battery electrode and separator. In some embodiments, an electrochemical cell comprises a single integrated unit comprising insulating layer, current collectors, electroactive material layers, separators, and the like. Methods of manufacturing of the integrated battery unit are disclosed herein. Some embodiments of the disclosure are also directed to an integrated anode-free electrochemical cell that lacks an anode or anode electroactive material layer. In some such embodiments, methods directed to electrical storage and use of such an anode-free electrochemical cell are disclosed herein.

IPC Classes  ?

  • H01M 4/66 - Selection of materials
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers

39.

INTEGRATED BATTERY ELECTRODE AND SEPARATOR

      
Application Number US2022026479
Publication Number 2022/232230
Status In Force
Filing Date 2022-04-27
Publication Date 2022-11-03
Owner SION POWER CORPORATION (USA)
Inventor
  • Mikhaylik, Yurly V.
  • Schoop, Urs

Abstract

Some aspects of the disclosure are related to lithium batteries, and more specifically, to integrated battery electrode and separator. In some embodiments, an electrochemical cell comprises a single integrated unit comprising insulating layer, current collectors, electroactive material layers, separators, and the like. Methods of manufacturing of the integrated battery unit are disclosed herein. Some embodiments of the disclosure are also directed to an integrated anode-free electrochemical cell that lacks an anode or anode electroactive material layer. In some such embodiments, methods directed to electrical storage and use of such an anode-free electrochemical cell are disclosed herein.

IPC Classes  ?

  • H01M 50/46 - Separators, membranes or diaphragms characterised by their combination with electrodes
  • H01M 10/058 - Construction or manufacture
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/66 - Selection of materials
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 50/409 - Separators, membranes or diaphragms characterised by the material
  • H01M 50/417 - Polyolefins

40.

CHARGE/DISCHARGE MANAGEMENT IN ELECTROCHEMICAL CELLS, INCLUDING PARTIAL CYCLE CONTROL

      
Application Number 17592406
Status Pending
Filing Date 2022-02-03
First Publication Date 2022-10-20
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Scordilis-Kelley, Chariclea

Abstract

Electrochemical cell and battery management systems are generally provided. The systems can comprise an electrochemical cell and a controller. In some cases, the controller can be used to control various aspects of the charge and/or discharge of the electrochemical cell. In some cases, the system can comprise one or more strings of cells.

IPC Classes  ?

  • H01M 10/44 - Methods for charging or discharging
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/48 - Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
  • G01R 31/382 - Arrangements for monitoring battery or accumulator variables, e.g. SoC
  • G01R 31/396 - Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery

41.

ELECTROLYTES FOR LITHIUM BATTERIES

      
Application Number 17712754
Status Pending
Filing Date 2022-04-04
First Publication Date 2022-10-13
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Kovalev, Igor P.
  • Sheffield, Alexis

Abstract

Aspects of the present disclosure are directed towards increases in cycle life and stability of electrochemical cells. Electrolytes and electrochemical cells, including those for use in rechargeable lithium batteries, are generally provided. In some embodiments, the electrolytes and electrochemical cells comprise asymmetric sulfonamides. The electrolytes and electrochemical cells also comprise carbonates, according to some embodiments.

IPC Classes  ?

  • H01M 10/0569 - Liquid materials characterised by the solvents
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

42.

ELECTROLYTES FOR LITHIUM BATTERIES

      
Application Number US2022023283
Publication Number 2022/216593
Status In Force
Filing Date 2022-04-04
Publication Date 2022-10-13
Owner SION POWER CORPORATION (USA)
Inventor
  • Mikhaylik, Yuriy, V.
  • Kovalev, Igor, P.
  • Sheffield, Alexis

Abstract

Aspects of the present disclosure are directed towards increases in cycle life and stability of electrochemical cells. Electrolytes and electrochemical cells, including those for use in rechargeable lithium batteries, are generally provided. In some embodiments, the electrolytes and electrochemical cells comprise asymmetric sulfonamides. The electrolytes and electrochemical cells also comprise carbonates, according to some embodiments.

IPC Classes  ?

43.

IN-SITU CONTROL OF SOLID ELECTROLYTE INTERFACE FOR ENHANCED CYCLE PERFORMANCE IN LITHIUM METAL BATTERIES

      
Application Number 17703415
Status Pending
Filing Date 2022-03-24
First Publication Date 2022-10-06
Owner Sion Power Corporation (USA)
Inventor
  • Liao, Zhaohui
  • Scordilis-Kelley, Chariclea
  • Mudalige, Akmeemana Anoma
  • Kelley, Tracy Earl
  • Mikhaylik, Yuriy V.
  • Azalia, Enic
  • Venegas, Juan Gabriel

Abstract

Some aspects of the invention are related to lithium batteries, and more specifically, to in-situ control of solid electrolyte interface for enhanced cycle performance in lithium metal batteries. In some embodiments, the electrochemical cell comprises a solid electrolyte interphase (SEI) layer that is rich in inorganic materials (e.g., LiF, Li2O, Li2CO3) and has various advantageous properties (e.g., improved anode stability, etc.). Some embodiments are directed to methods of electrical energy storage and use of an electrochemical cell. In some cases, the methods comprise applying anisotropic force and/or formation voltage to a cell and forming an inorganic rich SEI layer in-situ.

IPC Classes  ?

  • H01M 10/0569 - Liquid materials characterised by the solvents
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/40 - Alloys based on alkali metals

44.

BATTERY PACK AND RELATED COMPONENTS AND METHODS

      
Application Number 17702971
Status Pending
Filing Date 2022-03-24
First Publication Date 2022-09-29
Owner Sion Power Corporation (USA)
Inventor
  • Niedzwiecki, Mark
  • Jennings, Jared M.
  • Niccum, Ryan Michael
  • Ribblett, David Warren

Abstract

Battery packs including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, battery packs with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery pack undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Battery packs configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery pack, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery pack are described. In some aspects, thermally insulating and compressible components for battery packs are generally described. In some instances, the battery pack includes multiple battery modules at least partially enclosed by a same housing.

IPC Classes  ?

  • H01M 50/242 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
  • H01M 50/293 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by spacing elements or positioning means within frames, racks or packs characterised by the material
  • H01M 10/653 - Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
  • H01M 50/543 - Terminals
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 50/249 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders specially adapted for aircraft or vehicles, e.g. cars or trains
  • H01M 4/40 - Alloys based on alkali metals

45.

BATTERY PACK AND RELATED COMPONENTS AND METHODS

      
Application Number US2022021636
Publication Number 2022/204342
Status In Force
Filing Date 2022-03-24
Publication Date 2022-09-29
Owner SION POWER CORPORATION (USA)
Inventor
  • Niedzwiecki, Mark
  • Jennings, Jared, M.
  • Niccum, Ryan, Michael
  • Ribblett, David, Warren

Abstract

Battery packs including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, battery packs with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery pack undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Battery packs configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery pack, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery pack are described. In some aspects, thermally insulating and compressible components for battery packs are generally described. In some instances, the battery pack includes multiple battery modules at least partially enclosed by a same housing.

IPC Classes  ?

  • H01M 50/20 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders
  • H01M 50/204 - Racks, modules or packs for multiple batteries or multiple cells
  • H01M 50/249 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders specially adapted for aircraft or vehicles, e.g. cars or trains
  • H01M 50/242 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
  • H01M 50/502 - Interconnectors for connecting terminals of adjacent batteriesInterconnectors for connecting cells outside a battery casing
  • H01M 50/222 - Inorganic material
  • H01M 10/052 - Li-accumulators

46.

IN-SITU CONTROL OF SOLID ELECTROLYTE INTERFACE FOR ENHANCED CYCLE PERFORMANCE IN LITHIUM METAL BATTERIES

      
Application Number US2022021677
Publication Number 2022/204366
Status In Force
Filing Date 2022-03-24
Publication Date 2022-09-29
Owner SION POWER CORPORATION (USA)
Inventor
  • Liao, Zhaohui
  • Scordilis-Kelley, Chariclea
  • Mudalige, Akmeemana, Anoma
  • Kelley, Tracy Earl
  • Mikhaylik, Yuriy V.
  • Quero-Mieres, Enic Azalia
  • Venegas, Juan Gabriel

Abstract

2233) and has various advantageous properties (e.g., improved anode stability, etc.). Some embodiments are directed to methods of electrical energy storage and use of an electrochemical cell. In some cases, the methods comprise applying anisotropic force and/or formation voltage to a cell and forming an inorganic rich SEI layer in- situ.

IPC Classes  ?

  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/0569 - Liquid materials characterised by the solvents
  • H01M 10/052 - Li-accumulators
  • H01M 10/44 - Methods for charging or discharging
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 4/02 - Electrodes composed of, or comprising, active material

47.

Isolatable electrodes and associated articles and methods

      
Application Number 17698435
Grant Number 11728528
Status In Force
Filing Date 2022-03-18
First Publication Date 2022-09-01
Grant Date 2023-08-15
Owner Sion Power Corporation (USA)
Inventor
  • Laramie, Michael G.
  • Milobar, Daniel G.
  • Mikhaylik, Yuriy V.
  • Scordilis-Kelley, Chariclea

Abstract

Articles containing electrodes and current collectors arranged such that at least one electrode can be electronically isolated from other components of the article and/or an electrochemical device, and associated systems and methods, are provided. In some cases, the articles contain substrates for which a change in volume of the substrate causes at least one electrode to become electronically isolated from other components of the article and/or an electrochemical device. In certain cases, heating the substrate causes the change in volume of the substrate.

IPC Classes  ?

  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 10/44 - Methods for charging or discharging
  • H01M 50/581 - Devices or arrangements for the interruption of current in response to temperature
  • H01M 50/54 - Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges

48.

ELECTRODE PROTECTION USING A COMPOSITE COMPRISING AN ELECTROLYTE-INHIBITING ION CONDUCTOR

      
Application Number 17747484
Status Pending
Filing Date 2022-05-18
First Publication Date 2022-09-01
Owner Sion Power Corporation (USA)
Inventor
  • Laramie, Michael G.
  • Mikhaylik, Yuriy V.
  • Kelley, Tracy Earl
  • Child, David
  • Scordilis-Kelley, Chariclea
  • Viner, Veronika G.
  • Sankaran, Bala
  • Ter Maat, Johan
  • Schmidt, Ruediger
  • Schneider, Holger
  • Leitner, Klaus
  • Kulisch, Joern
  • Safont-Sempere, Marina

Abstract

Composite structures including an ion-conducting material and a polymeric material (e.g., a separator) to protect electrodes are generally described. The ion-conducting material may be in the form of a layer that is bonded to a polymeric separator. The ion-conducting material may comprise a lithium oxysulfide having a lithium-ion conductivity of at least at least 10−6 S/cm.

IPC Classes  ?

  • H01M 10/052 - Li-accumulators
  • H01M 10/0562 - Solid materials
  • H01M 50/46 - Separators, membranes or diaphragms characterised by their combination with electrodes
  • H01M 50/411 - Organic material
  • H01M 50/431 - Inorganic material
  • H01M 50/446 - Composite material consisting of a mixture of organic and inorganic materials
  • H01M 50/449 - Separators, membranes or diaphragms characterised by the material having a layered structure
  • C08J 7/00 - Chemical treatment or coating of shaped articles made of macromolecular substances
  • C08J 7/12 - Chemical modification

49.

CHARGE/DISCHARGE MANAGEMENT IN ELECTROCHEMICAL CELLS, INCLUDING PARTIAL CYCLE CONTROL

      
Application Number 17592398
Status Pending
Filing Date 2022-02-03
First Publication Date 2022-08-25
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Scordilis-Kelley, Chariclea

Abstract

Electrochemical cell and battery management systems are generally provided. The systems can comprise an electrochemical cell and a controller. In some cases, the controller can be used to control various aspects of the charge and/or discharge of the electrochemical cell. In some cases, the system can comprise one or more strings of cells.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/44 - Methods for charging or discharging

50.

Lithium metal sulfide and lithium metal sulfide argyrodite ionically conductive compounds and related uses

      
Application Number 17558782
Grant Number 12129171
Status In Force
Filing Date 2021-12-22
First Publication Date 2022-08-11
Grant Date 2024-10-29
Owner
  • Sion Power Corporation (USA)
  • BASF SE (Germany)
Inventor
  • Schneider, Holger
  • Du, Hui
  • Leitner, Klaus
  • Ter Maat, Johan
  • Hartmann, Pascal
  • Kulisch, Joern
  • Safont-Sempere, Marina
  • Kelley, Tracy Earl
  • Scordilis-Kelley, Chariclea

Abstract

Articles, compositions, and methods involving ionically conductive compounds are provided. In some embodiments, the ionically conductive compounds are useful for electrochemical cells. The disclosed ionically conductive compounds may be incorporated into an electrochemical cell (e.g., a lithium-sulfur electrochemical cell, a lithium-ion electrochemical cell, an intercalated-cathode based electrochemical cell) as, for example, a protective layer for an electrode, a solid electrolyte layer, and/or any other appropriate component within the electrochemical cell. In certain embodiments, electrode structures and/or methods for making electrode structures including a layer comprising an ionically conductive compound described herein are provided.

IPC Classes  ?

  • C01B 25/14 - Sulfur, selenium, or tellurium compounds of phosphorus
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/485 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0562 - Solid materials
  • H01M 50/434 - Ceramics

51.

CHARGE/DISCHARGE MANAGEMENT IN ELECTROCHEMICAL CELLS, INCLUDING PARTIAL CYCLE CONTROL

      
Application Number US2022015123
Publication Number 2022/169980
Status In Force
Filing Date 2022-02-03
Publication Date 2022-08-11
Owner SION POWER CORPORATION (USA)
Inventor
  • Hamblin, Glenn, Alan
  • Mikhaylik, Yuriy, V.
  • Scordilis-Kelley, Chariclea
  • Niedzwiecki, Mark
  • Stewart, Scott
  • Hughes, John

Abstract

Electrochemical cell and battery management systems are generally provided. The systems can comprise an electrochemical cell and a controller. In some cases, the controller can be used to control various aspects of the charge and/or discharge of the electrochemical cell. In some cases, the system can comprise one or more strings of cells.

IPC Classes  ?

  • H01M 10/44 - Methods for charging or discharging
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells

52.

MIXTURES AND/OR LAYERS COMPRISING CERAMIC PARTICLES AND A POLYMERIC SURFACTANT, AND RELATED ARTICLES AND METHODS

      
Application Number US2021064370
Publication Number 2022/150181
Status In Force
Filing Date 2021-12-20
Publication Date 2022-07-14
Owner SION POWER CORPORATION (USA)
Inventor
  • Wang, Zhongchun
  • Mikhaylik, Yuriy, V.

Abstract

Mixtures and/or layers comprising ceramic particles and a polymeric surfactant are generally described. Related articles (e.g., electrodes, separators, and/or electrochemical cells) and related methods (e.g., methods of forming them and/or methods of using them) are also described.

IPC Classes  ?

53.

TEMPERATURE MANAGEMENT FOR ELECTROCHEMICAL CELLS

      
Application Number 17565317
Status Pending
Filing Date 2021-12-29
First Publication Date 2022-06-30
Owner Sion Power Corporation (USA)
Inventor
  • Hamblin, Glenn Alan
  • Niedzwiecki, Mark
  • Jennings, Jared M.
  • Milobar, Daniel G.
  • Ribblett, Shea Thomas

Abstract

Batteries typically include cells that undergo electrochemical reactions to produce electric current. Use of batteries in low temperature environments may adversely impact cell performance. Certain embodiments of the present disclosure are directed to inventive articles, systems, and methods that address cell performance issues in low temperature environments.

IPC Classes  ?

  • H01M 10/6551 - Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
  • H01M 10/6571 - Resistive heaters
  • H01M 10/653 - Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
  • H01M 10/615 - Heating or keeping warm

54.

LASER CUTTING OF COMPONENTS FOR ELECTROCHEMICAL CELLS

      
Application Number US2021063476
Publication Number 2022/140123
Status In Force
Filing Date 2021-12-15
Publication Date 2022-06-30
Owner SION POWER CORPORATION (USA)
Inventor
  • Child, David
  • Shannon, Troy
  • Scordilis-Kelley, Chariclea
  • Quero-Mieres, Enic, Azalia

Abstract

Methods for laser cutting electrodes and electrodes with modified edges are generally described.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/66 - Selection of materials
  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof

55.

In situ current collector

      
Application Number 17547594
Grant Number 11664527
Status In Force
Filing Date 2021-12-10
First Publication Date 2022-06-30
Grant Date 2023-05-30
Owner Sion Power Corporation (USA)
Inventor
  • Liao, Zhaohui
  • Scordilis-Kelley, Chariclea
  • Laramie, Michael G.

Abstract

Electrochemical cells comprising electrodes comprising lithium (e.g., in the form of a solid solution with non-lithium metals), from which in situ current collectors may be formed, are generally described.

IPC Classes  ?

  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/058 - Construction or manufacture
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/66 - Selection of materials
  • H01M 10/48 - Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
  • H01M 4/485 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
  • H01M 10/44 - Methods for charging or discharging
  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/40 - Alloys based on alkali metals

56.

LASER CUTTING OF COMPONENTS FOR ELECTROCHEMICAL CELLS

      
Application Number 17552829
Status Pending
Filing Date 2021-12-16
First Publication Date 2022-06-23
Owner Sion Power Corporation (USA)
Inventor
  • Child, David
  • Shannon, Troy
  • Scordilis-Kelley, Chariclea
  • Quero-Mieres, Enic Azalia

Abstract

Methods for laser cutting electrodes and electrodes with modified edges are generally described.

IPC Classes  ?

  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/46 - Alloys based on magnesium or aluminium

57.

LOW POROSITY ELECTRODES AND RELATED METHODS

      
Application Number 17540611
Status Pending
Filing Date 2021-12-02
First Publication Date 2022-06-09
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Kovalev, Igor P.
  • Scordilis-Kelley, Chariclea
  • Schoop, Urs

Abstract

Electrodes and methods of preparing electrodes with a porous electroactive region are generally described herein.

IPC Classes  ?

  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/66 - Selection of materials
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/04 - Processes of manufacture in general

58.

LOW POROSITY ELECTRODES AND RELATED METHODS

      
Application Number US2021061577
Publication Number 2022/120026
Status In Force
Filing Date 2021-12-02
Publication Date 2022-06-09
Owner SION POWER CORPORATION (USA)
Inventor
  • Mikhaylik, Yuriy, V.
  • Kovalev, Igor, P.
  • Scordilis-Kelley, Chariclea
  • Schoop, Urs

Abstract

Electrodes and methods of preparing electrodes with a porous electroactive region having low porosities are generally described herein. The electrodes having the low porosities can exhibit higher electrochemical cell cycle life, compared to electrochemical cells with electroactive region having higher porosities.

IPC Classes  ?

  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/139 - Processes of manufacture
  • H01M 10/052 - Li-accumulators
  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/02 - Electrodes composed of, or comprising, active material

59.

ELECTROLYTES FOR REDUCED GASSING

      
Application Number US2021051025
Publication Number 2022/081301
Status In Force
Filing Date 2021-09-20
Publication Date 2022-04-21
Owner SION POWER CORPORATION (USA)
Inventor
  • Kovalev, Igor P.
  • Sheffield, Alexis
  • Mikhaylik, Yuriy, V.

Abstract

Electrolytes, articles, and methods for reducing gases produced during the operation of an electrochemical cell are generally described. The inclusion of silylated sulfonic acid esters can reduce the amount of gases produced in an electrochemical cell (e.g., a battery).

IPC Classes  ?

  • H01M 10/0567 - Liquid materials characterised by the additives
  • H01M 4/139 - Processes of manufacture
  • H01M 10/052 - Li-accumulators
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

60.

ELECTROLYTES FOR LITHIUM BATTERIES

      
Application Number US2021051881
Publication Number 2022/081325
Status In Force
Filing Date 2021-09-24
Publication Date 2022-04-21
Owner SION POWER CORPORATION (USA)
Inventor
  • Mikhaylik, Yuriy, V.
  • Kovalev, Igor, P.
  • Sheffield, Alexis

Abstract

The present invention relates generally to lithium batteries, and more specifically, to electrolyte compositions within lithium batteries. Some aspects of the invention are related to an electrolyte for a lithium battery. In some embodiments, the electrolyte comprises a lithium salt, an organic solvent, and an aromatic hydrocarbon solvent that is different from the organic solvent. The aromatic hydrocarbon solvent may have limited solubility in the organic solvent and/or a limited solubility for lithium salt, e.g., such that the aromatic hydrocarbon solvent is capable of inducing phase separation of the electrolyte when present in a certain amount. In one set of embodiments, an electrolyte comprising one or more aromatic hydrocarbon may lead to an enhanced battery cycle life, reduced rate of electrolyte degradation, and improved low temperature performance. The subject matter disclosed herein involves, in some cases, the use of the electrolyte in a lithium battery.

IPC Classes  ?

61.

ELECTROCHEMICAL CELLS AND/OR COMPONENTS THEREOF COMPRISING NITROGEN-CONTAINING SPECIES, AND METHODS OF FORMING THEM

      
Application Number US2021053089
Publication Number 2022/076251
Status In Force
Filing Date 2021-10-01
Publication Date 2022-04-14
Owner SION POWER CORPORATION (USA)
Inventor
  • Kovalev, Igor, P.
  • Mikhaylik, Yuriy, V.

Abstract

Articles and methods related to electrochemical cells and/or electrochemical cell components (such as electrodes and/or electrolytes) comprising species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or reaction products of such species are generally provided. The electrochemical cell may comprise an electrode (e.g., a cathode and/or an anode) comprising a protective layer comprising a species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or a reaction product thereof. The electrochemical cell may comprise an electrolyte comprising a species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or a reaction product thereof.

IPC Classes  ?

  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof
  • H01M 4/139 - Processes of manufacture
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/052 - Li-accumulators
  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/02 - Electrodes composed of, or comprising, active material

62.

Electrolytes for reduced gassing

      
Application Number 17479299
Grant Number 12107238
Status In Force
Filing Date 2021-09-20
First Publication Date 2022-04-14
Grant Date 2024-10-01
Owner Sion Power Corporation (USA)
Inventor
  • Kovalev, Igor P.
  • Sheffield, Alexis
  • Mikhaylik, Yuriy V.

Abstract

Electrolytes, articles, and methods for reducing gases produced during the operation of an electrochemical cell are generally described. The inclusion of silylated sulfonic acid esters can reduce the amount of gases produced in an electrochemical cell (e.g., a battery).

IPC Classes  ?

  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0567 - Liquid materials characterised by the additives
  • H01M 10/0568 - Liquid materials characterised by the solutes
  • H01M 10/0569 - Liquid materials characterised by the solvents

63.

ELECTROLYTES FOR LITHIUM BATTERIES

      
Application Number 17484036
Status Pending
Filing Date 2021-09-24
First Publication Date 2022-04-14
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Kovalev, Igor P.
  • Sheffield, Alexis

Abstract

The present invention relates generally to lithium batteries, and more specifically, to electrolyte compositions within lithium batteries. Some aspects of the invention are related to an electrolyte for a lithium battery. In some embodiments, the electrolyte comprises a lithium salt, an organic solvent, and an aromatic hydrocarbon solvent that is different from the organic solvent. The aromatic hydrocarbon solvent may have limited solubility in the organic solvent and/or a limited solubility for lithium salt, e.g., such that the aromatic hydrocarbon solvent is capable of inducing phase separation of the electrolyte when present in a certain amount. In one set of embodiments, an electrolyte comprising one or more aromatic hydrocarbon may lead to an enhanced battery cycle life, reduced rate of electrolyte degradation, and improved low temperature performance. The subject matter disclosed herein involves, in some cases, the use of the electrolyte in a lithium battery.

IPC Classes  ?

  • H01M 10/0569 - Liquid materials characterised by the solvents

64.

Electrochemical cells and/or components thereof comprising nitrogen-containing species, and methods of forming them

      
Application Number 17492063
Grant Number 11705554
Status In Force
Filing Date 2021-10-01
First Publication Date 2022-04-14
Grant Date 2023-07-18
Owner Sion Power Corporation (USA)
Inventor
  • Kovalev, Igor P.
  • Mikhaylik, Yuriy V.

Abstract

Articles and methods related to electrochemical cells and/or electrochemical cell components (such as electrodes) comprising species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or reaction products of such species are generally provided. The electrochemical cell may comprise an electrode (e.g., a cathode) comprising a protective layer comprising a species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or a reaction product thereof.

IPC Classes  ?

  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

65.

Electrode protection using electrolyte-inhibiting ion conductor

      
Application Number 17503606
Grant Number 11710847
Status In Force
Filing Date 2021-10-18
First Publication Date 2022-04-07
Grant Date 2023-07-25
Owner Sion Power Corporation (USA)
Inventor
  • Laramie, Michael G.
  • Mikhaylik, Yuriy V.
  • Kelley, Tracy Earl
  • Child, David
  • Scordilis-Kelley, Chariclea
  • Viner, Veronika G.
  • Sankaran, Bala

Abstract

The use of ion-conducting materials to protect electrodes is generally described. The ion-conducting material may be in the form of a layer that is adjacent to a polymeric layer, such as a porous separator, to form a composite. At least a portion of the pores of the polymer layer may be filled or unfilled with the ion-conducting material. In some embodiments, the ion-conducting layer is sufficiently bonded to the polymer layer to prevent delamination of the layers during cycling of an electrochemical cell.

IPC Classes  ?

  • H01M 10/052 - Li-accumulators
  • H01M 50/417 - Polyolefins
  • H01M 50/423 - Polyamide resins
  • H01M 50/426 - Fluorocarbon polymers
  • H01M 50/489 - Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
  • H01M 50/451 - Separators, membranes or diaphragms characterised by the material having a layered structure comprising layers of only organic material and layers containing inorganic material
  • H01M 50/414 - Synthetic resins, e.g. .thermoplastics or thermosetting resins
  • H01M 50/491 - Porosity
  • H01M 50/403 - Manufacturing processes of separators, membranes or diaphragms

66.

ELECTRICALLY CONDUCTIVE RELEASE LAYER

      
Application Number US2020049438
Publication Number 2022/050955
Status In Force
Filing Date 2020-09-04
Publication Date 2022-03-10
Owner SION POWER CORPORATION (USA)
Inventor
  • Kovalev, Igor P.
  • Sheffield, Alexis

Abstract

Electrochemical cells, and more specifically, release systems for the fabrication of electrochemical cells are described. The release layers described herein may be conductive release layers. In particular, conductive release layer arrangements, assemblies, methods and compositions that facilitate the fabrication of electrochemical cell components, such as electrodes, are presented. In some embodiments, methods of fabricating an electrode involve the use of a release layer to separate portions of the electrode from a carrier substrate on which the electrode was fabricated. For example, an intermediate electrode assembly may include, in sequence, an electroactive layer, an optional current collector layer, a conductive release layer, and a carrier substrate.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/66 - Selection of materials
  • H01M 10/052 - Li-accumulators

67.

MULTIPLEXED BATTERY MANAGEMENT SYSTEM

      
Application Number US2021048557
Publication Number 2022/051308
Status In Force
Filing Date 2021-08-31
Publication Date 2022-03-10
Owner SION POWER CORPORATION (USA)
Inventor
  • Hamblin, Glenn, Alan
  • Mikhaylik, Yuriy, V.
  • Scordilis-Kelley, Chariclea
  • Niedzwiecki, Mark
  • Stewart, Scott
  • Hughes, John

Abstract

Electrochemical cell and battery management systems are generally provided. The systems can comprise at least one battery comprising two or more strings of cells, each string of cells comprising two or more cells. The system can also include a multiplexing switch apparatus connected to each string of cells. The system can also include a controller. In some cases, the controller can be used to control various aspects of the charge and/or discharge of the electrochemical cell and/or battery.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries

68.

MULTIPLEXED BATTERY MANAGEMENT SYSTEM

      
Application Number 17463467
Status Pending
Filing Date 2021-08-31
First Publication Date 2022-03-03
Owner SION POWER CORPORATION (USA)
Inventor
  • Hamblin, Glenn Alan
  • Mikhaylik, Yuriy V.
  • Scordilis-Kelley, Chariclea
  • Niedzwiecki, Mark
  • Stewart, Scott
  • Hughes, John

Abstract

Electrochemical cell and battery management systems are generally provided. The systems can comprise at least one battery comprising two or more strings of cells, each string of cells comprising two or more cells. The system can also include a multiplexing switch apparatus connected to each string of cells. The system can also include a controller. In some cases, the controller can be used to control various aspects of the charge and/or discharge of the electrochemical cell and/or battery.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H01M 10/44 - Methods for charging or discharging

69.

ULTRASONIC BLADE FOR CUTTING A METAL

      
Application Number US2021045175
Publication Number 2022/035737
Status In Force
Filing Date 2021-08-09
Publication Date 2022-02-17
Owner SION POWER CORPORATION (USA)
Inventor
  • Child, David
  • Shannon, Troy
  • Laramie, Michael, G.

Abstract

Systems and methods related to cutting (e.g., ultrasonically cutting) metals (e.g., lithium metal) and electrode precursors are generally provided. The electrodes or electrode precursors may involve, for example, a lithium metal electrode or a lithium composite electrode, e.g., for use in an electrochemical cell or battery.

IPC Classes  ?

  • B23D 15/08 - Sheet shears with a blade moved in one plane, e.g. perpendicular to the surface of the sheet
  • B23D 15/04 - Shearing machines or shearing devices cutting by blades which move parallel to each other having only one moving blade
  • B06B 1/06 - Processes or apparatus for generating mechanical vibrations of infrasonic, sonic or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction

70.

ELECTROCHEMICAL CELL CLAMPS AND RELATED METHODS

      
Application Number US2021044142
Publication Number 2022/031579
Status In Force
Filing Date 2021-08-02
Publication Date 2022-02-10
Owner SION POWER CORPORATION (USA)
Inventor
  • Harrel, Shane
  • Milobar, Daniel, G.
  • Yang, Wenzhuo

Abstract

Clamps for electrochemical cells and related systems and methods are generally described. In some embodiments, a clamp system can apply a compressive clamp force to reinforce a contact between first and second portions of a container of an electrochemical cell (e.g., to reinforce a seal of an electrochemical cell pouch). In some embodiments, a clamp system can apply a compressive clamp force to reinforce electronic communication between an electrode tab and an electrode tab extension. Application of such compressive clamp forces via a clamp may assist with maintaining integrity of contacts (e.g., seals, electrode tab connections) under challenging conditions such as during testing of the electrochemical cell (e.g., at elevated temperatures) and/or during shipping.

IPC Classes  ?

  • H01M 10/04 - Construction or manufacture in general
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 50/202 - Casings or frames around the primary casing of a single cell or a single battery
  • H01M 50/264 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders with fastening means, e.g. locks for cells or batteries, e.g. straps, tie rods or peripheral frames

71.

Application of force in electrochemical cells

      
Application Number 17393806
Grant Number 11735761
Status In Force
Filing Date 2021-08-04
First Publication Date 2022-01-27
Grant Date 2023-08-22
Owner Sion Power Corporation (USA)
Inventor
  • Scordilis-Kelley, Chariclea
  • Affinito, John D.
  • Jones, Lowell D.
  • Mikhaylik, Yuriy V.
  • Kovalev, Igor P.
  • Wilkening, William F.
  • Campbell, Christopher T. S.
  • Martens, John A.

Abstract

The present invention relates to the application of a force to enhance the performance of an electrochemical cell. The force may comprise, in some instances, an anisotropic force with a component normal to an active surface of the anode of the electrochemical cell. In the embodiments described herein, electrochemical cells (e.g., rechargeable batteries) may undergo a charge/discharge cycle involving deposition of metal (e.g., lithium metal) on a surface of the anode upon charging and reaction of the metal on the anode surface, wherein the metal diffuses from the anode surface, upon discharging. The uniformity with which the metal is deposited on the anode may affect cell performance. For example, when lithium metal is redeposited on an anode, it may, in some cases, deposit unevenly forming a rough surface. The roughened surface may increase the amount of lithium metal available for undesired chemical reactions which may result in decreased cycling lifetime and/or poor cell performance. The application of force to the electrochemical cell has been found, in accordance with the invention, to reduce such behavior and to improve the cycling lifetime and/or performance of the cell.

IPC Classes  ?

  • H01M 10/052 - Li-accumulators
  • H01M 10/058 - Construction or manufacture
  • H01M 10/04 - Construction or manufacture in general
  • H01M 4/133 - Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/139 - Processes of manufacture
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/587 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof

72.

Additives for electrochemical cells

      
Application Number 17366539
Grant Number 11569531
Status In Force
Filing Date 2021-07-02
First Publication Date 2021-12-30
Grant Date 2023-01-31
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Kovalev, Igor P.
  • Weiss, Thomas

Abstract

Articles and methods including additives in electrochemical cells, are generally provided. As described herein, such electrochemical cells may comprise an anode, a cathode, an electrolyte, and optionally a separator. In some embodiments, at least one of the anode, the cathode, the electrolyte, and/or the optional separator may comprise an additive and/or additive precursor. For instance, in some cases, the electrochemical cell comprises an electrolyte and an additive and/or additive precursor that is soluble with and/or is present in the electrolyte. In some embodiments, the additive precursor comprises a disulfide bond. In certain embodiments, the additive is a carbon disulfide salt. In some cases, the electrolyte may comprise a nitrate.

IPC Classes  ?

  • H01M 10/0567 - Liquid materials characterised by the additives
  • C07D 295/194 - Radicals derived from thio- or thiono carboxylic acids
  • H01M 4/40 - Alloys based on alkali metals
  • C07C 327/36 - Esters of dithiocarboxylic acids
  • H01M 10/0568 - Liquid materials characterised by the solutes
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 8/12 - Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
  • H01M 10/052 - Li-accumulators

73.

System and method for operating a rechargeable electrochemical cell or battery

      
Application Number 17313216
Grant Number 11658352
Status In Force
Filing Date 2021-05-06
First Publication Date 2021-10-21
Grant Date 2023-05-23
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Hamblin, Glenn Alan
  • Scordilis-Kelley, Chariclea

Abstract

An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to control the cell such that, for at least a portion of a charge cycle, the cell is charged at a charging rate or current that is lower than a discharging rate or current of at least a portion of a previous discharge cycle. An electrochemical cell management method. An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to induce a discharge of the cell before and/or after a charging step of the cell. An electrochemical cell management method. A electrochemical cell management system comprising an electrochemical cell and at least one controller configured to: monitor at least one characteristic of the cell and, based on the at least one characteristic of the cell, induce a discharge and/or control a charging rate or current of the cell.

IPC Classes  ?

  • H01M 10/00 - Secondary cellsManufacture thereof
  • H01M 10/44 - Methods for charging or discharging
  • H01M 10/46 - Accumulators structurally combined with charging apparatus
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H01M 10/052 - Li-accumulators
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys

74.

APPLICATION OF PRESSURE TO ELECTROCHEMICAL DEVICES INCLUDING DEFORMABLE SOLIDS, AND RELATED SYSTEMS

      
Application Number US2021022070
Publication Number 2021/183858
Status In Force
Filing Date 2021-03-12
Publication Date 2021-09-16
Owner SION POWER CORPORATION (USA)
Inventor
  • Laramie, Michael, G.
  • Hamblin, Glenn, Alan
  • Harrel, Shane

Abstract

Systems and methods for applying pressure to electrochemical devices are generally described. In some aspects, batteries including an electrochemical cell and an associated deformable solid are provided. The deformable solid may be configured to apply an anisotropic force (e.g., during cycling), which may improve the performance and/or durability of the electrochemical cell. In some instances (for example, in certain cases where the deformable solid includes a piezoelectric array and/or an electroactive polymer), the battery may be able to make dynamic adjustments to a pressure experienced by the electrochemical cell (e.g., based on signals from a pressure sensor). The systems and methods described herein can, in some instances, provide for relatively uniform pressure distributions across an electrochemical cell and/or throughout a stack of multiple electrochemical cells.

IPC Classes  ?

  • H01M 10/052 - Li-accumulators
  • H01M 2/16 - Separators; Membranes; Diaphragms; Spacing elements characterised by the material
  • H01M 10/44 - Methods for charging or discharging
  • H01M 2/02 - Cases, jackets or wrappings
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells

75.

Passivating agents for electrochemical cells

      
Application Number 17196072
Grant Number 11784297
Status In Force
Filing Date 2021-03-09
First Publication Date 2021-08-26
Grant Date 2023-10-10
Owner Sion Power Corporation (USA)
Inventor
  • Liao, Zhaohui
  • Scordilis-Kelley, Chariclea
  • Kelley, Tracy Earl
  • Mikhaylik, Yuriy V.
  • Schneider, Holger

Abstract

Articles and methods involving electrochemical cells and/or electrochemical cell preproducts comprising passivating agents are generally provided. In certain embodiments, an electrochemical cell includes first and second passivating agents. In some embodiments, an electrochemical cell may include a first electrode comprising a first surface, a second electrode (e.g., a counter electrode with respect to the first electrode) comprising a second surface, a first passivating agent configured and arranged to passivate the first surface, and a second passivating agent configured and arranged to passivate the second surface.

IPC Classes  ?

  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0567 - Liquid materials characterised by the additives
  • H01M 10/0569 - Liquid materials characterised by the solvents
  • H01M 10/0568 - Liquid materials characterised by the solutes
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/583 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx
  • H01M 10/052 - Li-accumulators
  • C25B 11/095 - Electrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalysts material consisting of at least one catalytic element and at least one catalytic compoundElectrodes formed of electrocatalysts on a substrate or carrier characterised by the electrocatalysts material consisting of two or more catalytic elements or catalytic compounds at least one of the compounds being organic
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys

76.

Protective layers for electrodes and electrochemical cells

      
Application Number 17161795
Grant Number 11742477
Status In Force
Filing Date 2021-01-29
First Publication Date 2021-08-12
Grant Date 2023-08-29
Owner Sion Power Corporation (USA)
Inventor
  • Laramie, Michael G.
  • Mikhaylik, Yuriy V.
  • Du, Hui
  • Kulisch, Joern
  • Safont-Sempere, Marina
  • Leitner, Klaus
  • Schneider, Holger

Abstract

Articles and methods including layers for protection of electrodes in electrochemical cells are provided. As described herein, a layer, such as a protective layer for an electrode, may comprise a plurality of particles (e.g., crystalline inorganic particles, amorphous inorganic particles). In some aspects, at least a portion of the plurality of particles (e.g., inorganic particles) are fused to one another. For instance, in some aspects, the layer may be formed by aerosol deposition or another suitable process that involves subjecting the particles to a relatively high velocity such that fusion of particles occurs during deposition. In some cases, the protective layer may be porous.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof
  • H01M 4/139 - Processes of manufacture
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 10/52 - Removing gases inside the secondary cell, e.g. by absorption
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 50/403 - Manufacturing processes of separators, membranes or diaphragms
  • H01M 50/431 - Inorganic material
  • H01M 50/449 - Separators, membranes or diaphragms characterised by the material having a layered structure
  • H01M 10/052 - Li-accumulators
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 50/434 - Ceramics
  • H01M 50/497 - Ionic conductivity
  • H01M 50/491 - Porosity
  • H01M 50/457 - Separators, membranes or diaphragms characterised by the material having a layered structure comprising three or more layers
  • H01M 50/489 - Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
  • H01M 50/451 - Separators, membranes or diaphragms characterised by the material having a layered structure comprising layers of only organic material and layers containing inorganic material

77.

SYSTEMS AND METHODS FOR PROTECTING A CIRCUIT, RECHARGEABLE ELECTROCHEMICAL CELL, OR BATTERY

      
Application Number 17126424
Status Pending
Filing Date 2020-12-18
First Publication Date 2021-07-15
Owner Sion Power Corporation (USA)
Inventor
  • Hamblin, Glenn Alan
  • Ribblett, David Warren
  • Ribblett, Shea Thomas
  • Bock, James Anthony

Abstract

A system for protecting at least one electrochemical cell, comprising circuitry configured to disconnect the at least one electrochemical cell at a first threshold current magnitude based on a first current flow direction through at least one relay and at a second threshold current magnitude based on a second current flow direction through the at least one relay, wherein the first current flow direction is different from the second current flow direction. A method for electrochemical cell protection. A system comprising circuitry configured to disconnect at least one portion of a circuit at a first threshold current magnitude based on a first current flow direction through at least one relay and at a second threshold current magnitude based on a second current flow direction through the at least one relay. A method for protecting at least one portion of a circuit.

IPC Classes  ?

  • H02H 7/18 - Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for batteriesEmergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for accumulators
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries

78.

Systems and methods for providing, assembling, and managing integrated power bus for rechargeable electrochemical cell or battery

      
Application Number 17126390
Grant Number 12068461
Status In Force
Filing Date 2020-12-18
First Publication Date 2021-06-24
Grant Date 2024-08-20
Owner Sion Power Corporation (USA)
Inventor
  • Hamblin, Glenn Alan
  • Ribblett, David Warren
  • Ribblett, Shea Thomas
  • Bock, James Anthony
  • Niedzwiecki, Mark

Abstract

A battery pack comprising a substrate comprising a battery power bus integrated into the substrate; and a pack controller; and at least one electrochemical cell connected directly to the substrate. A printed circuit board comprising a power bus integrated into the printed circuit board, wherein the power bus is connected to and configured to transfer power to and/or from at least one electrochemical cell; and at least one controller configured to control the at least one electrochemical cell. A thermal management system comprising at least one electrochemical cell; and a substrate directly connected to the at least one electrochemical cell and configured to transfer heat, power, and signals between the substrate and the at least one electrochemical cell. A thermal management method. A method of assembling a battery pack, comprising attaching at least one electrochemical cell of the battery pack directly to a substrate at least in part by welding.

IPC Classes  ?

  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 10/052 - Li-accumulators
  • H01M 10/48 - Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
  • H01M 10/655 - Solid structures for heat exchange or heat conduction
  • H01M 10/667 - Heat-exchange relationships between the cells and other systems, e.g. central heating systems or fuel cells the system being an electronic component, e.g. a CPU, an inverter or a capacitor
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H01M 4/02 - Electrodes composed of, or comprising, active material

79.

SYSTEMS AND METHODS FOR PROVIDING, ASSEMBLING, AND MANAGING INTEGRATED POWER BUS FOR RECHARGEABLE ELECTROCHEMICAL CELL OR BATTERY

      
Application Number US2020065907
Publication Number 2021/127371
Status In Force
Filing Date 2020-12-18
Publication Date 2021-06-24
Owner SION POWER CORPORATION (USA)
Inventor
  • Hamblin, Glenn, Alan
  • Ribblett, David, Warren
  • Ribblett, Shea, Thomas
  • Bock, James, Anthony
  • Niedzwiecki, Mark

Abstract

A battery pack comprising a substrate comprising a battery power bus integrated into the substrate; and a pack controller; and at least one electrochemical cell connected directly to the substrate. A printed circuit board comprising a power bus integrated into the printed circuit board, wherein the power bus is connected to and configured to transfer power to and/or from at least one electrochemical cell; and at least one controller configured to control the at least one electrochemical cell. A thermal management system comprising at least one electrochemical cell; and a substrate directly connected to the at least one electrochemical cell and configured to transfer heat, power, and signals between the substrate and the at least one electrochemical cell. A thermal management method. A method of assembling a battery pack, comprising attaching at least one electrochemical cell of the battery pack directly to a substrate at least in part by welding.

IPC Classes  ?

  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/653 - Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
  • H01M 10/667 - Heat-exchange relationships between the cells and other systems, e.g. central heating systems or fuel cells the system being an electronic component, e.g. a CPU, an inverter or a capacitor
  • H01M 50/204 - Racks, modules or packs for multiple batteries or multiple cells
  • H01M 50/284 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders with incorporated circuit boards, e.g. printed circuit boards [PCB]

80.

LITHIUM METAL ELECTRODES

      
Application Number 17125070
Status Pending
Filing Date 2020-12-17
First Publication Date 2021-06-24
Owner Sion Power Corporation (USA)
Inventor
  • Laramie, Michael G.
  • Mikhaylik, Yuriy V.
  • Scordilis-Kelley, Chariclea

Abstract

Lithium metal electrodes, modular lithium deposition systems, and associated articles and methods are generally described.

IPC Classes  ?

  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys

81.

LITHIUM METAL ELECTRODES AND METHODS

      
Application Number 17125110
Status Pending
Filing Date 2020-12-17
First Publication Date 2021-06-24
Owner Sion Power Corporation (USA)
Inventor
  • Laramie, Michael G.
  • Mikhaylik, Yuriy V.
  • Scordilis-Kelley, Chariclea

Abstract

Lithium metal electrodes, modular lithium deposition systems, and associated articles and methods are generally described.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/052 - Li-accumulators
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys

82.

SYSTEMS AND METHODS FOR FABRICATING LITHIUM METAL ELECTRODES

      
Application Number 17125124
Status Pending
Filing Date 2020-12-17
First Publication Date 2021-06-24
Owner Sion Power Corporation (USA)
Inventor
  • Laramie, Michael G.
  • Child, David
  • Weinstock, Dominic

Abstract

Lithium metal electrodes, modular lithium deposition systems, and associated articles and methods are generally described.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys

83.

LITHIUM METAL ELECTRODES

      
Application Number US2020065584
Publication Number 2021/127159
Status In Force
Filing Date 2020-12-17
Publication Date 2021-06-24
Owner SION POWER CORPORATION (USA)
Inventor
  • Laramie, Michael, G.
  • Mikhaylik, Yuriy, V.
  • Scordilis-Kelley, Chariclea
  • Child, David
  • Weinstock, Dominic

Abstract

Lithium metal electrodes, modular lithium deposition systems, and associated articles and methods are generally described.

IPC Classes  ?

  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/04 - Processes of manufacture in general
  • C23C 14/58 - After-treatment
  • C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks
  • C23C 14/24 - Vacuum evaporation

84.

SYSTEMS AND METHODS FOR PROTECTING A CIRCUIT, RECHARGEABLE ELECTROCHEMICAL CELL, OR BATTERY

      
Application Number US2020065929
Publication Number 2021/127385
Status In Force
Filing Date 2020-12-18
Publication Date 2021-06-24
Owner SION POWER CORPORATION (USA)
Inventor
  • Hamblin, Glenn, Alan
  • Ribblett, David, Warren
  • Ribblett, Shea, Thomas
  • Bock, James, Anthony

Abstract

A system for protecting at least one electrochemical cell, comprising circuitry configured to disconnect the at least one electrochemical cell at a first threshold current magnitude based on a first current flow direction through at least one relay and at a second threshold current magnitude based on a second current flow direction through the at least one relay, wherein the first current flow direction is different from the second current flow direction. A method for electrochemical cell protection. A system comprising circuitry configured to disconnect at least one portion of a circuit at a first threshold current magnitude based on a first current flow direction through at least one relay and at a second threshold current magnitude based on a second current flow direction through the at least one relay. A method for protecting at least one portion of a circuit.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H02H 3/08 - Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition, with or without subsequent reconnection responsive to excess current

85.

BATTERIES, AND ASSOCIATED SYSTEMS AND METHODS

      
Application Number US2020061162
Publication Number 2021/102071
Status In Force
Filing Date 2020-11-19
Publication Date 2021-05-27
Owner SION POWER CORPORATION (USA)
Inventor
  • Niedzwiecki, Mark
  • Milobar, Daniel, G.
  • Niccum, Ryan, Michael
  • Hamblin, Glenn, Alan
  • Jennings, Jared, M.
  • Shayan, Homa
  • Johnson, Aaron

Abstract

Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Batteries configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery are described. In some aspects, thermally insulating and compressible components for battery packs are generally described.

IPC Classes  ?

  • H01M 50/242 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
  • H01M 50/489 - Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 10/04 - Construction or manufacture in general
  • H01M 10/052 - Li-accumulators
  • H01M 10/647 - Prismatic or flat cells, e.g. pouch cells
  • H01M 10/6555 - Rods or plates arranged between the cells
  • H01M 50/209 - Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
  • H01M 50/222 - Inorganic material
  • H01M 50/236 - Hardness
  • H01M 50/293 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by spacing elements or positioning means within frames, racks or packs characterised by the material

86.

Compression systems for batteries

      
Application Number 16952187
Grant Number 11824228
Status In Force
Filing Date 2020-11-19
First Publication Date 2021-05-20
Grant Date 2023-11-21
Owner Sion Power Corporation (USA)
Inventor
  • Shayan, Homa
  • Jennings, Jared M.
  • Niedzwiecki, Mark
  • Milobar, Daniel G.
  • Niccum, Ryan Michael

Abstract

Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Batteries configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery are described. In some aspects, thermally insulating and compressible components for battery packs are generally described.

IPC Classes  ?

  • H01M 50/578 - Devices or arrangements for the interruption of current in response to pressure
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 10/04 - Construction or manufacture in general
  • H01M 10/658 - Means for temperature control structurally associated with the cells by thermal insulation or shielding

87.

Thermally insulating compressible components for battery packs

      
Application Number 16952223
Grant Number 11791511
Status In Force
Filing Date 2020-11-19
First Publication Date 2021-05-20
Grant Date 2023-10-17
Owner Sion Power Corporation (USA)
Inventor
  • Shayan, Homa
  • Milobar, Daniel G.
  • Niedzwiecki, Mark
  • Jennings, Jared M.
  • Niccum, Ryan Michael
  • Hamblin, Glenn Alan

Abstract

Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Batteries configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery are described. In some aspects, thermally insulating and compressible components for battery packs are generally described.

IPC Classes  ?

  • H01M 10/658 - Means for temperature control structurally associated with the cells by thermal insulation or shielding
  • H01M 50/578 - Devices or arrangements for the interruption of current in response to pressure
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys

88.

Batteries with components including carbon fiber, and associated systems and methods

      
Application Number 16952235
Grant Number 11978917
Status In Force
Filing Date 2020-11-19
First Publication Date 2021-05-20
Grant Date 2024-05-07
Owner Sion Power Corporation (USA)
Inventor
  • Shayan, Homa
  • Jennings, Jared M.
  • Niedzwiecki, Mark
  • Milobar, Daniel G.
  • Niccum, Ryan Michael
  • Hamblin, Glenn Alan

Abstract

Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Batteries configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery are described. In some aspects, thermally insulating and compressible components for battery packs are generally described.

IPC Classes  ?

  • H01M 50/231 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by the material of the casings or racks having a layered structure
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 10/04 - Construction or manufacture in general
  • H01M 10/658 - Means for temperature control structurally associated with the cells by thermal insulation or shielding
  • H01M 50/209 - Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
  • H01M 50/222 - Inorganic material
  • H01M 50/244 - Secondary casingsRacksSuspension devicesCarrying devicesHolders characterised by their mounting method
  • H01M 50/293 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by spacing elements or positioning means within frames, racks or packs characterised by the material

89.

Systems and methods for applying and maintaining compression pressure on electrochemical cells

      
Application Number 16952240
Grant Number 12051829
Status In Force
Filing Date 2020-11-19
First Publication Date 2021-05-20
Grant Date 2024-07-30
Owner Sion Power Corporation (USA)
Inventor
  • Jennings, Jared M.
  • Niedzwiecki, Mark
  • Niccum, Ryan Michael

Abstract

Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Batteries configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery are described. In some aspects, thermally insulating and compressible components for battery packs are generally described.

IPC Classes  ?

  • H01M 50/578 - Devices or arrangements for the interruption of current in response to pressure
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 10/04 - Construction or manufacture in general
  • H01M 10/658 - Means for temperature control structurally associated with the cells by thermal insulation or shielding

90.

Batteries, and associated systems and methods

      
Application Number 16952177
Grant Number 11929523
Status In Force
Filing Date 2020-11-19
First Publication Date 2021-05-20
Grant Date 2024-03-12
Owner Sion Power Corporation (USA)
Inventor
  • Niedzwiecki, Mark
  • Milobar, Daniel G.
  • Niccum, Ryan Michael
  • Jennings, Jared M.
  • Shayan, Homa

Abstract

Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Batteries configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery are described. In some aspects, thermally insulating and compressible components for battery packs are generally described.

IPC Classes  ?

  • H01M 50/578 - Devices or arrangements for the interruption of current in response to pressure
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 10/04 - Construction or manufacture in general
  • H01M 10/658 - Means for temperature control structurally associated with the cells by thermal insulation or shielding

91.

Battery alignment, and associated systems and methods

      
Application Number 16952228
Grant Number 11984575
Status In Force
Filing Date 2020-11-19
First Publication Date 2021-05-20
Grant Date 2024-05-14
Owner Sion Power Corporation (USA)
Inventor
  • Jennings, Jared M.
  • Niedzwiecki, Mark
  • Milobar, Daniel G.
  • Niccum, Ryan Michael
  • Hamblin, Glenn Alan
  • Shayan, Homa

Abstract

Batteries including electrochemical cells, associated components, and arrangements thereof are generally described. In some aspects, batteries with housings that undergo relatively little expansion and contraction even in cases where electrochemical cells in the battery undergo a relatively high degree of expansion and contraction during charging and discharging are provided. Batteries configured to apply relatively high magnitudes and uniform force to electrochemical cells in the battery, while in some cases having high energy densities and a relatively low pack burden, are also provided. In certain aspects, arrangements of electrochemical cells and associated components are generally described. In some aspects, thermally conductive solid articles that can be used for aligning components of the battery are described. In some aspects, thermally insulating and compressible components for battery packs are generally described.

IPC Classes  ?

  • H01M 10/658 - Means for temperature control structurally associated with the cells by thermal insulation or shielding
  • H01M 10/052 - Li-accumulators
  • H01M 10/647 - Prismatic or flat cells, e.g. pouch cells
  • H01M 10/653 - Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
  • H01M 10/6551 - Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
  • H01M 10/6555 - Rods or plates arranged between the cells
  • H01M 50/222 - Inorganic material
  • H01M 50/233 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by physical properties of casings or racks, e.g. dimensions
  • H01M 50/242 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
  • H01M 50/289 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by spacing elements or positioning means within frames, racks or packs

92.

ELECTRODE CUTTING INSTRUMENT

      
Application Number US2020058832
Publication Number 2021/091976
Status In Force
Filing Date 2020-11-04
Publication Date 2021-05-14
Owner SION POWER CORPORATION (USA)
Inventor
  • Shannon, Troy
  • Schoop, Urs
  • Child, David
  • Kidder, Steven M.
  • Perez, Manuel

Abstract

Systems and methods related to cutting electrodes (e.g. lithium metal) and electrode precursors are generally provided. The electrodes or electrode precursors may involve, for example, a lithium metal electrode or a lithium composite electrode, e.g., for use in an electrochemical cell or battery.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 10/052 - Li-accumulators
  • B26D 1/00 - Cutting through work characterised by the nature or movement of the cutting memberApparatus or machines thereforCutting members therefor
  • B26D 1/06 - Cutting through work characterised by the nature or movement of the cutting memberApparatus or machines thereforCutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
  • B26D 3/08 - Making a superficial cut in the surface of the work without removal of material, e.g. scoring, incising

93.

Protected electrode structures

      
Application Number 17091232
Grant Number 11894545
Status In Force
Filing Date 2020-11-06
First Publication Date 2021-05-06
Grant Date 2024-02-06
Owner Sion Power Corporation (USA)
Inventor
  • Gronwald, Oliver
  • Schmidt, Ruediger
  • Weber, Martin
  • Haupt, Ingrid
  • Huber-Moulliet, Ursula
  • Janssen, Nicole
  • Mikhaylik, Yuriy V.
  • Sankaran, Bala
  • Coleman, David L.

Abstract

An electrode structure and its method of manufacture are disclosed. The disclosed electrode structures may be manufactured by depositing a first release layer on a first carrier substrate. A first protective layer may be deposited on a surface of the first release layer and a first electroactive material layer may then be deposited on the first protective layer.

IPC Classes  ?

  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
  • H01M 4/139 - Processes of manufacture
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/48 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
  • H01M 4/66 - Selection of materials
  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 10/052 - Li-accumulators
  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/1397 - Processes of manufacture of electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 10/058 - Construction or manufacture
  • H01M 50/46 - Separators, membranes or diaphragms characterised by their combination with electrodes
  • H01M 50/403 - Manufacturing processes of separators, membranes or diaphragms
  • H01M 50/417 - Polyolefins
  • H01M 50/426 - Fluorocarbon polymers
  • H01M 50/423 - Polyamide resins
  • H01M 50/42 - Acrylic resins

94.

Protective layers for electrodes and electrochemical cells

      
Application Number 17093908
Grant Number 11581530
Status In Force
Filing Date 2020-11-10
First Publication Date 2021-05-06
Grant Date 2023-02-14
Owner Sion Power Corporation (USA)
Inventor
  • Laramie, Michael G.
  • Mikhaylik, Yuriy V.
  • Du, Hui
  • Kulisch, Joern
  • Safont-Sempere, Marina
  • Leitner, Klaus
  • Schneider, Holger

Abstract

Articles and methods including layers for protection of electrodes in electrochemical cells are provided. As described herein, a layer, such as a protective layer for an electrode, may comprise a plurality of particles (e.g., crystalline inorganic particles, amorphous inorganic particles). In some aspects, at least a portion of the plurality of particles (e.g., inorganic particles) are fused to one another. For instance, in some aspects, the layer may be formed by aerosol deposition or another suitable process that involves subjecting the particles to a relatively high velocity such that fusion of particles occurs during deposition. In some cases, the protective layer may be porous.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof
  • H01M 4/139 - Processes of manufacture
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 10/052 - Li-accumulators
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 50/403 - Manufacturing processes of separators, membranes or diaphragms
  • H01M 50/431 - Inorganic material
  • H01M 50/449 - Separators, membranes or diaphragms characterised by the material having a layered structure
  • H01M 50/434 - Ceramics
  • H01M 50/457 - Separators, membranes or diaphragms characterised by the material having a layered structure comprising three or more layers
  • H01M 50/497 - Ionic conductivity
  • H01M 50/489 - Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
  • H01M 50/491 - Porosity

95.

SYSTEM AND METHOD FOR OPERATING A RECHARGEABLE ELECTROCHEMICAL CELL OR BATTERY

      
Application Number US2019059142
Publication Number 2021/086377
Status In Force
Filing Date 2019-10-31
Publication Date 2021-05-06
Owner SION POWER CORPORATION (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Hamblin, Glenn A.
  • Scordilis-Kelley, Chariclea

Abstract

An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to control the cell such that, for at least a portion of a charge cycle, the cell is charged at a charging rate or current that is lower than a discharging rate or current of at least a portion of a previous discharge cycle. An electrochemical cell management method. An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to induce a discharge of the cell before and/or after a charging step of the cell. An electrochemical cell management method. A electrochemical cell management system comprising an electrochemical cell and at least one controller configured to: monitor at least one characteristic of the cell and, based on the at least one characteristic of the cell, induce a discharge and/or control a charging rate or current of the cell.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H01M 10/44 - Methods for charging or discharging
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells

96.

System and method for operating a rechargeable electrochemical cell or battery

      
Application Number 16670905
Grant Number 11424492
Status In Force
Filing Date 2019-10-31
First Publication Date 2021-05-06
Grant Date 2022-08-23
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Hamblin, Glenn Alan
  • Scordilis-Kelley, Chariclea

Abstract

An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to control the cell such that, for at least a portion of a charge cycle, the cell is charged at a charging rate or current that is lower than a discharging rate or current of at least a portion of a previous discharge cycle. An electrochemical cell management method. An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to induce a discharge of the cell before and/or after a charging step of the cell. An electrochemical cell management method. A electrochemical cell management system comprising an electrochemical cell and at least one controller configured to: monitor at least one characteristic of the cell and, based on the at least one characteristic of the cell, induce a discharge and/or control a charging rate or current of the cell.

IPC Classes  ?

  • H01M 10/44 - Methods for charging or discharging
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries

97.

System and method for operating a rechargeable electrochemical cell or battery

      
Application Number 16670933
Grant Number 11056728
Status In Force
Filing Date 2019-10-31
First Publication Date 2021-05-06
Grant Date 2021-07-06
Owner Sion Power Corporation (USA)
Inventor
  • Mikhaylik, Yuriy V.
  • Hamblin, Glenn Alan
  • Scordilis-Kelley, Chariclea

Abstract

An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to control the cell such that, for at least a portion of a charge cycle, the cell is charged at a charging rate or current that is lower than a discharging rate or current of at least a portion of a previous discharge cycle. An electrochemical cell management method. An electrochemical cell management system comprising an electrochemical cell and at least one controller configured to induce a discharge of the cell before and/or after a charging step of the cell. An electrochemical cell management method. A electrochemical cell management system comprising an electrochemical cell and at least one controller configured to: monitor at least one characteristic of the cell and, based on the at least one characteristic of the cell, induce a discharge and/or control a charging rate or current of the cell.

IPC Classes  ?

  • H01M 10/00 - Secondary cellsManufacture thereof
  • H01M 10/44 - Methods for charging or discharging
  • H01M 10/46 - Accumulators structurally combined with charging apparatus
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H01M 10/052 - Li-accumulators
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys

98.

ELECTROCHEMICAL CELLS AND COMPONENTS COMPRISING THIOL GROUP-CONTAINING SPECIES

      
Application Number US2020046466
Publication Number 2021/034696
Status In Force
Filing Date 2020-08-14
Publication Date 2021-02-25
Owner SION POWER CORPORATION (USA)
Inventor
  • Viner, Veronika, G.
  • Coleman, David, L.

Abstract

Articles and methods involving electrochemical cells and/or electrochemical cell components comprising thiol groups are generally provided. The component comprising the thiol group may be a protective layer or an electrolyte. In some embodiments, a protective layer comprising a thiol group may also comprise particles. In some embodiments, a protective layer comprising a thiol group may also comprise a plurality of pores.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0567 - Liquid materials characterised by the additives
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 10/052 - Li-accumulators

99.

METHODS, SYSTEMS, AND DEVICES FOR APPLYING FORCES TO ELECTROCHEMICAL DEVICES

      
Application Number US2020038375
Publication Number 2020/257414
Status In Force
Filing Date 2020-06-18
Publication Date 2020-12-24
Owner SION POWER CORPORATION (USA)
Inventor Milobar, Daniel G.

Abstract

Methods, systems, and devices for applying forces to electrochemical devices are generally described. In some cases, the methods include applying a force to an electrochemical device via a solid surface that, in the absence of an applied force, has at least a portion that is convex with respect to a side of the electrochemical device. Certain embodiments are related to systems and devices for applying a force to an electrochemical cell, with some of the systems and devices employing, for example, solid articles with certain shapes (e.g., convex shapes in the absence of an applied force) and/or inventive couplings.

IPC Classes  ?

  • F16K 31/00 - Operating meansReleasing devices
  • H01M 2/00 - Constructional details, or processes of manufacture, of the non-active parts
  • H01M 10/05 - Accumulators with non-aqueous electrolyte
  • H01M 10/052 - Li-accumulators

100.

Electrochemical devices including porous layers

      
Application Number 16879861
Grant Number 11710828
Status In Force
Filing Date 2020-05-21
First Publication Date 2020-11-26
Grant Date 2023-07-25
Owner Sion Power Corporation (USA)
Inventor
  • Wang, Zhongchun
  • Coleman, David L.
  • Mikhaylik, Yuriy V.

Abstract

Electrochemical devices that include porous layers, and associated methods, are generally described. In certain cases, the electrochemical device includes a first layer (e.g., a porous coating containing nanoparticles) between an anode and a separator, and a second layer (e.g., another porous coating containing nanoparticles) between a cathode and the separator. The first layer and/or the second layer may have a relatively high porosity, even after the application of an applied pressure to the electrochemical device. The presence of the first layer and the second layer in the electrochemical device may mitigate the occurrence of certain problematic phenomena during cycling of the electrochemical device.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/139 - Processes of manufacture
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
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