A cutting tool assembly includes: a tool body extending in a longitudinal direction; a lower jaw extending and protruding forward from the tool body; a clamping portion disposed to be spaced apart from a top surface of the tool body; an upper jaw extending forward from the clamping portion and facing the lower jaw; an elastic connecting portion elastically connecting the tool body and the clamping portion to each other on a rear side of the clamping portion; a clamping screw penetrating the clamping portion downwardly and fastened to the tool body; and an upper coolant channel through which coolant flows, the upper coolant channel penetrating the elastic connection part, the clamping portion, and the upper jaw. In a width direction perpendicular to the longitudinal direction, a width of the clamping portion is in a range of 40% to 80% of a width of the tool body.
A cutting tool assembly includes: a tool body extending in a longitudinal direction; a lower jaw extending and protruding forward from the tool body; a clamping portion disposed to be spaced apart from a top surface of the tool body; an upper jaw extending forward from the clamping portion and facing the lower jaw; an elastic connecting portion elastically connecting the tool body and the clamping portion to each other on a rear side of the clamping portion; a clamping screw penetrating the clamping portion downwardly and fastened to the tool body; and an upper coolant channel through which coolant flows, the upper coolant channel penetrating the elastic connection part, the clamping portion, and the upper jaw. In a width direction perpendicular to the longitudinal direction, a width of the clamping portion is in a range of 40% to 80% of a width of the tool body.
A cutting insert includes an upper surface, a lower surface opposite to the upper surface, a first side surface and a second side surface configured to connect the upper surface and the lower surface, a mounting hole formed to penetrate the upper surface and the lower surface, a first cutting edge formed at an edge of the upper surface that meets the first side surface, and a second cutting edge formed at an edge of the upper surface that meets the second side surface. The lower surface includes a ridge portion, and a first inclined surface and a second inclined surface positioned on both sides of the ridge portion as a boundary. When looking at the lower surface, the first inclined surface and the second inclined surface have asymmetric shapes with respect to the ridge portion.
A cutting insert capable of performing front-turning and high feed back-turning according to one embodiment includes: an upper surface; a lower surface opposite to the upper surface in a vertical direction; a side portion configured to connect the upper surface and the lower surface; a mounting hole extending through the upper surface and the lower surface; and a plurality of cutting edges formed at edges where the upper surface meets the side portion, wherein the upper surface has one or more cutting corners, the plurality of cutting edges include a major cutting edge and a minor cutting edge extending from the cutting corner, and a representative inclination of the minor cutting edge used for high feed back-turning is greater than a representative inclination of the major cutting edge used for front-turning with respect to a virtual reference plane perpendicular to the vertical direction.
A cutting insert capable of performing front-turning and high feed back-turning according to one embodiment includes: an upper surface; a lower surface opposite to the upper surface in a vertical direction; a side portion configured to connect the upper surface and the lower surface; a mounting hole extending through the upper surface and the lower surface; and a plurality of cutting edges formed at edges where the upper surface meets the side portion, wherein the upper surface has one or more cutting corners, the plurality of cutting edges include a major cutting edge and a minor cutting edge extending from the cutting corner, and a representative inclination of the minor cutting edge used for high feed back-turning is greater than a representative inclination of the major cutting edge used for front-turning with respect to a virtual reference plane perpendicular to the vertical direction.
Embodiments of a cutting insert are provided. The cutting insert includes an upper surface, a lower surface, a plurality of side surfaces extending between the upper surface and the lower surface, an insert hole extending through the upper surface and the lower surface, and a corner portion provided with a cutting edge. At least one of the upper surface and the lower surface has a plurality of recesses extending between the insert hole and the corner portion. The plurality of recesses includes a first recess into which one portion of the mounting portion is inserted when the cutting insert is supported by the mounting portion, and a second recess into which another portion of the mounting portion is inserted when the cutting insert is supported by the mounting portion. The second recess has a side wall spaced apart from another portion of the mounting portion.
Embodiments of a cutting insert are provided. The cutting insert includes an upper surface, a lower surface, a plurality of side surfaces extending between the upper surface and the lower surface, an insert hole extending through the upper surface and the lower surface, and a corner portion provided with a cutting edge. At least one of the upper surface and the lower surface has a plurality of recesses extending between the insert hole and the corner portion. The plurality of recesses includes a first recess into which one portion of the mounting portion is inserted when the cutting insert is supported by the mounting portion, and a second recess into which another portion of the mounting portion is inserted when the cutting insert is supported by the mounting portion. The second recess has a side wall spaced apart from another portion of the mounting portion.
A cutting insert includes an upper surface, a lower surface opposite to the upper surface, a first side surface and a second side surface configured to connect the upper surface and the lower surface, a mounting hole formed to penetrate the upper surface and the lower surface, a first cutting edge formed at an edge of the upper surface that meets the first side surface, and a second cutting edge formed at an edge of the upper surface that meets the second side surface. The lower surface includes a ridge portion, and a first inclined surface and a second inclined surface positioned on both sides of the ridge portion as a boundary. When looking at the lower surface, the first inclined surface and the second inclined surface have asymmetric shapes with respect to the ridge portion.
Provided is a cutting tool assembly comprising a tool shank comprising a coupling opening: and an insert holder comprising an insert body to which an insert is coupled and detachably attached and a coupling protrusion protruding from one surface of the insert body and detachably coupled to the tool shank, wherein a tapered contact portion coming into contact with the coupling opening and providing a fixing force to fix the insert holder to the tool shank and a contact surface at a rear end of the tapered contact portion and coupled to a fastening member are located on the coupling protrusion.
A cutting tool assembly includes a tool shank having a coupling opening, and an insert holder having an insert body to which an insert is coupled and detachably attached. A coupling protrusion protrudes from one surface of the insert body and is detachably coupled to the tool shank. Located on the coupling protrusion are a tapered contact portion which comes into contact with the coupling opening and provides a fixing force to fix the insert holder to the tool shank, and a contact surface at a rear end of the tapered contact portion which couples to a fastening member.
A cutting tool assembly includes: a cutter body extending perpendicularly from a bottom surface and including a cylindrical portion with a rotational axis; insert pockets disposed and formed concavely in the bottom surface and the cylindrical portion to be spaced apart from each other along a circumferential direction; fixed cutting inserts mounted within the insert pockets and disposed at the outermost portion of the cutter body in a radial direction; and stepped cutting inserts mounted within the insert pockets, the stepped cutting insert being disposed between two adjacent fixed cutting inserts. The fixed cutting insert is disposed to have an identical length from the rotational axis and an identical length from the bottom surface. At least one stepped cutting insert is disposed to have a different length from the rotational axis and a different length from the bottom surface compared to the remaining stepped cutting inserts.
An insert configured to be assembled to a tool for cutting a workpiece, includes: an upper surface including first to fourth upper corner portions formed in respective quadrants divided by a first imaginary vertical axis and a first imaginary horizontal axis that are perpendicular to each other; and a lower surface formed below the upper surface in a height direction and including first to fourth lower corner portions formed in respective quadrants divided by a second imaginary vertical axis and a second imaginary horizontal axis that are perpendicular to each other. A lower ridge portion protruding downward in the height direction is formed on the lower surface, and extends across the second and fourth lower corner portions, which are symmetrical with respect to a center of the lower surface.
An insert configured to be assembled to a tool for cutting a workpiece, includes: an upper surface including first to fourth upper corner portions formed in respective quadrants divided by a first imaginary vertical axis and a first imaginary horizontal axis that are perpendicular to each other; and a lower surface formed below the upper surface in a height direction and including first to fourth lower corner portions formed in respective quadrants divided by a second imaginary vertical axis and a second imaginary horizontal axis that are perpendicular to each other. A lower ridge portion protruding downward in the height direction is formed on the lower surface, and extends across the second and fourth lower corner portions, which are symmetrical with respect to a center of the lower surface.
A cutting insert includes: an upper face including a virtual reference surface and an upper inclined surface extending to be inclined upward from the virtual reference surface; a lower face disposed below the upper face and including a lower inclined surface extending to be inclined with respect to the virtual reference surface; and a plurality of side faces connecting the upper face and the lower face. An insert bore is formed to penetrate through the upper and lower faces along a central axis perpendicular to the virtual reference surface. A major cutting edge is formed at an edge at which the upper inclined surface meets any one side face among the plurality of side faces. A first angle between the side face, on which the major cutting edge is formed, and the upper inclined surface is greater than a second angle between the central axis and the lower inclined surface.
A cutting insert and a cutting tool assembly for cutting a workpiece. The cutting tool assembly includes a cutting insert having an upper surface that has a quadrilateral shape so as to include first to fourth insert corner portions, and a shim configured to support the insert. The insert includes an upper surface and a lower surface on which first to sixth inclined mounting portions are respectively formed. The shim simultaneously supports the first to third inclined mounting portions, or simultaneously supports the fourth to sixth inclined mounting portions.
A cutting tool assembly includes: a cutter body extending perpendicularly from a bottom surface and including a cylindrical portion with a rotational axis; insert pockets disposed and formed concavely in the bottom surface and the cylindrical portion to be spaced apart from each other along a circumferential direction; fixed cutting inserts mounted within the insert pockets and disposed at the outermost portion of the cutter body in a radial direction; and stepped cutting inserts mounted within the insert pockets, the stepped cutting insert being disposed between two adjacent fixed cutting inserts. The fixed cutting insert is disposed to have an identical length from the rotational axis and an identical length from the bottom surface. At least one stepped cutting insert is disposed to have a different length from the rotational axis and a different length from the bottom surface compared to the remaining stepped cutting inserts.
Metal processing machines; mechanical presses; threading
machines; machining centers; drilling machines; grinding
machines; engraving machines; trimming machines; pneumatic
drills; electrical drills; drill bits (parts of machines);
drill chucks (parts of machines); milling cutters for
milling machines; power-operated screwdrivers for machines;
indexable carbide inserts for turning tools (parts of
machines); indexable carbide inserts for drilling tools
(parts of machines); indexable carbide inserts for milling
tools (parts of machines); cutting bits for power operated
machines; grooving bits for power operated machines; turning
bits for power operated machines; parting bits for power
operated machines; milling bits for power operated machines;
drilling bits for power operated machines; diamond cutting
bits; tungsten carbide cutting bits; taps (parts of
machines); taps being machine tools; cutting inserts (parts
of machines); cutting inserts for metalworking.
A cutting insert for drilling includes an upper surface, a lower surface formed on an opposite side of the upper surface, a side surface connecting the upper surface and the lower surface; a cutting edge formed at an intersection of the upper surface and the side surface, and a ridge portion formed to protrude upward from the upper surface to facilitate chip control. The ridge portion includes a ridge body spaced apart from the cutting edge and disposed at a central portion of the cutting insert for drilling; and a ridge extension portion extending from a vicinity of a corner of the ridge body in a direction parallel to the cutting edge.
Metal processing machines; mechanical presses; threading machines; machining centers; drilling machines; grinding machines for metalworking; engraving machines; trimming machines for metalworking; pneumatic drills; electrical drills; drilling bits as part of machines; drilling chucks being part of machines; milling cutters for milling machines; power-operated screwdrivers for machines; machine parts, namely, indexable carbide inserts for turning tools, indexable carbide inserts for drilling tools, indexable carbide inserts for milling tools; cutting bits, grooving bits, turning bits, parting bits, milling bits and drilling bits for power operated metalworking machines; diamond cutting bits being bits for diamond-pointed metal-cutting tools; tungsten carbide cutting bits metal-cutting tools; taps being part of machine tools; taps being machine tools; cutting inserts as part of metalworking machines; cutting inserts for metalworking
The present disclosure provides a cutting tool assembly for cutting a workpiece. The cutting tool assembly includes an insert having an upper surface that has a quadrilateral shape so as to include first to fourth insert corner portions, and a shim configured to support the insert. The insert includes an upper surface and a lower surface on which first to sixth inclined mounting portions are respectively formed. The shim simultaneously supports the first to third inclined mounting portions, or simultaneously supports the fourth to sixth inclined mounting portions.
A cutting insert for drilling includes an upper surface, a lower surface formed on an opposite side of the upper surface, a side surface connecting the upper surface and the lower surface; a cutting edge formed at an intersection of the upper surface and the side surface, and a ridge portion formed to protrude upward from the upper surface to facilitate chip control. The ridge portion includes a ridge body spaced apart from the cutting edge and disposed at a central portion of the cutting insert for drilling; and a ridge extension portion extending from a vicinity of a corner of the ridge body in a direction parallel to the cutting edge.
A drill includes a drill body rotatable about a drill axis, and a cutting portion. The cutting portion includes a first grinding face having first and second chisel edges defining an angle therebetween, and a second grinding face having third and fourth chisel edges defining an angle therebetween, the second grinding face being point-symmetrical with the first grinding face. A first relief face associated with a first cutting edge extends from the first and fourth chisel edges and a second relief face associated with a second cutting edge extends from the second and third chisel edges. A first intersection line is formed where the first and second relief faces meet; a second intersection line is formed where the third and fourth relief faces meet. The first and second intersection lines are spaced apart from an imaginary center line passing through the rotational axis and the first and third relief faces.
A cutting insert has parallel first upper and lower faces, parallel second upper and lower faces, first and second side faces, first and second cutting portions, and first and second mounting grooves. The second upper and lower faces are perpendicular to the first upper and lower faces, respectively. The first and second side faces are located at respective ends of the cutting insert. The first cutting portion has a major cutting edge at an edge between the first upper face and the first side face, while the second cutting portion has a major cutting edge at an edge between the second upper face and the second side face. The first mounting groove curvedly or linearly extends from the first cutting portion oppositely to the second cutting portion, while the second mounting groove curvedly or linearly extends from the second cutting portion oppositely to the first cutting portion.
C04B 35/599 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on silicon oxynitrides based on silicon aluminium oxynitrides [SiAlON]
C04B 35/597 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on silicon oxynitrides
C04B 35/626 - Preparing or treating the powders individually or as batches
A rotary cutting tool for slotting and a cutting insert replaceably mounted to such a rotary cutting tool. The cutting insert is mounted to an insert pocket of a tool body of the rotary cutting tool and is pressed by an elastic pressure portion provided in the tool body. The cutting insert has an upper surface, a lower surface and four peripheral side surfaces. The top and lower surfaces have an inclined surface pressed by the elastic pressure portion. When the cutting insert is mounted to the insert pocket, the inclined surface of the upper surface is pressed by the elastic pressure portion. The inclined surface is inclined with respect to a cross section of the cutting insert such that the lower surface and two peripheral side surfaces of the cutting insert are contacted with the insert pocket by pressure of the elastic pressure portion.
C04B 35/597 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on silicon oxynitrides
B23B 27/14 - Cutting tools of which the bits or tips are of special material
There is provided a rotary cutting tool wherein a cutting insert is stably mounted to an insert pocket. The rotary cutting tool has a pressing means for mounting the cutting insert to the insert pocket. The pressing means has a clamping screw, a clearance portion provided in a screw hole and providing a gap between the screw hole and the clamping screw, a rotation member rotatable in a rotation member receiving portion of a tool body and receiving the clamping screw, a first slit located between the insert pocket and the rotation member receiving portion, and a clamping portion located adjacent to the insert pocket with respect to the first slit and pressing the cutting insert by the clamping screw. By rotation of the rotation member with which the clamping screw is threadedly engaged, the clamping screw is rotated in the clearance portion to press the clamping portion.
A cutting tool including an improved centripetal property and rigidity is provided. The cutting tool includes a drill body rotating about an imaginary rotational axis, and a cutting portion located at a leading edge side of the drill body, wherein the cutting portion includes a first grinding face including a first chisel edge radially extending from the rotational axis and a second chisel edge radially extending from the rotational axis and defining a predetermined angle with the first chisel edge, a second grinding face including a third chisel edge disposed to be point-symmetrical to the first chisel edge in terms of the rotational axis and a fourth chisel edge disposed to be point-symmetrical to the second chisel edge in terms of the rotational axis, a first relief face radially extending from the first chisel edge and the fourth chisel edge and including a first cutting edge formed at a front of a rotation direction of the drill body, a second relief face meeting a rear of the rotation direction of the first relief face, a third relief face radially extending from the second chisel edge and the third chisel edge, including a second cutting edge positioned at the front of the rotation direction of the drill body and disposed to be point-symmetrical to the first relief face in terms of the rotational axis, a fourth relief face meeting the rear of the third relief face in the rotation direction, a first intersection line formed along a boundary where the first relief face and the second relief face meet, and a second intersection line formed along a boundary where the third relief face and the fourth relief face meet, wherein the first intersection line and the second intersection line are spaced apart from an imaginary center line passing the rotational axis, the first relief face and the third relief face.
A SiAlON composite according to an embodiment of the present disclosure comprises a SiAlON phase including α-SiAlON phase, β-SiAlON phase and grain boundary phase. The SiAlON composite is prepared from a starting powder mixture including a silicon nitride powder and at least one powder providing aluminum, oxygen, nitrogen, yttrium (Y) and erbium (Er) to the SiAlON composite. The SiAlON composite contains the SiAlON phase of at least 90 vol%, z-value of the β-SiAlON phase ranges between 0.27 and 0.36 and thermal diffusivity of the SiAlON composite is equal to or greater than 2.4 (mm2/sec) and equal to or less than 5.2 (mm2/sec).
C04B 35/597 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on silicon oxynitrides
B23B 27/00 - Tools for turning or boring machinesTools of a similar kind in generalAccessories therefor
A cutting tool assembly includes a shank, a shim, a cutting insert, a clamping lever and a set screw. The shank has an insert pocket with a base wall, a lever receiving portion and a screw hole. The shim is disposed on the base wall of the insert pocket and has a shim bore. The cutting insert is disposed on the upper surface of the shim and has an insert bore. The clamping lever is received in the lever receiving portion and clamps the cutting insert to the insert pocket. The clamping lever has first and second extension portions. The set screw is fastened to the screw hole and has a screw head, a threaded portion and an engaging groove. The engaging groove of the set screw engages the second extension portion. The shim includes an avoiding portion for avoiding an interference with the screw head.
There are provided a rotary cutting tool for slotting and a cutting insert replaceably mounted to such a rotary cutting tool. The cutting insert is mounted to an insert pocket of a tool body of the rotary cutting tool and is pressed by an elastic pressure portion provided in the tool body. The cutting insert has an upper surface, a lower surface and four peripheral side surfaces. The top and lower surfaces have an inclined surface pressed by the elastic pressure portion. When the cutting insert is mounted to the insert pocket, the inclined surface of the upper surface is pressed by the elastic pressure portion. The inclined surface is inclined with respect to a cross section of the cutting insert such that the lower surface and two peripheral side surfaces of the cutting insert are contacted with the insert pocket by pressure of the elastic pressure portion.
A ceramic material according to an exemplary embodiment consists of β-sialon (Si(6-z)AlzOzN(8-z)) and polytype 15R and intergranular phase, and contains yittrium, in which the polytype 15R includes twin grains.
C04B 35/14 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxides based on silica
C04B 35/10 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxides based on aluminium oxide
C04B 35/505 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on rare earth compounds based on yttrium oxide
A rotating tool capable of absorbing a stress caused by a cutting force during a cutting operation. The rotating tool has a holder having a plurality of groove portions in a front end surface, a cutting head having a plurality of protrusion portions in a rear end surface, and a screw clamping the cutting head to the holder. The groove portion has a pair of groove side surfaces and tapers in a radially outward direction. The protrusion portion has a pair of protrusion side surfaces and tapers in the radially outward direction. A bent portion is formed in one of the groove side surface and the protrusion side surface. When the cutting head is clamped to the holder, a relief angle is formed between the groove side surface and the protrusion side surface from the bent portion in the radially outward direction.
A cutting insert mountable in an insert pocket of a milling cutter and capable of effectively absorbing a radially outward force during high speed machining and high ramp machining. The cutting insert has a top surface, a bottom surface, peripheral surfaces extending between the top and bottom surfaces, a mounting hole extending through the top surface and the bottom surface, a protrusion portion protruding from the bottom surface, and a pair of lower inclined abutment surfaces formed at opposite edges of the bottom surface. The lower inclined abutment surfaces are inclined in opposite directions toward a pair of opposing peripheral surfaces, outwardly and upwardly relative to the protrusion portion. The protrusion portion extends across the mounting hole and has a lateral surface facing radially outwardly of the milling cutter. The lateral surface selectively contacts or does not contact the insert pocket depending on a revolution speed of the milling cutter.
An indexable cutting insert is suitable for vertical and oblique machining. The cutting insert has top and bottom surfaces, first to fourth side surfaces extending between the top and bottom surfaces, and a screw hole passing through the top and bottom surfaces. The top surface has a mounting surface of a flat surface. The top and bottom surfaces are rotationally symmetric with each other. A cutting edge is formed at a junction between the top surface and the adjacent first and second side surfaces. A non-cutting edge is formed at a junction between the top surface and the adjacent third and fourth side surfaces. The first and second side surfaces form an acute angle with a plane extending from the mounting surface of the top surface. The third and fourth side surfaces form an obtuse angle with the plane extending from the mounting surface of the top surface.
A cutting insert has parallel first upper and lower faces, parallel second upper and lower faces, first and second side faces, first and second cutting portions, and first and second mounting grooves. The second upper and lower faces are perpendicular to the first upper and lower faces, respectively. The first and second side faces are located at respective ends of the cutting insert. The first cutting portion has a major cutting edge at an edge between the first upper face and the first side face, while the second cutting portion has a major cutting edge at an edge between the second upper face and the second side face. The first mounting groove curvedly or linearly extends from the first cutting portion oppositely to the second cutting portion, while the second mounting groove curvedly or linearly extends from the second cutting portion oppositely to the first cutting portion.
A cutting tool assembly includes a shank, a shim, a cutting insert, a clamping lever and a set screw. The shank has an insert pocket with a base wall, a lever receiving portion and a screw hole. The shim is disposed on the base wall of the insert pocket and has a shim bore. The cutting insert is disposed on the upper surface of the shim and has an insert bore. The clamping lever is received in the lever receiving portion and clamps the cutting insert to the insert pocket. The clamping lever has first and second extension portions. The set screw is fastened to the screw hole and has a screw head, a threaded portion and an engaging groove. The engaging groove of the set screw engages the second extension portion. The shim includes an avoiding portion for avoiding an interference with the screw head.
A double-sided cutting insert comprising an upper mounting surface on which a first rake surface is formed, a lower mounting surface on which a second rake surface is formed, a screw insertion hole which penetrates the upper mounting surface and the lower mounting surface. a side surface which forms a circumference of the upper mounting surface and the lower mounting surface and connects the upper mounting surface and the lower mounting surface, a first main cutting blade which is formed at a boundary between the upper mounting surface and the side surface, a second main cutting blade which is formed at a boundary between the lower mounting surface and the side surface and a reinforcing portion which is extended from a central portion of at least one of the first rake surface and the second rake surface, and formed toward the screw insertion hole.
A double-sided cutting insert for milling which has eight main cutting edges and eight wiper edges. The cutting insert includes top and bottom faces and four side faces. Each side face includes first and second sub-faces inclined with respect to each other. The first sub-face has a main cutting edge adjacent to the top face and a wiper edge adjacent to the bottom face. The second sub-face has a wiper edge adjacent to the top face and a main cutting edge adjacent to the bottom face. The wiper edge of the second sub-face is inclined inwardly relative to the cutting insert with respect to the main cutting edge of the first sub-face. The wiper edge of the first sub-face is inclined inwardly relative to the cutting insert with respect to the main cutting edge of the second sub-face.
A cutting insert mountable in an insert pocket of a milling cutter and capable of effectively absorbing a radially outward force during high speed machining and high ramp machining. The cutting insert has a top surface, a bottom surface, peripheral surfaces extending between the top surface and the bottom surface, a mounting hole extending through the top surface and the bottom surface, a protrusion portion protruding from the bottom surface, and a pair of lower inclined surfaces at the bottom surface. The lower inclined surface faces to the protrusion portion and is inclined outwardly upwardly. The protrusion portion extends across the mounting hole and has a lateral surface facing radially outwardly of the milling cutter. The lateral surface selectively contacts or does not contact the insert pocket depending on a revolution speed of the milling cutter.
A drill tool including a drill body having an inner insert and an outer insert at an end portion of the drill body. The distance from a central axis of the drill body to the outer insert is greater than the distance from the central axis to the inner insert. The cutting edges of the inner and outer inserts can be chamfered with the inner insert chambered at a radially inward portion and the outer insert chamfered at a radially outward portion. The inner insert and the outer insert can be mirror symmetric to one another. The inner insert and the outer insert are mounted to the drill body such that an effective cutting length of the inner insert equals an effective cutting length of the outer insert, the effective cutting lengths being measured in a direction perpendicular to the central axis.
A cutting insert is made using a blank insert having a rotationally symmetrical recess portion. The cutting insert has upper and lower surfaces, side surfaces extending between the upper and lower surfaces, and a through hole extending through the upper and lower surfaces. Each of the upper and lower surfaces has a recess portion centrally located, four flat corner surfaces, four concave surfaces, and four cutting edges. The concave surface is located between adjacent corner surfaces. The cutting edge is formed at the intersection between the concave surface and the side surface. The recess portion is rotationally symmetrical when rotating the cutting insert by 90 or 180 degrees around a central axis of the through hole. The cutting edges in each of the upper and lower surfaces have at least one or more curvatures according to the rotational symmetry of the recess portion.
An indexable cutting insert for vertical and oblique machining. The cutting insert has top and bottom surfaces, first to fourth side surfaces extending between the top and bottom surfaces, and a screw hole passing through the top and bottom surfaces. The top surface has a mounting surface of a flat surface. The top and bottom surfaces are rotationally symmetric with each other. A cutting edge is formed at a junction between the top surface and the adjacent first and second side surfaces. A non-cutting edge is formed at a junction between the top surface and the adjacent third and fourth side surfaces. The first and second side surfaces form an acute angle with a plane extending from the mounting surface of the top surface. The third and fourth side surfaces form an obtuse angle with the plane extending from the mounting surface of the top surface.
A cutting tool assembly having a cutter body, a clamp pin, a cutting insert and a set screw. The clamp pin is inserted to the cutter body to secure the cutting insert to an insert pocket. The set screw is fastened to a threaded hole of the cutter body to press the clamp pin toward the insert pocket. A side surface of the cutting insert contacts a side wall of the insert pocket at a first contact portion. A head of the clamp pin contact an inner peripheral surface of a bore of the cutting insert at a second contact portion. The first and second contact portions are located such that a moment acts on the cutting insert toward the base wall of the insert pocket around the first contact portion.
A hexahedral insert has top and bottom faces and two pairs of opposing side faces with main cutting edges formed on the borders of the top and bottom faces to the side faces and a screw hole passing through each central portion of the top and bottom faces. The top and bottom faces are flat planes parallel to each other; each of the side faces consecutively from top to bottom includes an upper land portion, an upper inwardly-inclined portion, a flat support surface, a lower inwardly-inclined portion, and a lower land portion. Each of two adjacent side faces has a corner surface therebetween which forms corner edges on the borders to the top and bottom faces. The cutting insert enhances the cutting power by reducing cutting resistance and prevents scratches on a machined surface.
A polygonal cutting insert for right angle machining has opposed upper and lower surfaces, a peripheral side surface interconnecting the upper and lower surfaces and having curved first and fourth side surfaces and plane second and third side surfaces, and main and secondary cutting edges alternately formed along the outer peripheries of the upper and lower surfaces. The adjacent main and secondary cutting edges form a right angle therebetween. The first side surface adjoins the main cutting edge of the upper surface. The second side surface adjoins the secondary cutting edge of the lower surface. The third side surface adjoins the secondary cutting edge of the upper surface. The fourth side surface adjoins the main cutting edge of the lower surface. The cutting insert can be mounted on a milling cutter at a positive axial rake angle.
An indexable hexahedral cutting insert has opposing top and bottom abutting faces, opposing rake faces connecting to opposing side faces, and a central hole passing through the abutting faces. Each rake face is wider in the top-to-bottom direction at a different one of the side faces. Arcuate corner portions with one-directional curvature are formed along intersecting portions between the abutting faces and the side faces. Each abutting face has first and second wedge-shaped inclined planes adjoining and inclining toward corresponding first and second rake faces. Each inclined plane has a base side at a cutting edge formed at the border with one of the rake faces, and a width which gradually increases from one corner portion to the opposite corner portion along the abutting face. Each corner portion has an associated inclined arcuate surface adjacent to the wide end of the wedge-shaped inclined planes.
A double-sided cutting insert for milling having eight main cutting edges and eight wiper edges. The cutting insert includes top and bottom faces and four side faces. Each side face includes first and second faces inclined to each other. The first face has a main cutting edge adjacent to the top face and a wiper edge adjacent to the bottom face. The second face has a wiper edge adjacent to the top face and a main cutting edge adjacent to the bottom face. The wiper edge of the second face is inclined inwardly of the cutting insert with respect to the main cutting edge of the first face. The wiper edge of the first face is inclined inwardly of the cutting insert with respect to the main cutting edge of the second face.
A cutting insert is configured for shoulder milling cutting. The insert has a pair rectangular end surfaces which face away from each other, and pairs of first side surfaces and second side surfaces connecting the end surfaces. First cutting edges and second cutting edges in the first side surface are diagonally symmetrical with respect to a first imaginary median plane, which transverses the middles of both the first side surfaces. The first cutting edges and the second cutting edges in the second side surface are diagonally symmetrical with respect to a second imaginary median plane, which transverses the middles of both the second side surfaces. The second cutting edge is offset toward the first median plane from the first cutting edge. The first cutting edge is offset toward the second median plane from the second cutting edge.
Embodiments of a cutting insert for turning are provided. The cutting insert has top and bottom surfaces, three peripheral surfaces between the top and bottom surfaces and cutting edges. The top and bottom surfaces are parallel to each other. Each cutting edge is formed at an intersection between the top surface and the peripheral surface. Each peripheral surface includes a first upper peripheral surface and a second upper peripheral surface. The first upper peripheral surface has a negative clearance angle with respect to the top surface, while the second upper peripheral surface has a positive clearance angle with respect to the top surface.
Embodiments of a cutting tool assembly having a cutting insert and a tool body are provided. The cutting insert has an upper surface, a lower surface, flank surfaces and a protrusion. The lower surface is parallel to the upper surface. The flank surfaces are inclined with respect to the upper surface and the lower surface between the upper surface and the lower surface. The protrusion protrudes from the lower surface and has a truncated hemispherical shape. The tool body has a pocket, a recess and an engagement portion. The pocket has a bottom surface and side wall. The recess is concave from the bottom surface of the pocket and engages the protrusion. The engagement portion is provided in the side wall and engages the flank surface of the cutting insert in a dovetail engagement.
TAEGUTEC, LTD. (Democratic People's Republic of Korea)
Inventor
Choi, Chang Hee
Kim, Kil Sung
Abstract
The threaded engagement device includes a female thread portion and a male thread portion, which are engaged to each other through a plurality of threads formed along the axis direction. Each thread of the female thread portion and the male thread portion of the threaded engagement device includes a crest, a root, a stab flank and a load flank. The root of the female thread portion has a straight portion extending along the axis direction and a concave rounded portion. The root of the male thread portion has a concave rounded portion, wherein the radius of curvature of the rounded portion formed in the root of the male thread portion is larger than the radius of curvature of the rounded portion formed in the root of the female thread portion.
The present invention relates to a cutting tool for a composite material. A drilling tool according to one embodiment includes a drill body and a shank. The drill body includes ribs formed in a spiral shape along the axis direction of the drill body, chip discharging grooves formed between the ribs, and a drill head formed at one end of the drill body where the shank is not formed. The drill head is formed in a multi-stage and first and second cutting edges are formed interposing a step portion therebetween, and the second cutting edge is formed toward the drill head. A point angle of the first cutting edge is 90º to 130º, a dish angle of the second cutting edge is 5º to 15º, and a twist angle between the chip discharging groove and the rotational axis of the drill body is 20º to 40º.
The present invention generally relates to cutting inserts, and more particularly to a cutting insert in which only cutting edge portion of the cutting insert is made of SiC whisker reinforced ceramics and brazed to the shank with active solder, thereby providing improved cutting performance by increased toughness and high strength of the SiC whisker reinforced ceramics without limitation in shape while reducing manufacturing costs. A cutting insert according to the present invention includes a cutting edge portion made of SiC whisker reinforced ceramics, and a shank to which the cutting edge portion is mounted. The cutting edge portion is brazed to the shank using an active solder, and the whiskers are disorderedly arranged and agglomerated in the cutting edge portion.
A drill tool according to the present invention includes a drill body having an inner insert an outer insert at an end portion of the drill body including four cutting edges rotationally symmetric to each other. The distance from the central axis to the outer insert is farther than that of the inner insert. The cutting edges of the inner and outer inserts are chamfered at the front side and at the rear side in a radial direction of the drill body when mounted in the drill body, respectively. The inner insert and the outer insert are mirror symmetric, and the inner insert and the outer insert are mounted to the drill body such that the ratio of effective cutting edge length of the inner insert to effective cutting edge length of the outer insert satisfies 50:50.
2 layers are non-periodically deposited per 100 nm. Each unit layer of the A-layer, B-layer, and C-layer has a thickness of 0.5-2.0 μm, 0.1 μm-0.5 μm and 55-95 nm respectively.
C23C 28/00 - Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of main groups , or by combinations of methods provided for in subclasses and
C23C 30/00 - Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
C23C 28/04 - Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of main groups , or by combinations of methods provided for in subclasses and only coatings of inorganic non-metallic material
95.
Cutting insert having cutting edges divided by recesses and a milling cutter provided with the same
A cutting insert has top and bottom surfaces in the thicknesswise direction, and front and rear surfaces in the widthwise direction. First and second cutting edges are formed in the lengthwise direction at intersection portions where the top surface intersects with the front and rear surfaces. Third and fourth cutting edges are formed in the lengthwise direction at intersection portions where the bottom surface intersects with the front and rear surfaces. The first to fourth cutting edges are divided by a plurality of recesses. The plurality of recesses are symmetric with respect to the lengthwise centerline (A), which runs between the first and third cutting edges on the front surface and are asymmetric with respect to the thicknesswise centerline (B) perpendicular to the lengthwise centerline (A).
The present invention discloses a hexahedral insert having top and bottom faces and two pairs of opposing side faces with main cutting edges formed on the borders of the top and bottom faces to the side faces and a screw hole passing through each central portion of the top and bottom faces, wherein the top and bottom faces are flat planes parallel to each other; each of the side faces consecutively from top to bottom includes an upper land portion, an upper inwardly-inclined portion, a flat support surface, a lower inwardly-inclined portion, and a lower land portion; and each of two adjacent side faces has a corner surface therebetween which forms corner edges on the borders to the top and bottom faces. The insert of the present disclosure enhances the cutting power by reducing cutting resistance, prevents scratches on a machined surface, and the manufacturing cost is much cheaper.
A polygonal cutting insert for right angle machining has opposed upper and lower surfaces, a peripheral side surface interconnecting the upper and lower surfaces and having curved first and fourth side surfaces and plane second and third side surfaces, and main and secondary cutting edges alternately formed along the outer peripheries of the upper and lower surfaces. The adjacent main and secondary cutting edges form a right angle therebetween. The first side surface adjoins the main cutting edge of the upper surface. The second side surface adjoins the secondary cutting edge of the lower surface. The third side surface adjoins the secondary cutting edge of the upper surface. The fourth side surface adjoins the main cutting edge of the lower surface. The cutting insert is mounted on a milling cutter at a positive axial rake angle.
The present invention relates to a cutting insert for shoulder milling cutting. The insert comprises rectangular end surfaces, first side surfaces and second side surfaces connecting the end surfaces and facing each other. First cutting edges and second cutting edges in the first side surface are diagonally symmetrical with respect to a first imaginary median plane, which transverses the middles of both the first side surfaces facing each other. The first cutting edges and the second cutting edges in the second side surface are diagonally symmetrical with respect to a second imaginary median plane, which transverses the middles of both the second side surfaces facing each other. The second cutting edge is offset toward the first median plane from the first cutting edge. The first cutting edge is offset toward the second median plane from the second cutting edge.
An assembly includes a double-sided indexable cutting insert and a reinforcing part. The assembly can be used to process metallic materials and the like. The polygonal, double-sided indexable cutting insert of the present invention has a plurality of convex portions at each corner portion. The level of the convex portions is lower than that of the corner cutting edges. Further, the reinforcing part of the present invention has flat portions that come into contact with the convex portions of the cutting insert at each corner portion. When the cutting insert and the reinforcing part are assembled together, the flat portions of the reinforcing part contact at least three convex portions of the cutting insert.
A cutting tool for machining large workpieces having relatively a large cutting amount and a cutting insert configured to be used with the cutting tool. The cutting tool includes a cutting insert and a wedge for clamping the cutting insert. The cutting insert has a polygonal top surface, which comprises a recessed portion having a plurality of inclined abutment surfaces which are inclined toward the center of the top surface. The outline of said recessed portion is twisted at a predetermined angle with respect to the outline of the top surface. The wedge includes a projecting portion that contacts the inclined abutment surface and pushes the cutting insert so that two side surfaces of the cutting insert can be supported by a radial inner side surface and a lateral supporting surface of an insert seat.
