A thermal interface for discrete semiconductor devices (such as IGBT's) having a thermally conductive structure, a PCB populated with discrete electronic components, and each of the discrete semiconductor devices having a housing extending beyond the edge of the PCB and in a direction substantially parallel to a plane of the PCB, and a clamp bar secured to the thermally conductive structure adapted to compressively secure each housing to the thermally conductive structure and adapted to maintain thermal contact between a surface of each housing and the surface of the thermally conductive structure. A thermally conductive and electrically insulative pad is positioned between the semiconductor device housing and the thermally conductive structure. A casing enclosing the interface and PCB includes the thermally conductive structure formed on a backwall of the casing.
H05K 7/20 - Modifications to facilitate cooling, ventilating, or heating
B60R 16/02 - Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric
H01L 23/36 - Selection of materials, or shaping, to facilitate cooling or heating, e.g. heat sinks
The present disclosure is concerned with bus bars that are provided with protrusions that allow them to be brought directly or indirectly in contact with a cooling system to remove heat generated in the bus bars themselves. The disclosure further provides a method of cooling a bus bar. The method includes providing at least one bus bar with at least one protrusion, and connecting the at least one protrusion to a cooling element.
An electric machine provided with a stator structure including internal and external layers of interleaved pre-wound coils made of rectangular wire coated with enamel insulation varnish is described herein. The two layers of pre-wound coils allow the use of slightly different size of pre-wound coils, which facilitates their insertion into the stator slots.
The present disclosure is concerned with a stator for an electric machine comprising a plurality of stacked laminations each including inwardly facing slots defining inwardly facing teeth configured to receive prewound coils thereonto. Each slot including a generally triangular projection configured and sized as to be in proximity of the prewound coils.
The present disclosure is concerned with a stator for an electric machine comprising a plurality of stacked laminations each including inwardly facing slots defining inwardly facing teeth configured to receive prewound coils thereonto. Each slot including a generally triangular projection configured and sized as to be in proximity of the prewound coils.
An electric machine is described herein. The electric machine includes a casing, a stator, a rotor generally coaxial with the stator, an enclosed cooling assembly circulating a first cooling fluid within the casing, and an open cooling assembly through which a second cooling assembly can flow; the open cooling assembly cooling both the stator and the first cooling fluid.
H02K 9/00 - Arrangements for cooling or ventilating
B60K 11/02 - Arrangement in connection with cooling of propulsion units with liquid cooling
F01P 5/10 - Pumping liquid coolant; Arrangements of coolant pumps
F04C 2/10 - Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
7.
LIQUID COOLED ELECTRIC MACHINE WITH ENCLOSED STATOR
An embodiment of a liquid cooled electric machine is provided with an enclosed stator and includes a cooling assembly so configured as to allow cooling liquid to flow in the coil receiving slots of the enclosed stator to thereby cool the coils positioned therein.
An embodiment of a liquid cooled electric machine is provided with an enclosed stator and includes a cooling assembly so configured as to allow cooling liquid to flow in the coil receiving slots of the enclosed stator to thereby cool the coils positioned therein.
A power inverter with dynamic current limiting proposes to take into consideration the actual or approximated cooling capacity of the cooling baseplate to dynamically determine the instantaneous available current that can be supplied by the inverter power circuit to a load.
A machine that forms the heads of coils made of rectangular wire so that it fits within the slots of the stator of an electric machine is described herein. The machine receives a coil having unformed first and second heads separated by first and second legs and apply controlled deformation thereto to yield properly shaped heads. The machine comprises first and second leg support mechanisms for gripping the first and second legs and head-forming elements for contacting portions of the heads of the wire coil while the first and second legs are gripped by the leg support. The head- forming elements are mounted to the first and second leg support mechanisms. Actuators are provided for causing sequential actuated movements of one of the first and second legs to force the head-forming elements into contact with different portions of the first and second heads while allowing selective free movements of the other leg in response to the actuated movements so as to prevent uncontrolled deformations of the wire coil during the actuated movements.
H02K 15/04 - Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
H02K 3/04 - Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
11.
POWER CONVERTER CONFIGURED FOR LIMITING SWITCHING OVERVOLTAGE
The present disclosure relates to a power converter configured for limiting switching overvoltage. The power converter comprises a bottom commutation cell that includes a bottom power electronic switch and a bottom compensation circuit connected to a bottom parasitic inductance. The bottom compensation circuit applies a sample of the voltage induced across the bottom parasitic inductance at turn-off of the bottom power electronic switch to the reference node of the bottom gate driver. The power converter also comprises a top commutation cell that includes top power electronic switch and a top compensation circuit connected to the bottom parasitic inductance. The top compensation circuit applies a sample of the voltage induced across the bottom parasitic emitter upon turn-off of the top power electronic switch to the reference node of the top gate driver. The top and bottom commutation cells are part of a loop, being connected at a junction of the collector of the bottom power electronic switch and the emitter of the top power electronic switch.
A cooling arrangement cast into a generally cylindrical stator having longitudinal channels provided on an internal surface thereof is described herein. The cast cooling arrangement comprising a cast heat-storing element and conduits defining a cooling path having an inlet and an outlet.
H02K 15/02 - Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
H02K 1/20 - Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium
H02K 9/00 - Arrangements for cooling or ventilating
A cooling arrangement cast into a generally cylindrical stator having longitudinal channels provided on an internal surface thereof is described herein. The cast cooling arrangement comprising a cast heat-storing element and conduits defining a cooling path having an inlet and an outlet.
H02K 15/02 - Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
H02K 1/20 - Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium
H02K 9/00 - Arrangements for cooling or ventilating
14.
CIRCUITS FOR SOFTENING SWITCHING PHASES IN VOLTAGE CONVERTERS
The present disclosure relates to a circuit for providing a current from a source to a load. A commutation cell includes a main switch that controls a voltage applied by the source to the load. An opposite switch maintains the current in the load when the load is disconnected from the source by the main switch. The opposite switch returns the load current to the main switch when the main switch connects again the load to the source. The disclosed circuit configuration reduces recovery current, losses and electromagnetic losses. A synchronizing controller controls opening and closing sequences of the main switch and of the opposite switch. The disclosed circuit can provide a DC-DC voltage converter. Combining two such circuits can provide a DC-AC voltage converter.
A physical topology for receiving top and bottom power electronic switches comprises a top collector trace connected to a positive voltage power supply tab and having a connection area for a collector of a top power electronic switch, a bottom emitter trace connected to a negative voltage power supply tab and having a connection area for an emitter of the bottom power electronic switch, and a middle trace connected to a load tab and having a connection area for an emitter of the top power electronic switch and a connection area for a collector of the bottom power electronic switch. Sampling points are provided on the traces for voltages on the emitters of the top and bottom power electronic switches, on the trace for voltage of the collector of the bottom power electronic switch, and on the negative voltage power supply tab. The topology defines parasitics inductances. Sample voltages can be supplied to gate driver references.
H01L 23/48 - Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads or terminal arrangements
H02M 3/155 - Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
H02M 7/537 - Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
A physical topology for receiving top and bottom power electronic switches comprises a top collector trace connected to a positive voltage power supply tab and having a connection area for a collector of a top power electronic switch, a bottom emitter trace connected to a negative voltage power supply tab and having a connection area for an emitter of the bottom power electronic switch, and a middle trace connected to a load tab and having a connection area for an emitter of the top power electronic switch and a connection area for a collector of the bottom power electronic switch. Sampling points are provided on the traces for voltages on the emitters of the top and bottom power electronic switches, on the trace for voltage of the collector of the bottom power electronic switch, and on the negative voltage power supply tab. The topology defines parasitic inductances. Sample voltages can be supplied to gate driver references.
H01L 23/48 - Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads or terminal arrangements
H02M 3/155 - Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
H02M 7/537 - Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
A liquid cooling arrangement for electric machines includes an extruded tubular body provided with longitudinal conduits formed therein at generally regular intervals. To form a serpentine cooling channel, adjacent longitudinal conduits are interconnected by separate covers mounted to the body. An inlet and an outlet are also provided.
External rotor electric machine with SMC blocks interposed between permanent magnets. The machine has an internal stator and an external cylindrical rotor. Permanent magnets and SMC blocks are mounted on the inner surface of the rotor.
H02K 1/2789 - Outer rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
External rotor electric machine with SMC blocks interposed between permanent magnets. The machine has an internal stator and an external cylindrical rotor. Permanent magnets and SMC blocks are mounted on the inner surface of the rotor.
A sealing grommet assembly to be connected to a cavity of a casing provided with a sloping peripheral wall is described herein. The sealing grommet assembly comprises a body including an aperture to receive an electrical cable therethrough and a tapered peripheral wall so configured and sized as to fit in the cavity of the casing and a flat top portion. The sealing grommet assembly also comprises a cover so configured and sized as to fit onto the flat top portion of the body and means for securing the cover to the casing.
A reluctance assisted external rotor permanent magnet machine provided with fewer magnets without scarifying performance is described herein. Torque ripple and cogging torque reductions are discussed.
H02K 21/22 - Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating around the armatures, e.g. flywheel magnetos
B60L 11/00 - Electric propulsion with power supplied within the vehicle (B60L 8/00, B60L 13/00 take precedence;arrangements or mounting of prime-movers consisting of electric motors and internal combustion engines for mutual or common propulsion B60K 6/20)
A multiple-phase electric machine provided with multiple inverter power circuits is described herein. The present multiple-phase electric machine aim at performing configuration changes while reducing the loss of torque when machines are switched between configurations. This is done by forming groups of phases defining machine portions that are powered by a separate inverter power circuit and by switching the machine portions separately with controlled switching devices.
H02P 25/18 - Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the circuit arrangement or by the kind of wiring with arrangements for switching the windings, e.g. with mechanical switches or relays
H02P 25/02 - Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the kind of motor
H02P 27/00 - Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
23.
MULTIPLE PHASE ELECTRIC MACHINE, DRIVE AND CONTROL
A multiple-phase electric machine provided with multiple inverter power circuits is described herein. The present multiple-phase electric machine aim at performing configuration changes while reducing the loss of torque when machines are switched between configurations. This is done by forming groups of phases defining machine portions that are powered by a separate inverter power circuit and by switching the machine portions separately with controlled switching devices.
H02P 25/18 - Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the circuit arrangement or by the kind of wiring with arrangements for switching the windings, e.g. with mechanical switches or relays
H02P 25/02 - Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the kind of motor
H02P 27/00 - Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
24.
POWER CONVERTER PROVIDED WITH DUAL FUNCTION BUS BARS
A power converter includes bus bars that have a dual function of cooling the electronic switches and of conducting power to or from the electronic switches. Indeed, the electronic switches, that are packaged in a TO-220 or similar package, have the large tab of the package directly soldered or otherwise fastened to the bus bar, therefore efficiently cooling the switches. Furthermore, since the tabs are electrically connected to a portion of the electronic switch, the bus bars are connected to a portion of the electronic circuit of the power converter.
H02M 1/00 - APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF - Details of apparatus for conversion
H05K 7/20 - Modifications to facilitate cooling, ventilating, or heating
25.
INSERTED PERMANENT MAGNET ROTOR FOR AN EXTERNAL ROTOR ELECTRIC MACHINE
The external rotor for an electric machine includes a cylindrically shaped receptacle having a peripheral wall and a lamination assembly including lamination segments assembled to the peripheral wall inside the receptacle so as to define a cylindrically shaped stack. The lamination segments are shaped so as to yield magnet-receiving portions in the ring-shaped stack, and permanent magnets are secured to the lamination assembly in the magnet-receiving portions. The lamination elements are flexible so as to be movable during the assembly thereof to the peripheral wall between a deployed configuration and an arcuate configuration wherein each of the lamination elements conforms to the peripheral wall inside the receptacle.
The external rotor for an electric machine includes a cylindrically shaped receptacle having a peripheral wall and a magnet-receiving assembly including segments assembled to the inner surface of the peripheral wall so as to define a cylindrically shaped stack. The segments are shaped so as to yield magnet- receiving portions in the ring-shaped stack, and permanent magnets are secured to the magnet-receiving portion of the magnet receiving assembly.
The present disclosure introduces a gate driver used to drive a power electronic switch of a commutation cell. The gate driver comprises a turn-off current source connected to a gate of the power electronic switch and an additional current source. The additional current source is in parallel to the turn-off current source of the gate driver and is configured to control a collector to emitter voltage variation at turn off of the power electronic switch. A circuit combining the gate driver with a commutation cell having a power electronic switch, a circuit combining a pair of gate drivers with a leg having two commutation cells including two power electronic switches and a converter including such circuits are also disclosed.
H02M 1/08 - Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
H02M 3/155 - Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
H02M 7/537 - Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
An embodiment of a liquid cooled external rotor electric machine includes a stator, a generally cylindrical liquid cooling assembly secured to the stator therein, a rotor including a generally cylindrical shaped support having permanent magnets secured to its inner surface, an output shaft coaxially mounted to the rotor therein and a coupling assembly that biases the cooling assembly onto the stator and operatively mounts together the stator and cooling assembly to the output shaft. Mounting the shaft to the rotor and to the liquid cooling system yields a compact assembly where no housing is required for the alignment of the stator and rotor.
The present disclosure relates to a compensation circuit for independently controlling turn-on and turn-off of a power electronic switch through a gate driver. The compensation circuit includes a circuit path sampling a first portion of a voltage induced across an inductance of the power electronic switch at turn-on. Another circuit path samples a second portion of the voltage induced across the inductance of the power electronic switch at turn-off. The compensation circuit further includes a gate driver reference connection configured to respectively supply the sampled portions of the voltage during turn-on and turn-off of the power electronic switch. A compensation circuit controlling a first power electronic switch in parallel with a second power electronic switch, a commutation cell and a power converter having a pair of parallel legs, in which each power electronic switch is provided with the compensation circuit, are also disclosed.
H02M 1/00 - APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF - Details of apparatus for conversion
H02M 1/08 - Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
H02M 3/155 - Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
H03K 17/08 - Modifications for protecting switching circuit against overcurrent or overvoltage
30.
COMMUTATION CELL, POWER CONVERTER AND COMPENSATION CIRCUIT HAVING DYNAMICALLY CONTROLLED VOLTAGE GAINS
The present disclosure relates to a commutation cell configured for limiting switching overvoltage. The commutation cell includes a power electronic switch having a parasitic emitter inductance through which a voltage is generated upon turning off of the power electronic switch. The commutation cell also includes a dynamically controlled compensation circuit connected to the parasitic emitter inductance. The compensation circuit applies a controllable portion of the voltage generated through the parasitic emitter inductance at turn-off of the power electronic switch to control the voltage generated through the parasitic emitter inductance. A power converter comprising a pair of commutation cells and a compensation circuit of the commutation cell are also disclosed.
H02M 1/00 - APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF - Details of apparatus for conversion
H02M 1/08 - Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
H02M 3/155 - Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
H03K 17/08 - Modifications for protecting switching circuit against overcurrent or overvoltage
31.
POWER CONVERTER CONFIGURED FOR LIMITING SWITCHING OVERVOLTAGE
The present disclosure relates to a power converter configured for limiting switching overvoltage. The power converter comprises a pair of commutation cells. Each commutation cell includes a power electronic switch and a gate driver connected to a gate of the power electronic switch. A reference of the gate driver of a first commutation cell is connected to a ground of the power converter while a reference of the gate driver of a second commutation cell is connected to a collector of the power electronic switch of the first commutation cell. The gate driver of the second commutation cell has no negative voltage power input, either through using a single voltage power supply or by connecting a negative voltage connection of the dual voltage power supply to ground.
H02M 1/00 - APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF - Details of apparatus for conversion
H02M 3/155 - Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
H03K 17/08 - Modifications for protecting switching circuit against overcurrent or overvoltage
32.
COMMUTATION CELL AND COMPENSATION CIRCUIT THEREFOR
The present disclosure relates to a commutation cell and to a compensation circuit for limiting overvoltage across the power electronic switch of the commutation cell and for limiting a recovery current in a freewheel diode of the commutation cell. The power electronic switch has a parasitic emitter inductance. A variable gain compensation circuit generates a feedback from a voltage generated across the parasitic inductance of the emitter of the power switch at turn-on or turn-off of the power electronic switch. The compensation circuit provides the feedback to a control of the power electronic switch to reduce the voltage generated on the parasitic emitter inductance. A power converter including the commutation cell with the compensation circuit is also disclosed.
The present disclosure relates to a commutation cell and to a compensation circuit for limiting overvoltage across the power electronic switch of the commutation cell and for limiting a recovery current in a freewheel diode of the commutation cell. The power electronic switch has a parasitic emitter inductance. A variable gain compensation circuit generates a feedback from a voltage generated across the parasitic inductance of the emitter of the power switch at turn-on or turn-off of the power electronic switch. The compensation circuit provides the feedback to a control of the power electronic switch to reduce the voltage generated on the parasitic emitter inductance. A power converter including the commutation cell with the compensation circuit is also disclosed.
The present topology for controlled power switch module is concerned with a module where the parasitic inductance of the emitter of the top power switch is optimized to allow the injection of a sample of the overvoltage across this parasitic inductance in the gate drive circuit of the top power switch as a feedback to slow down the slope of the falling gate voltage during an overvoltage that is above a predetermined value.
H02M 7/537 - Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
H02M 1/00 - APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF - Details of apparatus for conversion
A liquid cooling arrangement for electric machines uses a continuous cooling tube associated with a heat-storing element. The cooling tube has a serpentine configuration and the heat-storing element includes longitudinal slots starting from both longitudinal ends of the heat-storing element. Notches are aligned with the longitudinal slots and are provided on opposite longitudinal ends. Accordingly, it is possible to slightly deform the heat-storing element to properly position it into the internal stator of an electric machine. An internal biasing assembly may be used to force the external surface of the heat-storing element to the internal surface of the stator.
An electric machine where the stator includes contactors allowing the coils of various phases to be interconnected in a star configuration, a delta configuration or a neutral configuration.
H02K 3/28 - Layout of windings or of connections between windings
H02K 11/00 - Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
H02P 25/18 - Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the circuit arrangement or by the kind of wiring with arrangements for switching the windings, e.g. with mechanical switches or relays
Electrically insulating material so foldable as to form an interphase insulator so configured as to be inserted in the slots of the stator or the rotor of an electric machine to prevent separate coils inserted in the same slot to be in direct contact with one another and to prevent the coil heads of different coils to be in direct contact is described herein. The interphase insulator may be so folded that the coil heads are properly insulated from one another.
H02K 3/34 - Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
H02K 1/04 - DYNAMO-ELECTRIC MACHINES - Details of the magnetic circuit characterised by the material used for insulating the magnetic circuit or parts thereof
A cooling arrangement for electric machines where cooling plates are maintained against the inner surface of the stator and are interconnected by a cooling tube that carries the stator generated heat outside of the machine.
H02K 9/19 - Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
H02K 9/22 - Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
A turn-off overvoltage limiting for IGBT is described herein. The injection of a sample of the overvoltage across the IGBT in the gate drive to slow down the slope of the gate voltage decrease only during the overvoltage above a predetermined value is described herein. Techniques to increase the parasitic inductance to allow the control to limit an overvoltage at turn off of the second IGBT are also described herein.
H02M 7/217 - Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
A turn-off overvoltage limiting for IGBT is described herein. The injection of a sample of the overvoltage across the IGBT in the gate drive to slow down the slope of the gate voltage decrease only during the overvoltage above a predetermined value is described herein. Techniques to increase the parasitic inductance to allow the control to limit an overvoltage at turn off of the second IGBT are also described herein.
H02M 7/217 - Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
A cooling assembly for the stator of an electric machine provided with coils including heads is described herein. The cooling assembly includes a generally cylindrical cooling body provided with opposite longitudinal ends and at least one head-cooling element mounted to one of the longitudinal end of the body; the head-cooling element being so configured as to enclose heads of the coils and to receive heat conducting material therein.
A cooling arrangement for the stator of an electric machine provided with coils including heads is described herein. The cooling arrangement includes a generally cylindrical cooling body provided with opposite longitudinal ends. Heat transfer material embeds the heads of the coils and contact the cooling body. A coil head embedding assembly and method are also described herein.
An electric machine which is oil-cooled and which includes an oil reservoir is described herein. The oil enters the reservoir via the rotation of the rotor and exits the reservoir via a relatively small outlet.
H02K 9/193 - Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil with means for preventing leakage of the cooling medium
A cooling device to which an electric circuit may be mounted includes a cooling body and a cover both defining a fluid cooling path. Inner and outer seals are provided between the body and the cover and a leak bypass channels leaking fluid away from the electric circuit is provided between the inner and outer seals.
Rectangular wire coils provided with shaped head portions that are designed to prevent the contact between the heads of coils inserted in adjacent slots of a stator are described herein.
H02K 3/14 - Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots with transposed conductors, e.g. twisted conductors
A transmission for a Series/Parallel Hybrid Vehicles (SPHV) enabling the vehicle to switch between series and parallel modes while the vehicle is in motion and while both the traction motor and the prime mover are operating at efficient levels is described herein. The traction motor and the prime mover are connected to an intermediate shaft via different ratio gear assemblies. A clutch is provided between the prime mover gear assembly and the intermediate shaft to allow the switch between the series mode and the parallel mode.
B60K 6/36 - Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
B60K 6/387 - Actuated clutches, i.e. clutches engaged or disengaged by electric, hydraulic or mechanical actuating means
B60K 6/50 - Architecture of the driveline characterised by arrangement or kind of transmission units
47.
PERMANENT MAGNET ROTOR ASSEMBLY PROVIDED WITH WELDED MAGNET RETAINING ELEMENTS
The present disclosure is concerned with a permanent magnet rotor for an electric machine provided with an internal stator and a coaxial external rotor. To overcome the drawbacks associated with the use of an adhesive to mount the permanent magnets to the rotor body, permanent magnet retaining elements are mounted to the inner surface of the rotor, between adjacent magnets.
Electrically insulating material so foldable as to form a slot liner and an interphase insulator combination so configured as to be inserted in the slots of the stator or the rotor of an electric machine to prevent coils from being in contact with the slot walls and to prevent separate coils inserted in the same slot to be in direct contact with one another is described herein.
H02K 3/34 - Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
H02K 15/10 - Applying solid insulation to windings, stators or rotors
H02K 3/30 - Windings characterised by the insulating material
49.
INSERTION SYSTEM AND METHOD TO INSERT INSULATORS AND COILS IN THE SLOTS OF THE STATOR OF AN ELECTRIC MACHINE
The insertion of electrically insulating paper from a continuous roll into slots of a stator created by outwardly projecting teeth is described herein. The insertion of the insulating paper is done by the insertion of prewound coils in the stator slots. The electrically insulating paper is not cut prior to its insertion in the slots, thereby completely covering the outer surface of the stator. The insertion systems and methods described herein are also optionally concerned with the insertion of interphase insulation paper between the different coils inserted in the stator slots and with the insertion of slot closing wedges.
A liquid cooling arrangement for electric machines uses a continuous cooling tube associated with a heat storing element. The cooling tube has a serpentine configuration and the heat storing element includes longitudinal slots starting from both longitudinal ends of the heat storing element. Accordingly, it is possible to slightly deform the heat storing element to properly position it into the internal stator of an electric machine. An internal biasing assembly may be used to force the external surface of the heat storing element to the internal surface of the stator.
A liquid cooling arrangement for electric machines uses a continuous cooling tube associated with a heat storing element. The cooling tube has a serpentine configuration and the heat storing element includes longitudinal slots starting from both longitudinal ends of the heat storing element. Accordingly, it is possible to slightly deform the heat storing element to properly position it into the internal stator of an electric machine. An internal biasing assembly may be used to force the external surface of the heat storing element to the internal surface of the stator.
A system for insertion of electrically insulating paper from a continuous roll into slots of a stator is described. The electrically insulating paper is not cut prior to its insertion in the slots, therein completely covering the surface of the stator. Said system comprises a stator holder so configured as to rotatably hold the stator, a paper holding element movable between a non-operational position and an operational position where the paper holding element maintains an inserted portion of the continuous insulating paper in a slot of the stator, a forming and inserting assembly radially movable between a retracted position and an extended position where the forming and inserting assembly enters one of the slots of the stator, the continuous insulating paper extending between the forming and inserting assembly and the stator, wherein the movement of the forming and inserting assembly towards the extended position inserts a portion of the continuous insulating paper in a slot of the stator.
H02K 15/10 - Applying solid insulation to windings, stators or rotors
H02K 1/04 - DYNAMO-ELECTRIC MACHINES - Details of the magnetic circuit characterised by the material used for insulating the magnetic circuit or parts thereof
53.
MULTI-PATH LIQUID COOLING ARRANGEMENT FOR ELECTRIC MACHINES
A multi-path liquid cooling arrangement for electric machines comprising a heat storing element provided with channels having a generally C- shaped cross-section and cooling tubes so configured and sized as to be insertable in the channels is described herein. The cooling tubes, once inserted in the channels are deformed to conform thereto, whereby heat stored in the heat storing element is extracted by circulating cooling fluid inside the cooling tubes.
H02K 1/20 - Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium
H02K 9/197 - Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil in which the rotor or stator space is fluid-tight, e.g. to provide for different cooling media for rotor and stator
The present disclosure is concerned with a stator assembly provided with detachable teeth that are made of magnetic powder material. The teeth are so configured and sized as to be interconnected to a core body of the stator with pre-formed coils that are positioned between adjacent teeth.
H02K 1/20 - Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium
H02K 15/02 - Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
H02K 3/46 - Fastening of windings on the stator or rotor structure
The present invention is concerned with electrical connectors for hi-power applications where multiple electrical wires are to be maintained apart and electrically insulated from one another. The connectors are to be used to mount the plurality of wires to a receptacle of a casing so as to establish a connection with electric circuit(s) provided inside the casing. Portions of the connector interact with the casing to provide a seal therebetween to prevent the water and dirt infiltration inside the casing.
A multiple phase electric motor provided with multiple inverter power circuits is described herein. The capacity of the capacitor bank required for multiple phase motors operating from a DC power source is therefore decreased. This is done by forming groups of phases that are powered by a separate inverter power circuit. The inverter power circuits are connected to the same DC power source including a bank of capacitors and are so controlled as to be phase offset from one another to allow the use of a smaller capacity capacitor bank.
An illustrative embodiment of the present invention is concerned with a permanent magnet rotor for an electric machine provided with an internal stator and a coaxial external rotor. To overcome the drawbacks associated with the use of an adhesive to mount the permanent magnets to the rotor body, permanent magnet spacing and retaining elements are mounted to the inner surface of the rotor, between adjacent magnets.
The present invention is generally concerned with an inductance assembly that is so configured and sized as to be inserted inside the cooling assembly of an electric machine to thereby decrease the overall volume of the machine.
A hybrid transmission described herein comprises a planetary gear arrangement and a clutch including two electromagnetic clutch portions used to interconnect an internal combustion engine, an electric traction motor, an electric motor/generator and driving wheels of a hybrid vehicle. The hybrid transmission described herein allows various modes of operation.
An electric machine is described herein. The machine includes an internal stator provided with a central opening. A generally cylindrical cooling assembly is mounted inside the central opening via a first key and keyway arrangement. The cylindrical cooling assembly is mounted to the casing of the electric machine via a second key and keyway arrangement.
A cooling assembly including a generally cylindrical body to be inserted inside the generally cylindrical internal stator of an electric machine is described herein. The body includes a cylindrical external contact surface configured and sized to contact the internal surface of the stator. The bottom surface of the body is machine with a channel that is partially closed by a cover to yield a peripheral fluid passage inside the body. An inlet and an outlet aperture are provided.
A machine to form the heads of coils made of relatively large rectangular wire so that it fits within the slots of the stator of an electric machine is described herein. The machine receives a coil having unformed first and second heads separated by first and second legs and apply controlled deformation thereto to yield properly shaped heads. The machine comprises first and second leg support mechanisms for gripping the first and second legs and four head forming elements for contacting portions of the heads of the wire coil while the first and second legs are gripped by the leg support. The head forming elements are mounted to the first and second leg support mechanisms for relative movement therebetween. Actuators, coupled to a controller so as to be controlled therefrom are provided for moving the head forming elements and the first and second heads between spaced apart relationships and forming relationships.
B21F 99/00 - Subject matter not provided for in other groups of this subclass
H02K 3/04 - Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
H02K 15/04 - Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
63.
RECTANGULAR WIRE COIL HEAD SHAPING MACHINE AND METHOD THEREFOR
A machine to form the heads of coils made of relatively large rectangular wire so that it fits within the slots of the stator of an electric machine is described herein. The machine receives a coil having unformed first and second heads separated by first and second legs and apply controlled deformation thereto to yield properly shaped heads. The machine comprises first and second leg support mechanisms for gripping the first and second legs and four head forming elements for contacting portions of the heads of the wire coil while the first and second legs are gripped by the leg support. The head forming elements are mounted to the first and second leg support mechanisms for relative movement therebetween. Actuators, coupled to a controller so as to be controlled therefrom are provided for moving the head forming elements and the first and second heads between spaced apart relationships and forming relationships.
H02K 15/04 - Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
B21F 99/00 - Subject matter not provided for in other groups of this subclass
H02K 3/04 - Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
A coiling machine configured to coil semi-rigid rectangular wires without using a core to wind the wire thereonto, yielding a free-standing coil is described herein. The coiling machine comprises a wire bending mechanism including a wire holding assembly for selectively immobilizing a wire and a wire bending assembly for bending a selected portion of the wire at an angle while the wire is immobilized by the wire holding assembly; a wire feeding mechanism for receiving the wire from a wire drawing mechanism and for feeding a length of the wire to the wire bending mechanism; and a controller coupled to the wire drawing mechanism, wire bending mechanism and wire feeding mechanism to control their operations for sequentially bending the wire at predetermined positions therealong so as to yield a coil of wire having a predetermined geometry.
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