A method of manufacturing a coated article comprises injecting a feedstock with a polymer resin to provide a resin-injected feedstock, pulling the resin-injected feedstock through a pultrusion die to form a pultrusion substrate having one or more profile surfaces, adhering an adhesive material comprising a thermoplastic polyurethane onto at least a portion the one or more profile surfaces to form one or more adhesive tie layers on the pultrusion substrate, and applying one or more coating materials onto the one or more adhesive tie layers to form one or more coating layers on the one or more adhesive tie layers to provide a coated pultrusion article, wherein an adhesion strength between the one or more coating layers and the one or more adhesive tie layers is higher than a corresponding adhesion strength would be between the one or more coating layers and the pultrusion substrate.
A lineal product includes a composite pultruded substrate having a solid outer surface, and a multi-layer coating extruded directly onto the outer surface. The coating comprises a solid extruded base layer comprising a first thermoplastic material extruded onto the outer surface, the base layer having a base-layer inner surface in intimate contact with the outer surface and a base-layer outer interface. The coating further comprises a solid extruded outer layer comprising a second thermoplastic material comprising polymethyl methacrylate extruded onto the first thermoplastic material, the solid extruded outer layer having an outer-layer interface in intimate contact with the base-layer outer interface and an outer-layer outer surface, wherein the intimate contact between the base-layer outer interface and the outer-layer interface forms a solid interface between the base layer and the outer layer. The solid extruded outer layer has a hardness of at least 1H pencil hardness.
B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
B05D 1/26 - Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
B05D 7/00 - Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
B29C 48/12 - Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
B29C 48/154 - Coating solid articles, i.e. non-hollow articles
B29C 48/305 - Extrusion nozzles or dies having a wide opening, e.g. for forming sheets
B29C 70/08 - Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, with or without non-reinforced layers
B29C 70/52 - Pultrusion, i.e. forming and compressing by continuously pulling through a die
B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
B29K 105/06 - Condition, form or state of moulded material containing reinforcements, fillers or inserts
B29K 105/10 - Condition, form or state of moulded material containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns oriented
A method of manufacturing a coated article comprises injecting a feedstock with a polymer resin to provide a resin-injected feedstock, pulling the resin-injected feedstock through a pultrusion die to form a pultrusion substrate having one or more profile surfaces, adhering an adhesive material comprising a thermoplastic polyurethane onto at least a portion the one or more profile surfaces to form one or more adhesive tie layers on the pultrusion substrate, and applying one or more coating materials onto the one or more adhesive tie layers to form one or more coating layers on the one or more adhesive tie layers to provide a coated pultrusion article, wherein an adhesion strength between the one or more coating layers and the one or more adhesive tie layers is higher than a corresponding adhesion strength would be between the one or more coating layers and the pultrusion substrate.
A lineal product includes a substrate having an outer surface, a thermoplastic base layer applied to the outer surface, and a second thermoplastic layer applied over at least a portion of the base layer, the second layer having a hardness of at least 1 H pencil hardness.
B29C 48/154 - Coating solid articles, i.e. non-hollow articles
B05D 1/26 - Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
B29C 70/52 - Pultrusion, i.e. forming and compressing by continuously pulling through a die
B29C 70/08 - Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, with or without non-reinforced layers
B32B 7/02 - Physical, chemical or physicochemical properties
B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
B05D 7/00 - Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
B29K 105/06 - Condition, form or state of moulded material containing reinforcements, fillers or inserts
B29K 105/10 - Condition, form or state of moulded material containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns oriented
A building product for attachment to a surface of a building includes a plurality of siding members, and a plurality of spacers, wherein the siding members and spacers are assembled to resemble a plurality of individual siding shingles.
E04D 1/12 - Roofing elements shaped as plain tiles or shingles, i.e. with flat outer surface
E04C 2/30 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
E04B 2/00 - Walls, e.g. partitions, for buildingsWall construction with regard to insulationConnections specially adapted to walls
A building product is configured for attachment to a surface of a building. In one example, the building product includes a siding product including a first side and a second side. In one example, the siding product is a pultruded product. A first engagement feature is disposed on or near the first side. A second engagement feature is disposed on or near the second side. The second engagement feature is configured to selectively frictionally engage with the first engagement feature of another similar siding product such that any curvature in the siding product increases frictional engagement between the siding product and the other similar siding product. In one example, the building product includes a spacer clip for attachment of the building product to the surface of the building.
40 - Treatment of materials; recycling, air and water treatment,
Goods & Services
Custom manufacture of lineal thermoset composite products and components for the building, manufacturing and construction industries; custom manufacture of pultruded fiberglass products and components for the building, manufacturing and construction industries
A coated article comprises a composite substrate with an outer surface and a coating comprising a protective bilayer. The bilayer includes a first thermoplastic protective layer comprising an inner face coupled to the composite substrate outer surface. The first protective layer is a first acrylic or acrylic-based polymer. The bilayer also includes a second thermoplastic protective layer coupled to the first protective layer at an interface. The second protective layer includes an outer face that opposes the interface. The second protective layer is formed from a blend of a first thermoplastic polymer and a second thermoplastic polymer. The first thermoplastic polymer comprises a fluoropolymer comprising polymerized monomer units derived from a hydrofluoro-olefin or a perfluorinated alkene or a combination thereof. The second thermoplastic polymer comprises a second acrylic or acrylic-based polymer. The first thermoplastic polymer is at least about 75 wt.% of the polymer blend.
C09D 127/16 - Homopolymers or copolymers of vinylidene fluoride
C09D 133/00 - Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereofCoating compositions based on derivatives of such polymers
A method of manufacturing a coated article comprises injecting a feedstock with a polymer resin to provide a resin-injected feedstock, pulling the resin-injected feedstock through a pultrusion die to form a pultrusion substrate having one or more profile surfaces, adhering an adhesive material comprising a thermoplastic polyurethane onto at least a portion the one or more profile surfaces to form one or more adhesive tie layers on the pultrusion substrate, and applying one or more coating materials onto the one or more adhesive tie layers to form one or more coating layers on the one or more adhesive tie layers to provide a coated pultrusion article, wherein an adhesion strength between the one or more coating layers and the one or more adhesive tie layers is higher than a corresponding adhesion strength would be between the one or more coating layers and the pultrusion substrate.