Aisin Takaoka Co., Ltd.

Japan

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        Patent 93
        Trademark 5
Jurisdiction
        World 66
        United States 31
        Europe 1
Date
2025 February 2
2025 (YTD) 2
2023 4
2022 3
2021 6
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IPC Class
F01N 13/18 - Construction facilitating manufacture, assembly or disassembly 7
H01M 8/02 - Fuel cellsManufacture thereof Details 6
C22C 37/04 - Cast-iron alloys containing spheroidal graphite 5
B21D 22/20 - Deep-drawing 4
C21D 1/18 - HardeningQuenching with or without subsequent tempering 4
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NICE Class
06 - Common metals and ores; objects made of metal 2
20 - Furniture and decorative products 2
04 - Industrial oils and greases; lubricants; fuels 1
08 - Hand tools and implements 1
09 - Scientific and electric apparatus and instruments 1
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Status
Pending 3
Registered / In Force 95

1.

METHOD FOR PRODUCING MOLDED BIOCOKE

      
Application Number JP2024029785
Publication Number 2025/041821
Status In Force
Filing Date 2024-08-22
Publication Date 2025-02-27
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Yawata, Kazuyoshi

Abstract

According to the present invention, a molded biocoke 23 is produced by a method comprising: a mixing step for mixing a coconut shell material (biomass raw material 21) that is coconut shell or coconut shell charcoal from which impurities have been removed and a caking agent 22 with a mixer 13 to obtain a mixture; a molding step for performing pressure molding on the mixture by a molding machine 14 to obtain a molded body; and a heating step for heating the molded body with a heating furnace 15 in a non-oxidizing atmosphere.

IPC Classes  ?

  • C10B 53/02 - Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
  • C10L 5/44 - Solid fuels essentially based on materials of non-mineral origin on vegetable substances

2.

Bio -M- Coke

      
Application Number 019142686
Status Pending
Filing Date 2025-02-13
Owner AISIN TAKAOKA CO., LTD. (Japan)
NICE Classes  ? 04 - Industrial oils and greases; lubricants; fuels

Goods & Services

Plant based solid fuels; charcoal for use as fuel; wood chips for use as fuel; lump charcoal [fuel]; combustible briquettes; lignite; coal; solid fuels; coke; biomass fuel; biofuel; fuel.

3.

Exhaust device for internal combustion engine

      
Application Number 18145126
Grant Number 11982215
Status In Force
Filing Date 2022-12-22
First Publication Date 2023-08-24
Grant Date 2024-05-14
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Yamanaka, Noriyuki
  • Koishikawa, Takahisa
  • Asano, Tomo

Abstract

An exhaust device for an internal combustion engine includes an exhaust manifold including branch pipe portions respectively connected to cylinders of the internal combustion engine in which exhaust strokes are executed at different timings, and a collecting pipe portion to which the branch pipe portions are collected and connected at a downstream side of the branch pipe portions, a catalyst provided at a downstream side of the collecting pipe portion in the exhaust manifold, an exhaust pipe provided at a downstream side of the catalyst, a sensor detecting a state of exhaust gas and provided in the exhaust pipe, and a connecting wall portion connecting the catalyst and the exhaust pipe and extending in a different direction with respect to a first central axis of the catalyst along a flow direction of the exhaust gas.

IPC Classes  ?

  • F01N 13/00 - Exhaust or silencing apparatus characterised by constructional features
  • B01D 53/94 - Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
  • F01N 3/28 - Construction of catalytic reactors
  • F01N 11/00 - Monitoring or diagnostic devices for exhaust-gas treatment apparatus
  • F01N 13/10 - Other arrangements or adaptations of exhaust conduits of exhaust manifolds
  • F01N 13/18 - Construction facilitating manufacture, assembly or disassembly

4.

FERRITIC SPHEROIDAL GRAPHITE CAST IRON, DIFFERENTIAL CASE, AND DIFFERENTIAL DEVICE

      
Application Number 17913090
Status Pending
Filing Date 2021-03-22
First Publication Date 2023-05-25
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Yamaguchi, Tomohiro

Abstract

This ferritic spheroidal graphite cast iron contains 3.0% to 3.6% by mass of C, 4.0% to 5.0% by mass of Si, 0.020% to 0.10% by mass of Mg, 1.0% or less of Mn, 0.10% by mass or less of P, and 0.015% by mass or less of S, with the balance being Fe and inevitable impurities.

IPC Classes  ?

  • C22C 37/04 - Cast-iron alloys containing spheroidal graphite
  • F16H 48/40 - Constructional details characterised by features of the rotating cases

5.

METAL MATERIAL SUPPLY DEVICE

      
Application Number 17802035
Status Pending
Filing Date 2021-03-03
First Publication Date 2023-04-13
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Inoue, Seiji

Abstract

A metal material supply device which is annexed to a metal melting furnace has a vibration trough for transporting metal material to be supplied to a crucible; the transported metal material is discharged from a material discharge port that is provided at the front end of the vibration trough; the metal material supply device is movable between a material supply position where the material discharge port is disposed above the crucible and a retracted position from the material supply position, and supplies the metal material to the crucible at the material supply position; the upper end of the metal material supplied to the crucible and piled up is detected by a microwave level meter, and the material supply operation by driving the vibration trough is controlled on the basis of the detected value.

IPC Classes  ?

  • F27D 3/06 - Charging or discharging machines on travelling carriages
  • F27D 3/00 - ChargingDischargingManipulation of charge
  • F27D 3/10 - Charging directly from hoppers or shoots
  • F27D 21/00 - Arrangement of monitoring devicesArrangement of safety devices

6.

Flexible flywheel

      
Application Number 17795976
Grant Number 12000454
Status In Force
Filing Date 2021-02-05
First Publication Date 2023-03-23
Grant Date 2024-06-04
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Ota, Tsuyoshi
  • Sato, Akira

Abstract

A flexible flywheel includes: a shaft fastening portion fixed to an end portion of an engine crankshaft; an annular inertia ring provided around the shaft fastening portion; a plurality of elastic spoke portions that extend in the radial direction between the shaft fastening portion and the inertia ring and connect the shaft fastening portion and the inertia ring to each other, and that absorb vibration acting on the crankshaft by undergoing deflection; and weight portions provided between adjacent elastic spoke portions, side edge-side boundary ends, to which boundaries with the weight portions are connected, are provided on both sides edges of the elastic spoke portion, respectively, when the elastic spoke portions are vibrated, stress concentrates on the side edge-side boundary ends.

IPC Classes  ?

7.

Fevita

      
Application Number 1703535
Status Registered
Filing Date 2022-09-15
Registration Date 2022-09-15
Owner AISIN TAKAOKA CO.,LTD. (Japan)
NICE Classes  ?
  • 08 - Hand tools and implements
  • 11 - Environmental control apparatus
  • 16 - Paper, cardboard and goods made from these materials
  • 18 - Leather and imitations of leather
  • 20 - Furniture and decorative products
  • 21 - HouseHold or kitchen utensils, containers and materials; glassware; porcelain; earthenware
  • 27 - Floor and wall coverings
  • 40 - Treatment of materials; recycling, air and water treatment,
  • 42 - Scientific, technological and industrial services, research and design

Goods & Services

Tweezers; braiders [hand tools]; hoes [hand tools]; digging forks [spading forks]; rakes [hand tools]; lasts [shoemakers' hand tools]; electric flat irons; electric razors and electric hair clippers; edge tools [hand tools]; bladed or pointed hand tools and swords; hand tools, hand operated, other than bladed or pointed hand tools; egg slicers, non-electric; non-electric planes for flaking dried bonito blocks [katsuo-bushi planes]; can openers, non-electric; spoons; cheese slicers, non-electric; pizza cutters, non-electric; forks [cutlery]; table cutlery [knives, forks and spoons]; dressmakers' chalk sharpeners; fire pans for carrying live charcoal [juno]; fireplace bellows [hand-tools]; fire tongs; bludgeons; shaving cases; pedicure sets; eyelash curlers; manicure sets; ice axes; diving knives; diving knife holders; palette knives. Toilets [water-closets]; prefabricated bath installations sold as a unit; air conditioners for industrial purposes; freezing machines and apparatus for industrial purposes; laundry dryers, electric, for industrial purposes; towel steamers for hairdressing purposes; hair drying machines for beauty salon use; hair steamers for beauty salon use; shampoo basins for barbers' shop use; cooking apparatus and installations for commercial use; industrial dish drying machines; dish disinfectant apparatus for commercial use; kitchen sinks incorporating integrated worktops for commercial use; kitchen sinks for commercial use; solar water heaters; water purifying apparatus for industrial purposes; light shades; shades for lighting; globes for lamps; lamp bases; lamp casings; lamp mantles; electric lamps and other lighting apparatus; household electrothermic appliances; washers for water taps; washers for water faucets; gas water heaters for household purposes; gas-fired water heaters; non-electric cooking heaters for household purposes; kitchen sinks incorporating integrated worktops for household purposes; kitchen sinks for household purposes; household tap-water filters, non-electric; standing paper lanterns [andon]; portable paper lanterns [chochin]; gas lamps; oil lamps; lamp chimneys; warming pans, non-electric; pocket warmers; hot water bottles; toilet stool units with a washing water squirter; toilet bowls; seats for use with japanese style toilet bowls; bath fittings; stoves [space heaters] for household purposes, non-electric. Pastes and other adhesives for stationery or household purposes; sealing wax; printers' reglets; printing type; addressing machines; ink ribbons; automatic stamp affixing machines; electric staplers for offices; sealing machines for offices; stamp cancelling machines; drawing instruments; typewriters; checkwriters; mimeographs; relief duplicators; paper shredders for office use; franking machines for office use; rotary duplicators; marking templates; decorators' paintbrushes; industrial packaging containers of paper; bags [pouches] of plastics, for packaging; food wrapping plastic film for household purpose; garbage bags of paper for household purposes; garbage bags of plastic; paper patterns; tailors' chalk; banners of paper; flags of paper; hygienic hand towels of paper; towels of paper; table napkins of paper; hand towels of paper; handkerchiefs of paper; shipping tags; printed paper for lot, other than toy; assorted pieces of colored paper [paper toy]; transfer-pictures [paper toy]; origami folding paper; cutout pictures of paper; chiyogami [assorted pieces of japanese paper with colorful patterns printed thereon]; colouring pictures; paper and cardboard; modelling clay; molds for modelling clays [artists' materials]; clay for arts and crafts; modelling clay for manufacturing ceramics; stationery; printed matter; paintings and calligraphic works; photographs [printed]; photograph stands; modelling materials. Purse frames; horseshoes; leathercloth; synthetic leather; leather and fur, unworked or semi-worked; industrial packaging containers of leather; clothing for domestic pets; bags; luggages; pouches; vanity cases, not fitted; umbrellas and their parts; parasols [sun umbrellas]; walking sticks; hiking sticks; mountaineering sticks; wading staffs; trekking sticks; canes; folding walking sticks; metal parts of canes and walking-sticks; handles for canes and walking sticks; saddlery. Meerschaum; yellow amber; industrial packaging containers of wood, bamboo or plastics; hand-held flat fans; hand fans; beds for household pets; dog kennels; nesting boxes for small birds; water tanks for household purposes, not of metal or masonry; hanging boards [japanese style pegboards using positional hooks]; tool chests, not of metal, empty; towel dispensers, not of metal; furniture; indoor window blinds [shade] [furniture]; blinds of reed, rattan or bamboo [sudare]; bead curtains for decoration; window shades; wind chimes; oriental single panel standing partition [tsuitate]; oriental folding partition screens [byoubu]; benches; ritual equipment; pocket mirrors; pocket mirror bags; picture frames; plaster sculptures; plastic sculptures; wooden sculptures; wood carvings; tusks [raw or partly worked material]; whalebones; shells and crusts; artificial horns; ivory [unworked or partly worked material]; animal horns; animal teeth; tortoiseshells [unworked or partly worked material]; animal bone [unworked or partly worked material]; coral [unworked or partly worked]; flower stands [furniture]. Semi-worked glass, except building glass; figured plate glass, not for building; modified sheet glass, not for building; unworked or semi-worked glass, not for building; cosmetic utensils; industrial packaging containers of glass or porcelain; industrial packaging bottles of plastics; plastic bottles for packaging; cooking pots and pans, non-electric; coffee-makers, non-electric; japanese cast iron kettles, non-electric [tetsubin]; kettles, non-electric; dinnerware, other than knives, forks and spoons; dishware; cookware; kitchen utensils and containers, not including gas water heaters for household use, non-electric cooking heaters for household purposes, kitchen sinks incorporating integrated worktops for household purpose and kitchen sinks for household purpose; cleaning tools and washing utensils; candle extinguishers; candlesticks; flower pots; planters [pots]; hydroponic plant pots for home gardening; watering cans; chamber pots; piggy banks; coin banks; boxes of metal for dispensing paper towels; soap dispensers; toilet paper holders; glass ornaments; vases; flower bowls; upright signboards of glass or ceramics; perfume burners; earthenware; porcelain ware; glassware. Bath mats for wash places; tatami mats; floor coverings; wall hangings, not of textile; artificial turf; gymnastic mats; wallpaper. Treatment or processing of clothing or fur, including drying; metalworking and metal treatment; processing of rubber; processing of plastics; firing pottery; pottery firing; treatment of materials for the manufacture of ceramic goods; ceramic processing; timber processing; paper treating and working; stone treating; processing of bamboo, tree barks, rattan, vines or other mineral vegetable materials, other than processing of ingredients; engraving of sealing stamps; rental of metal treating machines and tools; rental of glassware manufacturing machines and apparatus; manufacture of furniture and plastic parts to order and specification of others; glass working and treatment; manufacture and treatment of processed glasses; manufacture of glass arts, crystal arts, glass works and crystal works to order and specification of others; providing material treatment information; custom 3d printing for others. Providing meteorological information; architectural services; surveying; geological research; designing of machines, apparatus, instruments [including their parts] or systems composed of such machines, apparatus and instruments; furniture design services; rug design services; design services of curtains; design services of tablecloths; design services of tea cups; design services of tea pots; design services of candle stands; design services of silver works; design services of drinking glasses; design services of table napkins; design services of flower arrangements; design services of artificial flowers; design services of vases, flower organs and flower stands; design services; creating or maintaining web sites for others; computer software design, computer programming, or maintenance of computer software; technological advice relating to computers, automobiles and industrial machines; testing, inspection or research of pharmaceuticals, cosmetics or foodstuffs; research on building construction or city planning; testing or research on prevention of pollution; testing or research on electricity; testing or research on civil engineering; testing, inspection or research on agriculture, livestock breeding or fisheries; testing or research on machines, apparatus and instruments; rental of measuring apparatus; rental of computers; providing computer programs on data networks; rental of laboratory apparatus and instruments; rental of technical drawing instruments.

8.

SLÄTTNY

      
Application Number 1651254
Status Registered
Filing Date 2021-12-02
Registration Date 2021-12-02
Owner AISIN TAKAOKA CO., LTD. (Japan)
NICE Classes  ? 06 - Common metals and ores; objects made of metal

Goods & Services

Metal bicycle locks; keys of metal; locks of metal, other than electric; metal locks and keys therefor; bicycle locks of metal; locks of metal for vehicles; metal security lock cylinders; security locks of metal; padlocks of metal, other than electronic; split rings of common metal for keys; chains of metal for keys; safety chains of metal; hardware of metal, small; wheel clamps [boots].

9.

Flexible flywheel

      
Application Number 17429224
Grant Number 11873879
Status In Force
Filing Date 2020-03-11
First Publication Date 2022-01-13
Grant Date 2024-01-16
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Ota, Tsuyoshi
  • Sato, Akira

Abstract

A flexible flywheel includes: a shaft fastening portion fixed to an end portion of an engine crankshaft; an annular inertia ring provided around the shaft fastening portion; a plurality of elastic spoke portions which extend in the radial direction between the shaft fastening portion and the inertia ring and connect the shaft fastening part and the inertia ring to each other, and that absorb vibration acting on the crankshaft by undergoing deflection; and weight portions provided between adjacent ones of the elastic spoke portions. The fastening portion, inertial ring, elastic spoke portions, and weight portions are formed integrally by casting or forging.

IPC Classes  ?

  • F16F 15/30 - Flywheels
  • F16F 15/10 - Suppression of vibrations in rotating systems by making use of members moving with the system
  • F16F 15/315 - Flywheels characterised by their supporting arrangement, e.g. mountings, cages, securing inertia member to shaft
  • F16F 15/121 - Suppression of vibrations in rotating systems by making use of members moving with the system using elastic members or friction-damping members, e.g. between a rotating shaft and a gyratory mass mounted thereon using springs as elastic members, e.g. metallic springs

10.

SL?TTNY

      
Serial Number 79336315
Status Registered
Filing Date 2021-12-02
Registration Date 2023-09-19
Owner AISIN TAKAOKA CO., LTD. (Japan)
NICE Classes  ? 06 - Common metals and ores; objects made of metal

Goods & Services

Metal bicycle locks; metal keys for locks; locks of metal, other than electric; metal locks and keys therefor; bicycle locks of metal; locks of metal for vehicles; metal security lock cylinders; security locks of metal; padlocks of metal, other than electronic; split rings of common metal for keys; chains of metal for keys; metal hardware, namely, carabiners of metal; metal wheel clamps

11.

Method of manufacturing connection member

      
Application Number 17272042
Grant Number 11951521
Status In Force
Filing Date 2019-09-13
First Publication Date 2021-11-11
Grant Date 2024-04-09
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Kojima, Toru

Abstract

After an annular plate is blanked from a metal flat plate in a blanking step, an inner peripheral portion of the annular plate is deformed upward in a burring step. As a result, a hat-shaped intermediate product having an upstanding tubular portion and an annular plate portion is formed. After that, an outer peripheral portion of the annular plate portion is folded step by step toward an inner peripheral side of the annular plate portion. As a result, a folded portion composed of a first folded portion and a second folded portion is formed, whereby a connection portion having a second flange portion is formed.

IPC Classes  ?

  • B21D 19/08 - Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
  • F01N 13/18 - Construction facilitating manufacture, assembly or disassembly
  • F16L 23/032 - Flanged joints the flanges being connected by members tensioned axially characterised by the shape or composition of the flanges

12.

FERRITIC SPHEROIDAL GRAPHITE CAST IRON, DIFFERENTIAL CASE, AND DIFFERENTIAL DEVICE

      
Application Number JP2021011687
Publication Number 2021/193523
Status In Force
Filing Date 2021-03-22
Publication Date 2021-09-30
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Yamaguchi Tomohiro

Abstract

This ferritic spheroidal graphite cast iron contains 3.0-3.6 mass% of C, 4.0-5.0 mass% of Si, 0.020-0.10 mass% of Mg, at most 1.0 mass% of Mn, at most 0.10 mass% of P, and at most 0.015 mass% of S, with the remainder consisting of Fe and inevitable impurities.

IPC Classes  ?

  • C22C 37/04 - Cast-iron alloys containing spheroidal graphite
  • F16H 48/08 - Differential gearings with gears having orbital motion with orbital conical gears

13.

METAL MATERIAL SUPPLY DEVICE

      
Application Number JP2021008109
Publication Number 2021/182218
Status In Force
Filing Date 2021-03-03
Publication Date 2021-09-16
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Inoue, Seiji

Abstract

A metal material supply device (30) which is annexed to a metal melting furnace (10) has a vibration trough (54) for transporting metal material to be supplied to a crucible (11). The transported metal material is discharged from a material discharge port (57) that is provided at the front end of the vibration trough (54). The metal material supply device (30) is movable between a material supply position where the material discharge port (57) is disposed above the crucible (11) and a retracted position from the material supply position, and supplies the metal material to the crucible (11) at the material supply position. The upper end of the metal material supplied to the crucible (11) and piled up is detected by a microwave level meter (71), and the material supply operation by driving the vibration trough (54) is controlled on the basis of the detected value.

IPC Classes  ?

  • F27B 14/16 - Arrangement of devices for charging
  • F27D 3/06 - Charging or discharging machines on travelling carriages
  • F27D 21/00 - Arrangement of monitoring devicesArrangement of safety devices

14.

LOGISTICS BOX AND LOGISTICS BOX HOUSING

      
Application Number JP2021006317
Publication Number 2021/172193
Status In Force
Filing Date 2021-02-19
Publication Date 2021-09-02
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Yoshimi, Hitoshi
  • Asai, Yasuyuki
  • Saito, Mitsuhiro
  • Nakamura, Sho

Abstract

Each of a plurality of logistics boxes 30 provided in a logistics box housing includes a housing space 41 that houses a load, and an open/close door 32 having an electronic lock. A first bag-shaped body 33 is provided inside the housing space 41. The first bag-shaped body 33 can be switched between: a standby state wherein the first bag-shaped body is contracted and thereby brought close to a ceiling surface 42 forming the housing space 41; and a pressing state wherein the first bag-shaped body is expanded by being introduced with air and thereby presses, from above, the load housed in the housing space 41.

IPC Classes  ?

  • B65D 81/05 - Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents

15.

FLEXIBLE FLYWHEEL

      
Application Number JP2021004320
Publication Number 2021/166685
Status In Force
Filing Date 2021-02-05
Publication Date 2021-08-26
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Ota, Tsuyoshi
  • Sato, Akira

Abstract

A flexible flywheel 10 is equipped with: a shaft fastening part 11 fixed to an end portion of an engine crankshaft; an annular inertia ring 12 provided around the shaft fastening part 11; a plurality of elastic spoke parts 16 that extend in the radial direction between the shaft fastening part 11 and the inertia ring 12 and fasten the shaft fastening part and the inertia ring to each other, and that absorb vibration acting on the crankshaft by undergoing deflection; and weight parts 14 provided between adjacent elastic spoke parts 16. Lateral edge-side boundary ends 44, 45, to which boundary lines 42, 43 with the weight parts 14 are connected, are provided at lateral edges 31, 32 of the elastic spoke parts 16, respectively. When the elastic spoke parts 16 are vibrated, stress concentrates on the lateral edge-side boundary ends 44, 45.

IPC Classes  ?

16.

FLEXIBLE FLYWHEEL

      
Application Number JP2020010544
Publication Number 2020/195833
Status In Force
Filing Date 2020-03-11
Publication Date 2020-10-01
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Ota, Tsuyoshi
  • Sato, Akira

Abstract

A flexible flywheel 10 is equipped with: a shaft fastening part 11 secured to an end portion of an engine crankshaft; an annular inertia ring 12 provided around the shaft fastening part 11; a plurality of elastic spoke parts 13 that extend in the radial direction between the shaft fastening part 11 and the inertia ring 12 and fasten the shaft fastening part and the inertia ring to each other, and that absorb vibration acting on the crankshaft by undergoing deflection; and weight parts 14 provided between adjacent elastic spoke parts 13. The fastening part 11, inertial ring 12, elastic spoke parts 13, and weight parts 14 are formed integrally by casting or forging.

IPC Classes  ?

17.

METHOD OF MANUFACTURING THERMOELECTRIC MODULE, THERMOELECTRIC ELEMENT, AND THERMOELECTRIC MODULE

      
Application Number JP2019037122
Publication Number 2020/066948
Status In Force
Filing Date 2019-09-20
Publication Date 2020-04-02
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Yoshimi, Hitoshi
  • Nishiyama, Akihiro
  • Kondo, Kiyohito

Abstract

An upper substrate 11 having upper electrodes 13 formed thereon is disposed in a three-dimensional printer, and P-type elements 20p are built up on the upper electrodes 13, whereby a first intermediate product 23 is produced. Subsequently, a lower substrate 12 having lower electrodes 14 formed thereon is disposed in the three-dimensional printer, and N-type elements 20n are built up on the lower electrodes 14, whereby a second intermediate product 26 is produced. Subsequently, the first intermediate product 23 and the second intermediate product 26 are caused to face each other. After that, the P-type elements 20p of the first intermediate product 23 are joined to the lower electrodes 14 of the second intermediate product 26, and the N-type elements 20n of the second intermediate product 26 are joined to the upper electrodes 13 of the first intermediate product 23.

IPC Classes  ?

  • H01L 35/32 - SEMICONDUCTOR DEVICES; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR - Details thereof operating with Peltier or Seebeck effect only characterised by the structure or configuration of the cell or thermocouple forming the device
  • H01L 35/34 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • B33Y 10/00 - Processes of additive manufacturing

18.

METHOD OF MANUFACTURING CONNECTION PORTION

      
Application Number JP2019036228
Publication Number 2020/066721
Status In Force
Filing Date 2019-09-13
Publication Date 2020-04-02
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Kojima, Toru

Abstract

After an annular plate is blanked from a metal flat plate in a blanking step, an inner peripheral portion of the annular plate is deformed upward in a burring step. As a result, a hat-shaped intermediate product having an upstanding tubular portion and an annular plate portion is formed. After that, an outer peripheral portion of the annular plate portion is folded step by step toward an inner peripheral side of the annular plate portion. As a result, a folded portion 24 composed of a first folded portion 45 and a second folded portion 49 is formed, whereby a connection portion 13 having a second flange portion 22 is formed.

IPC Classes  ?

  • B21D 19/08 - Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
  • B21D 19/14 - Reinforcing edges, e.g. by armouring
  • F16L 23/04 - Flanged joints the flanges being connected by members tensioned in the radial plane
  • F01N 13/18 - Construction facilitating manufacture, assembly or disassembly
  • B21D 19/00 - Flanging or other edge treatment, e.g. of tubes

19.

Disc rotor, production apparatus therefor, roller, and disc rotor production method

      
Application Number 16316509
Grant Number 10895294
Status In Force
Filing Date 2017-07-05
First Publication Date 2019-10-03
Grant Date 2021-01-19
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Yamaguchi, Tomohiro
  • Iwase, Yoshitaka
  • Higaki, Koji

Abstract

This disc rotor has a hat portion having a cylindrical portion and a sliding plate portion having an insertion hole into which the cylindrical portion is inserted, being connected together with the hat portion in a state in which the cylindrical portion protrudes from the insertion hole. The coupling is achieved by pinching an inner peripheral edge of the sliding plate portion between a first portion and a second portion that are formed in the cylindrical portion. The second portion is formed by plastically deforming an outer peripheral side of the cylindrical portion toward the first portion.

IPC Classes  ?

  • F16D 65/12 - DiscsDrums for disc brakes
  • B21D 53/34 - Making other particular articles wheels or the like brake drums
  • B21H 1/02 - Making articles shaped as bodies of revolution discsMaking articles shaped as bodies of revolution disc wheels
  • B21H 1/00 - Making articles shaped as bodies of revolution
  • B21D 39/00 - Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by platingTube expanders
  • B24B 7/16 - Single-purpose machines or devices for grinding end faces, e.g. of gauges, rollers, nuts or piston rings
  • F16D 65/02 - Braking membersMounting thereof

20.

VEHICLE BODY COMPONENT

      
Application Number JP2019013645
Publication Number 2019/189598
Status In Force
Filing Date 2019-03-28
Publication Date 2019-10-03
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Suzuki, Takayuki

Abstract

A door impact beam, which is a vehicle body component, is formed in such a way as to have an elongated shape, and includes a hat-shaped main body portion. A pair of matchings are provided in each of a right end edge portion and a left end edge portion of an outer edge portion of the door impact beam. The matchings are formed in a linking portion where a first cutting line in an upstream process and a second cutting line in a downstream process intersect, in a manufacturing stage for manufacturing the door impact beam through a plurality of stages of punching.

IPC Classes  ?

  • B60J 5/00 - Doors
  • B60R 19/04 - Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects formed from more than one section
  • B62D 25/00 - Superstructure sub-unitsParts or details thereof not otherwise provided for

21.

Spheroidal graphite cast iron

      
Application Number 16233535
Grant Number 11466349
Status In Force
Filing Date 2018-12-27
First Publication Date 2019-07-11
Grant Date 2022-10-11
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Hijii, Takumi
  • Ureshino, Yoshimasa
  • Sakuma, Hitoshi
  • Nakamura, Gou
  • Zhang, Zhong-Zhi

Abstract

2 or less, and a pearlite fraction is 30% to 85%.

IPC Classes  ?

  • C22C 37/04 - Cast-iron alloys containing spheroidal graphite
  • C22C 33/10 - Making cast-iron alloys including procedures for adding magnesium
  • C22C 37/06 - Cast-iron alloys containing chromium
  • C22C 37/10 - Cast-iron alloys containing aluminium or silicon
  • C22C 33/08 - Making cast-iron alloys

22.

Catalytic converter

      
Application Number 16180135
Grant Number 10704445
Status In Force
Filing Date 2018-11-05
First Publication Date 2019-05-09
Grant Date 2020-07-07
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Sato, Akira
  • Isaji, Satoru

Abstract

An exhaust gas receiver 21 is provided between an expanded passage portion 132 of an upstream connection member 13 and a catalyst end surface 111. The exhaust gas receiver 21 extends along the entire circumference of a catalyst accommodation case 12. The exhaust gas receiver 21 extends from an upstream opening end portion 121 of the catalyst accommodation case 12 toward an inner part of the passage of the expanded passage portion 132 such that the exhaust gas receiver 21 separates from the expanded passage portion 132, and a space 211 is defined between the exhaust gas receiver 21 and the catalyst end surface 111. Flows of bypass exhaust gas hitting against the catalyst end surface 111 and bouncing off the catalyst end surface 111 hit against and are received by the exhaust gas receiver 21.

IPC Classes  ?

  • F01N 3/00 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
  • F01N 3/28 - Construction of catalytic reactors
  • F01N 3/10 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
  • F02B 37/18 - Control of the pumps by bypassing exhaust
  • F01N 13/18 - Construction facilitating manufacture, assembly or disassembly
  • F02B 37/00 - Engines characterised by provision of pumps driven at least for part of the time by exhaust
  • F01N 3/20 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operationControl specially adapted for catalytic conversion

23.

Turbine housing

      
Application Number 16182821
Grant Number 10704420
Status In Force
Filing Date 2018-11-07
First Publication Date 2019-05-09
Grant Date 2020-07-07
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Sato, Akira
  • Isaji, Satoru

Abstract

An outer housing 12 formed of a sheet metal is provided such that its open end portion 312 surrounds an outer edge portion 26 of an inner housing 11 formed by casting. An outer protrusion 216, an annular protrusion 227, and a connecting portion 27 are provided on the outer edge portion 26 of the inner housing 11. The open end portion 312 of the outer housing 12 is joined to a protruding end 217 of the outer protrusion 216, a protruding end 228 of the annular protrusion 227, and an end edge 271 of the connecting portion 27, whereby the inner housing 11 and the outer housing 12 are integrated.

IPC Classes  ?

  • F01D 25/26 - Double casingsMeasures against temperature strain in casings
  • F01D 9/02 - NozzlesNozzle boxesStator bladesGuide conduits
  • F01D 17/10 - Final actuators
  • F02C 6/12 - Turbochargers, i.e. plants for augmenting mechanical power output of internal-combustion piston engines by increase of charge pressure

24.

Manufacturing method of terminal plate

      
Application Number 16014191
Grant Number 10886541
Status In Force
Filing Date 2018-06-21
First Publication Date 2018-12-27
Grant Date 2021-01-05
Owner
  • Toyota Jidosha Kabushiki Kaisha (Japan)
  • Aisin Takaoka Co., Ltd. (Japan)
Inventor
  • Yoshizumi, Tomoo
  • Nakaji, Hiroya
  • Asai, Ken
  • Suzuki, Masakazu

Abstract

There is provided a manufacturing method of a terminal plate including a conductive plate and a terminal that is welded to the conductive plate and that is made of a different material from a material of the conductive plate. This manufacturing method comprises an overlapping process of laying an end portion of the terminal on the conductive plate; a pressing process of pressing part of overlapping surfaces of the conductive plate and the terminal, after the overlapping process; and a welding process of welding at least part of a remaining region excluding the pressed part of the overlapping surfaces, by friction stir welding.

IPC Classes  ?

  • H01M 8/02 - Fuel cellsManufacture thereof Details
  • B23K 20/26 - Auxiliary equipment
  • H01M 8/2483 - Details of groupings of fuel cells characterised by internal manifolds
  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • H01M 8/0258 - CollectorsSeparators, e.g. bipolar separatorsInterconnectors characterised by the configuration of channels, e.g. by the flow field of the reactant or coolant
  • B23K 103/12 - Copper or alloys thereof
  • B23K 103/10 - Aluminium or alloys thereof
  • B23K 101/36 - Electric or electronic devices
  • B23K 101/34 - Coated articles

25.

Melting material supply apparatus

      
Application Number 15763687
Grant Number 10393437
Status In Force
Filing Date 2016-09-02
First Publication Date 2018-11-08
Grant Date 2019-08-27
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Niwa, Kazufumi
  • Kato, Hiroaki
  • Wakita, Yusuke
  • Kiyanagi, Yuki

Abstract

The purpose of the present invention is to provide a melting material supply apparatus which is capable of contributing to improvements in the working environment and the melting efficiency of a metal melting furnace, and which is also capable of making melting work more efficient. This melting material supply apparatus for supplying a melting material to a crucible is provided with: a melting material supply unit for supplying the melting material to the crucible; and a furnace lid for closing an opening provided in the upper part of the crucible. The furnace lid is supported in a horizontal state by a furnace lid-supporter, and is capable of being moved between a position in which the opening is closed, and a standby position located above a hood. When the furnace lid is in the standby position, the opening is open, and the melting material can be supplied into the crucible therefrom.

IPC Classes  ?

  • F27D 3/06 - Charging or discharging machines on travelling carriages
  • F27B 14/12 - Covers therefor
  • F27D 1/18 - Door framesDoors, lids or removable covers

26.

Hybrid metal melting furnace

      
Application Number 15763773
Grant Number 10598437
Status In Force
Filing Date 2016-09-02
First Publication Date 2018-10-11
Grant Date 2020-03-24
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Niwa, Kazufumi
  • Kato, Hiroaki
  • Wakita, Yusuke
  • Kiyanagi, Yuki

Abstract

A hybrid metal melting furnace uses a furnace lid to hold molten metal, while inhibiting reduction in the service life of burners of the furnace lid caused by long periods of exposure to high heat. This hybrid metal melting furnace includes a crucible for accommodating metal to be melted; and an induction coil causing induced current to flow through and heat the metal. A furnace lid which closes an opening in the crucible includes: a first furnace lid having burners for injecting flames into the crucible; and a second furnace lid which does not have the burners. When melting the metal, the first furnace lid is disposed in a position in which the opening is closed. When holding the molten metal in the crucible, the first furnace lid is removed from the opening, and the second furnace lid is disposed in the position in which the opening is closed.

IPC Classes  ?

  • F27D 1/18 - Door framesDoors, lids or removable covers
  • F27D 11/06 - Induction heating, i.e. in which the material being heated, or its container or elements embodied therein, form the secondary of a transformer
  • F27B 14/14 - Arrangements of heating devices
  • F27B 14/12 - Covers therefor

27.

TAOC

      
Application Number 1412891
Status Registered
Filing Date 2017-12-20
Registration Date 2017-12-20
Owner AISIN TAKAOKA CO., LTD. (Japan)
NICE Classes  ?
  • 09 - Scientific and electric apparatus and instruments
  • 20 - Furniture and decorative products

Goods & Services

Telecommunication devices and apparatus and their structural replacement parts and fittings; apparatus for recording, transmission or reproduction of sound and their structural replacement parts and fittings; audio equipment and its structural replacement parts and fittings; audio equipment and its structural replacement parts and fittings, namely, surround sound systems, personal stereo systems, car stereos, digital audio players, stereo acoustic couplers, audio amplifiers, audio headphones, audio equalizers and audio mixers; cabinets and enclosures for telecommunication devices and apparatus; mounting racks adapted for telecommunications hardware; cabinets and enclosures for audio equipment; racks adapted for audio equipment; stands for audio equipment; loudspeakers and their structural replacement parts and fittings; audio speakers; audio speakers for automobiles; horns for loudspeakers; signal processing apparatus for speaker systems; audio speaker enclosures; racks adapted for loudspeakers; speaker stands; racks adapted for apparatus for recording, transmission or reproduction of sound, data and images; vibration dampeners for audio equipment; vibration dampeners for electronic audio equipment; vibration dampeners for apparatus for recording, transmission or reproduction of sound, data and images; vibration dampening boards for audio equipment; vibration dampening boards for electronic audio equipment; vibration dampening boards for apparatus for recording, transmission or reproduction of sound, data and images; diaphragms [acoustics]; audio amplifiers for mobile phones, personal digital assistants, portable audio players and other portable terminals; stands for mobile phones, personal digital assistants, portable audio players and other portable terminals; stands with amplification function for mobile phones, personal digital assistants, portable audio players and other portable terminals; personal digital assistants in the shape of a watch; smartphones; electronic machines and apparatus and their structural replacement parts and fittings; electronic machines and apparatus and their structural replacement parts and fittings, namely, computer hardware for telecommunications, personal computers; computer programs for processing digital music files, reproduction of music, and computer programs for creating and editing music and sounds; phonograph records; phonograph records featuring music; downloadable music files. Furniture; storage racks; storage racks for electronic machines and apparatus; storage racks for audio equipment.

28.

Forced-induction device for vehicle

      
Application Number 15716316
Grant Number 10570810
Status In Force
Filing Date 2017-09-26
First Publication Date 2018-04-12
Grant Date 2020-02-25
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Tsukiyama, Takashi
  • Ura, Haruto
  • Uesugi, Tsuyoshi
  • Terui, Daisuke
  • Hosono, Akihiro
  • Kawazoe, Ryuta

Abstract

A vehicle forced-induction device includes a first exhaust turbine type forced-induction unit and a second exhaust turbine type forced-induction unit. The first forced-induction unit includes an outlet pipe. The outlet pipe includes a first tubular portion and an annular first flange. The second forced-induction unit includes an inlet pipe. The inlet pipe includes a second tubular portion and an annular second flange. The forced-induction device includes a fastener that includes an annular groove. The annular groove has a shape in which a width of the annular groove decreases toward a groove bottom. The fastener is wound around the first and second flanges along a circumference of the first and the second flanges, thereby housing the first and second flanges in the annular groove. The fastener fastens the first and second flanges to urge the first and second flanges toward each other.

IPC Classes  ?

  • F02B 37/00 - Engines characterised by provision of pumps driven at least for part of the time by exhaust
  • F01D 25/24 - CasingsCasing parts, e.g. diaphragms, casing fastenings
  • F16L 23/08 - Flanged joints the flanges being connected by members tensioned in the radial plane connection by tangentially arranged pin and nut

29.

DISC ROTOR, PRODUCTION DEVICE THEREFOR, ROLLER, AND DISC ROTOR PRODUCTION METHOD

      
Application Number JP2017024742
Publication Number 2018/012386
Status In Force
Filing Date 2017-07-05
Publication Date 2018-01-18
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Yamaguchi, Tomohiro
  • Iwase, Yoshitaka
  • Higaki, Koji

Abstract

This disc rotor 10 has a hat part 11 having a cylindrical part 21 and a sliding plate part 12 having an insertion hole in which the cylindrical part 21 is inserted, wherein the hat part 11 and the sliding plate part 12 are coupled together in a state in which the cylindrical part 21 is protruding out of the insertion hole. The coupling is achieved by pinching an inner peripheral edge 13 of the sliding plate part 12 between a first pinching section 25 and a second pinching section 26 that are formed in the cylindrical part 21. The second pinching section 26 is formed by plastically deforming an outer peripheral side of the cylindrical part 21 so as to come closer toward the first pinching section 25.

IPC Classes  ?

  • F16D 65/12 - DiscsDrums for disc brakes
  • B21D 39/00 - Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by platingTube expanders
  • B21D 53/34 - Making other particular articles wheels or the like brake drums
  • B21H 1/00 - Making articles shaped as bodies of revolution

30.

Composite structure and manufacturing method thereof

      
Application Number 15125518
Grant Number 10052842
Status In Force
Filing Date 2015-03-11
First Publication Date 2017-10-12
Grant Date 2018-08-21
Owner
  • AISIN TAKAOKA CO., LTD. (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
Inventor
  • Yamashita, Yuji
  • Kondo, Kiyohito
  • Matsumoto, Takeki
  • Kawabe, Hirokazu
  • Inamoto, Yoshiteru

Abstract

A composite structure having a laminated structure made of fiber reinforced plastic and metallic material comprises a base member(s) made of metallic material; and a reinforcement member(s) made of fiber reinforced plastic, the reinforcement member(s) comprising: a first reinforcement part(s) made of fiber reinforced plastic including reinforcement fibers which are aligned in a uni-direction, and a second reinforcement part(s) made of fiber reinforced plastic including at least reinforcement fibers which are aligned in a crossing direction relative to the uni-direction in which the reinforcement fibers of the first reinforcement part(s) are aligned, and interposed between the base member(s) and the first reinforcement part(s), the reinforcement member(s) further comprising a thermosetting resin included in a bonding site with the base member(s).

IPC Classes  ?

  • B32B 5/12 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments characterised by the relative arrangement of fibres or filaments of adjacent layers
  • B29C 70/08 - Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, with or without non-reinforced layers
  • B29C 70/46 - Shaping or impregnating by compression for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
  • B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B32B 15/14 - Layered products essentially comprising metal next to a fibrous or filamentary layer
  • B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
  • B32B 7/00 - Layered products characterised by the relation between layers Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties Layered products characterised by the interconnection of layers

31.

METHOD OF MANUFACTURING SKELETON MEMBER FOR VEHICLE

      
Application Number JP2016064161
Publication Number 2017/130429
Status In Force
Filing Date 2016-05-12
Publication Date 2017-08-03
Owner
  • AISIN SEIKI KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
  • AISIN KEIKINZOKU KABUSHIKI KAISHA (Japan)
Inventor
  • Hodoya Kohei
  • Kondo Kiyohito
  • Ishiguro Yuki
  • Matsumoto Takeki
  • Yoshida Tomoo
  • Obayashi Tamaki

Abstract

A method of manufacturing a skeleton member for a vehicle, said method having an extruding step and a pressing step, and said member having one or more groove-shaped parts extending in a prescribed direction. In the extruding step, a plate-shaped member is manufactured by an extrusion molding process, the plate-shaped member having: one or more strip-shaped first plate-shaped parts extending in a prescribed direction; and strip-shaped second plate-shaped parts extending in the prescribed direction at the widthwise end parts of the first plate-shaped parts, the second plate-shaped parts having a lower plate thickness than the first plate-shaped parts. In the pressing step, the plate-shaped member is pressed so that at least some of the bottom wall part of a groove-shaped part is configured from a first plate-shaped part, and the side wall parts of a groove-shaped part are configured from second plate-shaped parts.

IPC Classes  ?

32.

Internal combustion engine

      
Application Number 15312553
Grant Number 10107181
Status In Force
Filing Date 2015-05-15
First Publication Date 2017-04-27
Grant Date 2018-10-23
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Maeda, Osamu
  • Iida, Tatsuo
  • Yonezawa, Koichi
  • Kato, Tomoya

Abstract

An internal combustion engine includes: a cylinder block including multiple cylinders; a cylinder head; and a turbocharger including an inlet port connected to an exhaust outlet of the cylinder head. The inlet port includes a first wall portion located between one cylinder out of the two outermost cylinders and the central axis of the inlet port in the cylinder array direction, and a second wall portion located on the opposite side of the central axis of the inlet port from the first wall portion. The first wall portion includes a thick-walled portion that is greater in thickness than the second wall portion, and a thin-walled portion that is smaller in thickness than the thick-walled portion and is located upstream of the thick-walled portion in the direction of exhaust gas flow.

IPC Classes  ?

  • F02B 37/02 - Gas passages between engine outlet and pump drive, e.g. reservoirs
  • F01N 13/08 - Other arrangements or adaptations of exhaust conduits
  • F01N 13/18 - Construction facilitating manufacture, assembly or disassembly
  • F02B 67/10 - Engines characterised by the arrangement of auxiliary apparatus not being otherwise provided for, e.g. the apparatus having different functionsDriving auxiliary apparatus from engines, not otherwise provided for of charging or scavenging apparatus
  • F02F 1/40 - Cylinder heads having cooling means for liquid cooling cylinder heads with means for directing, guiding, or distributing liquid stream
  • F02F 1/42 - Shape or arrangement of intake or exhaust channels in cylinder heads
  • F02F 1/24 - Cylinder heads

33.

Vehicle body component

      
Application Number 15317900
Grant Number 09950747
Status In Force
Filing Date 2015-05-28
First Publication Date 2017-04-20
Grant Date 2018-04-24
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Mashio, Shunji
  • Ishiguro, Yuki

Abstract

The purpose of the present invention is to obtain a vehicle body component such that problems relating to conventionally proposed technology can be solved, thereby preventing increases in the number of components or manufacturing steps for reinforcement, for example. A bumper reinforce (10) includes a first component (11) and a second component (21) that are formed from channel steel with approximately U-shaped lateral cross section, and is configured by connecting the ends of the components (11, 21). Connecting portions (13, 23) of the first component (11) and the second component (21) respectively have slits (31, 41) along a direction in which the components (11, 21) are arranged. The components (11, 21) are connected with the components (11, 21) overlapping each other in a staggered manner on both upper and lower sides across the slits (31, 41).

IPC Classes  ?

  • B60R 19/04 - Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects formed from more than one section
  • B62D 27/02 - Connections between superstructure sub-units rigid
  • B62D 21/10 - Understructures, i.e. chassis frame on which a vehicle body may be mounted in which the main member is plate-like
  • B62D 21/15 - Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body
  • B62D 25/06 - Fixed roofs
  • B62D 25/02 - Side panels
  • B60R 19/02 - Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects

34.

MELTING MATERIAL SUPPLY DEVICE

      
Application Number JP2016075836
Publication Number 2017/056848
Status In Force
Filing Date 2016-09-02
Publication Date 2017-04-06
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Niwa, Kazufumi
  • Kato, Hiroaki
  • Wakita, Yusuke
  • Kiyanagi, Yuki

Abstract

The purpose of the present invention is to provide a melting material supply device which is capable of contributing to improvements in the working environment and the melting efficiency of a metal melting furnace, and which is also capable of making melting work more efficient. This melting material supply device 10 for supplying a melting material to a crucible 31 is provided with: a melting material supply part 12 for supplying the melting material to the crucible 31; and a furnace lid 13 for closing an opening 32 provided in the upper part of the crucible 31. The furnace lid 13 is supported in a horizontal state by a furnace lid-supporting part 40, and is capable of being moved between a position in which the opening 32 is closed, and a standby position located above a hood part 24. When the furnace lid 13 is in the standby position, the top of the opening 32 is open, and the melting material can be supplied into the crucible 31 therefrom.

IPC Classes  ?

  • F27B 14/12 - Covers therefor
  • F27B 14/16 - Arrangement of devices for charging
  • F27D 1/18 - Door framesDoors, lids or removable covers
  • F27D 3/06 - Charging or discharging machines on travelling carriages

35.

HYBRID METAL MELTING FURNACE

      
Application Number JP2016075837
Publication Number 2017/056849
Status In Force
Filing Date 2016-09-02
Publication Date 2017-04-06
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Niwa, Kazufumi
  • Kato, Hiroaki
  • Wakita, Yusuke
  • Kiyanagi, Yuki

Abstract

The purpose of the present invention is to provide a hybrid metal melting furnace which is capable of using a furnace lid to hold molten metal, while inhibiting reduction in the service life of burners provided to the furnace lid caused by exposure to high heat for long periods of time. This hybrid metal melting furnace 10 is provided with: a crucible 11 in which a metal to be melted is accommodated; and an induction coil 24 which causes an induced current to flow through the metal to be melted, to heat the metal to be melted. A furnace lid 13, 14 which closes the top of an opening 21 in the crucible 11 includes: a first furnace lid 13 having, provided thereto, burners 41 for injecting flames into the crucible 11; and a second furnace lid 14 which does not have the burners 41 provided thereto. When melting the metal to be melted, the first furnace lid 13 is disposed in a position in which the opening 21 is closed. When holding the molten metal in the crucible 11, the first furnace lid 13 is removed from the opening 21, and the second furnace lid 14 is disposed in the position in which the opening 21 is closed.

IPC Classes  ?

  • F27B 14/12 - Covers therefor
  • F27B 14/14 - Arrangements of heating devices
  • F27D 1/18 - Door framesDoors, lids or removable covers
  • F27D 11/06 - Induction heating, i.e. in which the material being heated, or its container or elements embodied therein, form the secondary of a transformer

36.

Vehicle front section structure

      
Application Number 15211687
Grant Number 09828032
Status In Force
Filing Date 2016-07-15
First Publication Date 2017-01-26
Grant Date 2017-11-28
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Watanabe, Ryosuke
  • Komamura, Tatsuya
  • Iwamoto, Yasunori
  • Hirai, Ikuto

Abstract

A vehicle front section structure includes a front side member, a gusset that juts out from a side face of a front end of the front side member, a bumper reinforcement that is disposed at a front end side of the vehicle body front section, and a crash box that is disposed between front ends of the front side member and the gusset, and an outer side section of the bumper reinforcement, that couples both of the front ends and the outer side section together, and undergoes compressive plastic deformation due to collision load. A flat portion is integrally formed at an end of the bumper reinforcement, with a front face of the flat portion extending along the vehicle width direction and a vehicle up-down direction and, in vehicle front view, overlapping with a side wall portion at the vehicle width direction outer side of the crash box.

IPC Classes  ?

  • B60R 19/34 - Arrangements for mounting bumpers on vehicles comprising yieldable mounting means destroyed upon impact, e.g. one-shot type
  • B62D 21/15 - Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body
  • B62D 25/08 - Front or rear portions

37.

Vehicle front portion structure

      
Application Number 15068746
Grant Number 09925937
Status In Force
Filing Date 2016-03-14
First Publication Date 2016-11-17
Grant Date 2018-03-27
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Watanabe, Ryosuke
  • Komamura, Tatsuya
  • Iwamoto, Yasunori
  • Hirai, Ikuto

Abstract

A vehicle front portion structure includes: a front side member; a load-bearing member provided at an outer side face of a vehicle width direction outer side of the front side member, the load-bearing member including a load transmission portion that protrudes to the vehicle width direction outer side and to a vehicle front from the outer side face; a front bumper reinforcement; an inner side collision-absorbing portion that couples a front end of the front side member with the front bumper reinforcement; and an outer side collision-absorbing portion disposed at the vehicle width direction outer side of the inner side collision-absorbing portion, at least a portion of the outer side collision-absorbing portion being disposed between a front end of the load transmission portion and the front bumper reinforcement, and the outer side collision-absorbing portion being higher in compression strength in the vehicle front-and-rear direction than the inner side collision-absorbing portion.

IPC Classes  ?

  • B60R 19/26 - Arrangements for mounting bumpers on vehicles comprising yieldable mounting means
  • B60R 19/24 - Arrangements for mounting bumpers on vehicles

38.

Catalyst casing-integrated exhaust manifold and method for manufacturing same

      
Application Number 15022885
Grant Number 09765677
Status In Force
Filing Date 2014-09-12
First Publication Date 2016-09-29
Grant Date 2017-09-19
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Uchikawa, Yoshiyuki

Abstract

A catalyst casing-integrated exhaust manifold (manifold converter) includes an exhaust manifold section and a catalyst casing section. The catalyst casing section includes an approximately cylindrically-shaped casing main body holding a catalyst carrier, a conical part interconnecting the casing main body and the exhaust manifold section, and an outlet side shell connected to a downstream side of the casing main body. The exhaust manifold section and the catalyst casing section are formed by pressing a tailored blank by welding at least two metal blanks different in kind of materials and/or having different in thicknesses. In addition, the exhaust manifold section and the conical part of the catalyst casing section are formed of the same metal blank. The catalyst casing-integrated exhaust manifold and method of manufacturing same can reduce a number of components etc., thereby saving manufacturing cost.

IPC Classes  ?

  • F01N 13/10 - Other arrangements or adaptations of exhaust conduits of exhaust manifolds
  • F01N 13/18 - Construction facilitating manufacture, assembly or disassembly
  • F01N 3/28 - Construction of catalytic reactors

39.

Differential apparatus component, differential apparatus therewith and manufacturing method thereof

      
Application Number 15031202
Grant Number 09856961
Status In Force
Filing Date 2014-10-22
First Publication Date 2016-09-01
Grant Date 2018-01-02
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Zhang, Zhong-Zhi
  • Dai, Huaisheng
  • Yamaguchi, Tomohiro

Abstract

In a differential apparatus component (ring gear-integrated with differential case 12), a differential case and a ring gear are formed integrally and seamlessly of cast steel. Cast Steel is preferably composed of 0.3 to 1.0% by mass of silicon (Si), 0.5 to 1.2% by mass of manganese (Mn), 0.1 to 0.5% by mass of vanadium (V), 0.01 to 0.05% by mass of tin (Sn), 0.1 to 1.5% by mass of chromium (Cr), 0.2 to 1.0% by mass of copper (Cu), and the rest composed of iron (Fe) and unavoidable impurities.

IPC Classes  ?

  • F16H 48/40 - Constructional details characterised by features of the rotating cases
  • C22C 38/16 - Ferrous alloys, e.g. steel alloys containing copper
  • C22C 38/02 - Ferrous alloys, e.g. steel alloys containing silicon
  • C22C 38/00 - Ferrous alloys, e.g. steel alloys
  • C22C 38/04 - Ferrous alloys, e.g. steel alloys containing manganese
  • C22C 38/12 - Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium or niobium
  • C22C 38/20 - Ferrous alloys, e.g. steel alloys containing chromium with copper
  • C22C 38/24 - Ferrous alloys, e.g. steel alloys containing chromium with vanadium
  • F16H 48/08 - Differential gearings with gears having orbital motion with orbital conical gears
  • F16H 48/38 - Constructional details

40.

THERMOELECTRIC MODULE

      
Application Number IB2015058180
Publication Number 2016/067171
Status In Force
Filing Date 2015-10-23
Publication Date 2016-05-06
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Yoshimi, Hitoshi

Abstract

A thermoelectric module having a small heat resistance and excellent heat dissipation, thereby causing a large temperature difference between hot and cold sides, is desired. The thermoelectric module comprises a first thermoelectric element(s) having one of P and N type thermoelectric characteristics; a second thermoelectric element(s) having another of P and N type thermoelectric characteristics; and a first electrode(s) configured to electrically connect between cold sides of the first and second thermoelectric elements, the first electrode(s) having an arch shape extending from the first and second thermoelectric elements so as to function as a heat sink.

IPC Classes  ?

  • H01L 35/08 - Structural details of the junction; Connections of leads non-detachable, e.g. cemented, sintered, soldered
  • H01L 35/30 - SEMICONDUCTOR DEVICES; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR - Details thereof operating with Peltier or Seebeck effect only characterised by the heat-exchanging means at the junction

41.

Austenitic heat-resistant cast steel and method for manufacturing the same

      
Application Number 14778352
Grant Number 10626487
Status In Force
Filing Date 2014-03-18
First Publication Date 2016-03-10
Grant Date 2020-04-21
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Ohtake, Kazumi
  • Ueda, Takamichi
  • Genma, Yoshikazu
  • Sato, Takahiro
  • Fujii, Hiroshi

Abstract

An austenitic heat-resistant cast steel includes 0.1% to 0.6% by mass of C, 1.0% to 3.0% by mass of Si, 0.5% to 1.5% by mass of Mn, 0.05% by mass or less of P, 0.05% to 0.3% by mass of S, 9% to 16% by mass of Ni, 14% to 20% by mass of Cr, 0.1% to 0.2% by mass of N, and the balance of iron and inevitable impurities, in which a matrix structure of the austenitic heat-resistant cast steel is composed of austenite crystal grains, and a ferrite phase is dispersed and interposed between the austenite crystal grains so as to cover the austenite crystal grains.

IPC Classes  ?

  • C22C 38/40 - Ferrous alloys, e.g. steel alloys containing chromium with nickel
  • C22C 38/42 - Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
  • C21D 6/00 - Heat treatment of ferrous alloys
  • C22C 38/00 - Ferrous alloys, e.g. steel alloys
  • C22C 38/02 - Ferrous alloys, e.g. steel alloys containing silicon
  • C22C 38/04 - Ferrous alloys, e.g. steel alloys containing manganese
  • C22C 38/60 - Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium or antimony, or more than 0.04% by weight of sulfur
  • C22C 38/34 - Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
  • B22D 23/00 - Casting processes not provided for in groups

42.

VEHICLE BODY COMPONENT

      
Application Number JP2015065398
Publication Number 2015/190303
Status In Force
Filing Date 2015-05-28
Publication Date 2015-12-17
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Mashio, Shunji
  • Ishiguro, Yuki

Abstract

The purpose of the present invention is to obtain a vehicle body component such that problems relating to conventionally proposed technology can be solved, thereby preventing increases in the number of components or manufacturing steps for reinforcement, for example. A bumper reinforce (10) includes a first component (11) and a second component (21) that are formed from channel steel with approximately U-shaped lateral cross section, and is configured by connecting the ends of the components (11, 21). Connecting portions (13, 23) of the first component (11) and the second component (21) respectively have slits (31, 41) along a direction in which the components (11, 21) are arranged. The components (11, 21) are connected with the components (11, 21) overlapping each other in a staggered manner on both upper and lower sides of the slits (31, 41).

IPC Classes  ?

  • B60R 19/04 - Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects formed from more than one section
  • B60J 5/00 - Doors
  • B60R 19/56 - Arrangements on high-riding vehicles, e.g. lorries, for preventing vehicles or objects from running thereunder
  • B62D 25/06 - Fixed roofs
  • B62D 25/20 - Floors or bottom sub-units

43.

INTERNAL COMBUSTION ENGINE

      
Application Number IB2015000692
Publication Number 2015/177618
Status In Force
Filing Date 2015-05-15
Publication Date 2015-11-26
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD (Japan)
Inventor
  • Maeda, Osamu
  • Iida, Tatsuo
  • Yonezawa, Koichi
  • Kato, Tomoya

Abstract

An internal combustion engine includes: a cylinder block including multiple cylinders; a cylinder head; and a turbocharger including an inlet port connected to an exhaust outlet of the cylinder head. The inlet port includes a first wall portion located between one cylinder out of the two outermost cylinders and the central axis of the inlet port in the cylinder array direction, and a second wall portion located on the opposite side of the central axis of the inlet port from the first wall portion. The first wall portion includes a thick-walled portion that is greater in thickness than the second wall portion, and a thin-walled portion that is smaller in thickness than the thick-walled portion and is located upstream of the thick-walled portion in the direction of exhaust gas flow.

IPC Classes  ?

  • F01N 13/08 - Other arrangements or adaptations of exhaust conduits
  • F01N 13/18 - Construction facilitating manufacture, assembly or disassembly
  • F02F 1/24 - Cylinder heads
  • F02B 37/02 - Gas passages between engine outlet and pump drive, e.g. reservoirs
  • F02B 67/10 - Engines characterised by the arrangement of auxiliary apparatus not being otherwise provided for, e.g. the apparatus having different functionsDriving auxiliary apparatus from engines, not otherwise provided for of charging or scavenging apparatus

44.

Method of manufacturing thermoelectric module, and thermoelectric module

      
Application Number 14443833
Grant Number 09716218
Status In Force
Filing Date 2013-11-19
First Publication Date 2015-10-22
Grant Date 2017-07-25
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Yoshimi, Hitoshi
  • Kondo, Kiyohito
  • Dai, Huai-Sheng
  • Murayama, Tomiyuki
  • Zhang, Zhong-Zhi
  • Seo, Takeshi

Abstract

A manufacturing method of a thermoelectric module comprises forming a first wax model in which the first thermoelectric elements are arranged in a predetermined pattern, forming a first mold from the first wax model, casting a group of the first thermoelectric elements by pouring molten metal of a first thermoelectric material into the first mold to solidify the molten metal, forming a second wax model that represents arrangement of second thermoelectric elements to form the thermoelectric module by being connected with the first thermoelectric elements, forming a second mold from the second wax model, casting the group of the second thermoelectric elements by pouring molten metal of a second thermoelectric material into the second mold to solidify the molten metal, and connecting the group of the first thermoelectric elements with the group of the second thermoelectric elements electrically in series.

IPC Classes  ?

  • H01L 35/34 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • B22C 9/04 - Use of lost patterns
  • B22C 7/02 - Lost patterns
  • B22D 19/16 - Casting in, on, or around, objects which form part of the product for making compound objects cast of two or more different metals, e.g. for making rolls for rolling mills
  • H01L 35/32 - SEMICONDUCTOR DEVICES; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR - Details thereof operating with Peltier or Seebeck effect only characterised by the structure or configuration of the cell or thermocouple forming the device

45.

COMPOSITE STRUCTURE AND MANUFACTURING METHOD THEREOF

      
Application Number IB2015051751
Publication Number 2015/136451
Status In Force
Filing Date 2015-03-11
Publication Date 2015-09-17
Owner
  • AISIN TAKAOKA CO., LTD. (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
Inventor
  • Yamashita, Yuji
  • Kondo, Kiyohito
  • Sawada, Yoshimasa
  • Kawabe, Hirokazu
  • Inamoto, Yoshiteru

Abstract

There is provided a composite structure, comprising a base member(s) made of metallic material, and a reinforcement member(s) made of fiber reinforced plastic including reinforcement fibers which are aligned in a uni-direction, wherein at least one slit is formed on the reinforcement member(s) so as to extend in an orientation direction of the reinforcement fibers.

IPC Classes  ?

  • B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
  • B32B 5/12 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments characterised by the relative arrangement of fibres or filaments of adjacent layers
  • B32B 5/22 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous
  • B32B 5/24 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer
  • B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
  • B32B 7/00 - Layered products characterised by the relation between layers Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties Layered products characterised by the interconnection of layers
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B32B 15/14 - Layered products essentially comprising metal next to a fibrous or filamentary layer
  • B32B 3/02 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
  • B32B 3/26 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layerLayered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a layer with cavities or internal voids
  • B29C 70/34 - Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or coreShaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression
  • B29C 70/40 - Shaping or impregnating by compression
  • B29C 43/10 - Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies

46.

COMPOSITE STRUCTURE AND MANUFACTURING METHOD THEREOF

      
Application Number IB2015051752
Publication Number 2015/136452
Status In Force
Filing Date 2015-03-11
Publication Date 2015-09-17
Owner
  • AISIN TAKAOKA CO., LTD. (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
Inventor
  • Yamashita, Yuji
  • Kondo, Kiyohito
  • Matsumoto, Takeki
  • Kawabe, Hirokazu
  • Inamoto, Yoshiteru

Abstract

A composite structure having a laminated structure made of fiber reinforced plastic and metallic material comprises a base member(s) made of metallic material; and a reinforcement member(s) made of fiber reinforced plastic, the reinforcement member(s) comprising: a first reinforcement part(s) made of fiber reinforced plastic including reinforcement fibers which are aligned in a uni-direction, and a second reinforcement part(s) made of fiber reinforced plastic including at least reinforcement fibers which are aligned in a crossing direction relative to the uni-direction in which the reinforcement fibers of the first reinforcement part(s) are aligned, and interposed between the base member(s) and the first reinforcement part(s), the reinforcement member(s) further comprising a thermosetting resin included in a bonding site with the base member(s).

IPC Classes  ?

  • B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
  • B32B 5/12 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments characterised by the relative arrangement of fibres or filaments of adjacent layers
  • B32B 5/22 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous
  • B32B 5/24 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer
  • B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
  • B32B 7/00 - Layered products characterised by the relation between layers Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties Layered products characterised by the interconnection of layers
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B32B 15/14 - Layered products essentially comprising metal next to a fibrous or filamentary layer
  • B29C 70/34 - Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or coreShaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression
  • B29C 70/40 - Shaping or impregnating by compression
  • B29C 70/10 - Fibrous reinforcements only characterised by the structure of fibrous reinforcements

47.

Clamp device

      
Application Number 14411836
Grant Number 09863564
Status In Force
Filing Date 2013-07-11
First Publication Date 2015-07-23
Grant Date 2018-01-09
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Sato, Katsuya

Abstract

In a clamp device, a main clamp body includes an elongated tightening groove delimited by groove-forming wall sections. First and second lobe parts are disposed in the vicinity of end portions of two such tightening grooves. The main clamp body presents a ring shape when bolt and nut are mounted in position on the lobe parts disposed facing each other. Each of the lobe parts includes sidewall sections respectively contiguous to the groove delimiting wall sections that delimit the tightening groove. Each lobe part also includes a curved outer end wall section interconnecting the sidewall sections at an outer end of each lobe part and a seat surface wall section contiguous to the sidewall sections and to the outer end wall section. The seat surface wall section provides a bolt/nut seat surface. An arcuately shaped fulcrum part is formed on the curved outer end wall section of each lobe part.

IPC Classes  ?

  • F16L 23/00 - Flanged joints
  • F16L 33/04 - Hose-clips tightened by tangentially-arranged threaded pin and nut
  • F16L 23/08 - Flanged joints the flanges being connected by members tensioned in the radial plane connection by tangentially arranged pin and nut
  • F01N 13/18 - Construction facilitating manufacture, assembly or disassembly

48.

THERMOELECTRIC ELEMENT, THERMOELECTRIC MODULE AND MANUFACTURING METHOD THEREOF

      
Application Number IB2014065648
Publication Number 2015/063673
Status In Force
Filing Date 2014-10-28
Publication Date 2015-05-07
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Yoshimi, Hitoshi

Abstract

It is desirable to save labor and time for positioning and connecting between a thermoelectric element and an electrode in manufacturing a thermoelectric module therefrom. The thermoelectric element is formed with a thread portion on at least one end in an electromotive force generating direction.

IPC Classes  ?

  • H01L 35/06 - Structural details of the junction; Connections of leads detachable, e.g. using a spring
  • H01L 35/32 - SEMICONDUCTOR DEVICES; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR - Details thereof operating with Peltier or Seebeck effect only characterised by the structure or configuration of the cell or thermocouple forming the device

49.

DIFFERENTIAL APPARATUS COMPONENT, DIFFERENTIAL APPARATUS THEREWITH AND MANUFACTURING METHOD THEREOF

      
Application Number IB2014065519
Publication Number 2015/059641
Status In Force
Filing Date 2014-10-22
Publication Date 2015-04-30
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Zhang, Zhong-Zhi
  • Dai, Huaisheng
  • Yamaguchi, Tomohiro

Abstract

In a differential apparatus component including: a differential case configured to accommodate a differential gear mechanism; and a ring gear provided so as to rotate integrally with the differential case, to provide a configuration which can integrate the differential case and the ring gear by casting while desirably ensuring strength properties required for being used as ring gear. In the differential apparatus component (ring gear-integrated with differential case 12), the differential case and the ring gear are formed integrally and seamlessly of cast steel. Cast Steel is preferably composed of 0.3 to 1.0% by mass of silicon (Si), 0.5 to 1.2% by mass of manganese (Mn), 0.1 to 0.5% by mass of vanadium (V), 0.01 to 0.05% by mass of tin (Sn), 0.1 to 1.5% by mass of chromium (Cr), 0.2 to 1.0% by mass of copper (Cu), and the rest composed of iron (Fe) and unavoidable impurities.

IPC Classes  ?

  • F16H 48/40 - Constructional details characterised by features of the rotating cases

50.

CATALYST CASING-INTEGRATED EXHAUST MANIFOLD AND METHOD FOR MANUFACTURING SAME

      
Application Number IB2014064457
Publication Number 2015/040531
Status In Force
Filing Date 2014-09-12
Publication Date 2015-03-26
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Uchikawa, Yoshiyuki

Abstract

A catalyst casing-integrated exhaust manifold (manifold converter) includes an exhaust manifold section and a catalyst casing section. The catalyst casing section includes an ap¬ proximately cylindrically- shaped casing main body holding a catalyst carrier, a conical part inter¬ connecting the casing main body and the exhaust manifold section, and an outlet side shell connected to a downstream side of the casing main body. The exhaust manifold section and the catalyst casing section are formed by pressing a tailored blank by welding at least two metal blanks different in kind of materials and/or having different in thicknesses. In addition, the exhaust manifold section and the conical part of the catalyst casing section are formed of the same metal blank. The catalyst casing-integrated exhaust manifold and method of manufacturing same can reduce a number of components etc., thereby saving manufacturing cost.

IPC Classes  ?

  • F01N 13/10 - Other arrangements or adaptations of exhaust conduits of exhaust manifolds
  • F01N 13/18 - Construction facilitating manufacture, assembly or disassembly

51.

BUMPER JOINING STRUCTURE AND CRUSH BOX

      
Application Number JP2014001569
Publication Number 2014/156065
Status In Force
Filing Date 2014-03-19
Publication Date 2014-10-02
Owner
  • AISIN SEIKI KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
  • AISIN KEIKINZOKU KABUSHIKI KAISHA (Japan)
Inventor
  • Kaneko, Takanobu
  • Ito, Yoshinori
  • Kita, Kiyoichi

Abstract

This bumper joining structure is provided with: a bumper reinforcement which includes a front section extending in the width direction of the vehicle and which also includes a pair of flanges extending from both edges, in the vertical direction of the vehicle, of the front section and having first joining sections; and crush boxes which each have a cylindrical shape having a pair of end sections in the front-rear direction of the vehicle and also having side surfaces extending in the front-rear direction of the vehicle, one of the end sections being mounted to the front section, the side surfaces including second joining sections joined to the first joining sections, the crush boxes being arranged on the bumper reinforcement with a space between each other in the width direction of the vehicle.

IPC Classes  ?

  • B60R 19/24 - Arrangements for mounting bumpers on vehicles
  • B60R 19/34 - Arrangements for mounting bumpers on vehicles comprising yieldable mounting means destroyed upon impact, e.g. one-shot type

52.

AUSTENITIC HEAT-RESISTANT CAST STEEL AND METHOD FOR MANUFACTURING THE SAME

      
Application Number IB2014000380
Publication Number 2014/147463
Status In Force
Filing Date 2014-03-18
Publication Date 2014-09-25
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Ohtake, Kazumi
  • Ueda, Takamichi
  • Genma, Yoshikazu
  • Sato, Takahiro
  • Fujii, Hiroshi

Abstract

An austenitic heat-resistant cast steel includes 0.1 to 0.6% by mass of C, 1.0 to 3.0 % by mass of Si, 0.5 to 1.5 % by mass of Mn, 0.05 % by mass or less of P, 0.05 to 0.3 % by mass of S, 9 to 16 % by mass of Ni, 14 to 20 % by mass of Cr, 0.1 to 0.2 % by mass of N, and the balance of iron and inevitable impurities, in which a matrix structure of the austenitic heat-resistant cast steel is configured of austenite crystal grains, and a ferrite phase is dispersed and interposed between the austenite crystal grains so as to cover the austenite crystal grains.

IPC Classes  ?

  • C22C 38/00 - Ferrous alloys, e.g. steel alloys
  • C22C 38/60 - Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium or antimony, or more than 0.04% by weight of sulfur
  • C22C 38/02 - Ferrous alloys, e.g. steel alloys containing silicon
  • C22C 38/04 - Ferrous alloys, e.g. steel alloys containing manganese
  • C22C 38/34 - Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
  • C22C 38/40 - Ferrous alloys, e.g. steel alloys containing chromium with nickel
  • C22C 38/42 - Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
  • C21D 6/00 - Heat treatment of ferrous alloys

53.

COMPOSITE STRUCTURE OF FIBER-REINFORCED PLASTIC SHEET AND METAL SHEET, AND METHOD FOR MANUFACTURING SAME

      
Application Number JP2014056542
Publication Number 2014/142189
Status In Force
Filing Date 2014-03-12
Publication Date 2014-09-18
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Kondo, Kiyohito
  • Yamashita, Yuji

Abstract

Conventional methods for manufacturing a composite structure in which a fiber-reinforced plastic member and a metal sheet are bonded have potential for improvement with regard to manufacturing cost and bond strength between the fiber-reinforced plastic member and the metal sheet. The method for manufacturing a composite structure provided has the following steps: (a) preparing a metal sheet having a through-hole penetrating in the sheet thickness direction, a prepreg for constituting a fiber-reinforced plastic sheet, a mold having a pair of dies for obtaining a composite structure having a predetermined shape, the mold being capable of forming, at a position facing an open part on one side of the through-hole, a recess having a larger diameter than the open part on one side of the through-hole, and at least one patch member set in a position opposite the through-hole; (b) placing the prepreg and the metal sheet between the pair of dies; (c) closing the pair of dies together, and while the dies are closed, (ca) the prepreg and the metal sheet being molded in the predetermined shape while the prepreg and the metal sheet are in surface contact with each other, (cb) the prepreg and/or the patch member being pushed into the through-hole, and a shaft part integrated with the prepreg being formed, and (cc) a head part configured from at least the patch part, integrated with the shaft part, and engaged with the metal sheet being formed in the recess.

IPC Classes  ?

  • B29C 65/70 - Joining of preformed partsApparatus therefor by moulding
  • B29C 43/18 - Compression moulding, i.e. applying external pressure to flow the moulding materialApparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
  • B29K 105/22 - Inserts metallic
  • B29L 9/00 - Layered products

54.

INFRARED HEATING METHOD, INFRARED HEATING AND FORMING METHOD OF STEEL SHEET AND AUTOMOBILE COMPONENT OBTAINED THEREBY, AND INFRARED HEATING FURNACE

      
Application Number IB2014058654
Publication Number 2014/118723
Status In Force
Filing Date 2014-01-30
Publication Date 2014-08-07
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Wada, Ryozo

Abstract

It is desired to provide an infrared heating method of a steel sheet that can contribute to manufacture a steel sheet with a desirable characteristic distribution, and that can contribute to save labor in a steel sheet forming step and to simplify steel sheet forming facilities. The infrared heating method comprises the steps of: wholly infrared heating a steel sheet uniformly up to a temperature which is A3 point or above; and temperature distribution controlling, wherein, after the wholly infrared heating step, partial lowering of a light intensity of infrared rays irradiated toward the steel sheet is performed to provide a first region having a temperature of A3 point or above and a second region having a temperature less than A1 point in the steel sheet.

IPC Classes  ?

  • C21D 1/18 - HardeningQuenching with or without subsequent tempering
  • C21D 1/673 - Quenching devices for die quenching
  • C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals
  • C21D 1/34 - Methods of heating
  • C21D 8/04 - Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
  • F27D 11/12 - Arrangement of elements for electric heating in or on furnaces with electromagnetic fields acting directly on the material being heated

55.

INFRARED FURNACE, INFRARED HEATING METHOD AND STEEL PLATE MANUFACTURED BY USING THE SAME

      
Application Number IB2014058655
Publication Number 2014/118724
Status In Force
Filing Date 2014-01-30
Publication Date 2014-08-07
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Ishiguro, Katsunori

Abstract

An infrared heating method for a steel plate, contributing to laborsaving of the forming step of the steel plate and simplification of forming apparatus while contributing to exact realization of the demanded temperature distribution. An infrared furnace is able to heat a first region and a second region of a work in different temperature regions, provided with a plurality of infrared lamps opposing the work, and a member positioned between the work and the plurality of infrared lamps, to be arranged on a boundary region between the first and second regions.

IPC Classes  ?

  • C21D 8/02 - Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
  • C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals
  • C21D 1/18 - HardeningQuenching with or without subsequent tempering
  • F27D 11/12 - Arrangement of elements for electric heating in or on furnaces with electromagnetic fields acting directly on the material being heated

56.

INFRARED FURNACE AND METHOD FOR INFRARED HEATING

      
Application Number IB2014058653
Publication Number 2014/118722
Status In Force
Filing Date 2014-01-30
Publication Date 2014-08-07
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Ishiguro, Yuki
  • Ishiguro, Katsunori

Abstract

In applying infrared heating to a mass production process of car body components, it is desirable that reduction in the temperature elevating time is compatible to energy saving and that an infrared furnace is simplified in structure. The infrared furnace includes a plurality of infrared lamps arrayed on one surface side of a work and a reflective surface provided on its opposite surface side. Outputs of the infrared lamps are locally adjusted, or intensity of the infrared rays incident on one work surface is locally adjusted by a member disposed between the infrared lamps and the one surface of the work. In this manner, variations in strength may be imparted to one and the same car part.

IPC Classes  ?

  • F27B 17/00 - Furnaces of a kind not covered by any of groups
  • F27D 99/00 - Subject matter not provided for in other groups of this subclass
  • F27B 9/06 - Furnaces through which the charge is moved mechanically, e.g. of tunnel type Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and chargeFurnaces through which the charge is moved mechanically, e.g. of tunnel type Similar furnaces in which the charge moves by gravity electrically heated
  • F27D 11/12 - Arrangement of elements for electric heating in or on furnaces with electromagnetic fields acting directly on the material being heated

57.

METHOD OF MANUFACTURING THERMOELECTRIC MODULE, AND THERMOELECTRIC MODULE

      
Application Number IB2013060226
Publication Number 2014/080332
Status In Force
Filing Date 2013-11-19
Publication Date 2014-05-30
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Yoshimi, Hitoshi
  • Kondo, Kiyohito
  • Dai, Huai-Sheng
  • Murayama, Tomiyuki
  • Zhang, Zhong-Zhi
  • Seo, Takeshi

Abstract

A technique of manufacturing a thermoelectric module having high degree of freedom in shape, at low costs is provided. A manufacturing method of a thermoelectric module comprises forming a first wax model 10 in which the first thermoelectric elements are arranged in a predetermined pattern, forming a first mold from the first wax model 10, casting a group of the first thermoelectric elements by pouring molten metal of a first thermoelectric material into the first mold to solidify the molten metal, forming a second wax model 20 that represents arrangement of second thermoelectric elements to form the thermoelectric module by being connected with the first thermoelectric elements, forming a second mold from the second wax model 20, casting the group of the second thermoelectric elements by pouring molten metal of a second thermoelectric material into the second mold to solidify the molten metal, and connecting the group of the first thermoelectric elements with the group of the second thermoelectric elements electrically in series.

IPC Classes  ?

  • H01L 35/34 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • B22C 9/04 - Use of lost patterns

58.

METAL/CFRP COMPOSITE STRUCTURE, AND ITS MANUFACTURING METHOD AND APPARATUS

      
Application Number IB2013060205
Publication Number 2014/076673
Status In Force
Filing Date 2013-11-18
Publication Date 2014-05-22
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Kondo, Kiyohito
  • Yamashita, Yuji

Abstract

Provided are a metal / CFRP composite structure which has lightweight and high strength by combining hot-pressed metal material(s) and carbon fiber reinforced plastic (CFRP) material(s), and its manufacturing method and apparatus. A metal blank material is heated to a temperature at which quenching is possible to obtain a first intermediate product quenched by hot-pressing. The first intermediate product, and a carbon fiber reinforced plastic (CFRP) prepreg comprising carbon fiber and uncured thermoset plastic are set into CFRP forming dies followed by press-forming the prepreg to obtain a secondary intermediate product having the CFRP in intimate contact with a surface of the first intermediate product. The CFRP and the first intermediate product are firmly adhered together by thermal curing of thermoset plastic located in the boundary of the CFRP and the first intermediate product, by subjecting the thermoset plastic contained in the CFRP prepreg to thermal curing, by keeping warm and pressurizing the secondary intermediate product for a predetermined period.

IPC Classes  ?

  • B29C 70/46 - Shaping or impregnating by compression for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
  • B29C 70/78 - Moulding material on one side only of the preformed part
  • B32B 5/14 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by a layer differing constitutionally or physically in different parts, e.g. denser near its faces
  • B29C 35/02 - Heating or curing, e.g. crosslinking or vulcanising

59.

DIE-QUENCHING METHOD AND APPARATUS OF AN ALUMINUM ALLOY MATERIAL

      
Application Number IB2013059770
Publication Number 2014/068493
Status In Force
Filing Date 2013-10-30
Publication Date 2014-05-08
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Yamashita, Yuji
  • Kondo, Kiyohito

Abstract

It is required that a die-quenching method and apparatus of an aluminum alloy material contribute to make aluminum alloy material high strength, and to reduce a number of steps and manufacturing time. The die-quenching method includes steps as follows: solution heating an aluminum alloy material and maintaining a temperature of the aluminum alloy material in a range of a solution temperature; die-quenching the aluminum alloy material whose temperature is maintained in a range of the solution temperature; and artificial-aging the die-quenched aluminum alloy material.

IPC Classes  ?

  • B21J 5/02 - Die forgingTrimming by making use of special dies
  • B62D 25/00 - Superstructure sub-unitsParts or details thereof not otherwise provided for
  • C21D 1/673 - Quenching devices for die quenching
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon

60.

DIE-QUENCHING APPARATUS AND METHOD OF AN ALUMINUM ALLOY MATERIAL

      
Application Number IB2013059771
Publication Number 2014/068494
Status In Force
Filing Date 2013-10-30
Publication Date 2014-05-08
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Kondo, Kiyohito
  • Yamashita, Yuji

Abstract

A die-quenching apparatus and method of an aluminum alloy material contributing to improvement of a formability of the aluminum alloy material is desirable. The die-quenching apparatus comprises a forming die(s) cooling concurrently with forming a heated aluminum alloy material, a holder mechanism clamping the aluminum alloy material for setting the material in the forming die(s), and a heating mechanism heating a holder mechanism.

IPC Classes  ?

  • C21D 1/673 - Quenching devices for die quenching
  • B21D 22/22 - Deep-drawing with devices for holding the edge of the blanks
  • B21D 37/16 - Heating or cooling
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • B21D 22/02 - Stamping using rigid devices or tools
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
  • C22F 1/05 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions

61.

CLAMP DEVICE

      
Application Number IB2013055687
Publication Number 2014/016721
Status In Force
Filing Date 2013-07-11
Publication Date 2014-01-30
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Sato, Katsuya

Abstract

A clamp device to develop a flange fastening force relatively larger than heretofore with a nut clamp torque relatively smaller than heretofore is provided. A main clamp body (10) includes an elongated tightening groove (13) of a U- or V-shaped transverse cross-section delimited by a pair of groove-forming wall sections. First and second lobe parts (15) are disposed in the vicinity of end portions of two such tightening grooves. The main clamp body presents a ring shape when bolt (22) and nut (23) are mounted in position on the lobe parts (15) disposed facing each other. Each of the lobe parts (15) includes pair of sidewall sections (51) respectively contiguous to the pair groove delimiting wall sections that delimit the tightening groove (13). Each lobe part also includes a curved outer end wall section (52) interconnecting the pair of sidewall sections at an outer end of each lobe part and a seat surface wall section (53) contiguous to the pair of sidewall sections and to the outer end wall section. The seat surface wall section provides a seat surface for bolt or nut. An arcuately shaped fulcrum part (54) is formed on the curved outer end wall section (52) of each lobe part (15) to extend along the curving direction of the outer end wall section.

IPC Classes  ?

  • F16L 23/08 - Flanged joints the flanges being connected by members tensioned in the radial plane connection by tangentially arranged pin and nut

62.

METAL PROCESSING METHOD AND METAL ARTICLE PROCESSED THEREBY

      
Application Number JP2012058437
Publication Number 2013/145229
Status In Force
Filing Date 2012-03-29
Publication Date 2013-10-03
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Ishiguro, Katsunori
  • Kondo, Kiyohito
  • Suzuki, Takayuki
  • Furuhashi, Masaki

Abstract

Provided are: a metal processing method using a tailored blank material as a raw material allows the further use of the features thereof, facilitates the setting of a boundary for a portion not to receive a predetermined heat treatment, and allows the simplification of the equipment and process management needed in metal processing; and a metal article processed thereby. A metal processing method comprises: a bonding step for preemptively bonding together a metal material having a relatively high elevated temperature by infrared heating and a metal material having a relatively low elevated temperature by infrared heating, to form an integrated metal material; and a heating step for simultaneously and comprehensively heating by infrared the integrated metal material, the infrared heating being concluded after a portion where the elevated temperature is relatively high in the integrated metal material undergoing infrared heating reaches a predetermined temperature corresponding to a predetermined heat treatment, but before a portion where the elevated temperature is relatively low reaches the predetermined temperature.

IPC Classes  ?

  • C21D 1/34 - Methods of heating
  • C21D 1/18 - HardeningQuenching with or without subsequent tempering
  • C21D 1/70 - Temporary coatings or embedding materials applied before or during heat treatment while heating or quenching
  • C21D 9/00 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor

63.

METAL MELTING FURNACE AND METAL MELTING METHOD

      
Application Number JP2013051078
Publication Number 2013/136841
Status In Force
Filing Date 2013-01-21
Publication Date 2013-09-19
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Wakita, Yusuke
  • Niwa, Kazufumi

Abstract

The purpose of the present invention is a metal melting furnace and a metal melting method that preemptively prevents ignition of exhaust gases, including carbon monoxide, in the vicinity of the exhaust vent and make it possible to preheat a metal material loaded into the furnace unit to efficiently melt the same. A metal melting furnace is provided with the following: a furnace unit (10), provided with a blower port (12) and a hot water outlet (11); a material storage chamber (21) that is adjacent to the upper part of the furnace unit (10) and is for storing a metal material; a material loading door (23) disposed at the border between the furnace unit (10) and the material storage chamber (21) so as to be openable and closable; a fuel burner (16) that is disposed near the base section of the furnace unit (10) and is for heating and melting the metal material; an ignition burner (17) disposed at the vertex section of the furnace unit (10); and a heat discharge passage (26) one end of which opens into the furnace unit (10) and the other end of which opens into the material storage chamber (21). The ignition burner (17) causes carbon monoxide contained in exhaust gases to react with oxygen fed from the blower port (12) to generate secondary exhaust gases, and the secondary exhaust gases are fed from the heat discharge passage (26) into the material storage chamber (21).

IPC Classes  ?

  • F27B 1/21 - Arrangement of devices for discharging
  • F27B 1/20 - Arrangement of devices for charging
  • F27D 7/02 - Supplying steam, vapour, gases or liquids
  • F27D 7/06 - Forming or maintaining special atmospheres or vacuum within heating chambers
  • F27D 17/00 - Arrangements for using waste heatArrangements for using, or disposing of, waste gases

64.

HOT PRESS MOLDING METHOD, ARTICLE MOLDED BY HOT PRESS MOLDING, AND MOLD FOR HOT PRESSING

      
Application Number JP2011080102
Publication Number 2013/061480
Status In Force
Filing Date 2011-12-26
Publication Date 2013-05-02
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Egawa Tetsuji
  • Suzuki Takanobu
  • Kimura Hidetoshi
  • Ikezawa Hideaki
  • Kato Kenji
  • Furuhashi Masaki

Abstract

A hot press molding method for press-molding a heated material and cooling the material while the material is held in a mold, wherein during the hot pressing of the material, deformations including a part that curves relative to the longitudinal direction of the material are formed at both ends of the material in the longitudinal direction, thus imparting resistance to cooling-induced thermal contraction in the longitudinal direction. In one embodiment of the present invention, the deformations formed in the material during press-molding are small protrusions provided on the surface of both ends of the material in the longitudinal direction. The present invention makes it possible to suppress the thermal contraction of the material during cooling in hot press molding, and thereby prevent the defects associated therewith.

IPC Classes  ?

65.

DIE EXCHANGE DEVICE AND DIE CARRYING-IN DEVICE FOR NO-FRAME TYPE MOLD MAKING MACHINE

      
Application Number JP2011001767
Publication Number 2012/131748
Status In Force
Filing Date 2011-03-25
Publication Date 2012-10-04
Owner
  • AISIN TAKAOKA CO., LTD. (Japan)
  • AISIN TAKAOKA ENGINEERING CO., LTD. (Japan)
Inventor
  • Yabuhana, Keisuke
  • Furukawa, Syuichi
  • Tsuzuki, Syozaburo
  • Ito, Eiji

Abstract

[Problem] To provide a die exchange device for a no-frame type mold making machine in which a die for making a mold can be easily installed on a die base although the die is thick. [Solution] A die carrying-in device (2) comprises: a first movable plate (33f) slidable toward a first die base (12f) in a die carrying-in direction (the direction of an arrow (X1)); and a second movable plate (33s) facing the first movable plate (33f) at a waiting position. Dies (11f, 11s) the positions of which are determined in a height direction are separated from the movable plates (33f, 33s) and are moved toward die bases (12f, 12s) by a die driving source so as to be held by clamp elements (14f, 14s). A cross driving source moves at least one of the first movable plate (33f) and the second movable plate (33s) independent of the other in a direction crossing a die insertion direction (the direction of the arrow (X1)).

IPC Classes  ?

  • B22C 23/00 - ToolsDevices not mentioned before for moulding
  • B22C 11/00 - Moulding machines for making moulds or cores, characterised by the relative arrangement of their parts

66.

STEEL CASTING POURING APPARATUS

      
Application Number JP2012001174
Publication Number 2012/132209
Status In Force
Filing Date 2012-02-22
Publication Date 2012-10-04
Owner
  • AISIN TAKAOKA CO., LTD. (Japan)
  • SINTOKOGIO, LTD. (Japan)
  • FUJIWA DENKI CO., LTD. (Japan)
Inventor
  • Sato, Takahiro
  • Cyomatsuken, Shinichi
  • Zhang, Zhong-Zhi
  • Hanai, Toru
  • Terada, Hideto
  • Kato, Masayuki
  • Hattori, Hidemi

Abstract

Provided is a steel casting pouring apparatus that can contribute to shortening the pouring time for pouring molten steel for casting into a mold sprue. A first axial line of a first pivot is positioned radially to the inside of a first virtual extended line of an outer peripheral wall surface of a furnace body main unit and positioned radially to the outside of a second virtual extended line of an inner peripheral wall surface of a refractory lining of the furnace body main unit. A steel discharge chute part protrudes upwards or at a slant upwards and outwards from the furnace body, and the steel discharge tip of the steel discharge chute part is positioned radially to the inside of the first virtual extended line of the outer peripheral wall surface of the furnace body main unit and positioned radially to the outside of the second virtual extended line of the inner peripheral wall surface of the refractory lining of the furnace body main unit.

IPC Classes  ?

67.

TURBINE HOUSING

      
Application Number JP2011001703
Publication Number 2012/127531
Status In Force
Filing Date 2011-03-23
Publication Date 2012-09-27
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Sato, Akira

Abstract

Disclosed is a turbine housing comprising a scroll section, an inlet section (25), and an inlet flange (27) which are integrally casted. The inlet section (25) defines and forms a gas introduction path (26) for introducing exhaust gas into a turbine chamber within the scroll section. A tube-like body (30) for ensuring an air gap (31) between the tube-like body (30) and the inner wall of the gas introduction path (26) is inserted in the gas introduction path (26). The tube-like body (30) has an annular plate section (32) at the outer end thereof. The annular plate section (32) of the tube-like body (30) is gripped between the inlet flange (27) and the connection flange (17) of an engine head or of an exhaust manifold, and thus, the tube-like body (30) is supported within the gas introduction path (26). Because the air gap (31) is ensured between the tube-like body and the inner wall of the gas introduction path, the gas introduction path (26) has a substantially double-wall structure, and as a result, the heat-resisting properties and heat-retaining properties of the turbine housing are improved.

IPC Classes  ?

  • F02B 39/00 - Component parts, details, or accessories relating to driven charging or scavenging pumps, not provided for in groups
  • F02B 37/02 - Gas passages between engine outlet and pump drive, e.g. reservoirs

68.

COLLISION REINFORCEMENT MATERIAL FOR VEHICLE

      
Application Number JP2011005369
Publication Number 2012/127544
Status In Force
Filing Date 2011-09-26
Publication Date 2012-09-27
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Ito, Yoshinori

Abstract

[Problem] To provide a collision reinforcement material for a vehicle, the collision reinforcement material being configured so that, when a load is inputted therein during a collision of the vehicle, a reduction in the bending rigidity is prevented as much as possible even if the deformation progresses. [Solution] A collision reinforcement material (such as a door impact beam) for a vehicle is provided with a long body section (10). The body section (10) is configured in such a manner that a pair of wall sections (11), a pair of corner curve sections (12), a center flange section (13), and a pair of outer peripheral flange sections (14) are continuously interconnected with each other so that the body section (10) has an open, hat-shaped cross-sectional shape. The body section (10) is divided into three portions (P1, P2, P3). The width (C1) of the center flange section in the portion (P1) is greater than the width (C2) of the center flange section in the portion (P2). The cross-sectional area of the corner curve sections (12) in the portion (P1) is less than the cross-sectional area of the corner curve section in the portion (P2). The cross-sectional height (H1) of the portion (P1) is greater than the cross-sectional height (H2) of the portion (P2). The portion (P3) is provided as a gradually changing portion for smoothly connecting the portion (P1) and the portion (P2).

IPC Classes  ?

69.

PROCESS FOR PRODUCING HOT STAMP MOLDED ARTICLE, AND HOT STAMP MOLDED ARTICLE

      
Application Number JP2011074297
Publication Number 2012/053636
Status In Force
Filing Date 2011-10-21
Publication Date 2012-04-26
Owner
  • NIPPON STEEL & SUMITOMO METAL CORPORATION (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Hayashi Kunio
  • Aso Toshimitsu
  • Tomokiyo Toshimasa
  • Tanino Hitoshi
  • Wada Ryozo

Abstract

The present invention provides a process for producing a hot stamp molded article, which comprises a hot rolling step, a winding step, a cold rolling step, a continuous annealing step and a hot stamping step, wherein the continuous annealing step comprises a heating step of heating a cold-rolled steel sheet to a temperature of not lower than Ac1˚C and lower than Ac3˚C, a cooling step of cooling the cold-rolled steel sheet from the highest heating temperature to 660˚C at a cooling rate of 10˚C/s or less, and a retaining step of retaining the cold-rolled steel sheet at a temperature ranging from 550 to 660˚C for 1 to 10 minutes.

IPC Classes  ?

  • C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals
  • C22C 38/00 - Ferrous alloys, e.g. steel alloys
  • C22C 38/38 - Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
  • C22C 38/58 - Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
  • C21D 1/18 - HardeningQuenching with or without subsequent tempering

70.

Ferritic spheroidal graphite cast iron

      
Application Number 13202782
Grant Number 08540932
Status In Force
Filing Date 2010-02-19
First Publication Date 2011-12-08
Grant Date 2013-09-24
Owner
  • Toyota Jidosha Kabushiki Kaisha (Japan)
  • Aisin Takaoka Co., Ltd. (Japan)
Inventor
  • Genma, Yoshikazu
  • Kuramoto, Go
  • Hibino, Yoshihiro
  • Zhang, Zhong-Zhi
  • Sakuma, Takeyuki

Abstract

Ferritic spheroidal graphite cast iron includes: 3.1 to 3.5 percent by mass of carbon; 4.1 to 4.5 percent by mass of silicon; 0.8 percent by mass or below of manganese; 0.1 to 0.6 percent by mass of molybdenum; 0.1 to 1.0 percent by mass of chromium; 0.03 to 0.1 percent by mass of phosphorus; 0.03 percent by mass or below of sulfur; 0.02 to 0.15 percent by mass of magnesium; and iron.

IPC Classes  ?

  • C22C 37/04 - Cast-iron alloys containing spheroidal graphite
  • C22C 37/06 - Cast-iron alloys containing chromium
  • C21D 5/00 - Heat treatment of cast-iron

71.

AUSTENITIC HEAT-RESISTANT CAST STEEL

      
Application Number IB2011000740
Publication Number 2011/124970
Status In Force
Filing Date 2011-04-05
Publication Date 2011-10-13
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Genma, Yoshikazu
  • Kuramoto, Go
  • Zhang, Zhong-Zhi

Abstract

An iron (Fe)-based austenitic heat-resistant cast steel includes, based on a total of 100 mass% (indicated below simply as "%"): 0.4 to' 0:8% of carbon (C), 3.0% or less of silicon (Si), 0.5 to 2.0% of manganese (Mn), 0.05%» or less of phosphorus (P), 0.03 to 0.2% of sulfur (S), 18 to 23% of chromium (Cr), 3.0 to 8.0% of nickel. (Ni) and 0.05 to 0.4%) of nitrogen (N). A ratio of chromium (Cr) to carbon (C) is in a range of 22.5 ≤ Cr/C ≤ 57.5. The cast steel includes one or two or more of vanadium (V), molybdenum (Mo), tungsten (W) and niobium (Nb) in a total amount of less than 0.2%.

IPC Classes  ?

  • C22C 38/00 - Ferrous alloys, e.g. steel alloys
  • C22C 38/04 - Ferrous alloys, e.g. steel alloys containing manganese
  • C22C 38/34 - Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
  • C22C 38/60 - Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium or antimony, or more than 0.04% by weight of sulfur

72.

Fuel cell separator and fuel cell

      
Application Number 13003596
Grant Number 09793554
Status In Force
Filing Date 2009-06-30
First Publication Date 2011-07-07
Grant Date 2017-10-17
Owner
  • Toyota Jidosha Kabushiki Kaisha (Japan)
  • Aisin Takaoka Co., Ltd. (Japan)
Inventor
  • Maeda, Kuroudo
  • Aoyama, Naotaka
  • Mizuno, Masahiro

Abstract

A fuel cell separator in which the adhesion of a conductive coating formed on the surface of the fuel cell separator is further improved. The fuel cell separator (20) includes a metal substrate (24) molded from titanium, and a conductive coating (30) that exhibits conductivity and is formed on the surface of the metal substrate (24), wherein the conductive coating (30) contains conductive particles, and the average particle size of the conductive particles is not less than 1 nm and not more than 100 nm. The average particle size of the conductive particles is preferably not less than 1 nm and not more than 10 nm, and more preferably not less than 1 nm and not more than 5 nm.

IPC Classes  ?

  • H01M 8/04 - Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
  • H01M 8/0206 - Metals or alloys
  • H01M 8/0228 - Composites in the form of layered or coated products
  • H01M 8/1018 - Polymeric electrolyte materials

73.

Heating device and heating method

      
Application Number 13057941
Grant Number 08847126
Status In Force
Filing Date 2009-08-07
First Publication Date 2011-06-09
Grant Date 2014-09-30
Owner
  • Aisin Takaoka Co., Ltd. (Japan)
  • Benteler Automobiletechnik GmbH (Germany)
Inventor
  • Ishiguro, Katsunori
  • Furuhashi, Masaki
  • Pohl, Martin
  • Kondo, Kiyohito

Abstract

A heating device and a heating method which is able to quickly and accurately partition each region of a material to be heated and heat up each of the region to a required temperature, and a shape and required temperature of each region is different from each other. A heating device for heating a material to be heated by applying an electromagnetic wave to the material, wherein a plate member(s) which shields, absorbs and/or reflects the irradiated electromagnetic radiation and has a predetermined pattern contour can be placed, at least partially, close to the material to be heated.

IPC Classes  ?

  • H05B 6/02 - Induction heating
  • C21D 1/09 - Surface hardening by direct application of electrical or wave energySurface hardening by particle radiation
  • C21D 1/34 - Methods of heating
  • C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals
  • F27B 9/06 - Furnaces through which the charge is moved mechanically, e.g. of tunnel type Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and chargeFurnaces through which the charge is moved mechanically, e.g. of tunnel type Similar furnaces in which the charge moves by gravity electrically heated
  • F27B 9/24 - Furnaces through which the charge is moved mechanically, e.g. of tunnel type Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatmentFurnaces through which the charge is moved mechanically, e.g. of tunnel type Similar furnaces in which the charge moves by gravity characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path being carried by a conveyor
  • F27D 11/12 - Arrangement of elements for electric heating in or on furnaces with electromagnetic fields acting directly on the material being heated

74.

Gas cupola for melting metal

      
Application Number 12937125
Grant Number 08420009
Status In Force
Filing Date 2009-05-19
First Publication Date 2011-02-10
Grant Date 2013-04-16
Owner Aisin Takaoka Co., Ltd. (Japan)
Inventor
  • Uozumi, Minoru
  • Tai, Kaisei

Abstract

It is an object to provide a gas cupola for melting a charging material efficiently by a combustion flame of a combustion burner. The gas cupola includes a furnace body having a melting chamber 10 and a molten metal discharge port 11 for discharging the molten metal and a plurality of combustion burners 4 forming a combustion flame 41. The combustion burner 4 melts the charging material 2 in the melting chamber 10 by ejecting the combustion flame 41 to the charging material 2 in the melting chamber 10. Each combustion burner 4 generates a hollow shaped melting portion 42 at the charging material 2 of the melting chamber 10 by the combustion flame 41 ejected from each combustion burner 4. In the cross sectional view of the furnace body 1 taken along a horizontal direction, the combustion burners 4 are arranged so that the adjacently positioned two hollow shaped melting portions 42 overlap with each other. When the charging material 2 is melting, each hollow shaped melting portion 42 communicates with the molten metal discharge port 11.

IPC Classes  ?

  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof

75.

Method for casting disk rotor

      
Application Number 12677190
Grant Number 08235089
Status In Force
Filing Date 2008-07-14
First Publication Date 2010-12-23
Grant Date 2012-08-07
Owner Aisin Takaoka Co., Ltd. (Japan)
Inventor Kamasaka, Takeshi

Abstract

The method casts a disk rotor which can restrain partial abrasion in a sliding ring part, particularly, in the circumferential outer surface. A mold includes a casting cavity to cast the sliding ring part, an outer circumference forming surface, an inner circumference forming surface, a gate group including a plurality of gates formed in the outer circumference forming surface at positions spaced apart from each other at predetermined intervals with respect to a circumferential direction, each of the gates having a central line P2 inclined at an angle greater than 0° and less than 90° with respect to a normal line passing through a center of the casting cavity in a radial direction, and runners. A melt is injected from the gates into the casting cavity at angles θ1, θ2 and θ3 which are greater than 0° and less than 90° with respect to the normal lines, and is solidified.

IPC Classes  ?

76.

FERRITIC HEAT-RESISTANT CAST STEEL AND EXHAUST SYSTEM COMPONENT

      
Application Number JP2010052132
Publication Number 2010/125841
Status In Force
Filing Date 2010-02-08
Publication Date 2010-11-04
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Yamanaka, Daisuke
  • Zhang, Zhong-Zhi

Abstract

Disclosed is a ferritic heat-resistant cast steel which is inexpensive, and which is greatly improved in toughness and thermal fatigue properties at ambient temperature and is therefore improved in reliability. Also disclosed is an exhaust system component. The ferritic heat-resistant cast steel comprises 0.10 to 0.40% by mass of carbon, 0.5 to 2.0% by mass of silicon, 0.2 to 1.2% by mass of manganese, 0.3% by mass or less of phosphorus, 0.01 to 0.4% by mass of sulfur, 14.0 to 21.0% by mass of chromium, 0.05 to 0.6% by mass of niobium, 0.01 to 0.8% by mass of aluminum and 0.15 to 2.3% by mass of nickel, with the remainder being iron and unavoidable impurities. The ferritic heat-resistant cast steel has a ferritic structure.

IPC Classes  ?

  • C22C 38/60 - Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium or antimony, or more than 0.04% by weight of sulfur
  • C21D 6/00 - Heat treatment of ferrous alloys

77.

FERRITIC SPHEROIDAL GRAPHITE CAST IRON

      
Application Number IB2010000323
Publication Number 2010/097673
Status In Force
Filing Date 2010-02-19
Publication Date 2010-09-02
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Genma, Yoshikazu
  • Kuramoto, Go
  • Hibino, Yoshihiro
  • Zhang, Zhong-Zhi
  • Sakuma, Takeyuki

Abstract

Ferritic spheroidal graphite cast iron includes: 3.1 to 3.5 percent by mass of carbon; 4.1 to 4.5 percent by mass of silicon; 0.8 percent by mass or below of manganese; 0.1 to 0.6 percent by mass of molybdenum; 0.1 to 1.0 percent by mass of chromium; 0.03 to 0.1 percent by mass of phosphorus; 0.03 percent by mass or below of sulfur; 0.02 to 0.15 percent by mass of magnesium; and iron.

IPC Classes  ?

  • C22C 37/04 - Cast-iron alloys containing spheroidal graphite
  • C22C 37/06 - Cast-iron alloys containing chromium

78.

HIGH-STRENGTH PRESS HARDENED ARTICLE, AND MANUFACTURING METHOD THEREFOR

      
Application Number IB2010000185
Publication Number 2010/089644
Status In Force
Filing Date 2010-02-01
Publication Date 2010-08-12
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • NIPPON STEEL CORPORATION (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Kondo, Masaaki
  • Suzuki, Shinichi
  • Tomokiyo, Toshimasa
  • Nishizawa, Koichi
  • Suzuki, Takayuki
  • Ishiguro, Yuki
  • Kai, Hideyuki

Abstract

A high-strength quenched formed article has a zinc plating layer which is formed at a post-quenching formed steel sheet surface, and which contains 30 g/m2 or more of a phase that contains 5% or more by mass but 30% or less by mass of Fe, and which also contains 0.15% or more by mass but less than 2% by mass of at least one of Al and Si in a separate fashion or a composite fashion, and contains Zn, which makes up substantially a rest portion of the zinc plating layer, and an inevitable impurity, wherein the high-strength quenched formed article has a high-strength portion having a post-quenching-formation tensile strength of 1000 MPa or more, and a low-strength portion having a post-quenching-formation tensile strength of 800 MPa or less.

IPC Classes  ?

  • C21D 1/673 - Quenching devices for die quenching
  • C21D 8/02 - Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
  • C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals

79.

TURBOCHARGER AND MANUFACTURING METHOD FOR TURBOCHARGER

      
Application Number IB2010000059
Publication Number 2010/082119
Status In Force
Filing Date 2010-01-14
Publication Date 2010-07-22
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Inoshita, Hirofumi
  • Mine, Koichi
  • Isogai, Tomoyuki
  • Iida, Tatsuo
  • Sato, Akira
  • Kajita, Takuya
  • Yoshikane, Hideki

Abstract

A turbocharger (1) includes: a turbine wheel (2) that is driven by exhaust gas from an engine and supported rotatably by a rotary shaft (3); and a turbine housing (6) that forms an exhaust gas passage that leads the exhaust gas to the turbine wheel (2), wherein the turbine housing (6) includes a housing main body (7) constituted by a plate-form member and a reinforcement member (20) that forms the exhaust gas passage together with the housing main bod (7)y and reinforces the housing main body, the reinforcement member includes a pair of annular portions (21,22) having a substantially annular shape and provided about an axial center of the rotary shaft (3) at an interval in an axial direction of the rotary shaft, and a connecting portion (24) that connects the pair of annular portions (21,22), and the pair of annular portions and the connecting portion are molded integrally by implementing deformation processing on the plate -form member.

IPC Classes  ?

  • F01D 9/02 - NozzlesNozzle boxesStator bladesGuide conduits
  • B21D 28/30 - Perforating, i.e. punching holes in annular parts, e.g. rims
  • F01D 25/24 - CasingsCasing parts, e.g. diaphragms, casing fastenings

80.

POWDER-CONTAINING OIL-BASED LUBRICATING AGENT FOR MOLD, ELECTROSTATIC COATING METHOD USING THE POWDER-CONTAINING OIL-BASED LUBRICATING AGENT, AND ELECTROSTATIC COATING APPARATUS

      
Application Number JP2009004843
Publication Number 2010/035468
Status In Force
Filing Date 2009-09-25
Publication Date 2010-04-01
Owner
  • AOKI SCIENCE INSTITUTE CO., LTD. (Japan)
  • TOYOTA MOTOR CORPORATION (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Komatsubara, Hiroaki
  • Kobayashi, Masanao
  • Shimizu, Toshiaki
  • Serino, Daisuke
  • Sugisawa, Munenori
  • Murayama, Tomiyuki
  • Osawa, Noriaki
  • Yamaguchi, Tomohiro
  • Aoki, Ryujiro
  • Hattori, Tatsuya

Abstract

Disclosed are : an oil-based lubricating agent that can be coated on a mold for use in high-pressure casting, gravity casting, low-pressure casting and forging to prevent seizing particularly in high-temperature sites and under high-load conditions; a method for coating the oil-based lubricating agent; and a coating apparatus for coating the oil-based lubricating agent. Specifically disclosed are : a powder-containing oil-based lubricating agent for a mold, which comprises 60 to 99% by mass of an oil-based lubricating agent formed of an oil, 0.3 to 30% by mass of a solubilizing agent, 0.3 to 15% by mass of an inorganic powder, and not more than 7.5% by mass of water and is intended to be electrostatically coated on a mold; an electrostatic coating method which comprises electrostatically coating the powder-containing oil-based lubricating agent on a mold; and an electrostatic coating apparatus which comprises a static electricity applying device for applying static electricity to the powder-containing oil-based lubricating agent and an electrostatic coating gun installed on a multiaxial robot.

IPC Classes  ?

  • C10M 169/04 - Mixtures of base-materials and additives
  • B05D 1/04 - Processes for applying liquids or other fluent materials performed by spraying involving the use of an electrostatic field
  • C10M 101/02 - Petroleum fractions
  • C10M 101/04 - Fatty oil fractions
  • C10M 107/50 - Lubricating compositions characterised by the base-material being a macromolecular compound containing silicon
  • C10M 125/10 - Metal oxides, hydroxides, carbonates or bicarbonates
  • C10M 125/14 - Water
  • C10M 125/30 - Clay
  • C10M 129/76 - Esters containing free hydroxy or carboxyl groups
  • C10M 135/10 - Sulfonic acids or derivatives thereof
  • C10N 30/00 - Specified physical or chemical property which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
  • C10N 40/36 - Release agents

81.

HEATING DEVICE AND HEATING METHOD

      
Application Number JP2009064008
Publication Number 2010/016566
Status In Force
Filing Date 2009-08-07
Publication Date 2010-02-11
Owner
  • AISIN TAKAOKA CO., LTD. (Japan)
  • BENTELER AUTOMOBILETECHNIK GMBH (Germany)
Inventor
  • Ishiguro, Katsunori
  • Furuhashi, Masaki
  • Pohl, Martin
  • Kondo, Kiyohito

Abstract

A heating device and a heating method which are able to quickly and accurately heat a set region of each portion of a material to be heated to a required temperature of heating, and the portion has an optional shape and has different temperature of heating from each other.  A heating device and a heating method heat a material to be heated by applying an electromagnetic wave to the material, wherein a plate material having a predetermined pattern and shielding, absorbing and/or reflecting the rays of the applied electromagnetic wave can be at least partially mounted close to the material to be heated.

IPC Classes  ?

  • C21D 1/34 - Methods of heating
  • F27D 11/12 - Arrangement of elements for electric heating in or on furnaces with electromagnetic fields acting directly on the material being heated

82.

FUEL CELL SEPARATOR AND FUEL CELL

      
Application Number JP2009062398
Publication Number 2010/007918
Status In Force
Filing Date 2009-06-30
Publication Date 2010-01-21
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Maeda, Kuroudo
  • Aoyama, Naotaka
  • Mizuno, Masahiro

Abstract

A fuel cell separator in which the adhesion of a conductive coating formed on the surface of the fuel cell separator is further improved. The fuel cell separator (20) includes a metal substrate (24) molded from titanium, and a conductive coating (30) that exhibits conductivity and is formed on the surface of the metal substrate (24), wherein the conductive coating (30) contains conductive particles, and the average particle size of the conductive particles is not less than 1 nm and not more than 100 nm. The average particle size of the conductive particles is preferably not less than 1 nm and not more than 10 nm, and more preferably not less than 1 nm and not more than 5 nm.

IPC Classes  ?

  • H01M 8/02 - Fuel cellsManufacture thereof Details

83.

GAS CUPOLA FOR MELTING METAL

      
Application Number JP2009059191
Publication Number 2009/145084
Status In Force
Filing Date 2009-05-19
Publication Date 2009-12-03
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Uozumi, Minoru
  • Tai, Kaisei

Abstract

Provided is a gas cupola capable of melting a charge efficiently with the burning flames of combustion burners.  The gas cupola comprises a furnace casing (1) having a melting chamber (10) and a molten metal discharge port (11) for discharging molten metal, and a plurality of combustion burners (4) for forming burning flames (41).  The combustion burners (4) jet the burning flames (41) into a charge (2) in the melting chamber (10) to thereby melt the charge (2) in the melting chamber (10).  Each of the combustion burners (4) creates a hollow molten portion (42) having a hollow shape in the charge (2) in the melting chamber (10) with the burning flame (41) jetted out from each combustion burner (4).  In a sectional view of the furnace casing (1) taken in a horizontal direction, the combustion burners (4) are arranged such that adjacent hollow molten portions (42) overlap each other.  At the melting time of the charge (2), each hollow molten portion (42) and the molten metal discharge port (11) communicate with each other.

IPC Classes  ?

  • F27B 1/10 - Details, accessories or equipment specially adapted for furnaces of these types
  • C21B 11/02 - Making pig-iron other than in blast furnaces in low shaft furnaces
  • F27B 1/08 - Shaft or like vertical or substantially vertical furnaces heated otherwise than by solid fuel mixed with charge
  • F27D 17/00 - Arrangements for using waste heatArrangements for using, or disposing of, waste gases

84.

PRESS-FORMING METHOD AND PRESS-FORMED PART

      
Application Number IB2009005606
Publication Number 2009/138869
Status In Force
Filing Date 2009-05-14
Publication Date 2009-11-19
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Nonomura, Kiyoshi
  • Sato, Hiroshi
  • Ikezawa, Hideaki
  • Ishiguro, Yuki
  • Ozawa, Masashi

Abstract

A current density changing portion (22) is formed in a heating process on an upper base side with respect to a center portion of a flat metal plate (10) in the direction of current flow, by passing current from a lower base side to the upper base side of the flat metal plate (10) which is rectangular when viewed from above. As a result, a quenchable portion is formed on the upper base side with respect to the center portion of the flat metal plate (10) in the direction of current flow, and a non-quenchable portion is formed on the lower base side with respect to the center portion of the flat metal plate (10) in the direction of current flow. The flat metal plate (10) is press-formed after the heating process, so a complex die cooling structure is not necessary during press-forming, which enables the die cost to be reduced.

IPC Classes  ?

85.

DEVICE AND METHOD FOR HEATING MATERIAL

      
Application Number JP2008069117
Publication Number 2009/093365
Status In Force
Filing Date 2008-10-22
Publication Date 2009-07-30
Owner
  • AISIN TAKAOKA CO., LTD. (Japan)
  • BENTELER AUTOMOBILETECHNIK GMBH (Germany)
Inventor
  • Ishiguro, Katsunori
  • Pohl, Martin
  • Kondo, Kiyohito

Abstract

Provided are a quick heating device that is small sized, has a simple structure, consumes less energy, and is easily repairable and replaceable, and a quick heating method. The heating device for heating a flat plate-like material (1) has a heating contact surface (2a) formed by arranging heating elements (2) on heat-insulating base plates (3, 4) at predetermined intervals in a planar predetermined pattern. To heat the material (1), the heating contact surface (2a) is caused to make direct contact with the material (1).

IPC Classes  ?

  • H05B 3/20 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
  • C21D 9/00 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor
  • F27D 11/02 - Ohmic resistance heating
  • H05B 3/00 - Ohmic-resistance heating
  • H05B 3/10 - Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
  • B21D 22/20 - Deep-drawing

86.

HOT PRESS FORMING DEVICE AND HOT PRESS FORMING METHOD

      
Application Number JP2008067473
Publication Number 2009/075132
Status In Force
Filing Date 2008-09-26
Publication Date 2009-06-18
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Ishiguro, Katsunori
  • Furuhashi, Masaki

Abstract

Hot press forming device and method suitable for die quenching in which the time required after the start of heating a blank until the end of forming can be shortened. A hot press forming device that can be downsized and a hot press forming method being carried out suitably in the downsized hot press forming device are also provided. The hot press forming device (1) for hot pressing a blank to obtain a formed product comprises a energization mechanism (3) installed in the hot press forming device (1) and energization heating a charged blank under a conveyance stop state by clamping the blank at a predetermined energizing position (P1), a die quenching type hot press mechanism (4) installed in the hot press forming device (1), disposed by being thermally isolated downstream the energization heating mechanism (3) and hot pressing the energization heated blank at a predetermined processing position (P2), and a mechanism (5) installed in the hot press forming device (1) and conveying the energization heated blank at least from the energization position (P1) to the processing position (P2) for feeding to the hot press mechanism (4).

IPC Classes  ?

  • B21D 22/20 - Deep-drawing
  • B21D 24/00 - Special deep-drawing arrangements in, or in connection with, presses
  • B21D 43/05 - Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work specially adapted for multi-stage presses

87.

CONVEYANCE EQUIPMENT AND HOT PRESS FORMING DEVICE HAVING IT

      
Application Number JP2008067476
Publication Number 2009/075135
Status In Force
Filing Date 2008-09-26
Publication Date 2009-06-18
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Ishiguro, Katsunori
  • Furuhashi, Masaki

Abstract

Conveyance equipment which can prevent or constrain thermal deformation of a work when an energization heated work is conveyed to the downstream process and can perform positioning of the work easily in the downstream process. A hot press forming device having it is also provided. The conveyance equipment (5) for conveying a work energization heated at an energization position (P1) to a processing position (P2) for hot press forming the work isolated from the energization position (P1) along the horizontal direction comprises a holding member for freely clamping the opposite ends of the energization heated work in the longitudinal direction, a drive mechanism for making the holding member traverse at least from the energization position (P1) to the processing position (P2), and a guide member (54) extending between the energization position (P1) and the processing position (P2) located at the same height while inclining such that the processing position (P2) side becomes higher than the energization position (P1) and guiding or supporting the longitudinal-direction middle part of the energization heated work being conveyed toward the processing position (P2).

IPC Classes  ?

  • B21D 43/05 - Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work specially adapted for multi-stage presses
  • B21D 22/20 - Deep-drawing

88.

ELECTRODE SUPPORT STRUCTURE AND ELECTRIC HEATING DEVICE HAVING SAME

      
Application Number JP2008067474
Publication Number 2009/075133
Status In Force
Filing Date 2008-09-26
Publication Date 2009-06-18
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Ishiguro, Katsunori
  • Furuhashi, Masaki

Abstract

Provided is an electrode support structure in which local heating can be prevented from occurring in a workpiece during the electric heating. The electrode support structure is usable for applying a load to the electrodes (4, 5) used for the electric heating of a metal plate, and comprises at least two members, i.e., a first member (1) to which the electrodes (4, 5) are fixed and a second member (2) which receives the load from the first member or connects the first member to a load means (9). The support structure in which the two members are joined to each other through an elastic member (3) can uniformly apply the load to the electrodes for electric heating so that the electrodes can uniformly contact with the workpiece, whereby the workpiece can be uniformly heated.

IPC Classes  ?

  • H05B 3/00 - Ohmic-resistance heating
  • B21D 24/00 - Special deep-drawing arrangements in, or in connection with, presses

89.

ENERGIZATION HEATING DEVICE AND HOT PRESS FORMING DEVICE HAVING IT AND CONDUCTION HEATING METHOD

      
Application Number JP2008067475
Publication Number 2009/075134
Status In Force
Filing Date 2008-09-26
Publication Date 2009-06-18
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Ishiguro, Katsunori
  • Furuhashi, Masaki

Abstract

An energization heating device which can feed an energization heated work stably to the process downstream the energization heating while preventing distortion of the work by energization heating as much as possible. A hot press forming device having it and a energization heating method are also provided. In the energization heating device (3) for energization heating a work to be hot press formed (W) while clamping by a clamp mechanism (30, 31, etc.) and applying tension, the clamp mechanism (30, 31, etc.) comprises a fixed clamp member (30) and a movable clamp member (31), an elevating/lowering cylinder (32) for the fixed clamp member (30) and the movable clamp member (31), and tensioning cylinders (33a, 33b) for driving the movable clamp member (31) along the plane direction of the work (W). During energization heating, the fixed clamp member (30) holds the work (W) while clamping the one side thereof at a fixed position, and the movable clamp member (31) moves while holding the other side of the work (W) as the work (W) deforms thermally, thus applying tension to the work (W) depending on thermal deformation of the work (W).

IPC Classes  ?

  • B21D 24/00 - Special deep-drawing arrangements in, or in connection with, presses
  • B21D 25/04 - Clamping arrangements
  • B21D 43/00 - Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profilesAssociations therewith of cutting devices
  • B30B 15/30 - Feeding material to presses

90.

METHOD OF MANUFACTURING FUEL CELL SEPARATOR, FUEL CELL SEPARATOR AND FUEL CELL

      
Application Number JP2008072463
Publication Number 2009/072665
Status In Force
Filing Date 2008-12-04
Publication Date 2009-06-11
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
  • NIPPON CHEMICAL DENSHI, INC. (Japan)
Inventor
  • Maeda, Kuroudo
  • Yoshida, Makoto
  • Mizuno, Masahiro
  • Dewaki, Shinji

Abstract

A method of manufacturing a fuel cell separator in which the corrosion resistance can be improved. A method of manufacturing a fuel cell separator (22) that separates adjacent cells (10) of a fuel cell, the method including subjecting a separator substrate (24) composed of a metal material to gold strike plating, thereby forming a first gold plating layer with a thickness of 10 to 200 nm. An additional gold plating is preferably performed on top of the first gold plating layer formed by gold strike plating, thereby forming a second gold plating layer.

IPC Classes  ?

  • H01M 8/02 - Fuel cellsManufacture thereof Details

91.

METHOD FOR CASTING DISC ROTOR

      
Application Number JP2008062709
Publication Number 2009/057357
Status In Force
Filing Date 2008-07-14
Publication Date 2009-05-07
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor Kamasaka, Takeshi

Abstract

A method for casting a disc rotor contributive to suppression of partial abrasion at the sliding ring portion, especially to suppression of partial abrasion on the outer circumferential surface side. A mold has a cavity for casting the sliding ring portion, a mold surface for molding the outer circumference, a mold surface for molding the inner circumference, a gate group of a plurality of gates formed at intervals on the outer circumference molding surface side in the circumferential direction and having a center line inclining at an angle of more than 0° but less than 90° against a normal passing the center line (P2) of the casting cavity in the radial direction, and a runner. Molten metal is poured into the casting cavity from the gate at inclination angles ϑ1, ϑ2 and ϑ3 which are in the range of more than 0° but less than 90° against the normal, and then solidified.

IPC Classes  ?

  • B22C 9/08 - Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
  • B22C 9/02 - Sand moulds or like moulds for shaped castings
  • B22C 9/28 - Moulds for peculiarly-shaped castings for wheels, rolls, or rollers

92.

FUEL CELL SEPARATOR AND METHOD FOR PRODUCING THE SAME

      
Application Number JP2008069317
Publication Number 2009/054488
Status In Force
Filing Date 2008-10-24
Publication Date 2009-04-30
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Maeda, Kuroudo
  • Mizuno, Masahiro

Abstract

Disclosed is a fuel cell separator (22) for separating gas between adjacent cells of a fuel battery. This fuel cell separator (22) comprises a separator base (24) made of a titanium material or a stainless steel, an oxide layer (26) formed on the separator base (24) and composed of titanium oxide or chromium oxide, and a conductive layer (28) formed on the oxide layer (26) and composed of gold (Au) or the like. The oxide layer (26) is preferably formed by oxidizing the separator base (24).

IPC Classes  ?

  • H01M 8/02 - Fuel cellsManufacture thereof Details
  • C23C 8/10 - Oxidising
  • C23C 28/00 - Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of main groups , or by combinations of methods provided for in subclasses and
  • H01M 8/10 - Fuel cells with solid electrolytes

93.

PROCESS FOR PRODUCING SEPARATOR FOR FUEL CELL

      
Application Number JP2008065345
Publication Number 2009/034845
Status In Force
Filing Date 2008-08-20
Publication Date 2009-03-19
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Maeda, Kuroudo
  • Mizuno, Masahiro

Abstract

This invention provides a process for producing a separator for a fuel cell which can separate a gas present between adjacent cells for a fuel cell. In producing a separator for a fuel cell using a metallic material such as titanium, a conductor having a high level of electrical conductivity is generally formed on the surface of the separator to reduce contact resistance between the separator and a gas diffusing layer and the like. However, there has been a possibility that, during power generation in a fuel cell, an oxide is formed on the surface of the separator resulting in lowered electrical conductivity of the separator. The above problem can be solved by a process for producing a separator for a fuel cell, comprising a titanium base forming step of plastically working a titanium material to form a titanium base and a removing step of pickling the titanium base to remove titanium oxide and titanium carbide from the surface of the titanium base.

IPC Classes  ?

  • H01M 8/02 - Fuel cellsManufacture thereof Details
  • C23F 1/26 - Acidic compositions for etching refractory metals
  • H01M 8/10 - Fuel cells with solid electrolytes

94.

CASTING METHOD, UPPER MOLD ASSEMBLY, AND METHOD FOR FIXING CORE TO THE UPPER MOLD

      
Application Number JP2007068855
Publication Number 2008/068947
Status In Force
Filing Date 2007-09-27
Publication Date 2008-06-12
Owner
  • Sintokogio, Ltd. (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Hashimoto, Kunihiro
  • Iwasaki, Junichi
  • Hagata, Yutaka
  • Kamasaka, Takeshi

Abstract

This invention provides a casting method characterized by comprising the step of fixing a core to an upper mold to provide an upper mold assembly, the step of pouring a minimized amount of molten metal necessary for providing a cast product into a concave in a lower mold, the step of moving the upper mold assembly at a predetermined first speed and lowering the upper mold assembly to a predetermined height just above the surface of the molten metal in the concave, the step of varying the lowering speed of the upper mold assembly from the first speed to the predetermined second speed to further lowering the upper mold assembly from the predetermined height, the step of detecting information about the state of the upper mold assembly in such a state that the upper mold assembly has been superimposed on or lowered toward the lower mold, and the step of stopping of the lowering of the upper mold assembly after the detection that the state information has reached predetermined state information. The core is fixed to the upper mold depending upon a frictional fitting relationship between mechanical means, an adhesive, and a core-side fitting protrusion and the concave fitting part, or the engagement relationship between a core-side engaging projection and molding sand to be tamped down.

IPC Classes  ?

  • B22D 23/00 - Casting processes not provided for in groups
  • B22C 9/02 - Sand moulds or like moulds for shaped castings
  • B22D 18/02 - Pressure casting making use of mechanical pressing devices, e.g. cast-forging

95.

CAST PRODUCTION LINE APPARATUS

      
Application Number JP2006319632
Publication Number 2008/038397
Status In Force
Filing Date 2006-09-25
Publication Date 2008-04-03
Owner AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Kato, Hiroaki
  • Tyomatsuken, Shinichi

Abstract

A cast production line apparatus that even without the use of enlarged casting mold shakeout equipment, attains detachment of a cast from foundry sand, and that realizes miniaturization of mold shakeout section. There is provided a cast production line apparatus comprising mixing section (94) for mixing of foundry sand for molding; shaping section (3) for shaping, from the foundry sand for molding, sand casting mold (2) having molding cavity (23) for forming of one or two or more casts (27); melt pouring section (4) for pouring of melt in the molding cavity (23) of the sand casting mold (2); and mold shakeout section (5) for shakeout of the sand casting mold (2) having undergone the melt pouring. In the shakeout of the sand casting mold (2) at the mold shakeout section (5), the shakeout of the sand casting mold (2) is carried out in the state of having the cast (27) supported by means of cast supporting element (52).

IPC Classes  ?

  • B22D 29/00 - Removing castings from moulds, not restricted to casting processes covered by a single main groupRemoving coresHandling ingots
  • B22C 7/00 - PatternsManufacture thereof so far as not provided for in other classes
  • B22D 31/00 - Cutting-off surplus material after casting, e.g. gates
  • B22D 47/02 - Casting plants for both moulding and casting

96.

FUEL CELL SEPARATOR, METHOD FOR MANUFACTURING THE FUEL CELL SEPARATOR, AND FUEL CELL

      
Application Number JP2007065877
Publication Number 2008/029598
Status In Force
Filing Date 2007-08-08
Publication Date 2008-03-13
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
Inventor
  • Iizuka, Kazutaka
  • Suzuki, Masakazu
  • Matsukawa, Masanori

Abstract

A fuel cell separator (10) is provided with an opening (14) that operates as a manifold. The peripheral area of the fuel cell separator (10) is coated with a resin, in a status where the power generating area is masked by a masking jig. Then, the masking jig is removed, and the power generating area of the fuel cell separator (10) whose peripheral area is masked by a resin coat is coated with a conductive material.

IPC Classes  ?

  • H01M 8/02 - Fuel cellsManufacture thereof Details

97.

FUEL CELL SEPARATOR AND METHOD FOR MANUFACTURING SAME

      
Application Number JP2007065993
Publication Number 2008/029605
Status In Force
Filing Date 2007-08-10
Publication Date 2008-03-13
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • AISIN TAKAOKA CO., LTD. (Japan)
  • NIPPON CHEMICAL DENSHI, INC. (Japan)
Inventor
  • Iizuka, Kazutaka
  • Suzuki, Masakazu
  • Matsukawa, Masanori
  • Dewaki, Kenji
  • Dewaki, Shinji

Abstract

A fuel cell separator (10) is provided with an opening (14) that operates as a manifold. The peripheral area of the fuel cell separator (10) is coated with a resin, in a status where the power generating area is masked by a masking jig. The resin is applied so that the base material of the separator is exposed at a part of the peripheral area. Then, the masking jig is removed, and the power generating area of the fuel cell separator (10) whose peripheral area is masked by a resin coat is coated with a conductive material. The conductive material is applied by permitting electricity to be carried through the part of the peripheral area where the base material of the separator is exposed.

IPC Classes  ?

  • H01M 8/02 - Fuel cellsManufacture thereof Details
  • H01M 8/24 - Grouping of fuel cells, e.g. stacking of fuel cells

98.

Exhaust manifold

      
Application Number 11353982
Grant Number 07325396
Status In Force
Filing Date 2006-02-15
First Publication Date 2007-02-22
Grant Date 2008-02-05
Owner Aisin Takaoka Co., Ltd. (Japan)
Inventor Kajita, Takuya

Abstract

An exhaust manifold includes an open/close valve that switches between either closing or opening the exhaust path of a collection section, and switches the exhaust path of the exhaust gas between passing through or not passing through a bypass path containing an upstream catalyst. There is a partition wall structure in a pipe-mounting member so that when the valve is closed such that the exhaust gas during cold start is led to the upstream catalyst, the exhaust paths for each of the branch pipes on the upstream side of the valve inside a collection section are independent from one another. When the valve is closed, the downstream side of each of the branch pipes is not continuous inside the collection section, so the flow of air is prevented in this section, and exhaust interference and loss of exhaust heat are reduced.

IPC Classes  ?