Suncall Corporation

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Date
2026 April 1
2026 March 3
2026 January 1
2026 (YTD) 5
2025 19
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IPC Class
A61H 3/00 - Appliances for aiding patients or disabled persons to walk about 21
G11B 5/48 - Disposition or mounting of heads relative to record carriers 18
H01C 13/00 - Resistors not provided for elsewhere 16
G01R 15/00 - Details of measuring arrangements of the types provided for in groups , or 10
H04R 17/00 - Piezoelectric transducersElectrostrictive transducers 10
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NICE Class
09 - Scientific and electric apparatus and instruments 4
12 - Land, air and water vehicles; parts of land vehicles 4
03 - Cosmetics and toiletries; cleaning, bleaching, polishing and abrasive preparations 2
07 - Machines and machine tools 2
Status
Pending 19
Registered / In Force 176
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1.

Ultrasonic Transducer Array and Ultrasonic Phased Array Sensor

      
Application Number 19112942
Status Pending
Filing Date 2022-12-08
First Publication Date 2026-04-09
Owner Suncall Corporation (Japan)
Inventor Takasugi, Satoru

Abstract

An ultrasonic transducer array of this invention includes a rigid support plate with a through-hole group including through-holes, a flexible resin film fixed to the support plate so as to cover the through-holes, and piezoelectric elements fixed to the flexible resin film so that middle portions overlap the corresponding through-holes and peripheral portions overlap the support plate, wherein the piezoelectric elements include transmission piezoelectric elements forming transmission transducers that generate ultrasonic waves in response to driving voltage signal having a predetermined driving frequency and one or plural reception piezoelectric elements forming one or plural reception transducers that generate reception voltage signals in response to ultrasonic waves, and wherein the transmission transducer is of a non-resonant type that generates ultrasonic wave without resonant vibration in response to the driving voltage signal and the reception transducer is of a resonant type that performs resonant vibration in response to ultrasonic wave having a frequency corresponding to the driving frequency.

IPC Classes  ?

  • B06B 1/06 - Processes or apparatus for generating mechanical vibrations of infrasonic, sonic or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
  • G01S 7/524 - Transmitters
  • G01S 15/931 - Sonar systems specially adapted for specific applications for anti-collision purposes of land vehicles

2.

FLEXIBLE BUS BAR

      
Application Number JP2025030833
Publication Number 2026/053924
Status In Force
Filing Date 2025-09-02
Publication Date 2026-03-12
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Mukai, Yasuhiro
  • Fujimura, Takashi
  • Tatsumi, Shouta

Abstract

Provided is a flexible bus bar that is capable of not only achieving improved appearance but also of contributing to stabilizing the quality of a product. A flexible bus bar 1 comprises: a bus bar body 2 having flexibility; and a left fixing part 2a1 and a right fixing part 2b1 for fixing both lateral sides of the flexible bus bar body 2. When performing air bending on the flexible bus bar body 2, the left fixing part 2a1, which is close to the bending line S1, has said bending line S1 included therewithin.

IPC Classes  ?

  • H01R 35/02 - Flexible line connectors
  • H01R 4/58 - Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one anotherMeans for effecting or maintaining such contactElectrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members

3.

FLEXIBLE BUSBAR

      
Application Number JP2025030834
Publication Number 2026/053925
Status In Force
Filing Date 2025-09-02
Publication Date 2026-03-12
Owner SUNCALL CORPORATION (Japan)
Inventor Akiyama, Aoi

Abstract

Provided is a flexible busbar with which it is possible to not only improve appearance but also ensure the quality of a product. A flexible busbar 1 comprises a flexible busbar body 2 that exhibits flexibility, and a left fixing part 2a1 and a right fixing part 2b1 that firmly fix both side sections of the flexible busbar body 2. In association with the bending of the flexible busbar body 2 at a folding line S1, a fold fixing part 2d that includes the folding line S1 is formed on the busbar body 2 separate from the left fixing part 2a1 and the right fixing part 2b1.

IPC Classes  ?

4.

METHOD FOR MANUFACTURING FLEXIBLE BUS BAR

      
Application Number JP2025030835
Publication Number 2026/053926
Status In Force
Filing Date 2025-09-02
Publication Date 2026-03-12
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Mukai, Yasuhiro
  • Fujimura, Takashi
  • Tatsumi, Shouta

Abstract

Provided is a method for manufacturing a flexible bus bar, whereby even in a complicated shape, quality can be stabilized and manufacturing efficiency can be improved. A plurality of conductive material foils (1) are laminated (see fig. 1(a)). Both side portions (an upper fixed portion (2) and a lower fixed portion (3)) of the plurality of laminated conductive material foils (1) are fixed, and the upper fixed portion (2), the lower fixed portion (3), and an unfixed portion (4) are formed on the plurality of conductive material foils (1) (see fig. 1(c)). Then, a flexible bus bar (5) having a predetermined shape is cut out from the plurality of conductive material foils (1) in which the upper fixed portion (2), the lower fixed portion (3), and the unfixed portion (4) are formed (see fig. 1(c) and 1(d)).

IPC Classes  ?

  • H01R 35/02 - Flexible line connectors
  • H01R 43/00 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors

5.

SHOT-PEENING DEVICE AND SHOT-PEENING METHOD

      
Application Number 19319720
Status Pending
Filing Date 2025-09-05
First Publication Date 2026-01-01
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Fujie, Kazuki
  • Kishihara, Ryuji

Abstract

A shot-peening device capable of improving the fatigue strength of a workpiece by applying compressive residual stress to the inside of the workpiece has a hollow housing and a vibration device for vibrating the housing. The housing stores a workpiece and shot therein. The vibration device vibrates the housing with the workpiece and the shot stored therein. Accordingly, the fatigue strength of the workpiece is improved by applying compressive residual stress to the inside of the workpiece.

IPC Classes  ?

  • B24C 1/10 - Methods for use of abrasive blasting for producing particular effectsUse of auxiliary equipment in connection with such methods for compacting surfaces, e.g. shot-peening
  • B24C 5/00 - Devices or accessories for generating abrasive blasts

6.

ULTRASONIC TRANSDUCER

      
Application Number 18687778
Status Pending
Filing Date 2021-09-01
First Publication Date 2025-12-04
Owner Suncall Corporation (Japan)
Inventor Takasugi, Satoru

Abstract

An ultrasonic transducer of this invention includes a supporting plate having plural cavity portions and waveguides opened to first and second surfaces, respectively, a flexible resin film fixed to the supporting plate, and plural piezoelectric elements fixed to the flexible resin film so that, in a plan view, their center regions overlap with the corresponding cavity portions and their peripheral regions overlap with the supporting plate, the cavity portion and the waveguide portion being set to have a shape and size set so as to suppress transmittance of the sonic wave, which has the frequency within ±1.5% of the resonance frequency of the piezoelectric element.

IPC Classes  ?

  • B06B 1/06 - Processes or apparatus for generating mechanical vibrations of infrasonic, sonic or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
  • H10N 30/87 - Electrodes or interconnections, e.g. leads or terminals
  • H10N 30/88 - MountsSupportsEnclosuresCasings
  • H10N 39/00 - Integrated devices, or assemblies of multiple devices, comprising at least one piezoelectric, electrostrictive or magnetostrictive element covered by groups

7.

ULTRASONIC PHASED ARRAY SENSOR

      
Application Number 18865304
Status Pending
Filing Date 2022-05-13
First Publication Date 2025-12-04
Owner Suncall Corporation (Japan)
Inventor Takasugi, Satoru

Abstract

An ultrasonic phased array sensor of this invention includes non-resonant ultrasonic transducers, a transmission signal generation device generating rectangular burst wave driving voltage signal whose driving frequency is lower than the resonant frequency of the transducer, transmission-side channels transmitting driving voltage signals from the transmission signal generation device to transducers, a reception signal processing device, reception-side channels transmitting reception voltage signals that transducers generated to reception signal processing device, changeover switches switching connection of the transducers to the transmission-side channels and the reception-side channels, a detection device detecting a position of an obstacle, and transmission-side and reception-side filters inserted in the transmission-side and reception-side channels, respectively, the filters removing at least the resonant frequency components of the transducers while allowing the driving frequency components to pass.

IPC Classes  ?

  • G01N 29/26 - Arrangements for orientation or scanning
  • G01N 29/24 - Probes
  • G01N 29/34 - Generating the ultrasonic, sonic or infrasonic waves
  • G01N 29/42 - Detecting the response signal by frequency filtering

8.

ELECTRICAL CONNECTIVITY INSPECTION METHOD OF PIEZOELECTRIC ELEMENT, AND MANUFACTURING METHOD OF MAGNETIC HEAD SUSPENSION

      
Application Number 18598444
Status Pending
Filing Date 2024-03-07
First Publication Date 2025-09-11
Owner Suncall Corporation (Japan)
Inventor
  • Kurachi, Yuuya
  • Fujimoto, Yasuo

Abstract

The present invention includes an insulation calculation step of calculating, after fixing a piezoelectric element to a predetermined mounting position by a first insulation adhesive, an amount of the first insulation adhesive existing on an inspection area set so as to include a part or all of at least one of a first electrode terminal region and a first electrode connection region, a conduction calculation step of calculating, after electrically connecting the first electrode terminal region to the first electrode connection region by an conductive adhesive, an amount of the conductive adhesive existing on the inspection area and a determination step of determining electrical connectivity between the first electrode and the first electrode connection region on the basis of a difference between calculation values in the conduction calculation step and the insulation calculation step.

IPC Classes  ?

  • B32B 41/00 - Arrangements for controlling or monitoring lamination processesSafety arrangements

9.

Shunty

      
Application Number 1874036
Status Registered
Filing Date 2025-07-25
Registration Date 2025-07-25
Owner SUNCALL CORPORATION (Japan)
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Resistors for sensing electric current; power distribution or control machines and apparatus; electric or magnetic measuring instrument; electric wires and cables; telecommunication apparatus.

10.

TERMINAL MEMBER, TERMINAL CONNECTION PLATE, AND BATTERY MODULE

      
Application Number JP2025001999
Publication Number 2025/164484
Status In Force
Filing Date 2025-01-23
Publication Date 2025-08-07
Owner SUNCALL CORPORATION (Japan)
Inventor Adachi Yuusuke

Abstract

A terminal member according to the present invention includes, in a unitary manner, a terminal-facing part disposed to face an electrode terminal of a battery, a plurality of radial arm parts extending radially outward from the terminal-facing part, and a plurality of mounting arm parts extending from the radially outer ends of the radial arm parts toward the longitudinally opposite side of the battery. The terminal-facing part has a contact area that is in contact with the electrode terminal and a raised area located radially inward from the contact area. The radial arm parts are configured to take on an elastically deformed state that generates an elastic force to press the contact area against the electrode terminal, the mounting arm parts are configured to take on an elastically deformed state that generates an elastic force to clamp the outer circumferential surface of the battery, and the elastic force generated by the elastic deformation of the mounting arm parts is of a magnitude sufficient to maintain the radial arm parts in the elastically deformed state.

IPC Classes  ?

  • H01M 50/503 - Interconnectors for connecting terminals of adjacent batteriesInterconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
  • H01M 50/296 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by terminals of battery packs
  • H01M 50/509 - Interconnectors for connecting terminals of adjacent batteriesInterconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
  • H01M 50/548 - Terminals characterised by the disposition of the terminals on the cells on opposite sides of the cell

11.

SHUNTY

      
Serial Number 79431912
Status Pending
Filing Date 2025-07-25
Owner SUNCALL CORPORATION (Japan)
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Electric resistors for sensing electric current; Electric or magnetic measuring instruments, namely, electromagnetic measuring detectors for measuring current; Magnetic sensors for detecting electric current

12.

CRACK DETECTION METHOD FOR PIEZOELECTRIC ELEMENT AND CRACK DETECTION DEVICE FOR PIEZOELECTRIC ELEMENT

      
Application Number 19090567
Status Pending
Filing Date 2025-03-26
First Publication Date 2025-07-10
Owner SUNCALL CORPORATION (Japan)
Inventor Nakagawa, Takashi

Abstract

A crack detection device and method for a piezoelectric element capable of reducing the possibility of erroneous detection has a voltage having a single or multiple resonant frequencies which is applied to a piezoelectric element using an impedance analyzer. A resistive component of an impedance between a pair of electrodes provided in the piezoelectric element alone due to the application of the voltage is measured by the impedance analyzer. A determination unit takes a peak value of the resistive component of the impedance at the resonance frequency having been measured into consideration and determines whether a crack has occurred in the piezoelectric element based on a preset threshold.

IPC Classes  ?

  • G01N 27/20 - Investigating the presence of flaws
  • G01N 27/04 - Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance

13.

CRACK DETECTION METHOD FOR PIEZOELECTRIC ELEMENT AND CRACK DETECTION DEVICE FOR PIEZOELECTRIC ELEMENT

      
Application Number 19090887
Status Pending
Filing Date 2025-03-26
First Publication Date 2025-07-10
Owner SUNCALL CORPORATION (Japan)
Inventor Nakagawa, Takashi

Abstract

A crack detection device for a piezoelectric element, capable of reducing the possibility of erroneous detection applies a resonant-frequency voltage to a piezoelectric element using an impedance analyzer. A resistive component of an impedance between a pair of electrodes provided in the piezoelectric element due to the application of the voltage is measured by the impedance analyzer. A calculation unit calculates a determination value with respect to the measured value of the measured resistive component of the impedance. A determination unit takes the calculated determination value into consideration and determines whether a crack has occurred in the piezoelectric element on the basis of a preset threshold.

IPC Classes  ?

  • G01N 27/04 - Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance

14.

PIEZOELECTRIC ELEMENT ASSEMBLY AND METHOD FOR MANUFACTURING SAME

      
Application Number 18696195
Status Pending
Filing Date 2021-09-28
First Publication Date 2025-06-19
Owner Suncall Corporation (Japan)
Inventor Takasugi, Satoru

Abstract

A piezoelectric element assembly of this invention includes a piezoelectric element with upper and lower electrodes forming an external electrode and an internal electrode, and a wiring structure including first and second wirings electrically connected to the external and internal electrodes, respectively, wherein the piezoelectric element includes lower and internal electrode terminals away from the upper electrode through lower-electrode-side and internal-electrode-side gaps, respectively. The first wiring is bonded to a first conductive bonding material integrally covering parts of the lower electrode terminal and the upper electrode. The second wiring is bonded to a second conductive bonding material covering the internal electrode terminal. An internal-electrode-terminal facing area of the upper electrode facing the internal electrode terminal through the internal-electrode-side gap is covered with an insulating film.

IPC Classes  ?

  • H10N 30/073 - Forming of piezoelectric or electrostrictive parts or bodies on an electrical element or another base by laminating or bonding of piezoelectric or electrostrictive bodies by fusion of metals or by adhesives
  • H10N 30/063 - Forming interconnections, e.g. connection electrodes of multilayered piezoelectric or electrostrictive parts
  • H10N 30/067 - Forming single-layered electrodes of multilayered piezoelectric or electrostrictive parts
  • H10N 30/87 - Electrodes or interconnections, e.g. leads or terminals

15.

BUS BAR, BUS BAR ASSEMBLY, AND BATTERY MODULE

      
Application Number JP2024042796
Publication Number 2025/126915
Status In Force
Filing Date 2024-12-04
Publication Date 2025-06-19
Owner SUNCALL CORPORATION (Japan)
Inventor Adachi Yuusuke

Abstract

A bus bar according to the present invention comprises: a plurality of first protrusions that protrude on one side in the plate thickness direction from a virtual surface connecting first and second ends and are arranged in series in the longitudinal direction at a predetermined pitch W; a plurality of second protrusions that protrude on the other side in the plate thickness direction from the virtual surface so as to be alternately positioned with the first protrusions along the longitudinal direction, and are arranged in series in the longitudinal direction at the predetermined pitch W so that the longitudinal distance from an adjacent first protrusion is W/2; and a plurality of connection parts that connect the first end and the adjacent first or second protrusion, adjacent first and second protrusions, and the second end and the adjacent first or second protrusion, and that are inclined with respect to the virtual surface when viewed along the planar direction, the plurality of connection parts being elastically deformable so that the plurality of first protrusions and the plurality of second protrusions can become closer to each other in the plate thickness direction.

IPC Classes  ?

  • H01M 50/503 - Interconnectors for connecting terminals of adjacent batteriesInterconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
  • H01M 50/244 - Secondary casingsRacksSuspension devicesCarrying devicesHolders characterised by their mounting method
  • H01M 50/296 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by terminals of battery packs
  • H01M 50/507 - Interconnectors for connecting terminals of adjacent batteriesInterconnectors for connecting cells outside a battery casing comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
  • H01M 50/509 - Interconnectors for connecting terminals of adjacent batteriesInterconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections

16.

BUS BAR CONNECTION STRUCTURE AND BUS BAR

      
Application Number JP2024036962
Publication Number 2025/089167
Status In Force
Filing Date 2024-10-17
Publication Date 2025-05-01
Owner SUNCALL CORPORATION (Japan)
Inventor Tatsumi Shota

Abstract

In a bus bar connection structure according to the present invention, a bus bar has a flat joining region, and is connected to an electric member via a screw connection mechanism in a state of being joined to a mounting surface of the electric member to which the joining region is to be connected. A first thermosetting film is interposed between the joining region and the mounting surface. Preferably, the first thermosetting film is conductive and has previously been bonded to the joining region. Preferably, a second thermosetting film is interposed between a head of a fastening member and the joining region. Preferably, the second thermosetting film is conductive and has previously been bonded to the joining region.

IPC Classes  ?

  • H01R 4/34 - Conductive members located under head of screw
  • H01M 50/503 - Interconnectors for connecting terminals of adjacent batteriesInterconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
  • H01M 50/505 - Interconnectors for connecting terminals of adjacent batteriesInterconnectors for connecting cells outside a battery casing comprising a single busbar
  • H01M 50/517 - Methods for interconnecting adjacent batteries or cells by fixing means, e.g. screws, rivets or bolts
  • H01M 50/524 - Organic material
  • H01M 50/552 - Terminals characterised by their shape
  • H01R 4/58 - Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one anotherMeans for effecting or maintaining such contactElectrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members

17.

Miscellaneous Design

      
Application Number 1849794
Status Registered
Filing Date 2025-02-25
Registration Date 2025-02-25
Owner SUNCALL CORPORATION (Japan)
NICE Classes  ? 12 - Land, air and water vehicles; parts of land vehicles

Goods & Services

Suspension springs for vehicles; shock absorbing springs for vehicles.

18.

shakepeening

      
Application Number 1849325
Status Registered
Filing Date 2025-02-25
Registration Date 2025-02-25
Owner SUNCALL CORPORATION (Japan)
NICE Classes  ?
  • 07 - Machines and machine tools
  • 12 - Land, air and water vehicles; parts of land vehicles

Goods & Services

Metalworking machines and tools. Suspension springs for vehicles; shock absorbing springs for vehicles.

19.

BENDING DEVICE AND PRODUCTION METHOD FOR EDGEWISE-BENT RECTANGULAR WIRE

      
Application Number JP2024031165
Publication Number 2025/047929
Status In Force
Filing Date 2024-08-30
Publication Date 2025-03-06
Owner SUNCALL CORPORATION (Japan)
Inventor Sainohira Yoshifumi

Abstract

This bending device comprises coaxial first and second supports that can move relative to each other in the axial direction so as to approach into a work position and separate into a standby position, a revolving jig that is revolvingly driven around one of the first and second supports, and a receiving jig that is supported on the other of the first and second supports. When a rectangular wire is engaged in an annular engagement groove that is formed by the positioning of the first and second supports in the work position, the revolving jig is revolvingly driven to perform edgewise bending that winds the rectangular wire onto the receiving jig. The receiving jig is supported on the corresponding support so as to be capable of axial rotation.

IPC Classes  ?

  • B21D 11/20 - Bending sheet metal, not otherwise provided for
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils

20.

Miscellaneous Design

      
Serial Number 79421676
Status Registered
Filing Date 2025-02-25
Registration Date 2025-12-30
Owner SUNCALL CORPORATION (Japan)
NICE Classes  ? 12 - Land, air and water vehicles; parts of land vehicles

Goods & Services

Suspension springs for vehicles; shock absorbing springs for vehicles.

21.

SHAKEPEENING

      
Serial Number 79421421
Status Registered
Filing Date 2025-02-25
Registration Date 2025-12-30
Owner SUNCALL CORPORATION (Japan)
NICE Classes  ?
  • 07 - Machines and machine tools
  • 12 - Land, air and water vehicles; parts of land vehicles

Goods & Services

Metalworking machines and machine tools. Suspension springs for vehicles; shock absorbing springs for vehicles.

22.

ULTRASONIC TRANSDUCER AND METHOD FOR MANUFACTURING THE SAME

      
Application Number 18713322
Status Pending
Filing Date 2021-11-25
First Publication Date 2025-02-06
Owner Suncall Corporation (Japan)
Inventor Takasugi, Satoru

Abstract

An ultrasonic transducer having a rigid supporting plate having first and second surfaces on one side and the other side in a thickness direction; a plurality of cavity portions opened to the first surface; a plurality of waveguides having first end portions on one side that are opened to bottom surfaces of the cavity portions and second end portions on the other side that are opened to the second surface; a flexible resin film fixed to the first surface of the supporting plate to cover the cavity portions; the cavity portions fixed to the flexible film resin film overlapped by piezoelectric elements in their center regions and overlapped by the first surface of the supporting plate in a plan view in their peripheral regions; and an air passage capable of introducing outside air into a plurality of sound passages formed by the pluralities of cavity portions and waveguides.

IPC Classes  ?

  • B06B 3/00 - Processes or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic or ultrasonic frequency
  • B06B 1/06 - Processes or apparatus for generating mechanical vibrations of infrasonic, sonic or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction

23.

SHOT-PEENING DEVICE AND SHOT-PEENING METHOD

      
Application Number JP2024015965
Publication Number 2025/022747
Status In Force
Filing Date 2024-04-24
Publication Date 2025-01-30
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Fujie, Kazuki
  • Kishihara, Ryuuji

Abstract

Provided is a shot-peening device capable of improving fatigue strength of a workpiece by applying compressive residual stress to the inside of the workpiece. The shot-peening device comprises: a hollow housing 2; and a vibration means 3 for vibrating the housing 2. The housing 2A accommodates a workpiece W and shot SH therein. Due to this configuration, the vibration means 3 vibrates the housing 2 with the workpiece W and the shot SH accommodated therein. Accordingly, the fatigue strength of the workpiece W is improved by applying compressive residual stress to the inside of the workpiece W.

IPC Classes  ?

  • B24C 5/08 - Devices for generating abrasive blasts non-mechanically, e.g. of metallic abrasives by means of a magnetic field
  • B24C 1/10 - Methods for use of abrasive blasting for producing particular effectsUse of auxiliary equipment in connection with such methods for compacting surfaces, e.g. shot-peening

24.

BUSBAR ASSEMBLY AND METHOD FOR MANUFACTURING THE SAME

      
Application Number 18899482
Status Pending
Filing Date 2024-09-27
First Publication Date 2025-01-16
Owner Suncall Corporation (Japan)
Inventor Adachi, Yuusuke

Abstract

A busbar assembly of the present invention includes first and second busbars disposed in parallel in a common plane with a gap therebetween, and an insulating resin layer including a gap filling part and an upper surface laminated part, the upper surface laminated part having a first busbar-side upper surface opening that exposes a predetermined area of the upper surfaces of the first busbar and the gap filling part that straddles a boundary therebetween, and a second busbar-side upper surface opening that exposes a predetermined area of the upper surfaces of the second busbar and the gap filling part that straddles a boundary therebetween, a part of the upper surface laminated part between the first and second busbar-side upper surface openings forming a partitioning wall.

IPC Classes  ?

  • H01B 5/02 - Single bars, rods, wires or stripsBus-bars
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/38 - Removing material by boring or cutting
  • H01B 13/00 - Apparatus or processes specially adapted for manufacturing conductors or cables

25.

BUS BAR

      
Application Number 18756791
Status Pending
Filing Date 2024-06-27
First Publication Date 2024-10-24
Owner SUNCALL CORPORATION (Japan)
Inventor Mukai, Yasuhiro

Abstract

A bus bar which can be easily identified as having generated abnormal heat has an interior formed hollow and is made of heat-shrinkable resin. A bus bar main body is inserted into the hollow, and an identification member that can identify abnormal heat generation when the insulator is heat-shrunk due to the abnormal heat generation is provided in the hollow. Also, in fixing a part of the insulator to the bus bar main body, the insulator is fixed to the bus bar main body by heat-shrinking both end sides of the insulator so as not to come in contact with a left bolt hole and a right bolt hole.

IPC Classes  ?

26.

CURRENT DETECTOR

      
Application Number 18756917
Status Pending
Filing Date 2024-06-27
First Publication Date 2024-10-17
Owner SUNCALL CORPORATION (Japan)
Inventor Murakami, Kenji

Abstract

A current detector that can provide redundancy has a bus bar through which a current to be measured flows from a right side surface toward a left side surface. A shunt resistor and a magnetic sensor which detect the current by different detection methods are provided on a path of the bus bar through which the current flows. The shunt resistor allows the current flowing through the bus bar to flow through a resistive element and detects the magnitude of the current from a voltage across the resistive element. The magnetic sensor detects a magnetic-field component generated by the current flowing through the bus bar.

IPC Classes  ?

  • G01R 15/20 - Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks using galvano-magnetic devices, e.g. Hall-effect devices
  • G01R 15/14 - Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks
  • G01R 19/00 - Arrangements for measuring currents or voltages or for indicating presence or sign thereof

27.

FLEXIBLE BUS BAR

      
Application Number 18745892
Status Pending
Filing Date 2024-06-17
First Publication Date 2024-10-10
Owner SUNCALL CORPORATION (Japan)
Inventor Mukai, Yasuhiro

Abstract

A flexible bus bar that can maintain its flexibility even when covered with an insulator has a flexible bus bar main body having flexibility and an insulator covering a part of the flexible bus bar main body. The insulator has an interior S formed hollow, and the flexible bus bar main body is inserted into the hollow. Thereafter, a part of the insulator is heat-shrunk onto the inserted flexible bus bar main body, thereby fixing the part of the insulator.

IPC Classes  ?

  • H01R 25/14 - Rails or bus-bars constructed so that the counterparts can be connected thereto at any point along their length
  • H01B 7/02 - Disposition of insulation

28.

PIEZOELECTRIC ELEMENT, ULTRASONIC TRANSDUCER, AND METHOD OF MANUFACTURING SAME

      
Application Number JP2023012118
Publication Number 2024/201639
Status In Force
Filing Date 2023-03-27
Publication Date 2024-10-03
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Uno Yuuya
  • Takasugi Satoru

Abstract

This piezoelectric element includes: an upper surface electrode and a lower surface electrode that form an external electrode; an internal electrode; a lower surface electrode connection body that includes a lower surface electrode terminal adjacent to the upper surface electrode across a lower surface electrode-side gap; an internal electrode connection body including an internal electrode terminal adjacent to the upper surface electrode across an internal electrode-side gap; and an insulating cover body integrally covering at least a portion of the internal electrode terminal, an internal electrode terminal facing region of the upper surface electrode that faces the internal electrode terminal across the internal electrode-side gap, and a region of the internal electrode-side gap that is sandwiched by the internal electrode terminal and the internal electrode terminal facing region. The insulating cover body is provided with an internal electrode opening that exposes at least a portion of the internal electrode terminal while not exposing the internal electrode terminal facing region.

IPC Classes  ?

  • H04R 17/00 - Piezoelectric transducersElectrostrictive transducers
  • H04R 31/00 - Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor

29.

BUS BAR

      
Application Number JP2023038814
Publication Number 2024/195172
Status In Force
Filing Date 2023-10-27
Publication Date 2024-09-26
Owner SUNCALL CORPORATION (Japan)
Inventor Mukai, Yasuhiro

Abstract

[Problem] To provide a bus bar equipped to be capable of easily identifying abnormal heat generation. [Solution] An insulator 3 has a hollow inside S, and is formed of a heat-shrinkable resin. A bus bar body 2 is inserted into the hollow, and an identification member 4 capable of identifying abnormal heat generation when the insulator 3 is thermally shrunk by the abnormal heat generation is provided in the hollow. When fixing a part of the insulator 3 to the bus bar body 2, both end sides of the insulator 3 are thermally shrunk so as not to come into contact with a left bolt hole 2a1 and a right bolt hole 2b1, thereby fixing the insulator 3 to the bus bar body 2.

IPC Classes  ?

  • H01B 5/02 - Single bars, rods, wires or stripsBus-bars
  • H05K 7/06 - Arrangements of circuit components or wiring on supporting structure on insulating boards

30.

FLEXIBLE BUS BAR

      
Application Number JP2023038813
Publication Number 2024/195171
Status In Force
Filing Date 2023-10-27
Publication Date 2024-09-26
Owner SUNCALL CORPORATION (Japan)
Inventor Mukai, Yasuhiro

Abstract

[PROBLEM] To provide a flexible bus bar which can maintain flexibility even if covered with an insulating body. [SOLUTION] A flexible bus bar according to the present invention comprises: a flexible bus bar main body 2 having flexibility; and an insulating body 3 that covers a part of the flexible bus bar main body 2. With respect to the insulating body 3, the inside S is formed to be hollow, and the flexible bus bar main body 2 is inserted into the hollow. Thereafter, a part of the insulating body 3 is affixed to the inserted flexible bus bar main body 2 by thermally shrinking the part of the insulating body 3.

IPC Classes  ?

  • H01R 4/58 - Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one anotherMeans for effecting or maintaining such contactElectrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
  • H01B 7/00 - Insulated conductors or cables characterised by their form
  • H01M 50/503 - Interconnectors for connecting terminals of adjacent batteriesInterconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
  • H01M 50/505 - Interconnectors for connecting terminals of adjacent batteriesInterconnectors for connecting cells outside a battery casing comprising a single busbar
  • H01M 50/588 - Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries outside the batteries, e.g. incorrect connections of terminals or busbars
  • H01M 50/591 - Covers
  • H01R 11/01 - Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the form or arrangement of the conductive interconnection between their connecting locations

31.

PIEZOELECTRIC ELEMENT CRACK DETECTION METHOD AND DEVICE THEREFOR

      
Application Number JP2024004961
Publication Number 2024/190241
Status In Force
Filing Date 2024-02-14
Publication Date 2024-09-19
Owner SUNCALL CORPORATION (Japan)
Inventor Nakagawa, Takashi

Abstract

 Provided is a piezoelectric element crack detection device capable of reducing the possibility of false detection. In the present invention, a voltage having a single or multiple resonance frequencies is applied to a piezoelectric element 22 by using an impedance analyzer 3. Next, the resistive component of an impedance between a pair of electrodes 22a, 22b of the single piezoelectric element 22 due to the application of the voltage is measured by the impedance analyzer 3. Furthermore, with consideration of a peak value of the impedance resistive component at the resonance frequency having been measurement, whether a crack has occurred in the piezoelectric element 22 or not is determined by a determination part 43a on the basis of a preset threshold value.

IPC Classes  ?

  • G01N 27/20 - Investigating the presence of flaws
  • G01N 27/24 - Investigating the presence of flaws
  • H10N 30/20 - Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators

32.

CRACK DETECTION METHOD FOR PIEZOELECTRIC ELEMENT AND CRACK DETECTION DEVICE FOR PIEZOELECTRIC ELEMENT

      
Application Number JP2024004962
Publication Number 2024/190242
Status In Force
Filing Date 2024-02-14
Publication Date 2024-09-19
Owner SUNCALL CORPORATION (Japan)
Inventor Nakagawa, Takashi

Abstract

 The present invention provides a crack detection device for a piezoelectric element, the device being capable of reducing the possibility of erroneous detection. A resonance-frequency voltage is applied to a piezoelectric element 22 by using an impedance analyzer 3. By applying the voltage, an impedance component between a pair of electrodes 22a, 22b included in the piezoelectric element 22 is measured using an impedance analyzer 3. Furthermore, a calculation unit 43a calculates a determination value with respect to the measured value of the measured impedance component. A determination unit 43b takes the calculated determination value into consideration and determines whether a crack has occurred in the piezoelectric element 22 on the basis of a preset threshold.

IPC Classes  ?

  • G01N 27/20 - Investigating the presence of flaws
  • G01N 27/24 - Investigating the presence of flaws
  • H10N 30/20 - Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators

33.

MAGNETIC HEAD SUSPENSION

      
Application Number JP2023006509
Publication Number 2024/176397
Status In Force
Filing Date 2023-02-22
Publication Date 2024-08-29
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Kamiya Yuusuke
  • Fujimoto Yasuo

Abstract

A magnetic head suspension according to the present invention, wherein a body region of a flexure substrate is fastened to a load beam part at a plurality of weld points including an F/L first weld point and an F/L second weld point that are positioned respectively on the longitudinal distal-end side and the longitudinal base-end side of the suspension across the position of an LB bend for reducing the gain of torsional vibration of the load beam part, and the distal ends of a pair of support pieces of the flexure substrate are fastened to the load beam part at support piece weld points that are disposed closer to the longitudinal distal-end side of the suspension than a tongue region. The relationship relationship 0.02≤F/D≤0.05 is satisfied, where F represents the longitudinal length of the suspension in a flat region extending between the end edge of a bend at an LB bend position on the longitudinal distal-end side of the suspension and the F/L first weld point, and D represents the longitudinal length of the suspension between the F/L first weld point and the support piece weld points.

IPC Classes  ?

  • G11B 21/21 - Supporting the headsSupporting the sockets for plug-in heads while the head is in operative position but stationary or permitting minor movements to follow irregularities in surface of record carrier with provision for maintaining desired spacing of head from record carrier, e.g. fluid-dynamic spacing, slider

34.

Magnetic head suspension

      
Application Number 18579263
Grant Number 12148455
Status In Force
Filing Date 2023-02-22
First Publication Date 2024-08-22
Grant Date 2024-11-19
Owner Suncall Corporation (Japan)
Inventor
  • Kamiya, Yuusuke
  • Fujimoto, Yasuo

Abstract

In a magnetic head suspension, a main body region of a flexure substrate is fixed to a load beam part at plural welding points including F/L first and second welding points respectively arranged on distal and proximal sides of a position of a LB bending that reduces a gain of a torsion vibration of the load beam part. In a case where a length of a flat region in the suspension longitudinal direction is represented by F, the flat region extending between an end position on the distal side of the bending at the LB bending position and the F/L first welding point is represented by F, and a length between the F/L first welding point and a supporting arm welding point is represented by D, a condition of 0.02≤F/D≤0.05 is met.

IPC Classes  ?

  • G11B 5/48 - Disposition or mounting of heads relative to record carriers

35.

CURRENT DETECTOR

      
Application Number JP2023042306
Publication Number 2024/142703
Status In Force
Filing Date 2023-11-27
Publication Date 2024-07-04
Owner SUNCALL CORPORATION (Japan)
Inventor Murakami, Kenji

Abstract

[Problem] To provide a current detector which can be provided with redundancy and with which weaknesses of current sensors that employ different detection methods can be mutually complemented. [Solution] The current detector includes a bus bar 2 through which a current I to be measured flows. The bus bar 2 is configured such that the current I flows from a right side surface 21d toward a left side surface 20c. A shunt resistor 3 and a magnetic sensor 4 for detecting the current I using different detection methods are provided on a path of the bus bar 2 along which the current I flows. The shunt resistor 3 causes the current I flowing through the bus bar 2 to flow through a resistor 30, and detects the magnitude of the current from a voltage between both ends thereof, and the magnetic sensor 4 detects a magnetic field component M generated by means of the current I flowing through the bus bar 2.

IPC Classes  ?

  • G01R 15/20 - Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks using galvano-magnetic devices, e.g. Hall-effect devices
  • G01R 15/00 - Details of measuring arrangements of the types provided for in groups , or

36.

ULTRASONIC TRANSDUCER ARRAY AND ULTRASONIC PHASED ARRAY SENSOR

      
Application Number JP2022045251
Publication Number 2024/122021
Status In Force
Filing Date 2022-12-08
Publication Date 2024-06-13
Owner SUNCALL CORPORATION (Japan)
Inventor Takasugi Satoru

Abstract

An ultrasonic transducer array according to the present invention comprises a rigid support plate in which is provided a through-hole group including a plurality of through-holes, a flexible resin film that is secured to the support plate so as to cover the plurality of through-holes, and a plurality of piezoelectric elements that are secured to the flexible resin film so that central regions overlap the through-holes and peripheral regions overlap the support plate. The plurality of piezoelectric elements include a plurality of transmitting piezoelectric elements for forming a transmitting transducer that generates ultrasonic waves in response to application of a drive voltage signal of a prescribed drive frequency, and one or a plurality of receiving piezoelectric elements for forming a receiving transducer that generates a reception voltage signal in response to reception of ultrasonic waves. The transmitting transducer is a non-resonant transducer that generates ultrasonic waves, without resonating, in response to the application of the drive voltage signal of the drive frequency. The receiving transducer reception is a resonant transducer that resonates due to receiving ultrasonic waves of a frequency corresponding to the drive frequency.

IPC Classes  ?

  • H04R 17/00 - Piezoelectric transducersElectrostrictive transducers

37.

ULTRASONIC TRANSDUCER AND METHOD FOR MANUFACTURING THE SAME

      
Application Number 18274938
Status Pending
Filing Date 2021-02-03
First Publication Date 2024-03-14
Owner Suncall Corporation (Japan)
Inventor Takasugi, Satoru

Abstract

An ultrasonic transducer of this invention includes a supporting plate with concave portions and waveguides opened to first and second surfaces, respectively, a flexible resin film fixed to the supporting plate, and piezoelectric elements fixed to the flexible resin film so that their center regions overlap with the corresponding concave portions and their peripheral regions overlap with the supporting plate in a plan view, a vibrating body formed by the piezoelectric element and the flexible resin film has a resonance frequency of the lowest flexural vibration mode higher than a driving frequency of the piezoelectric element, and the supporting plate is configured so that a resonance frequency of the lowest flexural vibration mode of the entire of the ultrasonic transducer is higher than the driving frequency of the piezoelectric element.

IPC Classes  ?

  • B06B 1/06 - Processes or apparatus for generating mechanical vibrations of infrasonic, sonic or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
  • H10N 30/03 - Assembling devices that include piezoelectric or electrostrictive parts
  • H10N 30/063 - Forming interconnections, e.g. connection electrodes of multilayered piezoelectric or electrostrictive parts
  • H10N 30/87 - Electrodes or interconnections, e.g. leads or terminals
  • H10N 30/88 - MountsSupportsEnclosuresCasings
  • H10N 39/00 - Integrated devices, or assemblies of multiple devices, comprising at least one piezoelectric, electrostrictive or magnetostrictive element covered by groups

38.

Current sensor

      
Application Number 18455548
Grant Number 12601765
Status In Force
Filing Date 2023-08-24
First Publication Date 2024-01-11
Grant Date 2026-04-14
Owner Suncall Corporation (Japan)
Inventor
  • Mugishima, Akio
  • Murakami, Kenji

Abstract

A current sensor that can reduce an installation area and improve measurement accuracy has a busbar through which current to be measured flows and a magnetic sensor that detects a magnetic field component generated by the current flowing through the busbar. The busbar can have left and right through-holes which can change the flow of the current to be measured. The magnetic sensor can be mounted on the upper surface of the busbar and can be screw-fixed to the upper surface of the busbar using the left and right through-holes.

IPC Classes  ?

  • G01R 15/20 - Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks using galvano-magnetic devices, e.g. Hall-effect devices
  • G01R 19/00 - Arrangements for measuring currents or voltages or for indicating presence or sign thereof

39.

Shunt resistor

      
Application Number 18459188
Grant Number 12080453
Status In Force
Filing Date 2023-08-31
First Publication Date 2023-12-21
Grant Date 2024-09-03
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Ashida, Naoya
  • Murakami, Kenji

Abstract

A shunt resistor the resistive value of which can be lowered simply and easily has: a first resistive body, two base materials that sandwich the first resistive body therebetween and are joined by a welding to the first resistive body, and a second resistive body joined by a welding to the two base materials at different positions from the first resistive body. In addition, the second resistive body can come into contact with the first resistive body.

IPC Classes  ?

  • H01C 13/00 - Resistors not provided for elsewhere

40.

Shunt resistor

      
Application Number 18459217
Grant Number 12112870
Status In Force
Filing Date 2023-08-31
First Publication Date 2023-12-21
Grant Date 2024-10-08
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Ashida, Naoya
  • Murakami, Kenji

Abstract

A shunt resistor the resistive value of which can be lowered simply and easily has: a first resistive body, two base materials that sandwich the first resistive body therebetween and are joined by a welding to the first resistive body, and a second resistive body joined by a welding to the two base materials at different positions from the first resistive body. In addition, the second resistive body can come into contact with the first resistive body.

IPC Classes  ?

  • H01C 13/00 - Resistors not provided for elsewhere

41.

Method for manufacturing busbar assembly

      
Application Number 18031324
Grant Number 12562557
Status In Force
Filing Date 2021-09-24
First Publication Date 2023-11-23
Grant Date 2026-02-24
Owner Suncall Corporation (Japan)
Inventor
  • Tatsumi, Shota
  • Adachi, Yuusuke

Abstract

According to a manufacturing method of the present invention, it is possible to manufacture a busbar assembly in an efficient manner, the busbar assembly including busbars disposed in parallel in a common plane and an insulative resin layer including a gap filling portion filled into a gap between the adjacent busbars and a bottom-surface-side laminated portion extending integrally from the gap filling portion and arranged on bottom surfaces of the busbars, a top surface of the busbar being at least partially exposed to form a top-surface-side connection portion, the bottom surface of the busbar including a first bottom surface region which is located at the same position in a thickness direction as a lower end portion of the gap and on which the bottom-surface-side laminated portion is arranged and a second bottom surface region located farther away from the top surface than the first bottom surface region and exposed to the outside to form a bottom-surface-side connection portion.

IPC Classes  ?

  • H02G 5/00 - Installations of bus-bars
  • H01L 21/48 - Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the groups or
  • H01L 23/498 - Leads on insulating substrates
  • H01L 25/075 - Assemblies consisting of a plurality of individual semiconductor or other solid-state devices all the devices being of a type provided for in a single subclass of subclasses , , , , or , e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group
  • H10H 20/01 - Manufacture or treatment
  • H10H 20/852 - Encapsulations

42.

ULTRASONIC PHASED ARRAY SENSOR

      
Application Number JP2022020234
Publication Number 2023/218644
Status In Force
Filing Date 2022-05-13
Publication Date 2023-11-16
Owner SUNCALL CORPORATION (Japan)
Inventor Takasugi Satoru

Abstract

An ultrasonic phased array sensor according to the present invention comprises: a plurality of non-resonant aerial ultrasonic wave transducers; a transmission signal generation device which generates a rectangular burst wave driving voltage signal of a driving frequency that is lower than the resonant frequency of the transducers; a plurality of transmission-side channels which transfer the driving voltage signal from the transmission signal generation device towards the plurality of transducers; a reception signal processing device; a plurality of reception-side channels which transfer reception voltage signals generated by the plurality of transducers towards the reception signal processing device; a plurality of changeover switches which switch electrical connections to the plurality of transmission-side channels and reception-side channels of the plurality of transducers; a control device; a detection device which detects the position of an obstacle; and a plurality of transmission-side filters and reception-side filters which are respectively inserted into the plurality of transmission side channels and reception side channels, wherein the transmission-side filters and reception-side filters are configured to remove at least a resonant frequency component of the transducers while allowing the passage of driving frequency components.

IPC Classes  ?

43.

SUNCALL

      
Application Number 1742774
Status Registered
Filing Date 2023-06-08
Registration Date 2023-06-08
Owner SUNCALL CORPORATION (Japan)
NICE Classes  ? 03 - Cosmetics and toiletries; cleaning, bleaching, polishing and abrasive preparations

Goods & Services

Shampoos; non-medicated soaps; toilet soap; cosmetics; skin lotions; toilet water; cosmetic creams; oils for cosmetic purposes; sunscreen preparations; beauty masks; shaving preparations; make-up preparations; make-up removing preparations; lipsticks; hair care preparations; hair oils; hair creams; hair spray; hair tonics; hair conditioners; hair lotions; Non-medicated hair treatment preparations for cosmetic purposes; hair dyes; hair coloring preparations; hair colorants; Hair bleaching preparations; perfumes; eau de Cologne; depilatories; nail care preparations; nail polish; nail polish removers; bath oils.

44.

SUNCALL

      
Serial Number 79375343
Status Registered
Filing Date 2023-06-08
Registration Date 2024-10-29
Owner SUNCALL CORPORATION (Japan)
NICE Classes  ? 03 - Cosmetics and toiletries; cleaning, bleaching, polishing and abrasive preparations

Goods & Services

Shampoos; non-medicated soaps; toilet soap; cosmetics; skin lotions; toilet water; cosmetic creams; oils for cosmetic purposes; sunscreen preparations; beauty masks; shaving preparations; make-up preparations; make-up removing preparations; lipsticks; hair care preparations; hair oils; hair creams; hair spray; hair tonics; hair conditioners; hair lotions; Non-medicated hair treatment preparations for cosmetic purposes; hair dyes; hair coloring preparations; hair colorants; Hair bleaching preparations; perfumes; eau de Cologne; depilatories; nail care preparations; nail polish; nail polish removers; bath oils

45.

ULTRASONIC TRANSDUCER AND METHOD FOR MANUFACTURING SAME

      
Application Number JP2021043197
Publication Number 2023/095243
Status In Force
Filing Date 2021-11-25
Publication Date 2023-06-01
Owner SUNCALL CORPORATION (Japan)
Inventor Takasugi Satoru

Abstract

This ultrasonic transducer comprises: a rigid support plate that has a first surface and a second surface, the support plate being provided with a plurality of void sections that are opened in the first surface, and a plurality of waveguides in which first end sections on one end side having an opening width smaller than those of the void sections are opened in the bottom surface of the void sections, and second end sections on the other end side are opened in the second surface; a flexible resin film that is fixed to the first surface of the support plate so as to cover the plurality of void sections; and piezoelectric elements that are fixed to the flexible resin film so that, when viewed in a plan view, center regions thereof overlap the corresponding void sections, and peripheral regions thereof overlap the first surface of the support plate, the number of piezoelectric elements being the same as the number of the plurality of void sections, wherein air flow paths are provided that can introduce external air into each of a plurality of soundwave channels formed by the plurality of void sections and the plurality of waveguides.

IPC Classes  ?

  • H04R 1/00 - Details of transducers
  • H04R 17/00 - Piezoelectric transducersElectrostrictive transducers
  • H04R 31/00 - Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor

46.

PIEZOELECTRIC ELEMENT ASSEMBLY AND METHOD FOR MANUFACTURING SAME

      
Application Number JP2021035501
Publication Number 2023/053160
Status In Force
Filing Date 2021-09-28
Publication Date 2023-04-06
Owner SUNCALL CORPORATION (Japan)
Inventor Takasugi Satoru

Abstract

A piezoelectric element assembly according to the present invention includes: a piezoelectric element including a top electrode and a bottom electrode constituting an external electrode, and an internal electrode; and wiring including first and second wires that are electrically connected to the external electrode and the internal electrode, respectively. The piezoelectric element includes, on the upper surface thereof, a bottom electrode terminal and an internal electrode terminal that are separated from the top electrode via a bottom-electrode-side gap and an internal-electrode-side gap, respectively. The first wire is joined to a first conductive joint material that integrally covers parts of the bottom electrode terminal and the top electrode, and the second wire is joined to a second conductive joint material that covers the internal electrode terminal. At least an internal-electrode-terminal facing region of the top electrode, which faces the internal electrode terminal via the internal-electrode-side gap, is covered by an insulating coating.

IPC Classes  ?

  • H04R 17/00 - Piezoelectric transducersElectrostrictive transducers
  • H01L 41/047 - Electrodes
  • H01L 41/083 - Piezo-electric or electrostrictive elements having a stacked or multilayer structure
  • H01L 41/09 - Piezo-electric or electrostrictive elements with electrical input and mechanical output

47.

Shot Peening Apparatus

      
Application Number 17987480
Status Pending
Filing Date 2022-11-15
First Publication Date 2023-03-09
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Kudou, Yasunari
  • Itou, Rensaku
  • Kondou, Atsushi
  • Tashiro, Masashi
  • Kishihara, Ryuuji

Abstract

A shot peening apparatus capable of precisely controlling the amount of shots supplied projects, by a shot impeller, shots onto a workpiece, and has a bucket elevator which conveys the shots to a predetermined height, a motor which drives the bucket elevator, and a control device which controls the current value of the motor. The control device issues an alert when the current value of the motor becomes lower than a predetermined current value.

IPC Classes  ?

  • B24C 3/08 - Abrasive blasting machines or devicesPlants essentially adapted for abrasive blasting of travelling stock or travelling workpieces

48.

ULTRASONIC TRANSDUCER

      
Application Number JP2021032056
Publication Number 2023/032064
Status In Force
Filing Date 2021-09-01
Publication Date 2023-03-09
Owner SUNCALL CORPORATION (Japan)
Inventor Takasugi Satoru

Abstract

This ultrasonic transducer comprises: a support plate having a plurality of cavities opened in a first surface, and a plurality of waveguides opened in a second surface; a flexible resin film secured to the support plate; and a plurality of piezoelectric elements secured to the flexible resin film so that a central region overlaps the cavities and a peripheral edge region overlaps the support plate in plan view, the shapes and dimensions of the cavities and waveguides being set so as to reduce transmission of sound waves of frequencies that are within ±1.5% of the resonance frequency of the piezoelectric elements.

IPC Classes  ?

  • H04R 17/00 - Piezoelectric transducersElectrostrictive transducers
  • H01L 41/113 - Piezo-electric or electrostrictive elements with mechanical input and electrical output

49.

ULTRASONIC TRANSDUCER AND METHOD FOR MANUFACTURING THE SAME

      
Application Number 17788249
Status Pending
Filing Date 2020-01-30
First Publication Date 2023-02-02
Owner Suncall Corporation (Japan)
Inventor Takasugi, Satoru

Abstract

An ultrasonic transducer of this invention includes a rigid substrate with opening parts extending between bottom and top surfaces, a flexible resin film fixed to the top surface of the substrate to cover the opening parts, and piezoelectric elements fixed to a top surface of the resin film so as to overlap in a plan view with the opening parts, respectively. An arrangement pitch of the piezoelectric elements is preferably set to be equal to or less than 4.3 mm, and the piezoelectric element may have a rectangular shape in the plan view having longitudinal and lateral dimensions in the plan view with a maximum value of 4.0 mm or less, a circular shape in the plan view having a diameter of 4.0 mm or less, or an elliptical shape in the plan view having a major axis of 4.0 mm or less.

IPC Classes  ?

  • H01L 41/113 - Piezo-electric or electrostrictive elements with mechanical input and electrical output
  • H01L 41/193 - Macromolecular compositions
  • H01L 41/047 - Electrodes
  • H01L 41/053 - Mounts, supports, enclosures or casings
  • B06B 1/06 - Processes or apparatus for generating mechanical vibrations of infrasonic, sonic or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction

50.

ROLLER SHAFT AND METHOD OF PRODUCTION THEREFOR

      
Application Number JP2022019757
Publication Number 2022/259798
Status In Force
Filing Date 2022-05-10
Publication Date 2022-12-15
Owner SUNCALL CORPORATION (Japan)
Inventor Narimatsu Takashi

Abstract

The roller shaft according to an aspect of the present invention comprises an elongated shaft body and a resin body fixed to the shaft body at a predetermined position in the axial direction. The resin body integrally has a body part with a predetermined thickness, and an extending part adjacent to the body part with respect to the axial direction of the shaft body and thinner than the body part. The roller shaft according to another aspect of the present invention comprises an elongated shaft body and a resin body fixed to the shaft body at a predetermined position in the axial direction. An outer surface of the resin body is provided with a recess part over the entire circumference at a middle position with respect to the axial direction of the shaft body.

IPC Classes  ?

  • B65H 5/06 - Feeding articles separated from pilesFeeding articles to machines by rollers

51.

Busbar assembly and method for manufacturing the same

      
Application Number 17764086
Grant Number 12106869
Status In Force
Filing Date 2020-09-02
First Publication Date 2022-11-10
Grant Date 2024-10-01
Owner Suncall Corporation (Japan)
Inventor Adachi, Yuusuke

Abstract

A busbar assembly of the present invention includes first and second busbars disposed in parallel in a common plane with a gap therebetween, and an insulating resin layer including a gap filling part and an upper surface laminated part, the upper surface laminated part having a first busbar-side upper surface opening that exposes a predetermined area of the upper surfaces of the first busbar and the gap filling part that straddles a boundary therebetween, and a second busbar-side upper surface opening that exposes a predetermined area of the upper surfaces of the second busbar and the gap filling part that straddles a boundary therebetween, a part of the upper surface laminated part between the first and second busbar-side upper surface openings forming a partitioning wall.

IPC Classes  ?

  • H01B 5/02 - Single bars, rods, wires or stripsBus-bars
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/38 - Removing material by boring or cutting
  • H01B 13/00 - Apparatus or processes specially adapted for manufacturing conductors or cables

52.

CURRENT SENSOR

      
Application Number JP2022000163
Publication Number 2022/181063
Status In Force
Filing Date 2022-01-06
Publication Date 2022-09-01
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Mugishima, Akio
  • Murakami, Kenji

Abstract

[Problem] To provide a current sensor that can reduce an installation area and improve measurement accuracy. [Solution] This current sensor comprises: a busbar 2 through which current to be measured flows; and a magnetic sensor 102 that detects a magnetic field component generated by the current flowing through the busbar 2. The busbar 2 is provided with left and right through-holes 2h1, 2h2 which can change the flow of the current to be measured. The magnetic sensor 102 is mounted on the upper surface 2a of the busbar 2. In that case, the magnetic sensor 102 is screw-fixed to the upper surface 2a of the busbar 2 using the left and right through-holes 2h1, 2h2.

IPC Classes  ?

  • G01R 15/20 - Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks using galvano-magnetic devices, e.g. Hall-effect devices

53.

ULTRASONIC TRANSDUCER AND MANUFACTURING METHOD THEREFOR

      
Application Number JP2021003816
Publication Number 2022/168188
Status In Force
Filing Date 2021-02-03
Publication Date 2022-08-11
Owner SUNCALL CORPORATION (Japan)
Inventor Takasugi Satoru

Abstract

This ultrasonic transducer comprises: a support board that has a plurality of recesses opened in a first surface and a plurality of waveguides opened in a second surface; a flexible resin film that is fixed to the support board; and a plurality of piezoelectric elements that are fixed to the flexible resin film such that in planar view, center regions thereof overlap with the recesses and peripheral regions thereof overlap with the support board. Vibrating bodies that are formed by the piezoelectric elements and the flexible resin film are configured such that the frequency of the lowest-order resonance mode of flexural vibration thereof is higher than the driving frequency of the piezoelectric elements. The support board is configured such that the frequency of the lowest-order resonance mode of flexural vibration of the ultrasonic transducer overall is higher than the driving frequency of the piezoelectric elements.

IPC Classes  ?

  • H04R 17/00 - Piezoelectric transducersElectrostrictive transducers
  • H04R 29/00 - Monitoring arrangementsTesting arrangements

54.

Shunt resistor

      
Application Number 17730543
Grant Number 12080452
Status In Force
Filing Date 2022-04-27
First Publication Date 2022-08-11
Grant Date 2024-09-03
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Moriyama, Yuu
  • Murakami, Kenji
  • Mugishima, Akio

Abstract

A shunt resistor having improved temperature characteristics has a resistive body, a pair of base materials integrally formed on the resistive body across the resistive body, and measurement terminals fixed onto the base materials. The base materials have a plurality of cutout portions along a longitudinal direction of the base materials, wherein the plurality of cutout portions do not communicate with each other and are provided in a stepped manner.

IPC Classes  ?

  • H01C 1/148 - Terminals or tapping points specially adapted for resistorsArrangements of terminals or tapping points on resistors the terminals embracing or surrounding the resistive element
  • G01R 1/20 - Modifications of basic electric elements for use in electric measuring instrumentsStructural combinations of such elements with such instruments
  • H01C 1/14 - Terminals or tapping points specially adapted for resistorsArrangements of terminals or tapping points on resistors
  • H01C 1/144 - Terminals or tapping points specially adapted for resistorsArrangements of terminals or tapping points on resistors the terminals or tapping points being welded or soldered

55.

Busbar assembly and method for manufacturing the same

      
Application Number 17597039
Grant Number 12126158
Status In Force
Filing Date 2020-06-12
First Publication Date 2022-07-28
Grant Date 2024-10-22
Owner Suncall Corporation (Japan)
Inventor Tatsumi, Shota

Abstract

A busbar assembly of the present invention includes a plurality of busbars disposed in parallel in a common plane with a gap between adjacent busbars, and an insulative resin layer including a gap filling part and a first surface-side laminate part, the first surface-side laminate part having a plurality of first surface-side center openings that expose predetermined parts of first surfaces of the plurality of busbars respectively to form a plurality of exposure regions, the insulative resin layer being formed by an insulative resin material that is transparent in a half-cured state and nontransparent in a completely cured state.

IPC Classes  ?

56.

Gait motion assisting apparatus

      
Application Number 17442917
Grant Number 12589049
Status In Force
Filing Date 2020-02-25
First Publication Date 2022-06-09
Grant Date 2026-03-31
Owner Suncall Corporation (Japan)
Inventor
  • Takahashi, Rei
  • Makihara, Yukinobu
  • Sawada, Yuichi
  • Higashi, Yoshiyuki
  • Ohata, Koji

Abstract

In a gait motion assisting apparatus of the present invention, a thigh phase angle calculating unit calculating a thigh phase angle divides an unnormalized hip joint angle obtained based on a angle-related signal from a thigh orientation detecting unit by a stored hip joint angle normalization coefficient to calculate a normalized hip joint angle, divides an unnormalized hip joint angular velocity obtained by differentiating the unnormalized hip joint angle by a stored hip joint angular velocity normalization coefficient to calculate a normalized hip joint angular velocity, and calculate the thigh phase angle by using the normalized hip joint angle and the normalized hip joint angular velocity.

IPC Classes  ?

  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about
  • A61H 1/02 - Stretching or bending apparatus for exercising
  • G16H 20/30 - ICT specially adapted for therapies or health-improving plans, e.g. for handling prescriptions, for steering therapy or for monitoring patient compliance relating to physical therapies or activities, e.g. physiotherapy, acupressure or exercising
  • G16H 40/63 - ICT specially adapted for the management or administration of healthcare resources or facilitiesICT specially adapted for the management or operation of medical equipment or devices for the operation of medical equipment or devices for local operation

57.

Gait motion assisting apparatus

      
Application Number 17598789
Grant Number 12377007
Status In Force
Filing Date 2020-02-25
First Publication Date 2022-06-02
Grant Date 2025-08-05
Owner Suncall Corporation (Japan)
Inventor
  • Takahashi, Rei
  • Makihara, Yukinobu
  • Sawada, Yuichi
  • Higashi, Yoshiyuki
  • Ohata, Koji

Abstract

A gait motion assisting apparatus is provided, in which a thigh phase angle calculating unit has a latest data transmission process to transmit a thigh phase angle φ(k) at sampling timing S(k) (k is an integer of 1 or more) to a gait motion timing calculating unit and store the same as a reference thigh phase angle φc. Also, a stored data transmission process transmits, instead of the thigh phase angle φ(k), a currently stored reference thigh phase angle φc to the gait motion timing calculating unit and performs the stored data transmission process only when conditions are satisfied such that a thigh phase angle at one sampling timing is smaller than the currently stored reference thigh phase angle and an absolute value of a deviation therebetween is equal to or less than a predetermined threshold, and performs the latest data transmission process in other cases.

IPC Classes  ?

  • A61H 1/02 - Stretching or bending apparatus for exercising
  • A61B 5/11 - Measuring movement of the entire body or parts thereof, e.g. head or hand tremor or mobility of a limb
  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about

58.

BUSBAR ASSEMBLY AND METHOD FOR PRODUCING BUSBAR ASSEMBLY

      
Application Number JP2021035020
Publication Number 2022/080115
Status In Force
Filing Date 2021-09-24
Publication Date 2022-04-21
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Tatsumi Shota
  • Adachi Yuusuke

Abstract

According to a production method of the present invention, more efficient production is enabled for a busbar assembly provided with a plurality of busbars that have been disposed in parallel within the same plane, and an insulating layer that includes a filled-gap part where the gap between the busbars that are adjacent has been filled and a lower surface-side layered part that integrally extends from the filled-gap part so as to be disposed on a lower surface of the plurality of busbars, wherein an upper surface of the busbars is at least partially exposed and forms an upper surface-side connecting part, and the lower surface of the busbars has a first lower surface region which is located at the same position in the thickness direction as a lower end of the gap and on which the lower surface-side layered part is provided, and a second lower surface region that is exposed to the exterior and forms a lower surface-side connecting part at a position protruding further toward the opposite side from the upper surface than the first lower surface region.

IPC Classes  ?

  • B05D 3/06 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
  • B05D 3/12 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
  • B05D 5/12 - Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain a coating with specific electrical properties
  • B05D 7/14 - Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
  • H01L 23/02 - ContainersSeals
  • H01L 23/14 - Mountings, e.g. non-detachable insulating substrates characterised by the material or its electrical properties
  • H01L 33/62 - Arrangements for conducting electric current to or from the semiconductor body, e.g. leadframe, wire-bond or solder balls

59.

GAIT MOTION ASSISTING APPARATUS

      
Application Number 17422898
Status Pending
Filing Date 2019-12-11
First Publication Date 2022-04-14
Owner Suncall Corporation (Japan)
Inventor
  • Aoki, Shin
  • Makihara, Yukinobu

Abstract

A gait motion assisting apparatus of the present invention includes a casing attachable to right and left knee ankle foot orthoses, an electric motor, a drive arm having a proximal end driven around a drive-side pivot axis by driving force from the electric motor and a distal end operatively connected to a lower leg frame of the orthosis, a rotation sensor detecting a swinging position of the drive arm around the drive-side pivot axis, a gait motion state detection sensor and a control device. The control device recognizes as a reference value a detection signal from the rotation sensor when the lower leg is fully extended, and judges right or left of leg to which the orthosis is mounted based on a detection signal other than the reference value to select right or left of assisting force control data used when calculating assisting force to be output from the electric motor.

IPC Classes  ?

  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about
  • A61H 1/02 - Stretching or bending apparatus for exercising

60.

Shunt resistor

      
Application Number 17480982
Grant Number 11791073
Status In Force
Filing Date 2021-09-21
First Publication Date 2022-02-03
Grant Date 2023-10-17
Owner Suncall Corporation (USA)
Inventor
  • Ashida, Naoya
  • Murakami, Kenji

Abstract

A shunt resistor the resistive value of which can be lowered simply and easily has: a first resistive body, two base materials that sandwich the first resistive body therebetween and are joined by a welding to the first resistive body, and a second resistive body joined by a welding to the two base materials at different positions from the first resistive body. In addition, the second resistive body can come into contact with the first resistive body.

IPC Classes  ?

  • H01C 13/00 - Resistors not provided for elsewhere

61.

BUS BAR ASSEMBLY AND METHOD FOR MANUFACTURING SAME

      
Application Number JP2020026788
Publication Number 2022/009361
Status In Force
Filing Date 2020-07-09
Publication Date 2022-01-13
Owner SUNCALL CORPORATION (Japan)
Inventor Kobayakawa Hiroya

Abstract

A busbar assembly according to the present invention is provided with a plurality of conductive busbars arranged in the same plane so as to have gaps therebetween, an insulating resin film adhered to upper surfaces of the plurality of busbars so as to straddle the gaps, and a rigid frame adhered to the upper surface of the insulating resin film. The frame is configured so as to follow a peripheral region, in plan view, of a busbar connecting body in which the plurality of busbars are connected by the insulating resin film. Openings, through which prescribed regions of the upper surfaces of the plurality of busbars are exposed, are provided to the insulating resin film.

IPC Classes  ?

  • H01B 13/00 - Apparatus or processes specially adapted for manufacturing conductors or cables
  • H01B 7/00 - Insulated conductors or cables characterised by their form

62.

SHOT PEENING APPARATUS

      
Application Number JP2021018547
Publication Number 2021/256140
Status In Force
Filing Date 2021-05-17
Publication Date 2021-12-23
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Kudou Yasunari
  • Itou Rensaku
  • Kondou Atsushi
  • Tashiro Masashi
  • Kishihara Ryuuji

Abstract

The present invention provides a shot peening apparatus capable of precisely managing the amount of shot supplied. A shot peening apparatus 1 which projects, by a projection impeller 5, shot T onto a workpiece W, comprises: a bucket elevator 2 which brings the shot T to a predetermined height; a motor M which drives the bucket elevator 2; and a management device 3 which manages the current value of the motor M. This management device 3 issues an alert when the current value of the motor M becomes lower than a predetermined current value.

IPC Classes  ?

  • B24C 9/00 - Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
  • B24C 3/30 - Apparatus using impellers
  • B24C 7/00 - Equipment for feeding abrasive materialControlling the flowability, constitution, or other physical characteristics of abrasive blasts

63.

Current detection device

      
Application Number 17375837
Grant Number 11789044
Status In Force
Filing Date 2021-07-14
First Publication Date 2021-12-02
Grant Date 2023-10-17
Owner Suncall Corporation (USA)
Inventor
  • Matsuda, Jun
  • Mugishima, Akio

Abstract

A current detection device has a first base material, a second base material, and a third base material that are coated with insulation and connected between a three-phase inverter and a motor. The first base material is disposed on the upper surface of the third base material in close contact therewith and comprises, in a section which is not coated with insulation, a first resistor and a first measurement terminal which are fixed atop the first base material. The second base material is disposed on the lower surface of the third base material in close contact therewith and comprises, in a section which is not coated with insulation, a second resistor and second measurement terminal which are fixed atop the second base material.

IPC Classes  ?

  • G01R 19/00 - Arrangements for measuring currents or voltages or for indicating presence or sign thereof
  • H01C 13/02 - Structural combinations of resistors

64.

Coil spring

      
Application Number 17364196
Grant Number 11719298
Status In Force
Filing Date 2021-06-30
First Publication Date 2021-10-21
Grant Date 2023-08-08
Owner
  • Suncall Corporation (Japan)
  • Toyota Jidosha Kabushiki Kaisha (USA)
Inventor
  • Kishihara, Ryuji
  • Okamura, Seiji

Abstract

In the coil spring of the present invention, a helical space defined by a space between coils has a first end region whose space is increased as it extends towards the other side in the axial direction from a first reference point where the space is zero, a reference region whose space is set at a reference value L (L>0), and a second end region whose space becomes narrow as it extends toward the other side in the axial direction and zero at a second reference point. The first end region is configured such that the number of turns of the helical space is greater than 1 and the space between coils in a terminal position is greater than the reference value L. The helical space has a first transitional region between the terminal position of the first end region and the reference region, the first transitional region being configured so that the distance of space between coils is reduced from the terminal position of the first end region along the helical shape of the helical space toward the other side in the axial direction and becomes the reference value L.

IPC Classes  ?

65.

Gait motion assisting apparatus

      
Application Number 17273081
Grant Number 12005023
Status In Force
Filing Date 2019-09-09
First Publication Date 2021-10-14
Grant Date 2024-06-11
Owner Suncall Corporation (Japan)
Inventor Kurauchi, Yukari

Abstract

A gait motion assisting apparatus of the present invention can be connected to a knee-ankle-foot orthosis at three different positions in a vertical direction by upper, intermediate and lower connecting mechanisms. The intermediate connecting mechanism includes a ball stud arranged at the knee-ankle-foot orthosis extending outward in the user width direction on a brace-side pivot axis line X and an accommodation depression opened toward the knee-ankle-foot orthosis on the actuator-side pivot axis line Y so that the ball stud can be inserted thereinto. The accommodation depression is arranged at an innermost power-transmitting member among a driving arm and components of a transmission mechanism operatively transmitting rotational power from an electric motor to the driving arm.

IPC Classes  ?

  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about
  • A61H 1/02 - Stretching or bending apparatus for exercising

66.

ULTRASONIC TRANSDUCER AND METHOD FOR MANUFACTURING SAME

      
Application Number JP2020003454
Publication Number 2021/152776
Status In Force
Filing Date 2020-01-30
Publication Date 2021-08-05
Owner SUNCALL CORPORATION (Japan)
Inventor Takasugi Satoru

Abstract

An ultrasonic transducer according to the present invention is provided with: a rigid substrate having a plurality of openings penetrating therethrough between a lower surface and an upper surface thereof; a flexible resin film fixedly attached to the upper surface of the substrate so as to cover the plurality of openings; and a plurality of piezoelectric elements fixedly attached to the upper surface of the flexible resin film so as to respectively overlap the plurality of openings in plan view. Preferably, the plurality of openings have an array pitch of no more than 4.3 mm. The piezoelectric elements each may have a rectangular shape as viewed in plan having a maximum longitudinal or lateral dimension value of not more than 4.0 mm as viewed in plan, a circular shape as viewed in plan having a diameter of not more than 4.0 mm, or an elliptical shape as viewed in plan having the major diameter of not more than 4.0 mm. Preferably, the piezoelectric elements overlap the rigid substrate along the circumference of the piezoelectric elements, wherein an overlapping width between the piezoelectric elements and the substrate is 0.03 mm to 0.07 mm.

IPC Classes  ?

  • H04R 17/00 - Piezoelectric transducersElectrostrictive transducers
  • H04R 31/00 - Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor

67.

Coil spring

      
Application Number 17055417
Grant Number 11499600
Status In Force
Filing Date 2019-04-24
First Publication Date 2021-06-24
Grant Date 2022-11-15
Owner Suncall Corporation (Japan)
Inventor
  • Kishihara, Ryuji
  • Okamura, Seiji

Abstract

A coil spring of this invention includes a first end coil part with a first bearing surface facing to the first side in the axial direction, a second end coil part with a second bearing surface facing to the second side in the axial direction and a central coil part connecting the first and second end coil parts. A displacement length in the axial direction from the outer end portion until the inner end portion of the first end coil part is a thickness of a spring wire forming the coil spring so that a space between the outer end portion of the first end coil part and an inner end portion of the central coil part is zero, and a displacement length in the axial direction between the outer end portion of the first end coil part and a point away along the circumferential direction from the outer end portion toward the inner end portion of the first end coil part by a half of turn around the axial line is less than a half of the thickness of the spring wire.

IPC Classes  ?

  • F16F 1/06 - Wound springs with turns lying in cylindrical surfaces
  • F16F 1/04 - Wound springs

68.

Coil spring

      
Application Number 16093496
Grant Number 11181160
Status In Force
Filing Date 2017-02-07
First Publication Date 2021-06-24
Grant Date 2021-11-23
Owner Suncall Corporation (USA)
Inventor
  • Kishihara, Ryuji
  • Okamura, Seiji

Abstract

In the coil spring of the present invention, a helical space defined by a space between coils has a first end region whose space is increased as it extends towards the other side in the axial direction from a first reference point where the space is zero, a reference region whose space is set at a reference value L (L>0), and a second end region whose space becomes narrow as it extends toward the other side in the axial direction and zero at a second reference point. The first end region is configured such that the number of turns of the helical space is greater than 1 and the space between coils in a terminal position is greater than the reference value L. The helical space has a first transitional region between the terminal position of the first end region and the reference region, the first transitional region being configured so that the distance of space between coils is reduced from the terminal position of the first end region along the helical shape of the helical space toward the other side in the axial direction and becomes the reference value L.

IPC Classes  ?

69.

TORQUE LIMITER

      
Application Number JP2019047752
Publication Number 2021/111610
Status In Force
Filing Date 2019-12-06
Publication Date 2021-06-10
Owner SUNCALL CORPORATION (Japan)
Inventor Kumagai Ryoukei

Abstract

The objective of the present invention is to provide a torque limiter that does not increase the number of components and allows the components to be shared. The torque limiter includes a shaft member 2, a coil spring 102 wound around the shaft member 2, and a hollow exterior member 3 into which the shaft member 2 with the coil spring 102 wound therearound is inserted, wherein: the shaft member 2 is formed so that the length L1 thereof in the longitudinal direction is smaller than the length L2 of the exterior member 3 in the longitudinal direction; when the shaft member 2 is inserted into the exterior member 3, one end 2a of the shaft member 2 protrudes more than one end 3b of the exterior member 3, and the other end 2b of the shaft member 2 is fully embedded inside the exterior member 3; and a bearing part 3e is provided integrally and protrusively at the other end 3c of the exterior member 3.

IPC Classes  ?

  • F16D 7/02 - Slip couplings, e.g. slipping on overload, for absorbing shock of the friction type

70.

SHUNT RESISTOR

      
Application Number JP2019045079
Publication Number 2021/100084
Status In Force
Filing Date 2019-11-18
Publication Date 2021-05-27
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Moriyama Yuu
  • Murakami Kenji
  • Mugishima Akio

Abstract

The purpose of the present invention is to provide a shunt resistor having improved temperature characteristics. The shunt resistor comprises: a resistive body 10; a pair of base materials 11 integrally formed on the resistive body 10 across the resistive body 10; and measurement terminals 12 fixed onto the base materials 11. The base materials 11 have a plurality of cutout portions (first cutout portion 13a, second cutout portion 13b) along a longitudinal direction of the base materials 11, wherein the plurality of cutout portions (first cutout portion 13a, second cutout portion 13b) do not communicate with each other and are provided in a stepped manner.

IPC Classes  ?

  • H01C 13/00 - Resistors not provided for elsewhere
  • G01R 15/00 - Details of measuring arrangements of the types provided for in groups , or
  • H01C 17/24 - Apparatus or processes specially adapted for manufacturing resistors adapted for trimming by removing or adding resistive material

71.

Shunt resistor

      
Application Number 17144848
Grant Number 11287449
Status In Force
Filing Date 2021-01-08
First Publication Date 2021-05-06
Grant Date 2022-03-29
Owner SUNCALL CORPORATION (USA)
Inventor Murakami, Kenji

Abstract

A shunt resistor having sufficient bonding strength includes a resistor, a pair of bases which are integrally formed with the resistor so as to sandwich the resistor, recessed holes which are respectively formed in the bases, and measurement terminals which are inserted into the recessed holes and are affixed to the bases. Each measurement terminal has a shaft part and a flange part that protrudes outwardly in the circumferential direction of the shaft part. Each recessed hole is formed to have a diameter smaller than the diameter of the flange part, and the shaft parts are respectively inserted into the recessed holes.

IPC Classes  ?

  • G01R 15/14 - Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks
  • H01C 1/144 - Terminals or tapping points specially adapted for resistorsArrangements of terminals or tapping points on resistors the terminals or tapping points being welded or soldered
  • H01C 13/00 - Resistors not provided for elsewhere
  • G01R 1/20 - Modifications of basic electric elements for use in electric measuring instrumentsStructural combinations of such elements with such instruments
  • G01R 19/00 - Arrangements for measuring currents or voltages or for indicating presence or sign thereof
  • H01C 13/02 - Structural combinations of resistors
  • B60K 6/22 - Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs

72.

BUS BAR ASSEMBLY AND METHOD FOR PRODUCING SAME

      
Application Number JP2020033212
Publication Number 2021/059904
Status In Force
Filing Date 2020-09-02
Publication Date 2021-04-01
Owner SUNCALL CORPORATION (Japan)
Inventor Adachi Yuusuke

Abstract

This bus bar assembly comprises: first and second bus bars that have a gap therebetween within the same plane and are arranged in parallel; and an insulating resin layer including a gap filling section and an upper surface stacked section. The upper surface stacked section has provided therein: a first bus bar-side upper surface opening that exposes a prescribed area that straddles the boundaries of the first bus bar and the gap filling section upper surface; and a second bus bar-side upper surface opening that exposes a prescribed area that straddles the boundaries of the second bus bar and the gap filling section. A section in the upper surface stacked section positioned between the first and second bus bar-side upper surface openings has a partitioning wall formed therein.

IPC Classes  ?

  • B05D 3/00 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
  • B05D 3/06 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
  • B05D 3/12 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
  • B05D 5/12 - Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain a coating with specific electrical properties
  • B05D 7/14 - Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
  • H01B 13/00 - Apparatus or processes specially adapted for manufacturing conductors or cables
  • H01B 7/00 - Insulated conductors or cables characterised by their form

73.

Gait motion assisting apparatus

      
Application Number 16772430
Grant Number 11529281
Status In Force
Filing Date 2018-11-05
First Publication Date 2021-03-25
Grant Date 2022-12-20
Owner
  • Suncall Corporation (Japan)
  • Kyoto University (Japan)
  • National University Corporation Kyoto institute of Technology (Japan)
Inventor
  • Takahashi, Rei
  • Makihara, Yukinobu
  • Tsuboyama, Tadao
  • Ohata, Koji
  • Sawada, Yuichi
  • Higashi, Yoshiyuki

Abstract

A gait motion assisting apparatus of the present invention includes an actuator unit controlling driver so that assisting force calculated by applying gait motion timing based on detected thigh phase angle to output pattern saved data is imparted to lower leg, and a terminal device capable of wireless-communicating with control device of the actuator unit. The terminal device can receive assisting force setting value including assisting force imparting period during gait cycle and create, based on the assisting force setting value, output pattern setting data indicating a relationship between the gait motion timing and a size of assisting force to be imparted to the lower leg. The control device is configured to overwrite-save the output pattern setting data received from the terminal device as the output pattern saved data.

IPC Classes  ?

  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about
  • A61F 5/01 - Orthopaedic devices, e.g. long-term immobilising or pressure directing devices for treating broken or deformed bones such as splints, casts or braces

74.

Joint support unit and walking support apparatus

      
Application Number 16957452
Grant Number 11357692
Status In Force
Filing Date 2018-12-12
First Publication Date 2021-03-11
Grant Date 2022-06-14
Owner
  • University of Yamanashi (Japan)
  • Kofu City (Japan)
  • Suncall Corporation (Japan)
Inventor
  • Terada, Hidetsugu
  • Makino, Koji
  • Ogura, Teppei
  • Nakamura, Masahiro
  • Takahashi, Rei
  • Hoshino, Masaru
  • Makihara, Yukinobu

Abstract

To provide a joint support unit, etc. capable of being worn on both left and right joints. A joint support unit 20 includes a first link 21 worn on one end side of a knee joint, a second link 22 worn on the other end side of the knee joint, and a driving unit 30 configured to cause the first link 21 and the second link 22 to perform rotational movement, or to relatively perform rotational movement while moving a rotation center and to perform sliding movement.

IPC Classes  ?

  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about
  • A61H 1/02 - Stretching or bending apparatus for exercising

75.

Shunt resistor

      
Application Number 17084803
Grant Number 11488750
Status In Force
Filing Date 2020-10-30
First Publication Date 2021-02-25
Grant Date 2022-11-01
Owner Suncall Corporation (Japan)
Inventor
  • Kobayakawa, Hiroya
  • Murakami, Kenji

Abstract

A manufacturing method of shunt resistor according to the present invention includes a step of calculating a difference between an initial resistance value and a desired resistance value as a resistance value to be adjusted, a step of providing a plurality of recess forming members capable of forming recesses each having a characteristic size in the surface of a resistive alloy plate, a recess determining step of determining the size and the number of the recesses necessary to be formed at the surface of the resistive alloy plate, and a recess forming step of forming the recesses according to the size and the number determined in the recess determining step by using the corresponding recess forming members.

IPC Classes  ?

  • H01C 17/245 - Apparatus or processes specially adapted for manufacturing resistors adapted for trimming by removing or adding resistive material by mechanical means, e.g. sand-blasting, cutting, ultrasonic treatment
  • G01R 1/20 - Modifications of basic electric elements for use in electric measuring instrumentsStructural combinations of such elements with such instruments
  • H01C 1/014 - MountingSupporting the resistor being suspended between, and being supported by, two supporting sections
  • H01C 1/14 - Terminals or tapping points specially adapted for resistorsArrangements of terminals or tapping points on resistors
  • H01C 1/148 - Terminals or tapping points specially adapted for resistorsArrangements of terminals or tapping points on resistors the terminals embracing or surrounding the resistive element
  • H01C 17/28 - Apparatus or processes specially adapted for manufacturing resistors adapted for applying terminals

76.

Joint support unit and walking support apparatus

      
Application Number 16961716
Grant Number 11426299
Status In Force
Filing Date 2018-12-27
First Publication Date 2021-02-25
Grant Date 2022-08-30
Owner SUNCALL CORPORATION (Japan)
Inventor Takahashi, Rei

Abstract

To provide a joint support unit, etc. capable of being worn on both left and right joints. A joint support unit includes a first link worn on one end side of a joint portion, a second link worn on the other end side of the joint portion, and rotatably coupled to the first link, a driving unit configured to perform rotation driving of the second link, and a rotation regulating unit configured to regulate a rotation direction and a rotation range of the second link. The rotation regulating unit includes an engagement body provided in one of the links, and an engagement part provided in the other one of the links, and engaging with the engagement body, the engagement part includes two guiding paths and that guide the engagement body moving according to the rotation direction of the second link in different directions, and a communication path.

IPC Classes  ?

  • A61F 5/01 - Orthopaedic devices, e.g. long-term immobilising or pressure directing devices for treating broken or deformed bones such as splints, casts or braces
  • A61H 1/02 - Stretching or bending apparatus for exercising
  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about

77.

Torque limiter

      
Application Number 16964929
Grant Number 11131348
Status In Force
Filing Date 2019-01-09
First Publication Date 2021-02-11
Grant Date 2021-09-28
Owner Suncall Corporation (Japan)
Inventor Kumagai, Ryoukei

Abstract

In a torque limiter of the present invention, a difference is provided between a maximum static frictional force between the coil spring and the first outer circumferential surface and a maximum static frictional force between the coil spring and the second outer circumferential surface such that, when rotational torque in a direction of increasing the diameter of the coil spring and less than a predetermined value is applied to the first or second rotator, the first and second rotators integrally rotate via the coil spring, and one of the first and second rotators relatively rotates relative to the other of the first and second rotators together with the coil spring when the rotational torque is greater the predetermined value.

IPC Classes  ?

  • F16D 3/02 - Yielding couplings, i.e. with means permitting movement between the connected parts during the drive adapted to specific functions
  • F16D 7/02 - Slip couplings, e.g. slipping on overload, for absorbing shock of the friction type
  • F16D 43/21 - Internally controlled automatic clutches actuated entirely mechanically controlled by torque, e.g. overload-release clutches, slip-clutches with means by which torque varies the clutching pressure with friction members
  • F16F 1/06 - Wound springs with turns lying in cylindrical surfaces

78.

BUSBAR ASSEMBLY AND METHOD FOR MANUFACTURING BUSBAR ASSEMBLY

      
Application Number JP2020023142
Publication Number 2020/262030
Status In Force
Filing Date 2020-06-12
Publication Date 2020-12-30
Owner SUNCALL CORPORATION (Japan)
Inventor Tatsumi Shota

Abstract

Busbar assembly (1), (2) according to the present invention is provided with: a plurality of busbars (10a, 10b) arranged in parallel with a gap (19) therebetween in the same plane; and an insulative resin layer (30) that includes a gap filling part (31) and a first surface-side laminate part (40), wherein the first surface-side laminate part (40) has provided thereto a plurality of first surface-side center openings (41a, 41b) that expose prescribed portions in first surfaces (11) of the plurality of busbars and form a plurality of exposure regions, and the insulative resin layer (30) is formed from an insulative resin material (240) which is transparent in a semi-cured state and is nontransparent in a completely cured state.

IPC Classes  ?

  • H01B 13/00 - Apparatus or processes specially adapted for manufacturing conductors or cables
  • H01B 7/00 - Insulated conductors or cables characterised by their form

79.

WALKING MOTION ASSIST DEVICE

      
Application Number JP2020007313
Publication Number 2020/217690
Status In Force
Filing Date 2020-02-25
Publication Date 2020-10-29
Owner
  • SUNCALL CORPORATION (Japan)
  • NATIONAL UNIVERSITY CORPORATION KYOTO INSTITUTE OF TECHNOLOGY (Japan)
  • KYOTO UNIVERSITY (Japan)
Inventor
  • Takahashi Rei
  • Makihara Yukinobu
  • Sawada Yuichi
  • Higashi Yoshiyuki
  • Ohata Koji

Abstract

This walking motion assist device approximates movement around the hip joint of a user's leg, which includes the upper leg and the lower leg, with the movement of a rigid rod pendulum; with a Kalman filter that uses an angle-related signal inputted from an upper leg attitude detection means as observed values, estimates the rigid rod swing angle and swing angular velocity around a swing center axis, which are calculated on the basis of an equation of motion of pendulum movement; calculates the upper leg phase angle using the estimated swing angle and the estimated swing angular velocity as the hip joint angle and hip joint angular velocity of the upper leg, respectively; and outputs an assist torque value calculated on the basis of the upper leg phase angle.

IPC Classes  ?

  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about
  • B25J 11/00 - Manipulators not otherwise provided for

80.

SHUNT RESISTOR

      
Application Number JP2020011598
Publication Number 2020/213330
Status In Force
Filing Date 2020-03-17
Publication Date 2020-10-22
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Ashida Naoya
  • Murakami Kenji

Abstract

Provided is a shunt resistor the resistive value of which can be lowered simply and easily. The present invention has: a first resistive body 10; two base materials 11 that sandwich the first resistive body 10 therebetween and is joined by a weld Y1 to the first resistive body 10; and a second resistive body 12 joined by a weld Y2 to the two base materials 11 at different positions from the first resistive body 10. In addition, the second resistive body 12 is obtained by coming into contact with the first resistive body 10 and being joined by the weld Y2 to the two base materials 11.

IPC Classes  ?

  • H01C 3/00 - Non-adjustable metal resistors made of wire or ribbon, e.g. coiled, woven, or formed as grids
  • H01C 13/00 - Resistors not provided for elsewhere

81.

Actuator-equipped knee ankle foot orthosis

      
Application Number 16303957
Grant Number 11534359
Status In Force
Filing Date 2017-05-19
First Publication Date 2020-10-08
Grant Date 2022-12-27
Owner
  • Suncall Corporation (Japan)
  • National University Corporation Kyoto Institute of Technology (Japan)
  • Kyoto University (Japan)
Inventor
  • Takahashi, Rei
  • Sawada, Yuichi
  • Higashi, Yoshiyuki
  • Tsuboyama, Tadao
  • Ichihashi, Noriaki
  • Ohata, Koji
  • Kawaguchi, Toshikazu

Abstract

The present invention provides an actuator-equipped knee ankle foot orthosis in which a control device calculates a thigh phase angle based on an angle-related signal detected by a thigh orientation detecting means at one sampling point, applies the thigh phase angle at that sampling point to an assisting force control data, which is stored in the control device in advance and indicates the relationship between the thigh phase angle and a size of the assisting force to be imparted to a lower leg-side brace, to obtain the size of the assisting force to be imparted to the lower leg-side brace at that sampling point, and executes operational control for an actuator unit such that the assisting force having the size is output.

IPC Classes  ?

  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about
  • A61F 5/01 - Orthopaedic devices, e.g. long-term immobilising or pressure directing devices for treating broken or deformed bones such as splints, casts or braces

82.

ULTRASONIC TRANSDUCER AND PRODUCTION METHOD FOR SAME

      
Application Number JP2019014258
Publication Number 2020/202351
Status In Force
Filing Date 2019-03-29
Publication Date 2020-10-08
Owner SUNCALL CORPORATION (Japan)
Inventor Takasugi Satoru

Abstract

This ultrasonic transducer comprises an elastic plate that can vibrate in the thickness direction thereof, a plurality of piezoelectric elements that are fixed side by side to a first surface of the elastic plate, a plurality of cylindrical parts that respectively surround the plurality of piezoelectric elements in plan view, and a flexible wiring board. The elastic plate includes a plurality of vibration regions in which the plurality of piezoelectric elements are respectively installed, a plurality of low-rigidity regions that respectively surround the plurality of vibration regions, a plurality of constraint regions that respectively surround the plurality of low-rigidity regions, and a boundary region that demarcates one constraint region from an outside region that is outside the one constraint region in the radial direction. The boundary region has a slit part that separates the one constraint region from the outside region and a bridge part that mechanically connects the one constraint region and the outside region. The flexible wiring board has an insulation layer that is adhered to upper surfaces of the cylindrical parts and a wiring conductor that is provided on an upper surface of the insulation layer. The wiring conductor has a plurality of tip regions that are respectively electrically connected to upper surface electrode layers of the plurality of piezoelectric elements.

IPC Classes  ?

  • H04R 17/00 - Piezoelectric transducersElectrostrictive transducers
  • G01S 7/521 - Constructional features
  • H04R 31/00 - Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor

83.

WALKING MOTION ASSISTANCE DEVICE

      
Application Number JP2020007312
Publication Number 2020/195447
Status In Force
Filing Date 2020-02-25
Publication Date 2020-10-01
Owner
  • SUNCALL CORPORATION (Japan)
  • NATIONAL UNIVERSITY CORPORATION KYOTO INSTITUTE OF TECHNOLOGY (Japan)
  • KYOTO UNIVERSITY (Japan)
Inventor
  • Takahashi Rei
  • Makihara Yukinobu
  • Sawada Yuichi
  • Higashi Yoshiyuki
  • Ohata Koji

Abstract

In a walking motion assistance device according to the present invention, a thigh phase angle calculation means has a latest data transmission process for transmitting a thigh phase angle φ(k) at a sampling timing S(k) (k is an integer of 1 or more) to a walking motion timing calculation means and storing the thigh phase angle φ(k) as a reference thigh phase angle φc, and a stored data transmission process for transmitting, instead of the thigh phase angle φ(k) at the timing S(k), the stored reference thigh phase angle φc to the walking motion timing calculation means and maintaining the reference thigh phase angle φc. Only when a condition is satisfied that a thigh phase angle at one timing is smaller than the reference thigh phase angle stored at that time and an absolute value of a deviation thereof is less than or equal to a predetermined threshold value, the thigh phase angle calculation means performs the stored data transmission process, and otherwise performs the latest data transmission process.

IPC Classes  ?

  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about
  • B25J 11/00 - Manipulators not otherwise provided for

84.

WALKING MOTION ASSISTANCE DEVICE

      
Application Number JP2020007311
Publication Number 2020/195446
Status In Force
Filing Date 2020-02-25
Publication Date 2020-10-01
Owner
  • SUNCALL CORPORATION (Japan)
  • NATIONAL UNIVERSITY CORPORATION KYOTO INSTITUTE OF TECHNOLOGY (Japan)
  • KYOTO UNIVERSITY (Japan)
Inventor
  • Takahashi Rei
  • Makihara Yukinobu
  • Sawada Yuichi
  • Higashi Yoshiyuki
  • Ohata Koji

Abstract

In a walking motion assistance device according to the present invention, a thigh phase angle calculating means for calculating a thigh phase angle is configured to calculate a normalized hip angle by dividing, by a stored hip-angle normalization coefficient, an unnormalized hip angle obtained on the basis of an angle related signal from a thigh posture detection means, calculate a normalized hip angular velocity by dividing, by a stored hip angular velocity normalization coefficient, an unnormalized hip angular velocity obtained by differentiating the unnormalized hip angle, and calculate a thigh phase angle using the normalized hip angle and the normalized hip angular velocity.

IPC Classes  ?

  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about

85.

Gait motion assisting device

      
Application Number 16756136
Grant Number 11504292
Status In Force
Filing Date 2018-10-19
First Publication Date 2020-09-24
Grant Date 2022-11-22
Owner Suncall Corporation (Japan)
Inventor
  • Takahashi, Rei
  • Makihara, Yukinobu
  • Sawada, Yuichi
  • Higashi, Yoshiyuki
  • Tsuboyama, Tadao
  • Ichihashi, Noriaki
  • Ohata, Koji

Abstract

The gait motion assisting device according to the present invention replicates movement of user's leg including thigh and lower leg around hip joint by pendulum movement of a rod-like rigid body, estimates hip joint angle and hip joint angular velocity of thigh calculated based on equation of motion of the pendulum movement by a state estimator using angle-related signal received from a thigh orientation detecting means as the observation, calculates the thigh phase angle using the estimated hip joint angle and the estimated hip joint angular velocity, and outputs assisting force having torque value calculated based on the thigh phase angle.

IPC Classes  ?

  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about
  • G16H 50/30 - ICT specially adapted for medical diagnosis, medical simulation or medical data miningICT specially adapted for detecting, monitoring or modelling epidemics or pandemics for calculating health indicesICT specially adapted for medical diagnosis, medical simulation or medical data miningICT specially adapted for detecting, monitoring or modelling epidemics or pandemics for individual health risk assessment
  • G16H 40/63 - ICT specially adapted for the management or administration of healthcare resources or facilitiesICT specially adapted for the management or operation of medical equipment or devices for the operation of medical equipment or devices for local operation
  • A61H 1/02 - Stretching or bending apparatus for exercising
  • B25J 9/00 - Programme-controlled manipulators
  • B25J 13/08 - Controls for manipulators by means of sensing devices, e.g. viewing or touching devices

86.

SHUNT RESISTOR AND MANUFACTURING METHOD THEREFOR

      
Application Number JP2020008610
Publication Number 2020/184247
Status In Force
Filing Date 2020-03-02
Publication Date 2020-09-17
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Murakami Kenji
  • Mugishima Akio

Abstract

Provided is a shunt resistor wherein a first conductor is separated into a first current region and a first voltage region by a first slit in which a first insulative resin is filled, and a second conductor is separated into a second current region and a second voltage region by a second slit in which a second insulative resin is filled. A first end of the first slit opens in an inner end surface, which is a surface of the first conductor that abuts a resistor, so that both the first current region and the first voltage region have a region that is joined to a first joining surface of the resistor. A first end of the second slit opens in an inner end surface, which is a surface of the second conductor that abuts the resistor, so that both the second current region and the second voltage region have a region that contacts a second joining surface of the resistor.

IPC Classes  ?

  • H01C 1/144 - Terminals or tapping points specially adapted for resistorsArrangements of terminals or tapping points on resistors the terminals or tapping points being welded or soldered
  • H01C 13/00 - Resistors not provided for elsewhere
  • G01R 15/00 - Details of measuring arrangements of the types provided for in groups , or
  • H01C 17/28 - Apparatus or processes specially adapted for manufacturing resistors adapted for applying terminals

87.

ULTRASONIC TRANSDUCER AND MANUFACTURING METHOD FOR SAME

      
Application Number JP2019005744
Publication Number 2020/170286
Status In Force
Filing Date 2019-02-18
Publication Date 2020-08-27
Owner SUNCALL CORPORATION (Japan)
Inventor Takasugi Satoru

Abstract

An ultrasonic transducer according to the present invention comprises an elastic plate capable of vibrating in the plate thickness direction, a plurality of piezoelectric elements secured in a parallel state to the first surface of the elastic plate, and a sealing member made of a polymer material that covers the plurality of piezoelectric elements, the elastic plate including a plurality of vibration regions to which the plurality of piezoelectric elements are respectively fitted, a plurality of low-rigidity regions respectively enclosing the plurality of vibration region, a plurality of constraint regions respectively enclosing the plurality of low-rigidity regions, and a boundary region for defining one constraint region and an external region located radially outward of the one constraint region, the boundary region having a slit part for separating the one constraint region and the external region and a bridge part for mechanically connecting the one constraint region to the external region. The sealing member has a plurality of cylindrical parts respectively enclosing the plurality of piezoelectric elements in a plan view, the base end faces of the cylindrical parts being joined to the first surface of the elastic plate at positions crossing the slit part, a plurality of closing parts respectively closing up the free-end side of the plurality of cylindrical parts, and a filling part extending from the base end faces of the cylindrical parts to the slit part.

IPC Classes  ?

  • H04R 17/00 - Piezoelectric transducersElectrostrictive transducers
  • G01S 7/521 - Constructional features
  • H04R 31/00 - Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor

88.

Busbar assembly

      
Application Number 16642789
Grant Number 11127672
Status In Force
Filing Date 2018-08-24
First Publication Date 2020-08-13
Grant Date 2021-09-21
Owner Suncall Corporation (Japan)
Inventor Nakagawa, Masaya

Abstract

A busbar assembly according to the present invention includes a first busbar formed by a conductive metal flat plate; a second busbar formed by a conductive metal flat plate, the second busbar disposed in the same plane as the first busbar with a gap being provided between opposing side surfaces of the first and second busbars; and an insulating resin layer filled in the gap so as to mechanically connect the opposing side surfaces of the first and second busbars. Preferably, the opposing side surface of at least one of the first and second busbars is an inclined surface that is closer to the opposing side surface of the other of the first and second busbars from one side toward the other side in the thickness direction.

IPC Classes  ?

  • H01L 23/50 - Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads or terminal arrangements for integrated circuit devices
  • H01L 21/48 - Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the groups or
  • H01L 33/62 - Arrangements for conducting electric current to or from the semiconductor body, e.g. leadframe, wire-bond or solder balls

89.

CURRENT DETECTION DEVICE

      
Application Number JP2019049723
Publication Number 2020/158226
Status In Force
Filing Date 2019-12-19
Publication Date 2020-08-06
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Matsuda Jun
  • Mugishima Akio

Abstract

[Problem] The purpose of the present invention is to provide a current detection device that is capable of satisfying the demand for a low resistance and a low inductance. [Solution] A current detection device 1 has a plurality of base materials (a first base material 2, a second base material 3, and a third base material 4) that are coated with insulation and connected between a three-phase inverter and a motor. The plurality of base materials (the first base material 2, the second base material 3, and the third base material 4) include the first base material 2, the second base material 3, and the third base material 4. The first base material 2 is disposed on the upper surface of the third base material 3 in close contact therewith and comprises, in a section which is not coated with insulation, a first resistor 20, and first measurement terminals 21 which are fixed atop the first base material 2. The second base material 3 is disposed on the lower surface of the third base material 4 in close contact therewith and comprises, in a section which is not coated with insulation, a second resistor 30, and second measurement terminals 31 which are fixed atop the second base material 3.

IPC Classes  ?

  • G01R 19/00 - Arrangements for measuring currents or voltages or for indicating presence or sign thereof
  • G01R 15/00 - Details of measuring arrangements of the types provided for in groups , or

90.

WALKING MOTION ASSISTANCE DEVICE

      
Application Number JP2019048381
Publication Number 2020/153025
Status In Force
Filing Date 2019-12-11
Publication Date 2020-07-30
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Aoki Shin
  • Makihara Yukinobu

Abstract

A walking motion assistance device of the present invention comprises: a casing mountable to left and right knee ankle foot orthoses; an electric motor; a drive arm having a proximal end and a distal end, the proximal end being rotationally driven around a drive side pivot axis line and the distal end being operatively coupled to a lower thigh frame of the knee ankle foot orthosis, by power of the electric motor; a rotation sensor that detects the drive arm's swing position around the drive side pivot axis line; a walking motion state detection sensor; and a control device. The control device recognizes, as a reference value, a detection signal input from the rotation sensor when the lower thigh is maximally stretched, determines the left and right of the mounted legs on the basis of a detection signal other than the reference value, and selects the left and right of assistance force control data used when the assistance force to be output from the electric motor is calculated.

IPC Classes  ?

  • A61H 1/02 - Stretching or bending apparatus for exercising
  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about
  • B25J 11/00 - Manipulators not otherwise provided for
  • B25J 13/00 - Controls for manipulators

91.

MULTILAYER COLORED WOVEN FABRIC AND METHOD FOR MANUFACTURING THE SAME

      
Application Number 16652627
Status Pending
Filing Date 2018-09-05
First Publication Date 2020-07-30
Owner Suncall Corporation (Japan)
Inventor
  • Hattori, Yasunori
  • Kobayakawa, Hiroya

Abstract

In a multilayer colored woven fabric of the present invention, at least one of a warp yarn and a weft yarn that form a woven fabric body is dyed with a dye, and a first pigment coating film colored with a first pigment is provided on at least one surface of the woven fabric body. The method of manufacturing the woven fabric may include a dyeing step of dyeing at least one of a warp forming yarn and a weft forming yarn, a weaving step of forming a woven fabric body by using the warp forming yarn and the weft forming yarn after the dyeing step, a first pigment applying step of applying a first coating material containing a first pigment to at least one surface of the woven fabric body, and a first heat-drying step of heat-drying the first coating material to form a first pigment coating film.

IPC Classes  ?

  • B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
  • B32B 27/12 - Layered products essentially comprising synthetic resin next to a fibrous or filamentary layer

92.

SHUNT SENSOR

      
Application Number JP2019049724
Publication Number 2020/145065
Status In Force
Filing Date 2019-12-19
Publication Date 2020-07-16
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Murakami Kenji
  • Mugishima Akio

Abstract

[Problem] To provide a shunt sensor that makes it possible to enhance heat dissipation and reduce the number of components. [Solution] This invention comprises: a resistor 20; a pair of base members 21 that sandwich the resistor 20 and are formed integrally with the resistor 20; measurement terminals 22 fixed to the tops of the base members 21; and a substrate 3 that the measurement terminals 22 are inserted into and is disposed and fixed at a position opposing the base members 21. Each of the measurement terminals 2 comprises a shaft part 22a and a flange part 22b that protrudes outward in the circumferential direction of the shaft part 22a so as to protrude from the top of the corresponding base member 21 when the measurement terminal 22 is fixed to the base member 21. The shaft parts 22a are inserted into the substrate 3 and fixed to the substrate 3 by welds 32. The substrate 3 is disposed above the flange parts 22b.

IPC Classes  ?

  • G01R 15/00 - Details of measuring arrangements of the types provided for in groups , or

93.

Bearing body

      
Application Number 16647406
Grant Number 11209044
Status In Force
Filing Date 2018-09-25
First Publication Date 2020-07-09
Grant Date 2021-12-28
Owner Suncall Corporation (Japan)
Inventor Inoue, Masayuki

Abstract

A bearing body is provided. The bearing body includes first and second support surfaces inclined so as to slope upward from a side on the imaginary central vertical plane passing through an axis of a rotating shaft to be supported toward one and the other outer sides in the width direction of the rotating shaft. First and second transitional regions that respectively make transitions from the first and second support surfaces to a first and end surface of the bearing body on one side in the axial direction of the rotating shaft have a curved shape projecting obliquely upward such that an orientation of a normal line changes from a perpendicular direction to a parallel direction with respect to the axis of the rotating shaft toward one side from the other side in the axial direction of the rotating shaft.

IPC Classes  ?

  • F16C 13/02 - Bearings
  • F16C 17/02 - Sliding-contact bearings for exclusively rotary movement for radial load only
  • F16C 17/26 - Systems consisting of a plurality of sliding-contact bearings
  • F16C 13/04 - Bearings with only partial enclosure of the member to be borneBearings with local support at two or more points

94.

PROTECTION SYSTEM

      
Application Number JP2019047854
Publication Number 2020/137452
Status In Force
Filing Date 2019-12-06
Publication Date 2020-07-02
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Murakami Kenji
  • Mugishima Akio

Abstract

The purpose of the present invention is to provide a protection system capable of suppressing, using a pyro-switch, energy generated when cutting battery wiring. The protection system has: a shunt resistor 100 for measuring the value of current flowing from a battery B to a motor M; a pyro-switch 200 for cutting a shunt resistor 100 on the basis of a predetermined signal; and a suppression unit 2 connected between the shunt resistor 100 and the motor M. The suppression unit 2 suppresses the energy generated by cutting the shunt resistor 100 by the pyro-switch 200.

IPC Classes  ?

  • H02H 9/04 - Emergency protective circuit arrangements for limiting excess current or voltage without disconnection responsive to excess voltage
  • H02H 3/087 - Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition, with or without subsequent reconnection responsive to excess current for DC applications
  • H02H 7/18 - Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for batteriesEmergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for accumulators
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • B60L 3/04 - Cutting-off the power supply under fault conditions
  • H01H 39/00 - Switching devices actuated by an explosion produced within the device and initiated by an electric current

95.

CURRENT CUTOFF SYSTEM

      
Application Number JP2019047853
Publication Number 2020/137451
Status In Force
Filing Date 2019-12-06
Publication Date 2020-07-02
Owner SUNCALL CORPORATION (Japan)
Inventor
  • Murakami Kenji
  • Mugishima Akio

Abstract

The purpose of the invention is to provide a current cutoff system in which the wiring of a battery can be safely cut using a pyroswitch. This current cutoff system has a shunt resistor (100) that measures the value of a current flowing from a battery (B) to a motor (M), a threshold value detection unit (10) that detects whether or not the current value measured by the shunt resistor (100) exceeds a preset threshold value, and a pyroswitch (200) that cuts the shunt resistor (100) when the threshold value detection unit (10) detects that the threshold value is exceeded.

IPC Classes  ?

  • B60R 16/02 - Electric or fluid circuits specially adapted for vehicles and not otherwise provided forArrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric

96.

Method for manufacturing busbar assembly

      
Application Number 16642783
Grant Number 10784669
Status In Force
Filing Date 2018-08-24
First Publication Date 2020-06-18
Grant Date 2020-09-22
Owner Suncall Corporation (Japan)
Inventor
  • Wakabayashi, Shojiro
  • Nakagawa, Masaya

Abstract

A manufacturing method according to the present invention includes: a step of providing a first conductive metal flat plate; a step of forming a slit in a busbar assembly forming region of the flat plate; a step of coating the flat plate with a coating material containing an insulating resin such that at least the slit is filled with the insulating resin layer; a step of curing the coating material to form the insulating resin layer; and a cutting step of cutting off the insulating resin layer in the slit and busbar forming parts of the first conductive metal flat plate from the first conductive metal flat plate, wherein the busbar forming parts face each other with the slit therebetween.

IPC Classes  ?

  • H02G 5/00 - Installations of bus-bars
  • B05D 5/12 - Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain a coating with specific electrical properties
  • C25D 13/12 - Electrophoretic coating characterised by the process characterised by the article coated
  • H01B 7/00 - Insulated conductors or cables characterised by their form
  • H01R 25/16 - Rails or bus-bars provided with a plurality of discrete connecting locations for counterparts
  • H01R 43/16 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
  • H05K 1/05 - Insulated metal substrate

97.

BUS BAR ASSEMBLY AND MANUFACTURING METHOD THEREFOR

      
Application Number JP2019040552
Publication Number 2020/085154
Status In Force
Filing Date 2019-10-16
Publication Date 2020-04-30
Owner SUNCALL CORPORATION (Japan)
Inventor Adachi Yuusuke

Abstract

This bus bar assembly has: a plurality of bus bars arranged parallel to each other in the same plane with a gap provided therebetween; and an insulation resin layer including a connection section filled into the gap and connecting the plurality of bus bars in an insulated state, the insulation resin layer also including a peripheral wall section provided on a first end surface of a bus bar connection body comprising the plurality of bus bars connected by the connection section. The peripheral wall section is provided at the peripheral edge of the first end surface of the bus bar connection body so as to form, at the center of the bus bar connection body in a plan view, a bus bar-exposed region where first end surfaces of the plurality of bus bars are exposed.

IPC Classes  ?

  • H01L 33/62 - Arrangements for conducting electric current to or from the semiconductor body, e.g. leadframe, wire-bond or solder balls
  • H01B 5/02 - Single bars, rods, wires or stripsBus-bars
  • H01L 23/02 - ContainersSeals
  • H01L 23/04 - ContainersSeals characterised by the shape
  • H01L 23/08 - ContainersSeals characterised by the material of the container or its electrical properties the material being an electrical insulator, e.g. glass
  • H01L 23/28 - Encapsulation, e.g. encapsulating layers, coatings
  • H01L 33/48 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by the semiconductor body packages

98.

WALKING MOTION ASSIST DEVICE

      
Application Number JP2019035295
Publication Number 2020/079988
Status In Force
Filing Date 2019-09-09
Publication Date 2020-04-23
Owner SUNCALL CORPORATION (Japan)
Inventor Kurauchi Yukari

Abstract

This walking motion assist device is configured so as to be connectable to a knee-ankle-foot orthosis at three different locations in the vertical direction by an upper connection mechanism, an intermediate connection mechanism, and a lower connection mechanism, and the intermediate connection mechanism has a ball stud provided to the knee-angle-foot orthosis so as to extend outward in the user width direction on an orthosis-side pivot axis, and an accommodating recess which is provided so as to open toward the knee-angle-foot orthosis on a drive-side pivot axis and configured so that the ball stud can engage therein. The accommodating recess is provided in the innermost transmission member that is accessible from the inside in the user width direction and is positioned on the drive-side pivot axis, among a drive arm and constituent members of a transmission mechanism for operational transfer of rotational power of an electric motor to the drive arm.

IPC Classes  ?

  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about
  • B25J 11/00 - Manipulators not otherwise provided for

99.

Actuator unit for knee-ankle-foot orthosis

      
Application Number 16489542
Grant Number 11931309
Status In Force
Filing Date 2017-04-28
First Publication Date 2020-03-05
Grant Date 2024-03-19
Owner
  • Suncall Corporation (Japan)
  • Kyoto University (Japan)
Inventor
  • Fujita, Yasushi
  • Adachi, Yuusuke
  • Tsuboyama, Tadao
  • Ichihashi, Noriaki
  • Ohata, Koji

Abstract

An actuator unit of the present invention includes upper and lower frames respectively connectable to a thigh frame and a lower leg frame, an actuator-side rotational connecting part connecting both frames in a rotatable manner around a pivot axis, a driver producing driving force for rotating the lower frame around the pivot axis, upper and lower connecting bodies respectively connecting the upper frame to the thigh frame and the lower frame to the lower leg frame, and an intermediate connecting body connecting the vicinity of the actuator-side rotational connecting part to the vicinity of a brace-side rotational connecting part, the intermediate connecting body having a ball stud and an accommodation depression respectively provided on one and the other of the knee-ankle-foot orthosis and the actuator unit.

IPC Classes  ?

  • A61H 3/00 - Appliances for aiding patients or disabled persons to walk about

100.

BUS BAR ASSEMBLY AND METHOD OF MANUFACTURING SAME

      
Application Number JP2019017356
Publication Number 2020/044656
Status In Force
Filing Date 2019-04-24
Publication Date 2020-03-05
Owner SUNCALL CORPORATION (Japan)
Inventor Tatsumi Shota

Abstract

A bus bar assembly of the present invention comprises: a plurality of bus bars arranged in parallel with gaps therebetween in the same plane; and an insulating resin layer which includes a linking portion filling the gaps and linking the plurality of bus bars in an insulated state, and a first surface-side stacked portion disposed on a first surface of a bus bar-linked body comprising the plurality of bus bars linked by the linking portion. The insulating resin layer comprises: a first surface-side central opening exposing a first surface of the plurality of bus bars; a first surface-side central coating region surrounding the first surface-side central opening; a first surface-side peripheral opening exposing the first surface of the bus bar-linked body in a region surrounding the first surface-side central coating region; and a first surface-side peripheral coating region surrounding the first surface-side peripheral opening.

IPC Classes  ?

  • H01L 23/14 - Mountings, e.g. non-detachable insulating substrates characterised by the material or its electrical properties
  • H01L 23/48 - Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads or terminal arrangements
  • H01L 33/52 - Encapsulations
  • H01L 33/62 - Arrangements for conducting electric current to or from the semiconductor body, e.g. leadframe, wire-bond or solder balls
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