Vale S.A.

Brazil

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IP Type
        Patent 224
        Trademark 40
Jurisdiction
        World 88
        United States 79
        Canada 79
        Europe 18
Date
2024 December 1
2024 November 1
2024 October 1
2024 September 1
2024 10
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IPC Class
C22B 1/24 - Binding; Briquetting 13
C22B 1/243 - Binding; Briquetting with binders inorganic 12
B03D 1/016 - Macromolecular compounds 7
B03D 1/02 - Froth-flotation processes 7
G06T 7/00 - Image analysis 7
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NICE Class
35 - Advertising and business services 29
42 - Scientific, technological and industrial services, research and design 23
06 - Common metals and ores; objects made of metal 20
01 - Chemical and biological materials for industrial, scientific and agricultural use 14
14 - Precious metals and their alloys; jewelry; time-keeping instruments 14
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Status
Pending 27
Registered / In Force 237
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1.

COMPUTER-IMPLEMENTED MONITORING SYSTEM AND METHOD FOR DETECTING AND ESTIMATING THE LATERAL MISALIGNMENT POSITION OF CONVEYOR BELTS, AND COMPUTER-READABLE MEDIUM

      
Application Number BR2024050216
Publication Number 2024/243663
Status In Force
Filing Date 2024-05-28
Publication Date 2024-12-05
Owner
  • VALE S.A. (Brazil)
  • ASSOCIAÇÃO INSTITUTO TECNOLÓGICO VALE - ITV (Brazil)
Inventor
  • Domingues, Jacó, Dias
  • Matos, Saulo, Neves
  • Barsante E Pinto, Thomás, Vargas
  • Campos, Sofia, Pereira
  • Pereira Junior, Renato, Silva
  • De Barros, Luiz Guilherme, Dias
  • Marques, Matheus, Neves
  • Santos, Luan, Fernandes
  • Sathler, Maurício, Souza
  • Pessin, Gustavo
  • De Resende Filho, Levi Welington
  • Lopes, Bruno Eduardo
  • Falqueto, Patrick, Amaral

Abstract

The present invention relates to a monitoring system for detecting and estimating the lateral misalignment position of conveyor belts comprising: a plurality of inertial measurement units (IMUs) that collect data relating to the movement of the conveyor belt; a plurality of data loggers that record the data collected by the IMUs and transmit it to at least one processing unit via wireless transmission; and at least one processing unit configured to process the acceleration data coming from the IMUs in order to detect a misalignment of the conveyor belt and estimate the positioning of such misalignment. The present invention also relates to a computer-implemented monitoring method for detecting and estimating the lateral misalignment position of conveyor belts, comprising the steps of collecting data related to the movement of the conveyor belt from a plurality of inertial measurement units (IMUs), recording the data collected by the IMUs and transmitting it to at least one processing unit via wireless transmission from a plurality of data loggers, detecting and estimating the position of the misalignment of the conveyor belt, and comparing the position estimated using at least one processing unit configured to process the acceleration data coming from the IMUs. The present invention also relates to a computer-readable medium containing computer-readable instructions that, when executed by one or more processors, enable it or them to implement the method to which the present invention relates.

IPC Classes  ?

  • B65G 15/32 - Belts or like endless load-carriers made of rubber or plastics
  • B65G 17/22 - Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface with oppositely-moving parts of the conveyor located in a common plane
  • B65G 43/00 - Control devices, e.g. for safety, warning or fault-correcting

2.

METHOD OF FILTRATION OF PARTICULATE SYSTEMS WITH INJECTION OF NANOBUBBLES, AND USE THEREOF

      
Application Number BR2024050178
Publication Number 2024/227238
Status In Force
Filing Date 2024-05-02
Publication Date 2024-11-07
Owner
  • VALE S.A. (Brazil)
  • UNIVERSIDADE FEDERAL DO SUL - UFRGS (Brazil)
Inventor
  • De Azevedo, André, Camargo
  • Rojas, Jorge, Rubio
  • Lima, Neymayer, Pereira

Abstract

The present invention describes a method for filtering particulate systems. According to the present invention, the dewatering of particulate solids is carried out using the injection of ultrafine bubbles into the filtration feed line, to reduce or eliminate the need to use additive filtration reagents (coagulants, flocculants and/or surfactants), with benefits in terms of increasing filtration speed (cake permeability) and reducing the cake's residual humidity.

IPC Classes  ?

  • B01D 37/02 - Precoating the filtering elements or material; Addition of filter aids to the liquid being filtered
  • B01F 23/20 - Mixing gases with liquids
  • B01F 25/80 - Falling particle mixers, e.g. with repeated agitation along a vertical axis

3.

DECOUPLING WRENCH FOR UNLOCKING DRILL BITS, SYSTEM FOR REPLACING DRILL BITS, AND METHOD FOR REPLACING DRILL BITS

      
Application Number 18573734
Status Pending
Filing Date 2022-07-13
First Publication Date 2024-10-03
Owner Vale S.A. (Brazil)
Inventor
  • Frade, Enilton Edson
  • Vaz, Bruno Fonseca
  • De Sena, Arlem Flávio

Abstract

A device for unlocking bits from a drill, the drill comprising an articulated drill string with a percussion hammer that receives bits at its end, the device for bit unlocking comprising a decoupling wrench which is mounted on the drill and being movable between an extended position, in which the decoupling wrench is aligned with a drill hole of the pivotable drill string, and between a retracted position, in which the decoupling wrench is away from the pivotable drill string, wherein the decoupling wrench comprises: a central slot for receiving the bit coupled to the percussion hammer, and a wide range of recesses located on the inner surface of the central slot, wherein the recesses are arranged to accommodate protrusions of the bit of the percussion hammer and prevent rotational movement of the bit when the bit is accommodated in the decoupling wrench.

IPC Classes  ?

  • E21B 19/18 - Connecting or disconnecting drill bit and drilling pipe
  • E21B 12/00 - Accessories for drilling tools

4.

METHOD FOR PRODUCING PELLETS FIRED IN A PELLETIZING KILN

      
Application Number 18280889
Status Pending
Filing Date 2022-02-09
First Publication Date 2024-09-05
Owner Vale S.A. (Brazil)
Inventor
  • Macedo, Francisco De Assis Dutra
  • Lovati, Kleiton Gonçalves
  • Fernandes, Rodrigo Boyer
  • Zocoli, Yago Morais

Abstract

The present invention relates to a pelletizing method. The present invention provides a method for producing pellets fired in a pelletizing kiln, including the steps of providing a bed of green pellets to be fired inside the pelletizing kiln, adding fuel briquettes to the bed of green pellets before firing said pellets inside the pelletizing kiln, and firing the green pellets inside the pelletizing kiln.

IPC Classes  ?

  • C22B 1/245 - Binding; Briquetting with binders organic with carbonaceous material for the production of coked agglomerates

5.

PROCESS FOR PRODUCING IRON ORE AGGLOMERATE FOR USE IN DIRECT REDUCTION REACTORS, AND AGGLOMERATE PRODUCT

      
Application Number BR2023050498
Publication Number 2024/145703
Status In Force
Filing Date 2023-12-26
Publication Date 2024-07-11
Owner VALE S.A. (Brazil)
Inventor
  • De Resende, Valdirene, Gonzaga,
  • Dutra, Flávio, De Castro,
  • Parreira, Fabricio, Vilela
  • Pimenta, Felipe, Viana,

Abstract

The invention relates to a process for producing iron ore agglomerate for use in direct reduction furnaces, comprising the steps of dispersing nanomaterial in binder, mixing with iron ore fines and/or steel co-products and additives, adjusting the moisture, agglomerating, curing the agglomerate, and applying a coating to the surface thereof with the aim of reducing the adhesion effect in direct reduction furnaces.

IPC Classes  ?

6.

METHOD FOR PRODUCING HIGH-PURITY QUARTZ FROM IRON ORE WASTE OR TAILINGS, HIGH-PURITY QUARTZ AND USE THEREOF

      
Application Number BR2023050399
Publication Number 2024/108284
Status In Force
Filing Date 2023-11-17
Publication Date 2024-05-30
Owner
  • VALE S.A. (Brazil)
  • SERVIÇO NACIONAL DE APRENDIZAGEM INDUSTRIAL, DEPARTAMENTO REGIONAL DA BAHIA - SENAI/DR/BA (Brazil)
Inventor
  • Lopes, Henrique, Júnio, Oliveira,
  • Ribeiro, Caroline, Melo,
  • De Paula, Joyce, Silva,
  • Modesto, Paulo, Henrique, Marques,
  • Pereira, Laís, Resende,
  • Lima, Neymayer, Pereira,

Abstract

The present invention relates to a method for producing high-purity quartz from iron ore waste or tailings. More specifically, the present invention relates to obtaining quartz having a purity of more than 99.00%, wherein the starting material is waste made up of approximately 89% to approximately 92% quartz and approximately 8% to approximately 11% impurities, or quartzite made up of approximately 96% quartz and approximately 4% impurities. In addition, the present invention also relates to the high-purity quartz product obtained in this way, and to the use thereof for applications that require high-purity quartz such as, for example, for the production of electronic-grade silicon and solar-grade silicon.

IPC Classes  ?

  • B03B 7/00 - Combinations of wet processes or apparatus with other processes or apparatus, e.g. for dressing ores or garbage
  • B03B 9/06 - General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
  • C03C 1/02 - Pretreated ingredients

7.

DUST SUPPRESSION RESIN AND RESIN USE

      
Application Number 18475096
Status Pending
Filing Date 2023-09-26
First Publication Date 2024-03-28
Owner
  • Vale S.A. (Brazil)
  • Universidade Federal Do Espirito Santo - UFES (Brazil)
Inventor
  • Vasconcelos, Renata Eline Frank
  • Da Silva Filho, Eloi Alves
  • De Melo, Carlos Vital Paixão

Abstract

The described aspects relate to a dust suppression resin, and a method of obtaining the dust suppression resin through the chemical recycling of thermoplastic polymer Poly(Ethylene Terephthalate) or PET. The method for obtaining the resin includes a depolymerization reaction applied to the Poly(Ethylene Terephthalate) polymer, such as post-consumer PET fragments, in the presence of the quaternary ammonium cationic surfactant. The method further includes subsequently adding a hydrophilic substance to increase a final viscosity of the resin. Other additives such as lignin extracted from vegetables, such as leaves and branches of trees, can also be added to make the resin more hydrophobic.

IPC Classes  ?

  • C09K 3/22 - Materials not provided for elsewhere for dust-laying or dust-absorbing

8.

APPARATUS FOR STABILIZATION OF AN INSTRUMENTATION PLATFORM

      
Application Number 18370709
Status Pending
Filing Date 2023-09-20
First Publication Date 2024-03-21
Owner Vale S.A. (Brazil)
Inventor
  • Polzer, Benjamin David
  • Bailey, Richard Curtis

Abstract

An apparatus for rotation rate damping of a suspended platform, the apparatus including a plurality of vertically-extended partially-filled fluid reservoirs, each of the reservoirs being open at a top and offset from a center of gravity of the suspended platform, the reservoirs being connected by tubing permitting fluid to flow between reservoirs in response to gravitational accelerations; wherein motion of the fluid in the tubing creates damping of the rotational motion of the platform.

IPC Classes  ?

  • F16F 15/16 - Suppression of vibrations in rotating systems by making use of members moving with the system using a fluid
  • F16F 9/512 - Means responsive to load action on the damper or fluid pressure in the damper

9.

APPARATUS FOR STABILIZATION OF AN INSTRUMENT PLATFORM

      
Document Number 03175615
Status Pending
Filing Date 2022-09-20
Open to Public Date 2024-03-20
Owner VALE S.A. (Brazil)
Inventor
  • Polzer, Benjamin David
  • Bailey, Richard Curtis

Abstract

An apparatus for rotation rate damping of a suspended platform, the apparatus including a plurality of vertically-extended partially-filled fluid reservoirs, each of the reservoirs being open at a top and offset from a center of gravity of the suspended platform, the reservoirs being connected by tubing permitting fluid to flow between reservoirs in response to gravitational accelerations; wherein motion of the fluid in the tubing creates damping of the rotational motion of the platform.

IPC Classes  ?

  • G12B 3/08 - Damping of movements, e.g. to promote rapid non-oscillatory movement to a final reading
  • G01V 3/165 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for use during transport, e.g. by a person, vehicle or boat operating with magnetic or electric fields produced or modified by the object or by the detecting device

10.

METHOD AND SYSTEM FOR REMOVING IRON ORE PARTICLES ADHERING BY MAGNETIC HYSTERESIS TO A MAGNETIC MATRIX OF A VERTICAL MAGNETIC SEPARATOR

      
Application Number 18037049
Status Pending
Filing Date 2021-11-08
First Publication Date 2024-01-25
Owner
  • VALE S.A (Brazil)
  • ASSOCIAÇÃO INSTITUTO TECNOLÓGICO VALE – ITV (Brazil)
Inventor
  • Souza, Leonardo Cavalho Oliveira De
  • Lima, Neymayer Pereira
  • Euzebio, Thiago Antonio Melo
  • Pinto, Thomás Vargas Barsante
  • Silva, Klaydison Carlaile

Abstract

A system for removing iron ore particles adhered by magnetic hysteresis to a magnetic matrix of a vertical magnetic separator, the vertical magnetic separator having a separation ring with a magnetic matrix; an ore feed inlet an ore accumulation vessel positioned in the lower portion of the magnetic matrix and having an outlet for low magnetic-susceptibility material; a magnetic field-generating device adapted to generate a magnetic field in the region of the accumulation vessel; at least one collection tray positioned internally to the magnetic matrix and adapted to collect material with greater magnetic susceptibility detached from the magnetic matrix; and a collecting container adapted to receive the material with greater magnetic susceptibility from at least one collecting tray. The system further includes a demagnetizer; a mechanical device for cleaning the magnetic matrix positioned at a position subsequent to the demagnetizer; and at least one device generating jets of compressed air.

IPC Classes  ?

  • B03C 1/032 - Matrix cleaning systems
  • B03C 1/04 - Magnetic separation acting directly on the substance being separated with the material carriers in the form of trays or with tables
  • B03C 1/034 - Component parts; Auxiliary operations characterised by the magnetic circuit characterised by the matrix elements

11.

DEVICE FOR PELLETIZING MATERIALS

      
Application Number BR2023050188
Publication Number 2023/235951
Status In Force
Filing Date 2023-06-07
Publication Date 2023-12-14
Owner
  • VALE S.A. (Brazil)
  • SERVIÇO NACIONAL DE APRENDIZAGEM INDUSTRIAL, DEPARTAMENTO REGIONAL DA BAHIA - SENAI/DR/BA (Brazil)
Inventor
  • Cardozo, Alan, Reisen
  • De Freitas, Ricardo, Olympio
  • Mayerhofer, Frederico, Correa
  • Dantas, Luis, Henrique, Torres
  • Alves, Anísio, Chagas, Bernardino
  • Passigatti, Vinícius, Perin
  • Aragão, Victor, Teixeira, Da Silva
  • Barros, Rafael, Nascimento
  • Carreira Neto, Manoel
  • Ferreira, Antonio, José, Mendonça
  • De Carvalho, Marcelo, Sousa
  • Caldas, Matheus, Dutra
  • Brasil, Ruan, Feliz, Dos Santos
  • Araújo Filho, Frederico, Wergne, De Castro
  • Ferreira, Danilo, Marques
  • Dantas, Amanda
  • Cavalcanti Neto, Ebnezer, Gomes
  • Da Silva, Luiz, Flávio

Abstract

The present invention describes a device for pelletizing materials (10) comprising a tiltable pelletizing disc (3) configured for rotation, and a plurality of adjustable scraping modules (7) attachable to the pelletizing disc (3), wherein each adjustable scraping module (7) of the plurality of adjustable scraping modules (7) includes a scraping blade (16) and is configured to rotate the scraping blade (16) in three angular directions.

IPC Classes  ?

  • B01J 2/14 - Processes or devices for granulating materials, in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic in rotating dishes or pans

12.

SYSTEM AND PROCESS FOR DRY MAGNETIC CONCENTRATION OF FINE IRON ORE CONCENTRATES

      
Document Number 03240408
Status Pending
Filing Date 2022-04-01
Open to Public Date 2023-10-05
Owner VALE S.A. (Brazil)
Inventor
  • E Silva, Benito Barbabela
  • De Carvalho Filho, Fabiano
  • Soares, Anderson De Araujo
  • De Resende, Augusto Miranda
  • Yamamoto, Mauro Fumio

Abstract

. The present invention relates to a system and a process for dry magnetic concentration based on fine iron ore concentrate. More precisely, the present invention relates to a cleaner for enriching pellet feed, providing a system for improving/increasing the efficiency of the cleaner step of concentrating the pellet feed from previous mineral concentration steps, said system comprising a drying unit, a cooling unit and a magnetic separation unit, wherein the supplied pellet feed has an Fe content of approximately 58% to approximately 64% and reaches high-purity contents of higher than 67.5%.

IPC Classes  ?

  • B02C 23/14 - Separating or sorting of material, associated with crushing or disintegrating with more than one separator
  • B03B 9/00 - General arrangement of separating plant, e.g. flow sheets
  • B03C 1/033 - Component parts; Auxiliary operations characterised by the magnetic circuit
  • B07B 11/06 - Feeding or discharging arrangements
  • B22F 9/04 - Making metallic powder or suspensions thereof; Apparatus or devices specially adapted therefor using physical processes starting from solid material, e.g. by crushing, grinding or milling
  • C22B 1/14 - Agglomerating; Briquetting; Binding; Granulating

13.

METHOD FOR PRODUCING HIGH IRON-CONTENT PRODUCTS FROM IRON ORE FINES AND BIOMASS, AND PRODUCTS THEREOF

      
Application Number BR2023050096
Publication Number 2023/184002
Status In Force
Filing Date 2023-03-22
Publication Date 2023-10-05
Owner VALE S.A. (Brazil)
Inventor
  • Barbosa, Carlos Henrique, Constante
  • Pimenta, Felipe, Viana
  • Dutra, Flávio, De Castro
  • Scarabelli, Leonardo, Batista, De Almeida
  • Ventura, Leonardo, Rodrigues
  • Yamamoto, Mauro, Fumio
  • De Resende, Valdirene, Gonzaga
  • Silva, Fabiano, Dos Santos
  • Parreira, Fabrício, Vilela
  • Boechat, Fernando, Oliveira
  • Cavalcanti, Pedro, Porto, Silva
  • Maranha, Silvio, Pereira, Diniz

Abstract

The present invention relates to a method for producing high iron-content products with a high physical and metallurgical performance for use in reduction furnaces (high-temperature and direct reduction furnaces) and smelting furnaces (smelters, melters and electric furnaces), aimed at the sustainable production or iron and steel. The method consists in mixing iron ore fines with biomass, binders, nanomaterials, additives and catalysts, and in subsequent comminution, agglomeration, thermal treatment, solid-solid separation and coating steps.

IPC Classes  ?

  • C22B 1/14 - Agglomerating; Briquetting; Binding; Granulating
  • C22B 1/245 - Binding; Briquetting with binders organic with carbonaceous material for the production of coked agglomerates
  • C22B 5/10 - Dry processes by solid carbonaceous reducing agents
  • C21B 3/02 - General features in the manufacture of pig-iron by applying additives, e.g. fluxing agents
  • C21B 15/00 - Other processes for the manufacture of iron from iron compounds

14.

SYSTEM AND PROCESS FOR DRY MAGNETIC CONCENTRATION OF FINE IRON ORE CONCENTRATES

      
Application Number BR2022050118
Publication Number 2023/183994
Status In Force
Filing Date 2022-04-01
Publication Date 2023-10-05
Owner VALE S.A. (Brazil)
Inventor
  • E Silva, Benito, Barbabela
  • De Carvalho Filho, Fabiano
  • Soares, Anderson, De Araujo
  • De Resende, Augusto, Miranda
  • Yamamoto, Mauro, Fumio

Abstract

. The present invention relates to a system and a process for dry magnetic concentration based on fine iron ore concentrate. More precisely, the present invention relates to a cleaner for enriching pellet feed, providing a system for improving/increasing the efficiency of the cleaner step of concentrating the pellet feed from previous mineral concentration steps, said system comprising a drying unit, a cooling unit and a magnetic separation unit, wherein the supplied pellet feed has an Fe content of approximately 58% to approximately 64% and reaches high-purity contents of higher than 67.5%.

IPC Classes  ?

  • B03C 1/033 - Component parts; Auxiliary operations characterised by the magnetic circuit
  • B03B 9/00 - General arrangement of separating plant, e.g. flow sheets
  • B02C 23/14 - Separating or sorting of material, associated with crushing or disintegrating with more than one separator
  • B22F 9/04 - Making metallic powder or suspensions thereof; Apparatus or devices specially adapted therefor using physical processes starting from solid material, e.g. by crushing, grinding or milling
  • B07B 11/06 - Feeding or discharging arrangements
  • C22B 1/14 - Agglomerating; Briquetting; Binding; Granulating

15.

SYSTEM AND PROCESS FOR DRY MAGNETIC CONCENTRATION OF FINE IRON ORE CONCENTRATES

      
Document Number 03176287
Status Pending
Filing Date 2022-09-22
Open to Public Date 2023-09-03
Owner VALE S.A. (Brazil)
Inventor
  • Silva, Benito Barbabela E
  • Filho, Fabiano De Carvalho
  • Soares, Anderson De Araujo
  • Resende, Augusto Miranda De
  • Yamamoto, Mauro Fumio

Abstract

The present invention relates to a system and process for dry magnetic concentration from fine iron ore concentrate. More precisely, the present invention deals with a reprocessing/cleaner route for pellet feed enrichment by providing a system for improving/increasing the efficiency of the cleaner step of concentrating pellet feed from previous mineral concentration steps and comprising a drying unit, a cooling unit and a magnetic separation unit, wherein the supplied pellet feed has a content of about 58% to about 64% Fe and reaches high purity contents of more than 67.5%.

IPC Classes  ?

  • B03C 1/02 - Magnetic separation acting directly on the substance being separated
  • B03C 1/005 - Pretreatment specially adapted for magnetic separation
  • C21B 3/00 - General features in the manufacture of pig-iron

16.

DEVICE FOR HEATING A MATERIAL USING MICROWAVES, METHOD FOR HEATING A MATERIAL USING MICROWAVES, AND SYSTEMS FOR HEATING A MATERIAL USING MICROWAVES

      
Application Number 18010755
Status Pending
Filing Date 2021-06-16
First Publication Date 2023-08-17
Owner VALE S.A. (Brazil)
Inventor
  • Yamamoto, Mauro Fumio
  • Cavalcanti, Pedro Porto Silva
  • Boechat, Fernando Oliveira
  • Silva, Reginaldo Elias Da
  • Ventura, Leonardo Rodrigues
  • Scarabelli, Leonardo Batista De Almeida
  • Júnior, Edvandro Rezende Rodrigues
  • Conte, Thailli

Abstract

The present invention relates to a device for heating materials using microwaves, particularly applicable to the heating of ore products, which makes it possible to eliminate the use of fossil fuels (for example natural gas, coal, fuel oil, etc.) for generating heat for heating this type of material, rendering viable the use of microwaves for heating materials through a more efficient dispersion of the electromagnetic waves thereof. The present invention also relates to systems that make use of the heating device as set out above, and a method for heating using microwaves.

IPC Classes  ?

  • H05B 6/78 - Arrangements for continuous movement of material

17.

EQUIPMENT FOR REPLACEMENT ROLLERS IN BELT CONVEYORS AND A METHOD FOR REPLACEMENT ROLLERS IN BELT CONVEYORS

      
Document Number 03181495
Status Pending
Filing Date 2022-11-08
Open to Public Date 2023-05-08
Owner VALE S.A. (Brazil)
Inventor
  • Regattieri, Cintia Nunes Braga
  • Luciano, Daniel Dias
  • Da Silva, Gabriel Nascimento Cavalieri
  • Oliveira, Guilherme Pereira De
  • Abreu, Marcus Vinicius Abrantes
  • Pritzelwitz, Philip

Abstract

This invention relates to equipment (1) for replacing rollers (2) in belt conveyors which comprises a trailer (3) configured to support a first articulated arm (4) to lift up the conveyor belt and a second articulated arm (5) for manipulation of the rollers (2) during the replacement ensuring efficiency, practicality, safety and ergonomics in this activity. This invention also refers to a method for replacement rollers (2), which makes use of the equipment (1) for replacing rollers (2), as mentioned above, significantly increasing the safety, ergonomics, efficiency and productivity of this maintenance activity.

IPC Classes  ?

  • B65G 39/10 - Arrangements of rollers
  • B65G 15/60 - Arrangements for supporting or guiding belts, e.g. by fluid jets

18.

METHOD AND SYSTEM FOR EVALUATION OF MATERIAL IN CONVEYOR BELTS AND COMPUTER READABLE STORAGE MEDIA

      
Document Number 03174941
Status Pending
Filing Date 2022-09-14
Open to Public Date 2023-03-17
Owner VALE S.A. (Brazil)
Inventor
  • Pessin, Gustavo
  • Matos, Saulo Neves
  • Euzebio, Thiago Antonio Melo
  • Reis, Lucas Andery
  • Freitas, Luiz Rogerio De
  • Moreira, Vinicius Da Silva
  • Alves, Paulo Henrique Teixeira Franca
  • Pinto, Thomas Vargas Barsante E
  • Domingues, Jaco Dias

Abstract

ln order to achieve the purpose described above, the present invention provides a system and method to evaluate material transported on a conveyor belt, which comprises the steps of scanning by means of at least one two-dimensional beam emitted by at least one two-dimensional laser sensor, from the surface of the material transported on the conveyor belt; collecting distance data between the material transported on the conveyor belt and the two-dimensional laser sensor installed on the conveyor belt; calculating at least one statistical index of the distance data; and using at least one statistical index as input parameter for a model previously trained using the Random Forest technique to obtain the classification of the degree of fragmentation of the material transported on the conveyor belt.

IPC Classes  ?

  • G01S 17/88 - Lidar systems, specially adapted for specific applications
  • G06N 20/20 - Ensemble learning
  • G01B 11/30 - Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces

19.

DECOUPLING WRENCH FOR UNLOCKING DRILL BITS, SYSTEM FOR REPLACING DRILL BITS, AND METHOD FOR REPLACING DRILL BITS

      
Document Number 03220692
Status Pending
Filing Date 2022-07-13
Open to Public Date 2023-02-23
Owner VALE S.A. (Brazil)
Inventor
  • Frade, Enilton Edson
  • Vaz, Bruno Fonseca
  • De Sena, Arlem Flavio

Abstract

The present invention relates to an uncoupling spanner (20) for disconnecting drill bits, the drill comprising a hinged drilling column (12) with a percussion hammer (50) receiving bits at the end thereof, the bit disconnecting device comprising an uncoupling spanner (20) mounted on the drill and movable between an extended position, in which the uncoupling spanner (20) is aligned with a drill hole (53) of the hinged drill column (12), and a retracted position, in which the uncoupling spanner (20) is away from the hinged drill column (12), the uncoupling key (20) comprises: a central slot (22) for receiving the bit (54) coupled to the percussion hammer (50), and a plurality of recesses (23a, 23b, 23c, 23d) located in the inner surface of the central slot (20), wherein the recesses (23a, 23b, 23c, 23d) are arranged to accommodate protuberances on the bit (54) of the percussion hammer (50) and to prevent the bit (54) from rotating when the bit (54) is accommodated in the uncoupling spanner (20).

IPC Classes  ?

  • E21B 19/18 - Connecting or disconnecting drill bit and drilling pipe
  • E21B 17/042 - Couplings; Joints between rod and bit, or between rod and rod threaded
  • E21B 19/14 - Racks, ramps, troughs or bins, for holding the lengths of rod singly or connected; Handling between storage place and borehole
  • E21B 19/15 - Racking of rods in horizontal position; Handling between horizontal and vertical position
  • E21B 19/20 - Combined feeding from rack and connecting, e.g. automatically

20.

UNCOUPLING SPANNER FOR DISCONNECTING DRILL BITS, SYSTEM FOR REPLACING DRILL BITS, AND METHOD FOR REPLACING DRILL BITS

      
Application Number BR2022050256
Publication Number 2023/019331
Status In Force
Filing Date 2022-07-13
Publication Date 2023-02-23
Owner VALE S.A. (Brazil)
Inventor
  • Frade, Enilton Edson
  • Vaz, Bruno, Fonseca
  • De Sena, Arlem Flávio

Abstract

The present invention relates to an uncoupling spanner (20) for disconnecting drill bits, the drill comprising a hinged drilling column (12) with a percussion hammer (50) receiving bits at the end thereof, the bit disconnecting device comprising an uncoupling spanner (20) mounted on the drill and movable between an extended position, in which the uncoupling spanner (20) is aligned with a drill hole (53) of the hinged drill column (12), and a retracted position, in which the uncoupling spanner (20) is away from the hinged drill column (12), the uncoupling key (20) comprises: a central slot (22) for receiving the bit (54) coupled to the percussion hammer (50), and a plurality of recesses (23a, 23b, 23c, 23d) located in the inner surface of the central slot (20), wherein the recesses (23a, 23b, 23c, 23d) are arranged to accommodate protuberances on the bit (54) of the percussion hammer (50) and to prevent the bit (54) from rotating when the bit (54) is accommodated in the uncoupling spanner (20).

IPC Classes  ?

  • E21B 19/18 - Connecting or disconnecting drill bit and drilling pipe
  • E21B 19/20 - Combined feeding from rack and connecting, e.g. automatically
  • E21B 15/00 - Supports for the drilling machine, e.g. derricks or masts
  • E21B 19/14 - Racks, ramps, troughs or bins, for holding the lengths of rod singly or connected; Handling between storage place and borehole
  • E21B 19/15 - Racking of rods in horizontal position; Handling between horizontal and vertical position
  • E21B 17/042 - Couplings; Joints between rod and bit, or between rod and rod threaded

21.

PRODUCTION PROCESS OF ARTIFICIAL AGGREGATE FROM TAILINGS FROM MINING, ARTIFICIAL AGGREGATE, CONCRETE COMPOSITION AND USE

      
Application Number 17772486
Status Pending
Filing Date 2020-10-30
First Publication Date 2022-11-24
Owner
  • VALE S.A. (Brazil)
  • FUNDAÇÃO DE AMPARO À PESQUISA DO ESTADO DE MINAS GERAIS - FAPEMIG (Brazil)
  • UNIVERSIDADE FEDERAL DE MINAS GERAIS - UFMG (Brazil)
Inventor
  • Da Gama, Evandro Moraes
  • Fagundes, Larissa Virgínia Queiroz
  • Gomes, Abdias Magalhães

Abstract

The present invention relates to the process of producing artificial aggregate from tailings from ore dams. The iron ore sandy tailings are mixed with a binder and, through the mixing and pelletizing process, form the artificial aggregate. The artificial aggregate produced has a spheroidal shape, a large size, a rough surface and a color that ranges between pink and dark red. This artificial aggregate is able to replace the natural aggregate, and can be used in the manufacture of a more resistant concrete, for the base and sub-base of roads, as a decorative element for gardens and beds, in addition to being a form of storage of ore dam tailings in the form of pellets, adding value to these tailings and reducing the environmental mining impacts.

IPC Classes  ?

22.

METHOD AND SYSTEM FOR ORE PROCESSING WITH APPLICATION OF ULTRASOUND TO THE FLOTATION FROTH

      
Application Number BR2022050167
Publication Number 2022/241532
Status In Force
Filing Date 2022-05-13
Publication Date 2022-11-24
Owner
  • VALE S.A. (Brazil)
  • UNIVERSIDADE DE SÃO PAULO - USP (Brazil)
Inventor
  • Faustino, Lívia, Marques
  • Silvas, Flávia, Paulucci, Cianga
  • Pinto, Thiago, Cesar, De Souza
  • Buiochi, Flávio
  • Selicani, Guilherme Victor
  • Braga, André, Soares
  • Nykänen, Virginia Paula
  • Leal Filho, Laurindo, Salles
  • Sarkis, Alfredo, Moises

Abstract

The present invention relates to a method for ore processing by flotation. Within this context, an ore processing system is provided with the application of ultrasound to the flotation froth, comprising an ultrasonic transducer (10) for transmission in air positioned above the flotation froth, the ultrasonic transducer (10) being capable of transmitting ultrasonic waves towards the flotation froth. The present invention further provides an ore processing method associated with the system described above. The present invention therefore provides a method and a system for processing ore with the application of ultrasound to the flotation froth without submerging the ultrasonic transducer (10) in the ore pulp. The present invention is capable of partially draining the liquid film existing between the air bubbles, promoting increased metallurgical recovery, and can also be used to eliminate persistent three-phase froths generated by flotation, improving the efficiency of the methods involved in water and waste management.

IPC Classes  ?

  • B03D 1/02 - Froth-flotation processes
  • B03D 1/14 - Flotation machines
  • B06B 1/00 - Processes or apparatus for generating mechanical vibrations of infrasonic, sonic or ultrasonic frequency

23.

METHOD FOR PRODUCING PELLETS FIRED IN A PELLETIZING KILN

      
Document Number 03208718
Status Pending
Filing Date 2022-02-09
Open to Public Date 2022-09-15
Owner VALE S.A. (Brazil)
Inventor
  • Macedo, Francisco De Assis Dutra
  • Lovati, Kleiton Goncalves
  • Fernandes, Rodrigo Boyer
  • Zocoli, Yago Morais

Abstract

The present invention relates to a pelletizing method. The present invention provides a method for producing pellets fired in a pelletizing kiln (10), including the steps of (i) providing a bed of green pellets (20) to be fired inside the pelletizing kiln (10), (ii) adding fuel briquettes (30) to the bed of green pellets (20) before firing said pellets inside the pelletizing kiln (10), and (iii) firing the green pellets (20) inside the pelletizing kiln (10).

IPC Classes  ?

  • C22B 1/244 - Binding; Briquetting with binders organic

24.

METHOD FOR PRODUCING PELLETS FIRED IN A PELLETIZING KILN

      
Application Number BR2022050042
Publication Number 2022/187919
Status In Force
Filing Date 2022-02-09
Publication Date 2022-09-15
Owner VALE S.A. (Brazil)
Inventor
  • Macedo, Francisco, De Assis, Dutra
  • Lovati, Kleiton, Gonçalves
  • Fernandes, Rodrigo, Boyer
  • Zocoli, Yago, Morais

Abstract

The present invention relates to a pelletizing method. The present invention provides a method for producing pellets fired in a pelletizing kiln (10), including the steps of (i) providing a bed of green pellets (20) to be fired inside the pelletizing kiln (10), (ii) adding fuel briquettes (30) to the bed of green pellets (20) before firing said pellets inside the pelletizing kiln (10), and (iii) firing the green pellets (20) inside the pelletizing kiln (10).

IPC Classes  ?

  • C22B 1/244 - Binding; Briquetting with binders organic

25.

Process of disposal in piles of tailings stemming from the iron ore processing method

      
Application Number 17595541
Grant Number 12162025
Status In Force
Filing Date 2020-05-13
First Publication Date 2022-08-18
Grant Date 2024-12-10
Owner Vale S.A. (Brazil)
Inventor
  • Torquato, Nilton Carlos
  • Da Silva, Washington Pirete

Abstract

The present invention discloses a process of disposal of tailings in piles stemming from the iron ore processing method, replacing dams, and comprising the steps of thickening the ultra-fine tailings, thickening the sandy tailings, mixing the tailings in the proportion of 80 to 90% by weight of sandy tailings and 10 to 20% by weight of ultra-fine tailings, addition of coagulant, addition of flocculant, filtering the mixture and piling the filtered tailings. Unlike traditional processes, this invention promotes an economically and technically feasible tailing disposal process that can be added to any conventional iron ore concentration plant without the need for any change in the process flowchart.

IPC Classes  ?

  • B03D 3/06 - Flocculation
  • B01D 21/01 - Separation of suspended solid particles from liquids by sedimentation using flocculating agents
  • B03D 1/08 - Subsequent treatment of concentrated product
  • B03D 1/10 - Removing adhering liquid from separated materials
  • B09B 3/25 - Agglomeration, binding or encapsulation of solid waste using mineral binders or matrix
  • B09B 3/70 - Chemical treatment, e.g. pH adjustment or oxidation
  • C02F 11/12 - Treatment of sludge; Devices therefor by de-watering, drying or thickening
  • C02F 11/121 - Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
  • C02F 11/14 - Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
  • C02F 11/143 - Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents using inorganic substances
  • C02F 11/147 - Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents using organic substances
  • C02F 103/10 - Nature of the water, waste water, sewage or sludge to be treated from quarries or from mining activities

26.

PROCESS OF OBTAINING POWDERED SODIUM SILICATE FROM SAND TAILINGS ORIGINATED FROM THE IRON ORE CONCENTRATION PROCESS

      
Application Number 17630436
Status Pending
Filing Date 2020-07-15
First Publication Date 2022-08-11
Owner Vale S.A. (Brazil)
Inventor
  • Vogt, Jordanna Chamon
  • Lameiras, Fernando Soares

Abstract

A process of obtaining powdered sodium silicate from sand tailings generated from iron ore processing addresses the production of raw materials used in the manufacturing of geopolymers to be employed mainly by the construction industry and in road paving. The utilization of this tailing reduces environmental impact generated by the disposal in large dams, as well as enabling addition of value to a tailing by obtaining a commercially applicable product.

IPC Classes  ?

  • C01B 33/32 - Alkali metal silicates
  • B09B 3/80 - Destroying solid waste or transforming solid waste into something useful or harmless involving an extraction step

27.

METHOD AND SYSTEM FOR REMOVING IRON ORE PARTICLES ATTACHED BY MAGNETIC HYSTERESIS TO A MAGNETIC MATRIX OF A VERTICAL MAGNETIC SEPARATOR

      
Document Number 03197509
Status Pending
Filing Date 2021-11-08
Open to Public Date 2022-05-19
Owner VALE S.A. (Brazil)
Inventor
  • Souza, Leonardo Cavalho Oliveira De
  • Lima, Neymayer Pereira
  • Euzebio, Thiago Antonio Melo
  • Pinto, Thomas Vargas Barsante
  • Silva, Klaydison Carlaile

Abstract

The present invention provides a method and system for removing iron ore particles adhering by magnetic hysteresis to a magnetic matrix of a vertical magnetic separator, comprising: a separation ring (10) comprising a magnetic matrix; an ore feed inlet (1); an ore accumulation tank (2) positioned on the lower portion of the magnetic matrix, comprising an outlet (3) for material with low magnetic susceptibility; a magnetic field generation device suitable for generating a magnetic field in the region of the accumulation tank (2); at least one collection tray (7, 8) positioned inside the magnetic matrix and suitable for collecting material with greater magnetic susceptibility released from the magnetic matrix; and a collection tank (9) suitable for receiving the material with greater magnetic susceptibility from the at least one collection tray (7, 8), the system comprising: a demagnetizer (4) positioned above a first collection tray (7) of the at least one collection tray (7, 8); a mechanical device (5) for cleaning the magnetic matrix positioned after the demagnetizer (4); and at least one compressed air jet generation device (6) positioned after the mechanical device (5) for cleaning the magnetic matrix.

IPC Classes  ?

  • B03C 1/03 - High gradient magnetic separators with circulating matrix or matrix elements rotating, e.g. of the carousel type
  • B03C 1/032 - Matrix cleaning systems
  • B03C 1/034 - Component parts; Auxiliary operations characterised by the magnetic circuit characterised by the matrix elements

28.

METHOD AND SYSTEM FOR REMOVING IRON ORE PARTICLES ADHERING BY MAGNETIC HYSTERESIS TO A MAGNETIC MATRIX OF A VERTICAL MAGNETIC SEPARATOR

      
Application Number BR2021050485
Publication Number 2022/099394
Status In Force
Filing Date 2021-11-08
Publication Date 2022-05-19
Owner VALE S.A. (Brazil)
Inventor
  • Souza, Leonardo, Cavalho, Oliveira De
  • Lima, Neymayer, Pereira
  • Euzebio, Thiago, Antonio, Melo
  • Pinto, Thomás, Vargas, Barsante
  • Silva, Klaydison, Carlaile

Abstract

The present invention provides a method and system for removing iron ore particles adhering by magnetic hysteresis to a magnetic matrix of a vertical magnetic separator, comprising: a separation ring (10) comprising a magnetic matrix; an ore feed inlet (1); an ore accumulation tank (2) positioned on the lower portion of the magnetic matrix, comprising an outlet (3) for material with low magnetic susceptibility; a magnetic field generation device suitable for generating a magnetic field in the region of the accumulation tank (2); at least one collection tray (7, 8) positioned inside the magnetic matrix and suitable for collecting material with greater magnetic susceptibility released from the magnetic matrix; and a collection tank (9) suitable for receiving the material with greater magnetic susceptibility from the at least one collection tray (7, 8), the system comprising: a demagnetizer (4) positioned above a first collection tray (7) of the at least one collection tray (7, 8); a mechanical device (5) for cleaning the magnetic matrix positioned after the demagnetizer (4); and at least one compressed air jet generation device (6) positioned after the mechanical device (5) for cleaning the magnetic matrix.

IPC Classes  ?

  • B03C 1/03 - High gradient magnetic separators with circulating matrix or matrix elements rotating, e.g. of the carousel type
  • B03C 1/032 - Matrix cleaning systems
  • B03C 1/034 - Component parts; Auxiliary operations characterised by the magnetic circuit characterised by the matrix elements

29.

PROCESS FOR THE PRODUCTION OF IRON ORE FINES AGGLOMERATE AND THE AGGLOMERATED PRODUCT

      
Application Number 17419170
Status Pending
Filing Date 2019-11-08
First Publication Date 2022-04-07
Owner VALE S.A. (Brazil)
Inventor
  • Dutra, Flávio De Castro
  • De Resende, Valdirene Gonzaga
  • Parreira, Fabricio Vilela

Abstract

The present invention relates to a process for the production of iron ore fines agglomerate, resistant to handling, transport, and contact with water. The process consists of mixing iron ore fines with sodium silicate, nanomaterials, catalyst, fluxes and plasticizer; adjusting the moisture of the mixture; agglomerating the mixture by pelletizing, briquetting or extrusion; performing curing at room temperature. The process does not require energy input for heat treatment and allows obtaining an agglomerated product with high physical and metallurgical performance to replace metallic load, including sinter, in reduction furnaces, without the emission of harmful gases such as CO2, dioxins, furans, and SOx.

IPC Classes  ?

  • C22B 1/243 - Binding; Briquetting with binders inorganic
  • C21B 13/00 - Making spongy iron or liquid steel, by direct processes

30.

DEVICE FOR REPLACING RETURN ROLLERS AND METHOD FOR REPLACING RETURN ROLLERS

      
Application Number BR2021050306
Publication Number 2022/036423
Status In Force
Filing Date 2021-07-19
Publication Date 2022-02-24
Owner VALE S.A. (Brazil)
Inventor
  • Silva, Fabiano, De Souza
  • Alexandre, Renan, De Assis
  • Tostas, Renato
  • Tobias, Alcimar, Fernandes
  • Faria, William, Augusto
  • Fulgencio, Lucas, Alan, Pereira
  • Souza, Rodrigo, Paula

Abstract

The present invention relates to a device (1) for replacing return rollers (2) used in conveyor belts, which is inexpensive and not complex to build and allows this activity to be carried out safely, ergonomically and efficiently. This device (1) comprises a moveable base (3), a lifting mechanism (4) and a roller support (5), enabling a used return roller (2) to be removed and a new return roller (2) to be installed by moving the device (1). The present invention also relates to a method for replacing return rollers that uses the device (1) for replacing return rollers (2), comprising eight steps required to replace the return roller (2).

IPC Classes  ?

  • B65G 39/12 - Arrangements of rollers mounted on framework
  • B23P 19/04 - Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
  • B65G 15/00 - Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
  • B66F 11/00 - Lifting devices specially adapted for particular uses not otherwise provided for

31.

METHOD FOR PRODUCING A POLYMER NANOCOMPOSITE, POLYMER NANOCOMPOSITE, AND USE

      
Application Number BR2021050224
Publication Number 2021/248216
Status In Force
Filing Date 2021-05-26
Publication Date 2021-12-16
Owner
  • VALE S.A. (Brazil)
  • UNIVERSIDADE FEDERAL DE MINAS GERAIS - UFMG (Brazil)
Inventor
  • Amurin, Leice Gonçalves
  • Marcos Daniel Vozer, Felisberto
  • Silva, Glaura Goulart
  • Ferreira, Felipe Luiz Queiroz
  • Soares, Pedro Henrique Vilela
  • Santos, Bruna Fenelon
  • Miranda, Daniel Carvalhais De
  • Valeriano, José Carlos Silva

Abstract

The present invention relates to the large-scale production of polymer nanocomposite with a matrix of ultra-high-molecular-weight polyethylene (UHMWPE) additivated with carbon nanomaterial (or nanofiller), and its use in ore transfer points. Suitable routes for processing polymer materials with ultra-high viscosity and additivated with 2D carbon nanomaterials in small fractions have been developed as part of the present invention to substantially improve mechanical, tribological and surface performance. Mixing in the molten state is the most industrially efficient and viable method for obtaining polymer nanocomposite materials. However, it is very difficult to achieve ideal dispersion and homogenization of this type of 2D nanomaterial with these matrices. In addition, polymers with high molar mass entail many inherent processing difficulties. The invention stresses that the pre-exfoliation of the nanofillers is essential to achieving significant dispersion of the nanofillers, enhancing the effects on the properties. The results presented demonstrate that the process developed produces nanostructured materials with suitable morphologies, and consequently excellent mechanical and surface properties.

IPC Classes  ?

  • C08L 23/06 - Polyethene
  • C08K 3/20 - Oxides; Hydroxides
  • C08J 5/00 - Manufacture of articles or shaped materials containing macromolecular substances
  • C01B 32/192 - Preparation by exfoliation starting from graphitic oxides
  • C01B 32/225 - Expansion; Exfoliation

32.

DEVICE FOR HEATING A MATERIAL USING MICROWAVES, METHOD FOR HEATING A MATERIAL USING MICROWAVES, AND SYSTEMS FOR HEATING A MATERIAL USING MICROWAVES

      
Document Number 03182559
Status Pending
Filing Date 2021-06-16
Open to Public Date 2021-12-12
Owner VALE S.A (Brazil)
Inventor
  • Yamamoto, Mauro Fumio
  • Cavalcanti, Pedro Porto Silva
  • Boechat, Fernando Oliveira
  • Silva, Reginaldo Elias Da
  • Ventura, Leonardo Rodrigues
  • Scarabelli, Leonardo Batista De Almeida
  • Junior, Edvandro Rezende Rodrigues
  • Conte, Thailli

Abstract

The present invention relates to a device for heating materials using microwaves, particularly applicable to the heating of ore products, which makes it possible to eliminate the use of fossil fuels (for example natural gas, coal, fuel oil, etc.) for generating heat for heating this type of material, rendering viable the use of microwaves for heating materials through a more efficient dispersion of the electromagnetic waves thereof. The present invention also relates to systems that make use of the heating device as set out above, and a method for heating using microwaves.

IPC Classes  ?

  • H05B 6/64 - Heating using microwaves
  • H05B 6/78 - Arrangements for continuous movement of material

33.

Comminution process of iron ore or iron ore products at natural moisture

      
Application Number 16771637
Grant Number 11717834
Status In Force
Filing Date 2019-07-31
First Publication Date 2021-07-15
Grant Date 2023-08-08
Owner VALE S.A. (Brazil)
Inventor
  • Marques, Michelle Lacerda Sales
  • Donda, Joaquim Donizetti

Abstract

This invention relates to a process of comminution of iron ore or iron ore products (pellet feed, sinter feed, etc.) at natural moisture without the need to add water or to include a drying step in the process, that is technically and economically feasible. The comminution process of this invention uses at least one piece of equipment selected from the group consisting of roller press (HPGR), vertical roller mill (VRM), roller crusher (RC) and high acceleration screen of at least 10G.

IPC Classes  ?

  • B02C 21/00 - Disintegrating plant with or without drying of the material
  • B02C 4/02 - Crushing or disintegrating by roller mills with two or more rollers
  • B02C 23/12 - Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
  • C22B 1/00 - Preliminary treatment of ores or scrap

34.

PROCESS FOR THE PRODUCTION OF IRON ORE FINES AGGLOMERATE AND THE AGGLOMERATED PRODUCT

      
Document Number 03124576
Status In Force
Filing Date 2019-11-08
Open to Public Date 2021-05-14
Grant Date 2024-02-20
Owner VALE S.A. (Brazil)
Inventor
  • Dutra, Flavio De Castro
  • De Resende, Valdirene Gonzaga
  • Parreira, Fabricio Vilela

Abstract

The present invention relates to a process for producing an iron ore fines agglomerate, which is resistant to handling, transportation and contact with water. The process consists of mixing iron ore fines with sodium silicate, nanomaterials, a catalyst, fluxes and a plasticizer; adjusting the moisture content of the mixture; agglomerating the mixture by pelleting, briquetting or extrusion; curing at room temperature. The process does not require energy for heat treatment and allows for the production of an agglomerate product of high physical and metallurgical performance for replacing a metal load, including sinter, in reducing furnaces, without the emission of harmful gases, such as CO2, dioxins, furans and SOx.

IPC Classes  ?

  • C22B 1/243 - Binding; Briquetting with binders inorganic

35.

PROCESS FOR PRODUCING AN IRON ORE FINES AGGLOMERATE AND THE AGGLOMERATE PRODUCT

      
Application Number BR2019050485
Publication Number 2021/087582
Status In Force
Filing Date 2019-11-08
Publication Date 2021-05-14
Owner VALE S.A. (Brazil)
Inventor
  • Dutra, Flávio, De Castro
  • De Resende, Valdirene, Gonzaga
  • Parreira, Fabrício, Vilela

Abstract

22, dioxins, furans and SOx.

IPC Classes  ?

  • C22B 1/243 - Binding; Briquetting with binders inorganic

36.

PROCESS FOR PRODUCING AN ARITIFICIAL AGGREGATE FROM MINING WASTE, ARTIFICIAL AGGREGATE, CONCRETE COMPOSITION AND USE

      
Application Number BR2020050444
Publication Number 2021/081613
Status In Force
Filing Date 2020-10-30
Publication Date 2021-05-06
Owner
  • VALE S.A. (Brazil)
  • FUNDAÇÃO DE AMPARO À PESQUISA DO ESTADO DE MINAS GERAIS - FAPEMIG (Brazil)
  • UNIVERSIDADE FEDERAL DE MINAS GERAIS - UFMG (Brazil)
Inventor
  • Da Gama, Evandro, Moraes
  • Fagundes, Larissa Virgínia, Queiroz
  • Gomes, Abdias, Magalhães

Abstract

The present invention relates to a process for producing an artificial aggregate from ore mining dam waste. The iron ore sandy tailings are mixed with a binder and, by means of a process of mixing and pelleting, form the artificial aggregate. The artificial aggregate thereby produced has a spheroidal shape, is coarse, has a rough surface and a colour ranging from pink to dark red. Said artificial aggregate can be used as a replacement for a natural aggregate, and can be used for manufacturing stronger concrete, for the base and subbase of roads, as a decorative element for gardens and flower beds, and is also a means for storing ore mining dam waste in the form of pellets, adding value to said waste and reducing the impact of mining on the environment.

IPC Classes  ?

  • C04B 18/30 - Mixed waste; Waste of undefined composition, e.g. municipal waste
  • C04B 18/12 - Waste materials; Refuse from quarries, mining or the like
  • C04B 7/22 - Iron ore cements

37.

Flexible shoe for endless track of heavy machinery and flexible shoe manufacturing method

      
Application Number 16962199
Grant Number 11807319
Status In Force
Filing Date 2019-07-09
First Publication Date 2021-04-01
Grant Date 2023-11-07
Owner VALE S.A. (Brazil)
Inventor
  • De Lima, Carlos Adriano
  • E Silva, Bruno Sena
  • Regattieri, Cíntia Nunes Braga

Abstract

This invention refers to a flexible shoe for endless tracks of heavy machinery, disclosing a constructive configuration that guarantees greater flexibility and adaptability to the terrain in which the heavy machine circulates and allows that only worn or broken parts of the flexible shoe be replaced. This invention also refers to a flexible shoe manufacturing method, thus disclosing a low-cost simple manufacturing process, making it possible for the flexible shoe to be manufactured only by means of cutting, assembly and steel plate welding processes.

IPC Classes  ?

  • B62D 55/21 - Links connected by transverse pivot pins
  • B62D 55/20 - Tracks of articulated type, e.g. chains
  • B62D 55/26 - Ground-engaging parts or elements
  • B62D 55/32 - Assembly, disassembly, repair or servicing of endless-track systems

38.

Concentration process of iron ore slimes

      
Application Number 16753276
Grant Number 11453014
Status In Force
Filing Date 2018-10-03
First Publication Date 2021-03-11
Grant Date 2022-09-27
Owner VALE S.A. (Brazil)
Inventor
  • Pereira Lima, Neymayer
  • Carlaile Silva, Klaydison
  • Curi Segato, Maurício

Abstract

The present application relates to a concentration process of iron minerals from ultrafine tailings (slimes) from iron ore processing through reverse flotation with pH between 8.5 and 10.5 with the addition of amide-amine type collector, or further a mixture thereof with traditional cationic collectors (amines), in the absence of any depressant, alternatively including a step of high field magnetic concentration, which allows to obtain a concentrate with iron content higher than 66% and contents of SiO2+Al2O3 below 4%.

IPC Classes  ?

  • B03D 1/01 - Organic compounds containing nitrogen
  • B03C 1/00 - Magnetic separation
  • B03C 1/30 - Combinations with other devices, not otherwise provided for
  • B03D 1/008 - Organic compounds containing oxygen

39.

PROCESS OF OBTAINING POWDERED SODIUM SILICATE FROM SAND TAILINGS ORIGINATED FROM THE IRON ORE CONCENTRATION PROCESS

      
Document Number 03144908
Status In Force
Filing Date 2020-07-15
Open to Public Date 2021-03-04
Grant Date 2023-05-09
Owner VALE S.A. (Brazil)
Inventor
  • Vogt, Jordanna Chamon
  • Lameiras, Fernando Soares

Abstract

The present invention refers to a process of obtaining powdered sodium silicate from sand tailings generated from iron ore processing. The present invention mainly addresses the production of raw materials used in the manufacturing of geopolymers to be employed mainly by the construction industry and in road paving. The utilization of this tailing reduces environmental impact generated by the disposal in large dams, as well as enabling addition of value to a tailing by obtaining a commercially applicable product.

IPC Classes  ?

40.

PROCESS FOR OBTAINING SODIUM SILICATE POWDER FROM SANDY TAILINGS FROM THE PROCESS OF CONCENTRATING IRON ORE

      
Application Number BR2020050261
Publication Number 2021/035318
Status In Force
Filing Date 2020-07-15
Publication Date 2021-03-04
Owner VALE S.A. (Brazil)
Inventor
  • Vogt, Jordanna, Chamon
  • Lameiras, Fernando, Soares

Abstract

The present invention relates to a process for obtaining sodium silicate powder from sandy tailings from iron ore processing processes. The present invention is intended mainly for the production of raw material used for manufacturing geopolymers for use mainly in the building industry and for paving roads. Recycling said waste decreases the environmental impact caused by disposal thereof in large waste piles and makes it possible to add value to said waste by producing a product of commercial use.

IPC Classes  ?

  • C01B 33/32 - Alkali metal silicates
  • B09B 3/00 - Destroying solid waste or transforming solid waste into something useful or harmless

41.

COMMINUTION PROCESS FOR IRON ORE OR IRON ORE PRODUCTS AT NATURAL HUMIDITY

      
Application Number BR2019050307
Publication Number 2021/016681
Status In Force
Filing Date 2019-07-31
Publication Date 2021-02-04
Owner VALE S.A. (Brazil)
Inventor
  • Marques, Michelle, Lacerda Sales
  • Donda, Joaquim, Donizetti

Abstract

pellet feed, sinter feed,pellet feed, sinter feed, inter alia) at natural humidity, without the need to add water or to include a drying step in the process, which is technically and economically viable. The comminution process according to the present invention uses at least one piece of equipment from the group comprising roller presses (HPGR), vertical roller mills (VRM), roller crushers (RC) and high-acceleration screens of at least 10G.

IPC Classes  ?

  • C22B 1/00 - Preliminary treatment of ores or scrap
  • C22B 1/14 - Agglomerating; Briquetting; Binding; Granulating

42.

COMMINUTION PROCESS OF IRON ORE OR IRON ORE PRODUCTS AT NATURAL MOISTURE

      
Document Number 03091590
Status In Force
Filing Date 2019-07-31
Open to Public Date 2021-01-30
Grant Date 2023-01-24
Owner VALE S.A. (Brazil)
Inventor
  • Marques, Michelle Lacerda Sales
  • Donda, Joaquim Donizetti

Abstract

COMMINUTION PROCESS OF IRON ORE OR IRON ORE PRODUCTS AT NATURAL MOISTURE This invention relates to a process of comminution of iron ore or iron ore products (pellet feed, sinter feed, etc.) at natural moisture without the need to add water or to include a drying step in the process, that is technically and economically feasible. The comminution process of this invention uses at least one piece of equipment selected from the group consisting of roller press (HPGR), vertical roller mill (VRM), roller crusher (RC) and high acceleration screen of at least 10G.

IPC Classes  ?

  • B02C 21/00 - Disintegrating plant with or without drying of the material
  • B02C 4/00 - Crushing or disintegrating by roller mills
  • B02C 23/08 - Separating or sorting of material, associated with crushing or disintegrating
  • B02C 23/18 - Adding fluid, other than for crushing or disintegrating by fluid energy

43.

PROCESS OF DISPOSAL IN PILES OF TAILINGS STEMMING FROM THE IRON ORE PROCESSING METHOD

      
Document Number 03138948
Status Pending
Filing Date 2020-05-13
Open to Public Date 2020-12-03
Owner VALE S.A. (Brazil)
Inventor
  • Torquato, Nilton Carlos
  • Da Silva, Washington Pirete

Abstract

The present invention discloses a method for arranging in piles, instead of in dams, the tailings generated by iron ore processing, said method comprising the steps of thickening the ultrafine tailings, thickening the sandy tailings, mixing the tailings at a ratio of 80-90% sandy tailings to 10-20% ultrafine tailings by weight, adding coagulant, adding flocculent, filtering the mixture and piling the filtered tailings. Unlike the traditional methods, the present invention provides an economically and technically viable method for arranging tailings in piles, which can be used in any conventional iron ore concentration plant without having to alter the process flows in any way.

IPC Classes  ?

  • C02F 11/14 - Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
  • B03D 1/08 - Subsequent treatment of concentrated product
  • B03D 1/10 - Removing adhering liquid from separated materials

44.

METHOD FOR ARRANGING IN PILES THE TAILINGS GENERATED BY IRON ORE PROCESSING

      
Application Number BR2020050157
Publication Number 2020/237333
Status In Force
Filing Date 2020-05-13
Publication Date 2020-12-03
Owner VALE S.A. (Brazil)
Inventor
  • Torquato, Nilton Carlos
  • Da Silva, Washington, Pirete

Abstract

The present invention discloses a method for arranging in piles, instead of in dams, the tailings generated by iron ore processing, said method comprising the steps of thickening the ultrafine tailings, thickening the sandy tailings, mixing the tailings at a ratio of 80-90% sandy tailings to 10-20% ultrafine tailings by weight, adding coagulant, adding flocculent, filtering the mixture and piling the filtered tailings. Unlike the traditional methods, the present invention provides an economically and technically viable method for arranging tailings in piles, which can be used in any conventional iron ore concentration plant without having to alter the process flows in any way.

IPC Classes  ?

  • C02F 11/14 - Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
  • C02F 103/10 - Nature of the water, waste water, sewage or sludge to be treated from quarries or from mining activities
  • B03D 1/08 - Subsequent treatment of concentrated product
  • B03D 1/10 - Removing adhering liquid from separated materials
  • B09B 3/00 - Destroying solid waste or transforming solid waste into something useful or harmless

45.

Tracking and spatial location system of magnetic sensors and tracking and location method

      
Application Number 16850742
Grant Number 11119243
Status In Force
Filing Date 2020-04-16
First Publication Date 2020-11-26
Grant Date 2021-09-14
Owner
  • VALE S.A (Brazil)
  • ASSOCIAÇÃO INSTITUTO TECNOLÓGICO VALE – ITV (Brazil)
Inventor
  • De Barros Braga, Adoniran Judson
  • Aguayo, Leonardo
  • Noll Barreto, Andrè
  • Miola, Wilson
  • Uzeda Garcia, Luis Guilherme

Abstract

The present aspects provide a tracking and spatial location system of magnetic sensors applied in extraction and transport processes in open pit mines or underground mines, allowing spatially locating one or more sensors that transmit magnetic signals through of one or more collectors that perform a reading and processing of these signals. The present aspects also to provide a tracking and location method that makes use of the magnetic sensors tracking and spatial location system, comprising the necessary steps to perform the tracking and determine the location of the sensors.

IPC Classes  ?

  • G01V 3/08 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation operating with magnetic or electric fields produced or modified by objects or geological structures or by detecting devices
  • G01V 3/10 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation operating with magnetic or electric fields produced or modified by objects or geological structures or by detecting devices using induction coils
  • G01V 3/38 - Processing data, e.g. for analysis, for interpretation or for correction
  • G01V 3/16 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for use during transport, e.g. by a person, vehicle or boat specially adapted for use from aircraft
  • G01V 3/12 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation operating with electromagnetic waves
  • G01V 3/28 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for well-logging operating with magnetic or electric fields produced or modified either by the surrounding earth formation or by the detecting device using induction coils
  • G01V 11/00 - Prospecting or detecting by methods combining techniques covered by two or more of main groups

46.

MINERAL BENEFICIATION METHOD USING BIOREAGENT EXTRACTED FROM GRAM POSITIVE BACTERIA

      
Application Number 16614321
Status Pending
Filing Date 2018-05-16
First Publication Date 2020-11-05
Owner
  • VALE S.A (Brazil)
  • ASSOCIAÇÃO INSTITUTO TECNOLÓGICO VALE – ITV (Brazil)
Inventor
  • Torem, Maurício Leonardo
  • Puelles, Jhonatan Gerardo Soto
  • Merma, Antonio Gutiérrez
  • Olivera, Carlos Alberto Castañeda
  • Rosário, Lisa Marinho Do
  • Silvas, Flávia Paulucci Cianga

Abstract

The object of this invention is to provide a method of mineral flotation using bioreagents extracted from Gram positive bacteria Rhodococcus opacus and Rhodococcus erythropolis. In this sense, mineral floatability was evaluated using bioreagent extracted from Gram positive bacteria to determine its potential as an alternative to synthetic reagents and also an alternative to the use of microorganisms themselves (biomass).

IPC Classes  ?

  • B03D 1/016 - Macromolecular compounds
  • C12N 1/20 - Bacteria; Culture media therefor
  • C01G 49/04 - Ferrous oxide (FeO)
  • C01F 11/18 - Carbonates
  • C01B 25/32 - Phosphates of magnesium, calcium, strontium, or barium
  • C22B 3/18 - Extraction of metal compounds from ores or concentrates by wet processes with the aid of microorganisms or enzymes, e.g. bacteria or algae

47.

TRACKING AND SPATIAL LOCATION SYSTEM OF MAGNETIC SENSORS AND TRACKING AND LOCATION METHOD

      
Document Number 03077932
Status Pending
Filing Date 2020-04-16
Open to Public Date 2020-10-16
Owner VALE S.A. (Brazil)
Inventor
  • Braga, Adoniran Judson De Barros
  • Aguayo, Leonardo
  • Barreto, Andre Noll
  • Miola, Wilson
  • Garcia, Luis Guilherme Uzeda

Abstract

A tracking and spatial location system of magnetic sensors applied in extraction and transport processes in open pit mines or underground mines, allowing spatially locating one or more sensors (1) that transmit magnetic signals through of one or more collectors (2) that perform a reading and processing of these signals. A tracking and location method that makes use of the magnetic sensors tracking and spatial location system, comprising the necessary steps to perform the tracking and determine the location of the sensors (1).

IPC Classes  ?

  • G01S 13/74 - Systems using reradiation of radio waves, e.g. secondary radar systems; Analogous systems
  • E21F 11/00 - Rescue devices or other safety devices, e.g. safety chambers or escape ways

48.

Device and process for inhibiting particulate emission by cooling of displaceable hot products using a conveyor

      
Application Number 16725977
Grant Number 11788169
Status In Force
Filing Date 2019-12-23
First Publication Date 2020-08-27
Grant Date 2023-10-17
Owner VALE S.A. (Brazil)
Inventor
  • Ribeiro, Lucilio Bertoldi
  • Fazollo, Francisco Magalhães

Abstract

This invention relates to a device for inhibiting particulate emission by cooling of displaceable hot products using a conveyor comprising a first plurality of tubular elements configured to release a first dosage of water over the products, a second plurality of tubular elements configured to release a second dosage of water over the products and wherein the first dosage released by the first plurality of tubular elements is greater than the second dosage released by the second plurality of tubular elements. This invention also relates to a process for inhibiting particulate emission by cooling displaceable hot products using a conveyor.

IPC Classes  ?

  • C22B 1/26 - Cooling of roasted, sintered, or agglomerated ores

49.

DEVICE AND PROCESS FOR INHIBITING PARTICULATE EMISSION BY COOLING OF DISPLACEABLE HOT PRODUCTS USING A CONVEYOR

      
Document Number 03065613
Status Pending
Filing Date 2019-12-18
Open to Public Date 2020-06-27
Owner VALE S.A. (Brazil)
Inventor
  • Ribeiro, Lucilio Bertoldi
  • Fazollo, Francisco Magalhaes

Abstract

A device for inhibiting particulate emission by cooling of displaceable hot products using a conveyor comprising a first plurality of tubular elements configured to release a first dosage of water over the products, a second plurality of tubular elements configured to release a second dosage of water over the products and wherein the first dosage released by the first plurality of tubular elements is greater than the second dosage released by the second plurality of tubular elements. This invention also relates to a process for inhibiting particulate emission by cooling displaceable hot products using a conveyor.

IPC Classes  ?

  • C22B 1/26 - Cooling of roasted, sintered, or agglomerated ores
  • C22B 1/16 - Sintering; Agglomerating

50.

AUTOMATIC MODULE FOR DETERMINING DENSITY AND METHOD FOR DETERMINING DENSITY

      
Application Number BR2019050503
Publication Number 2020/118395
Status In Force
Filing Date 2019-11-27
Publication Date 2020-06-18
Owner VALE S.A. (Brazil)
Inventor
  • Birchler, Gustavo, Fiorio
  • Rodrigues, Natalha, Ribeiro
  • Silva, Thiago, Batista
  • Lopes, William, Amaral
  • Petri, Fabio, Brandão

Abstract

The present invention relates to an automatic module (1) for determining the density of bulk materials, enabling both the simple apparent density and the compacted apparent density of the target bulk material to be determined, in which both densities are determined in a standardized manner to increase the accuracy and security thereof. The present invention also relates to a method for determining the density of bulk material that uses the automatic module (1), including the steps required to accurately determine the density of this material.

IPC Classes  ?

  • G01N 9/02 - Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity by measuring weight of a known volume

51.

FLEXIBLE PLATE FOR ENDLESS TRACKS USED ON LARGE MACHINES AND METHOD FOR MANUFACTURING THE FLEXIBLE PLATE

      
Application Number BR2019050259
Publication Number 2020/034016
Status In Force
Filing Date 2019-07-09
Publication Date 2020-02-20
Owner VALE S.A. (Brazil)
Inventor
  • De Lima, Carlos Adriano
  • E Silva, Bruno, Sena
  • Regattieri, Cíntia, Nunes Braga

Abstract

The present invention relates to a flexible plate (1) for endless tracks (2) used on large machines, disclosing a structure which guarantees greater flexibility and adaptability to the ground on which the large machine is moving, and which also enables only worn or broken parts of the flexible plate (1) to be replaced. The present invention also relates to a method for manufacturing the flexible plate (1), disclosing a simple, low-cost manufacturing method enabling the flexible plate (1) to be manufactured using only cutting, assembly and welding processes for steel plates.

IPC Classes  ?

52.

Multi-terrain inspection robotic device and methods for configuring and guiding the same

      
Application Number 16485397
Grant Number 11372409
Status In Force
Filing Date 2018-02-09
First Publication Date 2019-12-12
Grant Date 2022-06-28
Owner
  • VALE S.A (Brazil)
  • ASSOCIAÇÃO INSTITUTO TECNOLÓGICO VALE – ITV (Brazil)
Inventor
  • Freitas, Gustavo Medeiros
  • Rocha, Filipe Augusto Santos
  • Torre, Marcos Paulo
  • Fontes Junior, Angelo Frederico
  • Ramos, Victória Regina
  • Nogueira, Luiz Eduardo Da Costa
  • Santos, Alexandre Souza
  • Cota, Eduardo
  • Miola, Wilson
  • Dos Reis, Marco Antonio
  • Costa, Branilson Luiz Santos
  • Ledezma, Luis Carlos Moreno
  • Evangelista, Ronaldo Pereira
  • Alcantara, Pedro Xavier
  • Lima, Rebeca Tourinho
  • De Souza, Tiago Pereira
  • Brandi, Iuri Viana
  • Araújo, Ramon Nunes
  • Gomes, Márcio Fernando Mansur
  • Garcia, Gabriel Carvalho
  • Azpúrua, Héctor

Abstract

This disclosure presents a robotic device for multi-terrain inspection, composed by a robot body, a quick reconfigurable locomotion module and a mapping unit capable to model the inspected environment through a 3D colored point cloud. The robot has different locomotion mechanisms that can be quickly replaced, thereby changing the robot mobility characteristics. The device is controlled through teleoperation or autonomously. When in teleoperated mode, an operating assist module provides relevant locomotion information to the operator including a map that shows areas where the robot may not transpose or tip-over. This module also suggests to the operator other locomotion configurations to overcome obstacles presented in the map. When in autonomous mode, the navigation module provides a strategy to explore unknown environments and trace optimal locomotion path considering the traveled distance, tipping-over risk and energy consumption. Regarding the invention characteristics described above, the main objective is to perform inspections of confined and risk areas, i.e., caves, sewer and dam spillway galleries, and areas with risk of collapse.

IPC Classes  ?

  • G05D 1/00 - Control of position, course, altitude, or attitude of land, water, air, or space vehicles, e.g. automatic pilot
  • B62D 55/06 - Endless-track vehicles with tracks and without ground wheels
  • B62D 57/032 - Vehicles characterised by having other propulsion or other ground-engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members with alternately or sequentially lifted feet or skid
  • G05D 1/02 - Control of position or course in two dimensions

53.

METHOD FOR PRIORITIZING RAILWAY CROSSING FLOWS, AND MEMORY STORAGE MEDIUM

      
Document Number 03044711
Status Pending
Filing Date 2019-05-30
Open to Public Date 2019-12-11
Owner VALE S.A. (Brazil)
Inventor
  • Carneiro, Nikolas Jorge Santiago
  • Santos, Jorge Manuel Filipe Dos
  • Rosa, Sergio Ivan Vaidemonte Da
  • Souza, Cleidoson Ronald Botelho De
  • Mota, Jose Aroudo

Abstract

The present invention refers to a method for prioritizing railway crossing flows comprising the following steps: defining residence location nodes (LP1, LP2, LP3, LPn), daily-activity location nodes (LAC1, LAC2, LAC3, LACn) and level crossing nodes (PN1, PN2, PNn) within a zone of influence; generating a graph comprising the residence location nodes (LP1, LP2, LP3, LPn), daily-activity location nodes (LAC1, LAC2, LAC3, LACn) and level crossing nodes (PN1, PN2, PNn) and a set of edges, wherein said edges connect the residence location nodes (LP1, LP2, LP3, LPn), daily-activity location nodes (LAC1, LAC2, LAC3, LACn) and level crossing nodes (PN1, PN2, PNn); generating a connected component containing residence location nodes (LP1, LP2, LP3, LPn), daily-activity location nodes (LAC1, LAC2, LAC3, LACn) and level crossing nodes (PN1, PN2, PNn); and obtaining a vector comprising the level crossing nodes (PN1, PN2, PNn) in descending order of the value assigned to each level crossing node. This invention also refers to a memory storage medium comprising computer-executable instructions for implementing a method for prioritizing a railway crossing flows.

IPC Classes  ?

  • B61L 27/04 - Automatic systems, e.g. controlled by train; Change-over to manual control
  • B61L 25/00 - Recording or indicating positions or identities of vehicles or vehicle trains or setting of track apparatus
  • G08G 1/16 - Anti-collision systems

54.

Thermo-insulating concrete

      
Application Number 16414407
Grant Number 10752550
Status In Force
Filing Date 2019-05-16
First Publication Date 2019-11-21
Grant Date 2020-08-25
Owner
  • VALE S.A. (Brazil)
  • Universidade Federal De Ouro Preto—UFOP (Brazil)
Inventor
  • Vasconcelos, Renata Eliane Frank
  • Castro Mendes, Júlia
  • Fiorotti Peixoto, Ricardo Andre

Abstract

The present invention refers to a new concrete composition comprising fiberglass waste and an air-entraining additive. The concrete presents a thermo-insulating performance far superior to conventionally produced concretes. The present invention is mainly intended for the construction industry, in non-structural applications for thermal insulation. The use of fiberglass waste reduces the consumption of natural aggregates and allows for the use of waste which is expense to dispose of.

IPC Classes  ?

  • C04B 28/04 - Portland cements
  • C04B 14/06 - Quartz; Sand
  • C04B 14/42 - Glass
  • C04B 24/20 - Sulfonated aromatic compounds
  • E04B 1/76 - Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
  • E04G 23/00 - Working measures on existing buildings
  • C04B 103/30 - Water reducers, plasticisers, air-entrainers
  • E04B 1/74 - Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls

55.

ROBOT DEVICE, AND METHOD FOR INSPECTION OF COMPONENTS OF A BELT CONVEYOR

      
Application Number BR2019050090
Publication Number 2019/218035
Status In Force
Filing Date 2019-03-19
Publication Date 2019-11-21
Owner
  • VALE S.A. (Brazil)
  • UNIVERSIDADE FEDERAL DO RIO DE JANEIRO - UFRJ (Brazil)
Inventor
  • Freitas, Gustavo, Medeiros
  • Torre, Marcos Paulo
  • Garcia, Gabriel, Carvalho
  • Rocha, Filipe Augusto, Santos
  • Franca, André, Stanzani
  • Da Fonseca, Felipe, Ribeiro
  • Lizarralde, Fernando Cesar
  • Costa, Ramon, Romankevicius
  • Neves, Alex, Fernandes
  • Monteiro, João Carlos, Espiúca

Abstract

The present invention relates to a robot device (1) for inspection of components (8, 9, 10) of a belt conveyor (11), comprising a movable platform (2) and a robot arm (3) having a first end (4) coupled to the movable platform (2) and a second end (5), wherein the robot arm (3) comprises an articulated structure configured such as to cause the second end (5) to come into contact with at least one of the components (8, 9, 10) of the belt conveyor (11), and wherein the robot device (1) comprises a vibration sensor (6), a camera (14), a microphone (15) and a laser scanner (16) that are coupled to the second end (5) of the arm (3). The present invention also discloses a method for inspection of components (8, 9, 10) of a belt conveyor (11) using a robot device (1), comprising the step of: obtaining temperature and/or noise data relating to at least one of the components (8, 9, 10) of the belt conveyor (11); and, if the temperature and/or noise data relating to at least one of the components (8, 9, 10) lie outside of a pre-determined band of values, the method further comprises the steps of: causing a second end (5) of a robot arm (3) of the robot device (1) to come into contact with at least one of the components (8, 9, 10) of the belt conveyor (11), wherein the robot arm (3) comprises an articulated structure; and obtaining vibration data relating to at least one of the components (8, 9, 10) by means of the vibration sensor (6).

IPC Classes  ?

  • B65G 43/02 - Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load- carriers, e.g. for interrupting the drive in the event of overheating
  • B65G 23/00 - Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
  • G05B 19/4 -
  • B05B 15/02 - Arrangements or devices for cleaning discharge openings
  • G06T 7/00 - Image analysis
  • G06F 3/00 - Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements

56.

MINERAL BENEFICIATION METHOD USING BIOREAGENT EXTRACTED FROM GRAM POSITIVE BACTERIA

      
Document Number 03062436
Status In Force
Filing Date 2018-05-16
Open to Public Date 2019-11-05
Grant Date 2024-06-11
Owner VALE S.A. (Brazil)
Inventor
  • Torem, Mauricio Leonardo
  • Puelles, Jhonatan Gerardo Soto
  • Merma, Antonio Gutierrez
  • Olivera, Carlos Alberto Castaneda
  • Do Rosario, Lisa Marinho
  • Silvas, Flavia Paulucci Cianga

Abstract

The object of the present invention is to provide an ore flotation method using bioreagents extracted from the Gram-positive bacteria Rhodococcus opacus and Rhodococcus erythropolis. Ore floatability was thus harnessed, using a bioreagent extracted from Gram-positive bacteria in order to determine the potential thereof as an alternative to synthetic reagents and also an alternative to the use of microorganisms per se (biomass).

IPC Classes  ?

57.

DRY ORE CONCENTRATION SYSTEM AND METHOD

      
Application Number BR2019050081
Publication Number 2019/191822
Status In Force
Filing Date 2019-03-13
Publication Date 2019-10-10
Owner VALE S.A. (Brazil)
Inventor
  • Donda, Joaquim, Donizetti
  • Marques, Michelle, Larcerda Sales

Abstract

The invention relates to dry ore processing. The invention provides a dry ore concentration method comprising at least one dry ore grinding step and at least one dry ore classification step of at least part of the ore through at least one high-frequency screen. The invention further provides a dry ore concentration system comprising means for grinding the ore and means for dry classification of at least part of the ore, in which the classification means are at least one high-frequency screen.

IPC Classes  ?

  • B07B 1/28 - Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting, or wobbling screens
  • B02C 19/00 - Other disintegrating devices or methods
  • B02C 23/08 - Separating or sorting of material, associated with crushing or disintegrating
  • B03C 1/00 - Magnetic separation
  • C22B 1/00 - Preliminary treatment of ores or scrap

58.

CONCENTRATION PROCESS OF IRON ORE SLIMES

      
Document Number 03076830
Status Pending
Filing Date 2018-10-03
Open to Public Date 2019-04-11
Owner VALE S.A. (Brazil)
Inventor
  • Pereira Lima, Neymayer
  • Carlaile Silva, Klaydison
  • Curi Segato, Mauricio

Abstract

The present invention relates to a method for concentrating iron minerals from slurry generated by iron ore processing, by means of reverse flotation with pH between 8.5 and 10.5 with the addition of an amide-amine collector, or a mixture thereof with traditional cationic collectors (amines), without any depressing agent, alternatively including a high-field magnetic concentration step, which enables concentrations with iron content greater than 66% and SiO2 + Al2O3 content below 4% to be obtained.

IPC Classes  ?

59.

METHOD FOR CONCENTRATING IRON ORE SLURRY

      
Application Number BR2018050363
Publication Number 2019/068160
Status In Force
Filing Date 2018-10-03
Publication Date 2019-04-11
Owner VALE S.A. (Brazil)
Inventor
  • Pereira Lima, Neymayer
  • Carlaile Silva, Klaydison
  • Curi Segato, Maurício

Abstract

2233 content below 4% to be obtained.

IPC Classes  ?

60.

Apparatus and method for data acquisition

      
Application Number 16138712
Grant Number 10838100
Status In Force
Filing Date 2018-09-21
First Publication Date 2019-03-28
Grant Date 2020-11-17
Owner VALE S.A. (Brazil)
Inventor
  • Polzer, Benjamin David
  • Walker, Peter Whyte
  • West, Gordon Fox
  • Hurley, Peter Anthony
  • Hogg, Robert Leslie Scott

Abstract

Aspects of the disclosure may reduce motion noise by mounting vector component sensors on a bottom-weighted instrument platform that is supported with a spherical bearing. An apparatus for data acquisition is provided. The apparatus includes a base assembly, a spherical bearing mounted to the base assembly, and an instrument platform having at least one vector component sensor fixed thereto. The instrument platform is mounted on and supported by the spherical bearing. The spherical bearing couples the instrument platform to the base assembly and allows free angular rotation of the instrument platform, within a tilt angle range. The instrument platform is bottom weighted in that it has a center of mass disposed below its center of rotation. The apparatus may include a controller that receives and/or stores data from the at least one sensor.

IPC Classes  ?

  • G01V 3/17 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for use during transport, e.g. by a person, vehicle or boat operating with electromagnetic waves
  • G01V 3/15 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for use during transport, e.g. by a person, vehicle or boat
  • G01R 33/022 - Measuring gradient
  • G01V 3/165 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for use during transport, e.g. by a person, vehicle or boat operating with magnetic or electric fields produced or modified by the object or by the detecting device
  • F16M 11/14 - Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting in more than one direction with ball-joint
  • F16M 13/02 - Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
  • G01V 3/38 - Processing data, e.g. for analysis, for interpretation or for correction
  • B64C 39/02 - Aircraft not otherwise provided for characterised by special use
  • B64D 3/00 - Aircraft adaptations to facilitate towing or being towed

61.

Control system and control method for rotary car dumpers

      
Application Number 16142993
Grant Number 11066258
Status In Force
Filing Date 2018-09-26
First Publication Date 2019-03-28
Grant Date 2021-07-20
Owner VALE S.A. (Brazil)
Inventor
  • Lopes, Bruno Eduardo
  • De Resende Neto, Celson José
  • Castro Silva, Waldinir Lima

Abstract

This invention relates to a control system and method for rotary car dumpers comprising a positioning car, silos and feeders. Such control system comprises three integrated and communicating controls in closed grid, that is, the positioning car control, the silos level control and the feeder flow control. In this way, with the data of these controls, the rotary car dumpers control system is configured to maintain the level of silo at maximum, performing changes in the cycle time by controlling the positioning car to maintain the level of silos and thus achieve maximum productivity of the equipment.

IPC Classes  ?

  • B65G 67/50 - Rotary vehicle tipplers, i.e. rotating through 360°
  • B65G 53/66 - Use of indicator or control devices, e.g. for controlling gas pressure, for controlling proportions of material and gas, for indicating or preventing jamming of material

62.

CONTROL SYSTEM AND CONTROL METHOD FOR ROTARY CAR DUMPERS

      
Document Number 03017079
Status In Force
Filing Date 2018-09-11
Open to Public Date 2019-03-26
Grant Date 2020-07-21
Owner VALE S.A. (Brazil)
Inventor
  • Lopes, Bruno Eduardo
  • Resende Neto, Celson Jose De
  • Castro Silva, Waldinir Lima

Abstract

This invention relates to a control system and method for rotary car dumpers 1 comprising a positioning car 2, silos 7 and feeders 8. Such control system comprises three integrated and communicating controls in closed grid, that is, the positioning car control 2, the silos level control and the feeder flow control 8. In this way, with the data of these controls, the rotary car dumpers 1 control system is configured to maintain the level of silo 7 at maximum, performing changes in the cycle time by controlling the positioning car 2 to maintain the level of silos 7 and thus achieve maximum productivity of the equipment.

IPC Classes  ?

  • B65G 67/50 - Rotary vehicle tipplers, i.e. rotating through 360°
  • E21F 13/00 - Transport specially adapted to underground conditions
  • E21F 17/00 - Methods or devices for use in mines or tunnels, not covered elsewhere

63.

APPARATUS AND METHOD FOR DATA ACQUISITION

      
Document Number 02980061
Status In Force
Filing Date 2017-09-22
Open to Public Date 2019-03-22
Grant Date 2023-09-19
Owner VALE S.A. (Brazil)
Inventor
  • Polzer, Benjamin David
  • Walker, Peter Whyte
  • West, Gordon Fox
  • Hurley, Peter Anthony
  • Hogg, Robert Leslie Scott

Abstract

Aspects of the disclosure may reduce motion noise by mounting vector component sensors on a bottom-weighted instrument platform that is supported with a spherical bearing. An apparatus for data acquisition is provided. The apparatus includes a base assembly, a spherical bearing mounted to the base assembly, and an instrument platform having at least one vector component sensor fixed thereto. The instrument platform is mounted on and supported by the spherical bearing. The spherical bearing couples the instrument platform to the base assembly and allows free angular rotation of the instrument platform, within a tilt angle range. The instrument platform is bottom weighted in that it has a center of mass disposed below its center of rotation. The apparatus may include a controller that receives and/or stores data from the at least one sensor.

IPC Classes  ?

  • G01V 3/15 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for use during transport, e.g. by a person, vehicle or boat
  • G01V 3/00 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation
  • G01V 3/16 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for use during transport, e.g. by a person, vehicle or boat specially adapted for use from aircraft
  • G01V 11/00 - Prospecting or detecting by methods combining techniques covered by two or more of main groups
  • G01V 3/36 - Recording data

64.

Wheels for displacement trucks

      
Application Number 16083800
Grant Number 10744819
Status In Force
Filing Date 2017-03-08
First Publication Date 2019-03-21
Grant Date 2020-08-18
Owner VALE S.A. (Brazil)
Inventor
  • Cestari, José Siqueira
  • Gava, Marcelo Rocha
  • De Lima, André Luiz Capua

Abstract

A wheel for a displacement truck having a wheel body and removable ribs is provided. The ribs are segmented into at least two parts to facilitate removal from the wheel body.

IPC Classes  ?

  • B60B 17/00 - Wheels characterised by rail-engaging elements
  • B61F 13/00 - Rail vehicles characterised by wheel arrangements, not otherwise provided for

65.

ROBOTIC DEVICE, AND METHOD FOR INSPECTION OF COMPONENTS OF A BELT CONVEYOR

      
Document Number 03100772
Status In Force
Filing Date 2019-03-19
Open to Public Date 2019-03-19
Grant Date 2022-07-19
Owner
  • VALE S.A. (Brazil)
  • UNIVERSIDADE FEDERAL DO RIO DE JANEIRO - UFRJ (Brazil)
Inventor
  • Freitas, Gustavo Medeiros
  • Torre, Marcos Paulo
  • Garcia, Gabriel Carvalho
  • Rocha, Filipe Augusto Santos
  • Franca, Andre Stanzani
  • Da Fonseca, Felipe Ribeiro
  • Lizarralde, Fernando Cesar
  • Costa, Ramon Romankevicius
  • Neves, Alex Fernandes
  • Monteiro, Joao Carlos Espiuca

Abstract

ABSTRACT A robotic device for inspecting components of a belt conveyor, comprising a mobile platform and robotic arm having a first end coupled to the platform and a second end. The robotic arm comprises an articulated structure that guides the second end to contact one of the components of the conveyor. The device further comprises a vibration sensor, camera, microphone and laser scanner coupled to the second end. Also disclosed is a method for inspecting components of a belt conveyor using a robotic device, comprising the steps of: obtaining temperature and/or noise data of one of the components of the conveyor; and, if the temperature and/or noise data of one of the components are outside a predetermined range of values, guiding a second end of a robotic arm of the device to contact one of the components; and obtaining vibration data from one of the components through a vibration sensor. CA 3100772 2021-01-26

IPC Classes  ?

  • B65G 43/02 - Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load- carriers, e.g. for interrupting the drive in the event of overheating
  • B65G 23/00 - Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
  • G06F 3/00 - Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
  • G06T 7/00 - Image analysis

66.

DEVICE FOR LOADING OF BULK CARRIERS AND LOADING METHOD

      
Document Number 03010083
Status In Force
Filing Date 2018-06-29
Open to Public Date 2019-01-03
Grant Date 2021-01-05
Owner
  • VALE S.A. (Brazil)
  • ADRIANO CIRINO SALLES (Brazil)
Inventor Salles, Adriano Cirino

Abstract

A device (13) for assisting in the loading of bulk carriers even in rainy weather. Such device (13) comprises: a smooth hose (1) configured to be inserted into the opening of the hatch (5) of the storage hold cover (10) of the ship; a folding hose (2) placed above the smooth hose (1) and configured to absorb the movements performed by the VLOC relative to the device; an upper flange (3) for fastening the device (13) to the free end of the nozzle (6) of the ship loader (7); and a lower flange (4) configured to connect the device (13) to the hatch (5) opening of the storage hold cover (10) of the ship; and a method of loading VLOCs using the device (13), comprising the steps of: fastening the device (13) to the nozzle (6) of the ship loader (7); positioning of the nozzle (6) of the ship loader (7); positioning and fastening the device (13) to the opening of the hatch (5) of the storage hold cover (10) of the ship; loading the storage hold; and dissociating the device (13) from the hatch (5).

IPC Classes  ?

  • B65G 67/60 - Loading or unloading ships
  • B67D 9/00 - Apparatus or devices for transferring liquids when loading or unloading ships
  • B65G 65/32 - Filling devices

67.

Device for loading of bulk carriers and loading method

      
Application Number 16025775
Grant Number 10737748
Status In Force
Filing Date 2018-07-02
First Publication Date 2019-01-03
Grant Date 2020-08-11
Owner
  • Vale S.A. (Brazil)
  • Adriano Cirino Salles (Brazil)
Inventor Salles, Adriano Cirino

Abstract

This disclosure refers to a device for assisting in the loading of bulk carriers even in rainy weather. Such device comprises: a smooth hose configured to be inserted into the opening of the hatch of the storage hold cover of the ship; a folding hose placed above the smooth hose and configured to absorb the movements of the bulk carrier relative to the device; an upper flange for fastening the device to the free end of the nozzle of the ship loader; and a lower flange configured to connect the device to the hatch opening of the storage hold cover of the ship. The disclosure also includes a method of loading bulk carriers using the device.

IPC Classes  ?

  • B63B 27/28 - Arrangement of ship-based loading or unloading equipment for cargo or passengers of chutes
  • B65G 69/00 - Auxiliary measures taken, or devices used, in connection with loading or unloading
  • B65G 67/60 - Loading or unloading ships

68.

ORE FLOTATION METHOD USING A BIOREAGENT EXTRACTED FROM GRAM-POSITIVE BACTERIA

      
Application Number BR2018050158
Publication Number 2018/209416
Status In Force
Filing Date 2018-05-16
Publication Date 2018-11-22
Owner VALE S.A. (Brazil)
Inventor
  • Torem, Maurício Leonardo
  • Puelles, Jhonatan Gerardo, Soto
  • Merma, Antonio, Gutiérrez
  • Olivera, Carlos Alberto, Castañeda
  • Do Rosário, Lisa, Marinho
  • Silvas, Flávia, Paulucci Cianga

Abstract

The object of the present invention is to provide an ore flotation method using bioreagents extracted from the Gram-positive bacteria Rhodococcus opacus and Rhodococcus erythropolis. Ore floatability was thus harnessed, using a bioreagent extracted from Gram-positive bacteria in order to determine the potential thereof as an alternative to synthetic reagents and also an alternative to the use of microorganisms per se (biomass).

IPC Classes  ?

69.

PROCESS FOR OBTAINING ORE DUST SUPPRESSANT RESIN, ORES DUST SUPPRESSANT RESIN, PROCESS FOR INHIBITION OF ORE PARTICULATE EMISSION AND RESIN USE

      
Application Number 15531167
Status Pending
Filing Date 2015-10-29
First Publication Date 2018-10-11
Owner
  • VALE S.A. (Brazil)
  • UNIVERSIDADE FEDERAL DO ESPIRITO SANTO - UFES (Brazil)
Inventor
  • Vasconcelos, Renata Eliane Frank
  • Da Silva Filho, Eloi Alves
  • De Melo, Carlos Vital Paixao

Abstract

The proposed invention is a process for obtaining the ore dust suppressant resin with the chemical recycling of Poly thermoplastic polymer (Ethylene Terephthalate) or PET. It is proposed a method for obtaining the resin by using the depolymerization reaction methodology of the Poly polymer (Ethylene Terephthalate) obtained from post-consumption PET bottles, in the presence of cationic surfactant hexadeciltrimetrilamonio bromide (CTAB). The proposed invention is a process for obtaining the ore dust suppressant resin with the chemical recycling of Poly thermoplastic polymer (Ethylene Terephthalate) or PET. It is proposed a method for obtaining the resin by using the depolymerization reaction methodology of the Poly polymer (Ethylene Terephthalate) obtained from post-consumption PET bottles, in the presence of cationic surfactant hexadeciltrimetrilamonio bromide (CTAB). The resin is thus obtained being subsequently added to the same PVP K-90 (Polyvinylpyrrolidone) as increasing load on the final viscosity of the resin. Other additives such as lignin extracted from plants such as leaves and tree branches may also be added, in this case, incorporated to make the resin more hydrophobic.

IPC Classes  ?

  • C09K 3/22 - Materials not provided for elsewhere for dust-laying or dust-absorbing
  • C08J 11/16 - Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with inorganic material
  • C07C 51/09 - Preparation of carboxylic acids or their salts, halides, or anhydrides from carboxylic acid esters or lactones
  • E21F 5/12 - Composition of rock dust

70.

MULTI-TERRAIN INSPECTION ROBOTIC DEVICE AND METHODS FOR CONFIGURING AND GUIDING THE SAME

      
Document Number 03049695
Status In Force
Filing Date 2018-02-09
Open to Public Date 2018-08-16
Grant Date 2023-01-03
Owner
  • VALE S.A. (Brazil)
  • SERVICO NACIONAL DE APRENDIZAGEM INDUSTRIAL, DEPARTAMENTO REGIONAL DA BAHIA-SENAI/DR/BA (Brazil)
Inventor
  • Freitas, Gustavo Medeiros
  • Rocha, Filipe Augusto Santos
  • Torre, Marcos Paulo
  • Fontes Junior, Angelo Frederico
  • Ramos, Victoria Regina
  • Nogueira, Luiz Eduardo Da Costa
  • Santos, Alexandre Souza
  • Cota, Eduardo
  • Miola, Wilson
  • Dos Reis, Marco Antonio
  • Costa, Branilson Luiz Santos
  • Ledezma, Luis Carlos Moreno
  • Evangelista, Ronaldo Pereira
  • Alcantara, Pedro Xavier
  • Lima, Rebeca Tourinho
  • De Souza, Tiago Pereira
  • Brandi, Iuri Viana
  • Araujo, Ramon Nunes
  • Gomes, Marcio Fernando Mansur
  • Azpurua, Hector
  • Garcia, Gabriel Carvalho

Abstract

An autonomously or teleoperated robotic device for multi-terrain inspection having a robot body, a quick reconfigurable locomotion module and a mapping unit capable of modelling the inspected environment through a 3D colored point cloud. The different, quickly replaceable locomotion mechanisms change the robot mobility characteristics. When in teleoperated mode, an operating assist module provides relevant locomotion information to the operator including a map that shows areas where the robot may not transpose or may tip-over. This module also suggests to the operator other locomotion configurations to overcome obstacles presented on the map. When in autonomous mode, the navigation module provides a strategy to explore unknown environments and trace optimal locomotion paths considering the traveled distance, tipping-over risk and energy consumption. The device is capable of performing inspections of confined and risk areas, i.e., caves, sewer and dam spillway galleries, and areas with risk of collapse.

IPC Classes  ?

  • B60W 60/00 - Drive control systems specially adapted for autonomous road vehicles
  • B25J 5/00 - Manipulators mounted on wheels or on carriages
  • B25J 9/18 - Programme controls electric
  • B62D 57/02 - Vehicles characterised by having other propulsion or other ground-engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members

71.

MULTI-TERRAIN INSPECTION ROBOTIC DEVICE AND METHODS FOR CONFIGURING AND GUIDING THE SAME

      
Application Number BR2018050025
Publication Number 2018/145183
Status In Force
Filing Date 2018-02-09
Publication Date 2018-08-16
Owner
  • VALE S.A. (Brazil)
  • SERVIÇO NACIONAL DE APRENDIZAGEM INDUSTRIAL, DEPARTAMENTO REGIONAL DA BAHIA (Brazil)
Inventor
  • Freitas, Gustavo, Medeiros
  • Rocha, Filipe Augusto, Santos
  • Torre, Marcos Paulo
  • Fontes Junior, Angelo Frederico
  • Ramos, Victória Regina
  • Nogueira, Luiz Eduardo, Da Costa
  • Santos, Alexandre, Souza
  • Cota, Eduardo
  • Miola, Wilson
  • Dos Reis, Marco Antonio
  • Costa, Branilson Luiz, Santos
  • Ledezma, Luis Carlos, Moreno
  • Evangelista, Ronaldo, Pereira
  • Alcantara, Pedro, Xavier
  • Lima, Rebeca, Tourinho
  • De Souza, Tiago, Pereira
  • Brandi, Iuri, Viana
  • Araújo, Ramon, Nunes
  • Gomes, Márcio Fernando, Mansur

Abstract

This disclosure presents a robotic device for multi-terrain inspection, composed by a robot body, a quick reconfigurable locomotion module and a mapping unit capable to model the inspected environment through a 3D colored point cloud. The robot has different locomotion mechanisms that can be quickly replaced, thereby changing the robot mobility characteristics. The device is controlled through teleoperation or autonomously. When in teleoperated mode, an operating assist module provides relevant locomotion information to the operator including a map that shows areas where the robot may not transpose or tip-over. This module also suggests to the operator other locomotion configurations to overcome obstacles presented in the map. When in autonomous mode, the navigation module provides a strategy to explore unknown environments and trace optimal locomotion path considering the traveled distance, tipping-over risk and energy consumption. Regarding the invention characteristics described above, the main objective is to perform inspections of confined and risk areas, i.e., caves, sewer and dam spillway galleries, and areas with risk of collapse.

IPC Classes  ?

  • G05D 1/02 - Control of position or course in two dimensions
  • B62D 57/02 - Vehicles characterised by having other propulsion or other ground-engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members

72.

Railway wheels monitoring system and method

      
Application Number 15886545
Grant Number 10543859
Status In Force
Filing Date 2018-02-01
First Publication Date 2018-08-09
Grant Date 2020-01-28
Owner
  • VALE S.A (Brazil)
  • ASSOCIAÇÃO INSTITUTO TECNOLÓGICO VALE – ITV (Brazil)
Inventor
  • Gomes, Ana Claudia Da Silva
  • Botelho De Souza, Cleidson Ronald
  • Garibay, Adan Salazar
  • Gutierrez, Andres Hernandez

Abstract

It is described a system and method to monitor railway wheels, which includes obtaining images of the railway wheel by means of stereo cameras and performing a three-dimensional and two-dimensional model of the railway wheel by means of these images. This two-dimensional model is subjected to analysis of the profile of the railway wheel, comparing it with a two-dimensional model of an ideal wheel and thus measuring the effective wear of its profile. The three-dimensional model is subjected to analysis of the surface of the railway wheel, also comparing it with a three-dimensional model of an ideal wheel and thus measuring the effective wear of its surface.

IPC Classes  ?

  • G06K 9/00 - Methods or arrangements for reading or recognising printed or written characters or for recognising patterns, e.g. fingerprints
  • H04N 7/18 - Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
  • B61K 9/12 - Measuring or surveying wheel-rims
  • G06T 7/62 - Analysis of geometric attributes of area, perimeter, diameter or volume
  • G06T 7/80 - Analysis of captured images to determine intrinsic or extrinsic camera parameters, i.e. camera calibration
  • H04N 13/204 - Image signal generators using stereoscopic image cameras
  • G06T 7/00 - Image analysis
  • G06T 19/20 - Editing of 3D images, e.g. changing shapes or colours, aligning objects or positioning parts

73.

Reclaimer control system and method

      
Application Number 15887500
Grant Number 10322884
Status In Force
Filing Date 2018-02-02
First Publication Date 2018-08-09
Grant Date 2019-06-18
Owner VALE S.A. (Brazil)
Inventor Lopes, Bruno Eduardo

Abstract

A system and method for automated control of reclaimers includes a boom, a bucket wheel, and a translation system. This system comprises memorizing operating parameters used during a turning movement of the boom, allowing identification of positions where there was an overflow or an unsatisfactory reclaiming flow. With this memorized information, the flow controller makes changes to the boom turning speed (Vg), increasing it in positions where the reclaiming flow was low and decreasing it in positions where there was overflow.

IPC Classes  ?

  • B65G 43/08 - Control devices operated by article or material being fed, conveyed, or discharged
  • E02F 3/26 - Safety or control devices
  • G05B 13/04 - Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric involving the use of models or simulators
  • E02F 3/18 - Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis
  • E02F 9/20 - Drives; Control devices

74.

RAILWAY WHEELS MONITORING SYSTEM AND METHOD

      
Document Number 02992775
Status Pending
Filing Date 2018-01-24
Open to Public Date 2018-08-02
Owner VALE S.A. (Brazil)
Inventor
  • Da Silva Gomes, Ana Claudia
  • Botelho De Souza, Cleidson Ronald
  • Salazar Garibay, Adan
  • Hernandez Gutierrez, Andres

Abstract

A system and method to monitor railway wheels (5), which consists of obtaining images of the railway wheel (5) by means of stereo cameras (8 and 9) and performing a three-dimensional and two-dimensional model of the railway wheel (5) by means of these images. This two-dimensional model is subjected to analysis of the profile (18) of the railway wheel (5), comparing it with a two-dimensional model of an ideal wheel and thus measuring the effective wear of its profile. The three-dimensional model is subjected to analysis of the surface (19) of the railway wheel (5), also comparing it with a three-dimensional model of an ideal wheel and thus measuring the effective wear of its surface

IPC Classes  ?

  • B61K 9/12 - Measuring or surveying wheel-rims

75.

Vehicle for deposition of explosives in blast holes and method of use

      
Application Number 15784838
Grant Number 11473892
Status In Force
Filing Date 2017-10-16
First Publication Date 2018-04-19
Grant Date 2022-10-18
Owner VALE S.A. (Brazil)
Inventor
  • Santos, Reginaldo De Andrade
  • Balbino, Emerson Sena
  • Vieira, André Luiz Da Costa
  • Carlos, Marcelo Ribeiro
  • Melis, Lucas Sales Van
  • Assis, Adriano Nogueira De

Abstract

Described is a vehicle configured for the deposition of explosives in holes of open-pit exploration mines, wherein the vehicle is able to perform all seven steps carried out in the manual explosive deposition process, automatically, completely free of human intervention. Also described is a method of use of the aforementioned vehicle.

IPC Classes  ?

  • F42D 1/10 - Feeding explosives in granular or slurry form; Feeding explosives by pneumatic or hydraulic pressure
  • F42D 3/04 - Particular applications of blasting techniques for rock blasting
  • E21C 37/00 - Other methods or devices for dislodging with or without loading
  • F42D 1/04 - Arrangements for ignition

76.

VEHICLE FOR DEPOSITION OF EXPLOSIVES IN BLAST HOLES AND METHOD OF USE

      
Document Number 02982284
Status In Force
Filing Date 2017-10-13
Open to Public Date 2018-04-17
Grant Date 2021-04-13
Owner VALE S.A. (Brazil)
Inventor
  • Santos, Reginaldo De Andrade
  • Balbino, Emerson Sena
  • Vieira, Andre Luiz Da Costa
  • Carlos, Marcelo Ribeiro
  • Van Melis, Lucas Sales
  • Assis, Adriano Nogueira De

Abstract

It describes a vehicle configured for the deposition of explosives in holes of open-pit exploration mines, being this vehicle able to perform all seven steps carried out in the manual explosive deposition process, automatically, completely free of human intervention. It also describes a method of use of the aforementioned vehicle.

IPC Classes  ?

  • F42D 1/08 - Tamping methods; Methods for loading boreholes with explosives; Apparatus therefor
  • F42D 1/04 - Arrangements for ignition
  • F42D 1/10 - Feeding explosives in granular or slurry form; Feeding explosives by pneumatic or hydraulic pressure
  • F42D 3/04 - Particular applications of blasting techniques for rock blasting

77.

System and process for dry recovery of iron oxide fines from iron bearing compacted and semicompacted rocks

      
Application Number 15550667
Grant Number 10682652
Status In Force
Filing Date 2016-02-05
First Publication Date 2018-02-08
Grant Date 2020-06-16
Owner VALE S.A. (Brazil)
Inventor Yamamoto, Mauro Fumyo

Abstract

A system and a process for dry recovery of iron oxide fines from iron hearing compact and semicompact rocks are provided, which system and process utilize primary, secondary and tertiary crushing components for preliminarily reducing the granulometry of ores containing the iron oxide fines in compact and semicompact rocks. Dynamic air classifier components are provided for finely grinding iron oxide minerals reduced through primary, secondary and tertiary crushing, along with static air classification components arranged in series for intermediate granulometric cuts and bag filters for retaining fine fraction. The system and process further comprise magnetic rolls, for magnetic separation, arranged in cascade at a variable leaning angle and formed by at least one of high or low magnetic intensity magnets.

IPC Classes  ?

  • B02C 23/38 - Adding fluid, other than for crushing or disintegrating by fluid energy in apparatus having multiple crushing or disintegrating zones
  • B03B 7/00 - Combinations of wet processes or apparatus with other processes or apparatus, e.g. for dressing ores or garbage
  • B03B 9/00 - General arrangement of separating plant, e.g. flow sheets
  • B03C 1/10 - Magnetic separation acting directly on the substance being separated with cylindrical material carriers
  • B03C 1/30 - Combinations with other devices, not otherwise provided for
  • C22B 1/00 - Preliminary treatment of ores or scrap
  • B02C 23/14 - Separating or sorting of material, associated with crushing or disintegrating with more than one separator
  • B03C 1/025 - High gradient magnetic separators
  • B07B 11/06 - Feeding or discharging arrangements
  • B22F 9/04 - Making metallic powder or suspensions thereof; Apparatus or devices specially adapted therefor using physical processes starting from solid material, e.g. by crushing, grinding or milling
  • C22B 1/24 - Binding; Briquetting
  • B03C 1/033 - Component parts; Auxiliary operations characterised by the magnetic circuit
  • B03C 1/16 - Magnetic separation acting directly on the substance being separated with material carriers in the form of belts

78.

Shielding installation device in large tires and shielding installation method

      
Application Number 15612133
Grant Number 10933724
Status In Force
Filing Date 2017-06-02
First Publication Date 2017-12-14
Grant Date 2021-03-02
Owner VALE S.A. (Brazil)
Inventor Sá, Frederico Quintão De

Abstract

Described is a shielding installation device in large tires and a shielding installation method in large tires. The device comprises a shaft, a reducer, a motor, a base, and a frame. The shielding installation method comprises different sequential steps, configured for installation of shielding on the thread of a large tire. The device and method of use of this device can allow a safe and practical installation of shielding in large vehicles, solving the serious safety problem related to traditional techniques of installation of this element.

IPC Classes  ?

  • B60J 11/10 - Removable external protective coverings specially adapted for vehicles or parts of vehicles, e.g. parking covers for covering only specific parts of the vehicle, e.g. for doors for wheels
  • B60C 27/06 - Non-skid devices temporarily attachable to resilient tyres or resiliently-tyred wheels extending over the complete circumference of tread, e.g. made of chains
  • B60C 27/14 - Non-skid devices temporarily attachable to resilient tyres or resiliently-tyred wheels extending over the complete circumference of tread, e.g. made of chains automatically attachable
  • B60C 13/00 - Tyre sidewalls; Protecting, decorating, marking, or the like, thereof
  • B60C 1/00 - Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition

79.

SHIELDING INSTALLATION DEVICE IN LARGE TIRES AND SHIELDING INSTALLATION METHOD

      
Document Number 02968187
Status In Force
Filing Date 2017-05-25
Open to Public Date 2017-12-08
Grant Date 2024-05-21
Owner VALE S.A. (Brazil)
Inventor Sa, Frederico Quintao

Abstract

A device for installing shielding on a large tire, having has an external diameter from 2 to 5 meters and has a weight from to 3 to 15 tons; the device configured to install shielding on the large tire when the large tire is removed from a vehicle and at a distance from the ground; and wherein the device is configured to installing shielding on the large tire using a hook that at the end of the shielding. The device and method of use of this device can allow a safe and practical installation of shielding in large vehicles, solving the serious safety problem related to traditional techniques of installation of shielding.

IPC Classes  ?

  • B60C 27/06 - Non-skid devices temporarily attachable to resilient tyres or resiliently-tyred wheels extending over the complete circumference of tread, e.g. made of chains

80.

WHEELS FOR DISPLACEMENT TRUCKS

      
Document Number 03013365
Status In Force
Filing Date 2017-03-08
Open to Public Date 2017-09-14
Grant Date 2020-04-21
Owner VALE S.A. (Brazil)
Inventor
  • Cestari, Jose Siqueira
  • Gava, Marcelo Rocha
  • De Lima, Andre Luiz Capua

Abstract

A wheel (4) is described for a translation bogie (7), comprising a wheel body (2) and detachable rims (1), the rims (1) being segmented into at least two parts (1') to make them easier to separate from the wheel body (2).

IPC Classes  ?

  • B60B 17/00 - Wheels characterised by rail-engaging elements

81.

METHOD OF NETWORK PLANNING AND METHOD OF MINE PLANNING

      
Document Number 03013369
Status In Force
Filing Date 2017-03-08
Open to Public Date 2017-09-14
Grant Date 2020-11-17
Owner VALE S.A. (Brazil)
Inventor
  • Garcia, Luis Guilherme Uzeda
  • De Almeida, Erika Portela Lopes
  • Larrad, Ignacio Rodriguez
  • Barbosa, Viviane Da Silva Borges
  • Caldwell, George

Abstract

A method is described, consisting in the fusion of two known processes that are frequently used in the mining industry: mine planning and network planning. The fusion of these two processes can reduce operation costs of a mine (1), (4), in that it allows a cheaper wireless network to be installed with improved quality and coverage which meet more satisfactorily the operational requirements of the mine (1), (4).

IPC Classes  ?

82.

WHEELS FOR TRANSLATION BOGIES

      
Application Number BR2017000029
Publication Number 2017/152247
Status In Force
Filing Date 2017-03-08
Publication Date 2017-09-14
Owner VALE S.A. (Brazil)
Inventor
  • Cestari, José Siqueira
  • Gava, Marcelo Rocha
  • De Lima, André Luiz Capua

Abstract

A wheel (4) is described for a translation bogie (7), comprising a wheel body (2) and detachable rims (1), the rims (1) being segmented into at least two parts (1') to make them easier to separate from the wheel body (2).

IPC Classes  ?

  • B60B 17/00 - Wheels characterised by rail-engaging elements

83.

NETWORK PLANNING METHOD AND MINE PLANNING METHOD

      
Application Number BR2017000030
Publication Number 2017/152248
Status In Force
Filing Date 2017-03-08
Publication Date 2017-09-14
Owner VALE S.A. (Brazil)
Inventor
  • Garcia, Luis Guilherme Uzeda
  • De Almeida, Erika Portela Lopes
  • Larrad, Ignacio Rodriguez
  • Barbosa, Viviane Da Silva Borges
  • Caldwell, George

Abstract

A method is described, consisting in the fusion of two known processes that are frequently used in the mining industry: mine planning and network planning. The fusion of these two processes can reduce operation costs of a mine (1), (4), in that it allows a cheaper wireless network to be installed with improved quality and coverage which meet more satisfactorily the operational requirements of the mine (1), (4).

IPC Classes  ?

84.

PROCESS FOR ORE MOISTURE REDUCTION IN CONVEYOR BELTS AND TRANSFER CHUTES

      
Document Number 03000515
Status In Force
Filing Date 2016-10-04
Open to Public Date 2017-05-04
Grant Date 2019-11-12
Owner VALE S.A. (Brazil)
Inventor
  • De Souza, Pinto Thiago Cesar
  • De Alcantara, Costa Marcio
  • Laurindo De Salles, Leal Filho
  • Da Fonseca Silva E Silva, Danilo

Abstract

A process for ore moisture removal (2) by exposure of the ore (2) to a hot and dry air stream is described. lt is also described a conveyor belt (13) and a transfer chute (3) adapted exclusively for the use of the above process. Among other objectives, the process has the function of reducing moisture in ores (2) prior to the shipping stage of this material.

IPC Classes  ?

  • F26B 3/06 - Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried
  • F26B 3/16 - Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the materials or objects to be dried being moved by gravity in a counter-flow of the gas or vapour
  • F26B 15/18 - Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound the lines being all horizontal or slightly inclined the objects or batches of materials being carried by endless belts
  • F26B 17/00 - Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
  • F26B 17/12 - Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity
  • F26B 21/08 - Humidity
  • F26B 23/00 - Heating arrangements

85.

PROCESS OF POLYPROPYLENE AND POLYETHYLENE DEPOLYMERIZATION THROUGH CHEMICAL RECYCLING

      
Application Number BR2016000116
Publication Number 2017/070762
Status In Force
Filing Date 2016-10-26
Publication Date 2017-05-04
Owner
  • VALE S.A. (Brazil)
  • UNIVERSIDADE FEDERAL DO ESPÍRITO SANTO - UFES (Spain)
Inventor
  • Vasconcelos, Renata Eliane Frank
  • Da Silva Filho, Eloi Alves
  • De Melo, Carlos Vital Paixão

Abstract

This invention refers to a method for obtaining PP and EP oligomers employing the use of terpenic solvent, preferably d-limonene, and of cationic surfactant Hexadecyltrimethylammonium Bromide (CTAB), The depolymerization is performed using PP polymers and also low density (LDPE) and high density (HDPE) PE both post- consumption. Each of the said polymers was previously cleansed with water and dry to be further crushed and added to a reaction medium containing the d-limonene solvent and a 0.01 mol/L solution of cationic surfactant CTAB, to obtain oligomers. The CTAB surfactant added worked as a catalyst, where the reaction time was of 1 hour, for each polymer.

IPC Classes  ?

  • C08J 11/28 - Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material by treatment with organic compounds containing nitrogen, sulfur or phosphorus
  • C11D 1/62 - Quaternary ammonium compounds
  • C08L 23/06 - Polyethene
  • C08L 23/12 - Polypropene

86.

Semi-rigid airborne electromagnetic transmitter antenna system

      
Application Number 14930335
Grant Number 09903976
Status In Force
Filing Date 2015-11-02
First Publication Date 2017-05-04
Grant Date 2018-02-27
Owner VALE S.A. (Brazil)
Inventor
  • West, Gordon Fox
  • Walker, Peter Whyte
  • Polzer, Benjamin David

Abstract

An apparatus for airborne electromagnetic surveying is provided, comprising a central hub defining an equatorial plane, a transmitter loop, and radials connecting the hub to the transmitter loop. The loop generally lies in a plane during flight, and comprises loop sections, some of which are connected with flexible joints allowing the loop to flex out of the plane during lift-offs and landings. A loop section comprises current conducting elements connected to current conducting elements of adjacent loop sections forming a transmitter loop circuit. A radial connects to the hub at a point that is substantially offset from the transmitter loop plane, thereby contributing to the stability of the transmitter loop connection point in an up-down direction relative to the hub. Additionally, a loop section comprising rigid conductive elements retained in a spaced-apart relationship by a frame member is also provided.

IPC Classes  ?

  • G01V 3/16 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for use during transport, e.g. by a person, vehicle or boat specially adapted for use from aircraft
  • G01V 3/165 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for use during transport, e.g. by a person, vehicle or boat operating with magnetic or electric fields produced or modified by the object or by the detecting device
  • G01V 3/28 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for well-logging operating with magnetic or electric fields produced or modified either by the surrounding earth formation or by the detecting device using induction coils
  • G01V 3/08 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation operating with magnetic or electric fields produced or modified by objects or geological structures or by detecting devices
  • G01V 3/26 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for well-logging operating with magnetic or electric fields produced or modified either by the surrounding earth formation or by the detecting device
  • G01V 3/18 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for well-logging

87.

PROCESS FOR ORE MOISTURE REDUCTION IN CONVEYOR BELTS AND TRANSFER CHUTES

      
Application Number BR2016000105
Publication Number 2017/070761
Status In Force
Filing Date 2016-10-04
Publication Date 2017-05-04
Owner VALE S.A. (Brazil)
Inventor
  • De Souza, Pinto, Thiago Cesar
  • De Alcântara, Costa, Márcio
  • Laurindo De Salles, Leal Filho
  • Da Fonseca Sila E, Silva, Danilo

Abstract

A process for ore moisture removal (2) by exposure of the ore (2) to a hot and dry air stream is described. !t is also described a conveyor belt (13) and a transfer chute (3) adapted exclusively for the use of the above process. Among other objectives, the process has the function of reducing moisture in ores (2) prior to the shipping stage of this material.

IPC Classes  ?

  • F26B 3/06 - Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried
  • F26B 3/16 - Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the materials or objects to be dried being moved by gravity in a counter-flow of the gas or vapour
  • F26B 15/18 - Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound the lines being all horizontal or slightly inclined the objects or batches of materials being carried by endless belts
  • F26B 17/00 - Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
  • F26B 17/12 - Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity
  • F26B 21/08 - Humidity
  • F26B 23/00 - Heating arrangements

88.

Process for ore moisture reduction in conveyor belts and transfer chutes

      
Application Number 14988525
Grant Number 09863702
Status In Force
Filing Date 2016-01-05
First Publication Date 2017-04-27
Grant Date 2018-01-09
Owner VALE S.A. (Brazil)
Inventor
  • Cesar De Souza Pinto, Thiago
  • De Alcântara Costa, Márcio
  • De Salles Leal Filho, Laurindo
  • Da Fonseca Silva E Silva, Danilo

Abstract

A process for ore moisture removal by exposure of the ore to a hot and dry air stream is described. Also described is a conveyor belt and a transfer chute adapted for the use of the above process. Among other aspects, the process has the function of reducing moisture in ores prior to the shipping stage of this material.

IPC Classes  ?

  • F26B 17/04 - Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by belts propelling the materials over stationary surfaces the belts being all horizontal or slightly inclined
  • F26B 3/04 - Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour circulating over, or surrounding, the materials or objects to be dried
  • F26B 17/14 - Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity the materials moving through a counter-current of gas
  • F26B 21/00 - Arrangements for supplying or controlling air or gases for drying solid materials or objects
  • F26B 23/06 - Heating arrangements using electric heating resistance heating
  • F26B 3/06 - Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried
  • F26B 3/16 - Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the materials or objects to be dried being moved by gravity in a counter-flow of the gas or vapour
  • F26B 15/18 - Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound the lines being all horizontal or slightly inclined the objects or batches of materials being carried by endless belts
  • F26B 17/00 - Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
  • F26B 17/12 - Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity
  • F26B 21/08 - Humidity
  • F26B 23/00 - Heating arrangements

89.

GRINDING- ROLLS FOR ORE AND METHOD FOR OBTAINING MAXIMUM EFFICIENCY

      
Application Number BR2016000078
Publication Number 2017/035613
Status In Force
Filing Date 2016-08-16
Publication Date 2017-03-09
Owner VALE S/A (Brazil)
Inventor
  • Subtil, Renato Drescher
  • Dantas, Luís Henrique Torres

Abstract

Description of grinding rolls for ore (1) composed of: two motors (6,6'}, one mobile roller (3), one fixed roller (2), hydraulic cylinders (4) and feeding column (5|. The grinding rolls (1) being provided with a means for controlling efficiency configured for making ongoing measurements and adjustments of their components aiming at reaching the maximum efficiency of the machine. A method for obtaining maximum efficiency of grinding rolls (1) is also described, which has the following steps: (i) determining the zero GAP; (ii) determining a set point that is equal to the optimum working point of the grinding rolls; (iii) automatic handling of pressure until the set point is reached.

IPC Classes  ?

  • B02C 4/34 - Adjusting, applying pressure to, or controlling the distance between, milling members in mills wherein a roller co-operates with a stationary member
  • B02C 4/32 - Adjusting, applying pressure to, or controlling the distance between, milling members
  • B02C 4/02 - Crushing or disintegrating by roller mills with two or more rollers

90.

Apparatus and method for sensing a leakage current between first and second locations in a single wire earth return circuit

      
Application Number 14800403
Grant Number 09759759
Status In Force
Filing Date 2015-07-15
First Publication Date 2017-01-19
Grant Date 2017-09-12
Owner VALE S.A. (Brazil)
Inventor Polzer, Benjamin David

Abstract

An apparatus and method for sensing a leakage current along a primary conductor are provided. A first fault detection module is deployed at a first location along the primary conductor and a second driver module is deployed at a second location along the conductor, where the conductor passes through current sensors at each of the modules. The modules are further linked by a safety cable, which also passes through the current sensors. The driver module drives a compensation current in the safety cable to drive the net current passing through the driver current sensor to zero. The fault sensing module senses the net current passing through its current sensor. When the sensed current deviates significantly from zero, the fault sensing module generates a leakage current indication signifying a potential ground fault between the two modules.

IPC Classes  ?

  • G01R 31/14 - Circuits therefor
  • G01R 31/02 - Testing of electric apparatus, lines, or components for short-circuits, discontinuities, leakage, or incorrect line connection
  • H02H 1/00 - EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS - Details of emergency protective circuit arrangements
  • G01R 15/20 - Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks using galvano-magnetic devices, e.g. Hall-effect devices

91.

APPARATUS AND METHOD FOR GROUND-FAULT CIRCUIT INTERRUPTER FOR USE IN GROUND-RETURN CIRCUIT

      
Document Number 02898209
Status In Force
Filing Date 2015-07-23
Open to Public Date 2017-01-15
Grant Date 2021-08-24
Owner VALE S.A. (Brazil)
Inventor Polzer, Benjamin David

Abstract

An apparatus and method for sensing a leakage current along a primary conductor are provided. A first fault detection module is deployed at a first location along the primary conductor and a second driver module is deployed at a second location along the conductor, where the conductor passes through current sensors at each of the modules. The modules are further linked by a safety cable, which also passes through the current sensors. The driver module drives a compensation current in the safety cable to drive the net current passing through the driver current sensor to zero. The fault sensing module senses the net current passing through its current sensor. When the sensed current deviates significantly from zero, the fault sensing module generates a leakage current indication signifying a potential ground fault between the two modules.

IPC Classes  ?

  • G01R 31/52 - Testing for short-circuits, leakage current or ground faults
  • G01V 3/02 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation operating with propagation of electric current
  • H02H 3/28 - Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition, with or without subsequent reconnection responsive to phase angle between voltages or between currents involving comparison of the voltage or current values at two spaced portions of a single system, e.g. at opposite ends of one line, at input and output of apparatus

92.

VALE INTERNATIONAL

      
Application Number 016226722
Status Registered
Filing Date 2017-01-06
Registration Date 2017-07-06
Owner VALE S.A. (Brazil)
NICE Classes  ? 35 - Advertising and business services

Goods & Services

Business management, import, export and commerce of raw materials and unprocessed and semi-processed materials of minerals, metal, ores, coal, cobalt, copper, ferroalloys, manganese, iron ore, nickel, pellets, iridium, osmium, palladium, platinum, rhodium and ruthenium, and their alloys, metal building - and construction materials and elements, including metal building - and construction materials and elements of steel, ferrous metals, pellets, aluminium, copper, iron, iron alloys, manganese, nickel, niobium, titanium, quartz, for sale; afore mentioned services also for railway -, port – or maritime terminal building purposes.

93.

PROCESS TO THERMALLY UPGRADE METAL-CONTAINING LIMONITE OR SAPROLITE ORES VIA MEGNETIC SEPARATION AND THE USE OF THE MAGNETIC CONCENTRATES AS SEEDS

      
Application Number BR2015000101
Publication Number 2016/205906
Status In Force
Filing Date 2015-07-01
Publication Date 2016-12-29
Owner VALE S.A. (Brazil)
Inventor
  • Alvarado, Tanai Lerac Marin
  • Goodall, Graeme Robertson
  • Yang, Quanmin
  • Scholey, Kenneth

Abstract

This invention provides a process to thermally upgrade metal-containing ores comprising the following steps: (1) mixing: (i) ore, (ii) from 4 and up to 15% by weight relative to the ore of reducing agent, (hi) sulphur bearing agent, (iv) metallic-bearing seeding agent, and optionally (v) low temperature binder agent to produce a blend; (2) agglomeration and dry, if required, of the blend formed in step 1 to produce agglomerates; (3) calcination the agglomerates formed in step 2 at reducing atmosphere from a partial pressure of oxygen of Log10(pO2)= - 12 to Log10(p02) = -15) and at temperature between 950-1150°C to produce a liquid metallic phase that growth and concentrate into metallic particles within the agglomerates; (4) cooling the agglomerates after step 3 to ambient temperature in reducing or inert atmosphere; (5) crushing and grinding the calcine produced in step 4 to a size amenable for magnetic separation of metallic particles, typically represented by a p80 equal or below 25μm; and (6) magnetic concentration of metallic particles by known techniques of magnetic separation including but not limited to magnetic separation by wet or dry means, dewatering and drying. The invention also refers to the magnetic concentrate produced by the process and to the use of the magnetic concentrate to produce a ferronickel or highly metalized nickel containing matte for the production of stainless steel.

IPC Classes  ?

  • C22B 1/14 - Agglomerating; Briquetting; Binding; Granulating
  • C22B 1/245 - Binding; Briquetting with binders organic with carbonaceous material for the production of coked agglomerates
  • C22B 23/00 - Obtaining nickel or cobalt
  • C22B 23/02 - Obtaining nickel or cobalt by dry processes

94.

Earth auger and pole machine, and pole installation method

      
Application Number 15094910
Grant Number 09834950
Status In Force
Filing Date 2016-04-08
First Publication Date 2016-10-13
Grant Date 2017-12-05
Owner VALE S.A. (Brazil)
Inventor
  • Carlos De Alvarenga, Sebastião
  • Vitalino, Magno Papa
  • De Souza, Airton
  • Caldeira Pereira, Áquila Capele

Abstract

Described herein is an earth auger and pole machine for automated installation of poles in earth banks of access roads to open-pit mines. The earth auger and pole machine is fitted with a mechanic boom comprised of a first link and a second link. The first link has an end attached to a base fixed to a conveyor vehicle, and the other end coupled to the second link. The second link comprises a magazine for loading the poles, an auger system to drill the ground, and an installer to place the poles into the hole. This document also describes a method for installing poles in sequence by using the earth auger and pole machine.

IPC Classes  ?

  • E02F 3/06 - Dredgers; Soil-shifting machines mechanically-driven with digging screws
  • E04H 12/34 - Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like
  • E21B 7/00 - Special methods or apparatus for drilling
  • E21B 7/02 - Drilling rigs characterised by means for land transport, e.g. skid mounting or wheel mounting
  • E02F 5/20 - Machines for digging other holes in the soil for vertical holes

95.

ELECTROMAGNETIC BOREHOLE SURVEY APPARATUS AND METHOD

      
Document Number 02887719
Status In Force
Filing Date 2015-04-09
Open to Public Date 2016-10-09
Grant Date 2022-06-07
Owner VALE S.A. (Brazil)
Inventor
  • Polzer, Benjamin David
  • West, Gordon Fox
  • Walker, Peter Whyte

Abstract

An apparatus configured to be inserted into a borehole for detection and characterization of zones of electrically-conductive mineralization, the apparatus having a transmitter module, the transmitter module comprising a transmitter portion capable of generating two independent time-varying magnetic dipoles having dipole moments transverse to an axis of the borehole, the transmitter portion comprising a rotating transversely- magnetized permanent magnet spinning on an axis parallel to the axis of the borehole; and a receiver module located a predetermined distance from the transmitter module, the receiver module comprising at least three directionally independent magnetic sensors and configured to detect the magnetic field of eddy currents in the electrically-conductive mineralization caused by the transmitter module.

IPC Classes  ?

  • G01V 3/26 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for well-logging operating with magnetic or electric fields produced or modified either by the surrounding earth formation or by the detecting device
  • E21B 47/026 - Determining slope or direction of penetrated ground layers
  • G01V 3/28 - Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination or deviation specially adapted for well-logging operating with magnetic or electric fields produced or modified either by the surrounding earth formation or by the detecting device using induction coils

96.

SYSTEM AND PROCESS FOR DRY RECOVERY OF IRON OXIDE FINES FROM IRON BEARING COMPACT AND SEMICOMPACT ROCKS

      
Document Number 02976261
Status In Force
Filing Date 2016-02-05
Open to Public Date 2016-08-18
Grant Date 2022-12-13
Owner VALE S.A. (Brazil)
Inventor Fumyo Yamamoto, Mauro

Abstract

The present invention relates to a system and to a process for dry recovery of iron oxide fines from iron-bearing compacted and semi-compacted rocks, comprising means for primary (5), secondary (6) and tertiary (7, 7') crushing for the purposes of preliminary reduction of the particle size of ores containing the iron oxide fines in compacted and semi-compacted rocks; means (10, 10', 21) for fine grinding of the iron oxide ores produced in the primary (5), secondary (6) and tertiary (7, 7') crushing operations, provided with a dynamic pneumatic grader (3.5, 4.6, 5.4); static pneumatic grader means (11, 12, 13) arranged in series for intermediate particle size cutting and sleeve filters (14) for retention of the fine fraction; and magnetic separation means (15, 16, 17), with magnetic rolls (71, 72, 73) arranged in cascade at a variable tilt angle and formed by magnets of low and/or high magnetic intensity.

IPC Classes  ?

  • B03B 7/00 - Combinations of wet processes or apparatus with other processes or apparatus, e.g. for dressing ores or garbage
  • B03B 9/00 - General arrangement of separating plant, e.g. flow sheets
  • B03C 1/10 - Magnetic separation acting directly on the substance being separated with cylindrical material carriers

97.

HEAT FLUX SENSOR

      
Document Number 02876694
Status In Force
Filing Date 2014-12-29
Open to Public Date 2016-06-29
Grant Date 2021-11-09
Owner VALE S.A. (Brazil)
Inventor
  • Goodall, Graeme Robertson
  • Alvarado, Tanai Lerac Marin
  • Fezzani, Mustafa Omar

Abstract

The present invention refers to a heat flux sensor of simple construction and precise, capable of detecting changes in the heat flux pattern on the tidal zone of a smelting furnace having a solid rod of circular cross section made of a homogenous material, which has 9 continuous end well known thermal conductivity index, preferably, cast iron.

IPC Classes  ?

  • G01K 17/00 - Measuring quantity of heat
  • F27D 21/00 - Arrangement of monitoring devices; Arrangements of safety devices

98.

PROCESS FOR OBTAINING ORE DUST SUPPRESSANT RESIN, ORES DUST SUPPRESSANT RESIN, PROCESS FOR INHIBITION OF ORE PARTICULATE EMISSION AND RESIN USE

      
Document Number 02966650
Status In Force
Filing Date 2015-10-29
Open to Public Date 2016-06-02
Grant Date 2022-07-26
Owner
  • UNIVERSIDADE FEDERAL DO ESPIRITO SANTO - UFES (Brazil)
  • VALE S.A. (Brazil)
Inventor
  • Vasconcelos, Renata Eliane Frank
  • Da Silva Filho, Eloi Alves
  • De Melo, Carlos Vital Paixa

Abstract

The proposed invention is a process for obtaining the ore dust suppressant resin with the chemical recycling of Poly thermoplastic polymer (Ethylene Terephthalate) or PET. It is proposed a method for obtaining the resin by using the depolymerization reaction methodology of the Poly polymer (Ethylene Terephthalate) obtained from post-consumption PET bottles, in the presence of cationic surfactant hexadecyltrimethylammonium bromide (CTAB). The resin is thus obtained being subsequently added to the same PVP K-90 (Polyvinylpyrrolidone) as increasing load on the final viscosity of the resin. Other additives such as lignin extracted from plants such as leaves and tree branches may also be added, in this case, incorporated to make the resin more hydrophobic.

IPC Classes  ?

  • C09K 3/22 - Materials not provided for elsewhere for dust-laying or dust-absorbing

99.

PROCESS FOR OBTAINING ORE DUST SUPPRESSANT RESIN, ORES DUST SUPPRESSANT RESIN, PROCESS FOR INHIBITION OF ORE PARTICULATE EMISSION AND RESIN USE

      
Application Number BR2015000165
Publication Number 2016/082010
Status In Force
Filing Date 2015-10-29
Publication Date 2016-06-02
Owner
  • VALE S.A. (Brazil)
  • UNIVERSIDADE FEDERAL DO ESPÍRITO SANTO - UFES (Brazil)
Inventor
  • Vasconcelos, Renata Eliane Frank
  • Da Silva Filho, Eloi Alves
  • De Melo, Carlos Vital Paixã

Abstract

The proposed invention is a process for obtaining the ore dust suppressant resin with the chemical recycling of Poly thermoplastic polymer (Ethylene Terephthalate) or PET. It is proposed a method for obtaining the resin by using the depolymerization reaction methodology of the Poly polymer (Ethylene Terephthalate) obtained from post-consumption PET bottles, in the presence of cationic surfactant hexadeciltrimetrilamonio bromide (CTAB). The resin is thus obtained being subsequently added to the same PVP K-90 (Polyvinylpyrrolidone) as increasing load on the final viscosity of the resin. Other additives such as lignin extracted from plants such as leaves and tree branches may also be added, in this case, incorporated to make the resin more hydrophobic.

IPC Classes  ?

  • C08J 11/16 - Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with inorganic material
  • C08J 11/18 - Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material
  • C08J 11/28 - Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material by treatment with organic compounds containing nitrogen, sulfur or phosphorus
  • C22B 1/20 - Sintering; Agglomerating in sintering machines with movable grates
  • C07C 51/09 - Preparation of carboxylic acids or their salts, halides, or anhydrides from carboxylic acid esters or lactones

100.

Miscellaneous Design

      
Application Number 015477672
Status Registered
Filing Date 2016-05-26
Registration Date 2016-11-17
Owner VALE S.A. (Brazil)
NICE Classes  ?
  • 01 - Chemical and biological materials for industrial, scientific and agricultural use
  • 06 - Common metals and ores; objects made of metal
  • 14 - Precious metals and their alloys; jewelry; time-keeping instruments
  • 35 - Advertising and business services
  • 37 - Construction and mining; installation and repair services
  • 40 - Treatment of materials; recycling, air and water treatment,
  • 42 - Scientific, technological and industrial services, research and design

Goods & Services

Alkaline metals; earthy alkaline metals; oxidized alum, bauxite; aluminum oxide. Ordinary metals, white metals, ores and their alloys, rough or semiworked, including aluminum, rough or semi-worked steel, copper, iron, manganese, nickel, niobium, titanium, zinc and others. Precious metals and their alloys, diamonds, spinel, iridium, ingots of precious metals, olivine (gems), osmium, gold, palladium, platinum (metal), rhodium, ruthenium, unwrought or semi-unwrought. Business management, import, export for sale of ordinary metals, white metals, ores and their alloys, rough or semi worked, including aluminum, rough or semi-worked steel, copper, iron, manganese, nickel, niobium, titanium, zinc and others, precious metals and their alloys, diamonds, spine, iridium, ingots of precious metals, olivine (gems), osmium, gold, palladium, platinum (metal), rhodium, ruthenium, unwrought or semi-unwrought. Mining and mineral extraction activities. Treatment of ordinary metals and their alloys, roughs or semi-worked ores, including aluminum oxide, aluminum, rough or semi-worked steel, copper, iron, manganese, nickel, niobium, gold, titanium, zinc and others. Technical, chemical, laboratory, geological and technologic research and analysis.
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