Vorsana, Inc.

United States of America

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        United States 18
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Date
2020 3
Before 2020 22
IPC Class
B01D 19/00 - Degasification of liquids 5
B01D 33/27 - Filters with filtering elements which move during the filtering operation with rotary filtering surfaces, which are neither cylindrical nor planar, e.g. helical surfaces 2
B01D 33/35 - Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition 2
B01D 33/39 - Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition in parallel connection concentrically or coaxially 2
B01D 33/74 - Filters with filtering elements which move during the filtering operation having feed or discharge devices for discharging filtrate 2
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Status
Pending 1
Registered / In Force 24

1.

SPINNING CROSSFLOW FILTER

      
Document Number 03163869
Status Pending
Filing Date 2019-12-12
Open to Public Date 2020-06-18
Owner VORSANA INC. (USA)
Inventor Mccutchen, David J.

Abstract

A rotatable filtration apparatus includes a partially submergeable, rotatable filter in a shape of a torus having a central axis of rotation, the filter comprising an upper half and a lower half, with the lower half comprising a permeable membrane, the permeable membrane comprising at least one pore configured to pass a filtrate while excluding solids, a rotation motor configured to rotate the filter about the central axis of rotation, an anchor configured to anchor the rotatable filter in a body of liquid, and a pump to extract the filtrate from the filtrate chamber into a filtrate line.

IPC Classes  ?

  • B01D 33/27 - Filters with filtering elements which move during the filtering operation with rotary filtering surfaces, which are neither cylindrical nor planar, e.g. helical surfaces
  • B01D 33/74 - Filters with filtering elements which move during the filtering operation having feed or discharge devices for discharging filtrate
  • B01D 35/05 - Floating filters

2.

Spinning crossflow filter

      
Application Number 16711207
Grant Number 11071952
Status In Force
Filing Date 2019-12-11
First Publication Date 2020-06-18
Grant Date 2021-07-27
Owner VORSANA INC. (USA)
Inventor Mccutchen, David J.

Abstract

A rotatable filtration apparatus includes a partially submergible, rotatable filter in a shape of a torus having a central axis of rotation, the filter comprising an upper half and a lower half, with the lower half comprising a permeable membrane, the permeable membrane comprising at least one pore configured to pass a filtrate while excluding solids, a rotation motor configured to rotate the filter about the central axis of rotation, an anchor configured to anchor the rotatable filter in a body of liquid, and a pump to extract the filtrate from the filtrate chamber into a filtrate line.

IPC Classes  ?

  • B01D 63/16 - Rotary, reciprocated or vibrated modules
  • B01D 69/02 - Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or propertiesManufacturing processes specially adapted therefor characterised by their properties

3.

SPINNING CROSSFLOW FILTER

      
Application Number US2019065994
Publication Number 2020/123815
Status In Force
Filing Date 2019-12-12
Publication Date 2020-06-18
Owner VORSANA INC. (USA)
Inventor Mccutchen, David, J.

Abstract

A rotatable filtration apparatus includes a partially submergeable, rotatable filter in a shape of a torus having a central axis of rotation, the filter comprising an upper half and a lower half, with the lower half comprising a permeable membrane, the permeable membrane comprising at least one pore configured to pass a filtrate while excluding solids, a rotation motor configured to rotate the filter about the central axis of rotation, an anchor configured to anchor the rotatable filter in a body of liquid, and a pump to extract the filtrate from the filtrate chamber into a filtrate line.

IPC Classes  ?

  • B01D 33/27 - Filters with filtering elements which move during the filtering operation with rotary filtering surfaces, which are neither cylindrical nor planar, e.g. helical surfaces
  • B01D 33/74 - Filters with filtering elements which move during the filtering operation having feed or discharge devices for discharging filtrate
  • B01D 35/05 - Floating filters

4.

Shear retort for ablative pyrolysis

      
Application Number 15972657
Grant Number 10604704
Status In Force
Filing Date 2018-05-07
First Publication Date 2019-11-07
Grant Date 2020-03-31
Owner VORSANA INC (USA)
Inventor Mccutchen, David J.

Abstract

A shear retort mill for slow ablative pyrolysis features friction heating between shearing surfaces on a rotating disk and a static or rotating cylindrical drum enclosing the disk. A feed enters the workspace between the rotating disk and the bottom of the drum through a hollow feed shaft coupled to the rotating disk. Preferably, an auger compacts and moves the feed downward, and a shredder reduces the feed's particle size. The feed is increasingly ground and pyrolyzed as it is forced between the drum and disk shearing surface. As the dense processed material extrudes at the edge of the workspace, the gases and liquid products are forced inward by the barrier of dense solids. A static exhaust pipe at the center of the rotating feed shaft allows for the exit of these gases, which preferably go to a heat exchanger to recover any condensable fractions.

IPC Classes  ?

  • C10B 1/00 - Retorts
  • C10B 57/00 - Other carbonising or coking processesFeatures of destructive distillation processes in general
  • B01J 8/08 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes with moving particles
  • C10B 1/10 - Rotary retorts
  • C10B 27/00 - Arrangements for withdrawal of the distillation gases
  • B01D 45/16 - Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by the winding course of the gas stream
  • B03C 3/00 - Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
  • B01J 8/00 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes

5.

Radial counterflow separation filter with focused exhaust

      
Application Number 15664855
Grant Number 10537840
Status In Force
Filing Date 2017-07-31
First Publication Date 2019-01-31
Grant Date 2020-01-21
Owner VORSANA INC. (USA)
Inventor Mccutchen, David J.

Abstract

An improved apparatus for filtration has a fluid mixture feed comprising light and heavy fractions fed into the workspace between counter-rotating disk impellers within a tank, thereby forming vortices in the workspace. A static radial exhaust array is located axially in the workspace, comprising exhaust channels, each of which has a peripheral end facing the workspace and an inner end communicating with an axial exhaust drain. An axial pump produces low pressure in the axial exhaust drain, thereby drawing in and anchoring the vortices to the peripheral ends of the exhaust channels so that the exhaust channels can extract the contents of the vortex cores. Vanes can be incorporated into the workspace surface of each disk impeller so that the opposed vanes pass in close proximity, forming vortices along a plurality of radial lanes of intersection, with the peripheral openings of each of the exhaust channels aligned with at least one of the lanes of intersection in the workspace. The feed can be a peripheral feed which enters the workspace radially inward through the periphery of the workspace, or the feed can enter the workspace radially outward through a static axial feed array.

IPC Classes  ?

  • B01D 19/00 - Degasification of liquids
  • B01D 45/14 - Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by rotating vanes, discs, drums or brushes
  • B01D 21/26 - Separation of sediment aided by centrifugal force
  • C02F 1/469 - Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis
  • C12M 1/00 - Apparatus for enzymology or microbiology
  • C12N 1/12 - Unicellular algaeCulture media therefor
  • B82Y 30/00 - Nanotechnology for materials or surface science, e.g. nanocomposites
  • C01B 32/162 - Preparation characterised by catalysts
  • B01J 19/08 - Processes employing the direct application of electric or wave energy, or particle radiationApparatus therefor

6.

BICONICAL MULTIPHASE ROTARY FILTER

      
Document Number 03026878
Status In Force
Filing Date 2017-06-05
Open to Public Date 2017-12-14
Grant Date 2024-02-20
Owner VORSANA INC. (USA)
Inventor Mccutchen, David J.

Abstract

An apparatus for filtration has a feed of sludge, containing liquid, solids and gases fed into a tank, the tank containing at least one spinning separation filter comprising a filter cone set having a filter screen, and a barrier cone, arranged roughly in parallel, and defining a conical workspace between them, the conical workspace having a peripheral opening to the tank and a central opening communicating with the interiors of one or more hollow shafts supporting the barrier cone and the filter cone, the upper shaft supporting the barrier cone having an upper axial channel for the exit of gases, the lower shaft supporting the center of the filter cone having a lower axial channel for the exit of liquid or oil, motor means for producing rotation in said at least one spinning separation filter, and a filtrate liquid reservoir located underneath the filter cone for capturing the filtrate passing through the filter screen.

IPC Classes  ?

  • B01D 33/35 - Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition
  • B01D 33/39 - Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition in parallel connection concentrically or coaxially
  • B01D 46/26 - Particle separators, e.g. dust precipitators, using rigid hollow filter bodies rotatable

7.

BICONICAL MULTIPHASE ROTARY FILTER

      
Application Number US2017035918
Publication Number 2017/214020
Status In Force
Filing Date 2017-06-05
Publication Date 2017-12-14
Owner VORSANA INC. (USA)
Inventor Mccutchen, David, J.

Abstract

An apparatus for filtration has a feed of sludge, containing liquid, solids and gases fed into a tank, the tank containing at least one spinning separation filter comprising a filter cone set having a filter screen, and a barrier cone, arranged roughly in parallel, and defining a conical workspace between them, the conical workspace having a peripheral opening to the tank and a central opening communicating with the interiors of one or more hollow shafts supporting the barrier cone and the filter cone, the upper shaft supporting the barrier cone having an upper axial channel for the exit of gases, the lower shaft supporting the center of the filter cone having a lower axial channel for the exit of liquid or oil, motor means for producing rotation in said at least one spinning separation filter, and a filtrate liquid reservoir located underneath the filter cone for capturing the filtrate passing through the filter screen.

IPC Classes  ?

  • B01D 33/35 - Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition
  • B01D 33/39 - Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition in parallel connection concentrically or coaxially
  • B01D 46/00 - Filters or filtering processes specially modified for separating dispersed particles from gases or vapours

8.

Biconical multiphase rotary filter

      
Application Number 15613734
Grant Number 10384970
Status In Force
Filing Date 2017-06-05
First Publication Date 2017-12-07
Grant Date 2019-08-20
Owner Vorsana Inc. (USA)
Inventor Mccutchen, David J.

Abstract

An apparatus for filtration has a feed of sludge, containing liquid, solids and gases fed into a tank, the tank containing at least one spinning separation filter comprising a filter cone set having a filter screen, and a barrier cone, arranged roughly in parallel, and defining a conical workspace between them, the conical workspace having a peripheral opening to the tank and a central opening communicating with the interiors of one or more hollow shafts supporting the barrier cone and the filter cone, the upper shaft supporting the barrier cone having an upper axial channel for the exit of gases, the lower shaft supporting the center of the filter cone having a lower axial channel for the exit of liquid or oil, motor means for producing rotation in said at least one spinning separation filter, and a filtrate liquid reservoir located underneath the filter cone for capturing the filtrate passing through the filter screen.

IPC Classes  ?

  • B01D 19/00 - Degasification of liquids
  • C02F 11/127 - Treatment of sludgeDevices therefor by de-watering, drying or thickening by mechanical de-watering by centrifugation
  • B01D 61/14 - UltrafiltrationMicrofiltration
  • B01D 63/16 - Rotary, reciprocated or vibrated modules
  • C02F 1/20 - Treatment of water, waste water, or sewage by degassing, i.e. liberation of dissolved gases
  • C02F 1/38 - Treatment of water, waste water, or sewage by centrifugal separation
  • B01D 65/02 - Membrane cleaning or sterilisation
  • C02F 1/44 - Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
  • B01D 17/02 - Separation of non-miscible liquids
  • C02F 103/08 - Seawater, e.g. for desalination
  • C02F 103/10 - Nature of the water, waste water, sewage or sludge to be treated from quarries or from mining activities
  • C02F 103/20 - Nature of the water, waste water, sewage or sludge to be treated from animal husbandry
  • C02F 103/32 - Nature of the water, waste water, sewage or sludge to be treated from the food or foodstuff industry, e.g. brewery waste waters

9.

Radial counterflow shear electrolysis

      
Application Number 14459153
Grant Number 09611556
Status In Force
Filing Date 2014-08-13
First Publication Date 2014-11-27
Grant Date 2017-04-04
Owner VORSANA, INC. (USA)
Inventor
  • Mccutchen, Wilmot H.
  • Mccutchen, David J.

Abstract

Coaxial disk armatures, counter-rotating through an axial magnetic field, act as electrolysis electrodes and high shear centrifugal impellers for an axial feed. The feed can be carbon dioxide, water, methane, or other substances requiring electrolysis. Carbon dioxide and water can be processed into syngas and ozone continuously, enabling carbon and oxygen recycling at power plants. Within the space between the counter-rotating disk electrodes, a shear layer comprising a fractal tree network of radial vortices provides sink flow conduits for light fractions, such as syngas, radially inward while the heavy fractions, such as ozone and elemental carbon flow radially outward in boundary layers against the disks and beyond the disk periphery, where they are recovered as valuable products, such as carbon nanotubes.

IPC Classes  ?

  • C25B 1/00 - Electrolytic production of inorganic compounds or non-metals
  • C25B 1/02 - Hydrogen or oxygen
  • C25B 1/13 - Ozone
  • C25B 1/24 - Halogens or compounds thereof
  • C25B 9/12 - Cells or assemblies of cells comprising at least one movable electrode, e.g. rotary electrodes; Assemblies of constructional parts thereof
  • C25D 17/00 - Constructional parts, or assemblies thereof, of cells for electrolytic coating
  • C25D 17/10 - Electrodes
  • C25D 11/02 - Anodisation

10.

Radial counterflow reactor with applied radiant energy

      
Application Number 14333276
Grant Number 09851145
Status In Force
Filing Date 2014-07-16
First Publication Date 2014-11-06
Grant Date 2017-12-26
Owner VORSANA, INC. (USA)
Inventor
  • Mccutchen, David J.
  • Mccutchen, Wilmot H.

Abstract

An improvement is described for the processing of biological material in a continuous stream by the application of radiant energy taken from the wavelengths from infrared to ultraviolet, and its absorption by a feedstock in a workspace of featuring controlled turbulence created by one or more counter-rotating disk impellers. The absorbed energy and the controlled turbulence patterns create a continuous process of productive change in a feed into the reactor, with separated light and heavy product output streams flowing both inward and outward from the axis in radial counterflow. The basic mechanism of processing can be applied to a wide range of feedstocks, from the promotion of the growth of algae to make biofuel or other forms of aquaculture, to a use in the controlled combustion of organic material to make biochar.

IPC Classes  ?

  • C12M 1/02 - Apparatus for enzymology or microbiology with agitation meansApparatus for enzymology or microbiology with heat exchange means
  • F26B 3/28 - Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
  • C12M 1/00 - Apparatus for enzymology or microbiology
  • C12M 1/06 - Apparatus for enzymology or microbiology with gas introduction means with agitator, e.g. impeller
  • C12M 3/04 - Tissue, human, animal or plant cell, or virus culture apparatus with means providing thin layers
  • C12N 1/06 - Lysis of microorganisms
  • C12N 1/12 - Unicellular algaeCulture media therefor
  • C12N 13/00 - Treatment of microorganisms or enzymes with electrical or wave energy, e.g. magnetism, sonic waves
  • C12P 7/64 - FatsFatty oilsEster-type waxesHigher fatty acids, i.e. having at least seven carbon atoms in an unbroken chain bound to a carboxyl groupOxidised oils or fats
  • A01K 61/59 - Culture of aquatic animals of shellfish of crustaceans, e.g. lobsters or shrimps

11.

Reactors for forming foam materials from high internal phase emulsions, methods of forming foam materials and conductive nanostructures therein

      
Application Number 13932886
Grant Number 09440171
Status In Force
Filing Date 2013-07-01
First Publication Date 2013-11-14
Grant Date 2016-09-13
Owner VORSANA, INC. (USA)
Inventor Mccutchen, Wilmot H.

Abstract

An RF inductor such as a Tesla antenna splices nanotube ends together to form a nanostructure in a polymer foam matrix. High Internal Phase Emulsion (HIPE) is gently sheared and stretched in a reactor comprising opposed coaxial counter-rotating impellers, which parallel-align polymer chains and also carbon nanotubes mixed with the oil phase. Stretching and forced convection prevent the auto-acceleration effect. Batch and continuous processes are disclosed. In the batch process, a fractal radial array of coherent vortices in the HIPE is preserved when the HIPE polymerizes, and helical nanostructures around these vortices are spliced by microhammering into longer helices. A disk radial filter produced by the batch process has improved radial flux from edge to center due to its area-preserving radial vascular network. In the continuous process, strips of HIPE are pulled from the periphery of the reactor continuously and post-treated by an RF inductor to produce cured conductive foam.

IPC Classes  ?

  • B01D 33/00 - Filters with filtering elements which move during the filtering operation
  • B01D 24/28 - Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof with the filter bed moving during the filtration
  • B01D 24/32 - Rotation
  • B01D 39/00 - Filtering material for liquid or gaseous fluids
  • B01D 39/14 - Other self-supporting filtering material
  • B01D 39/16 - Other self-supporting filtering material of organic material, e.g. synthetic fibres
  • B01D 33/15 - Filters with filtering elements which move during the filtering operation with rotary plane filtering surfaces
  • B01D 33/21 - Filters with filtering elements which move during the filtering operation with rotary plane filtering surfaces with hollow filtering discs transversely mounted on a hollow rotary shaft
  • B01D 33/23 - Construction of discs or component sectors thereof
  • C08J 9/00 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof
  • C08J 9/28 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof by elimination of a liquid phase from a macromolecular composition or article, e.g. drying of coagulum
  • B01D 24/00 - Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof
  • B01D 25/00 - Filters formed by clamping together several filtering elements or parts of such elements
  • B01D 71/06 - Organic material
  • C08J 9/228 - Forming foamed products
  • B01D 39/08 - Filter cloth, i.e. woven, knitted or interlaced material
  • B01J 19/20 - Stationary reactors having moving elements inside in the form of helices, e.g. screw reactors
  • C08F 2/32 - Polymerisation in water-in-oil emulsions
  • B01F 7/00 - Mixers with rotary stirring devices in fixed receptacles; Kneaders

12.

VORSANA

      
Serial Number 85905815
Status Registered
Filing Date 2013-04-16
Registration Date 2013-12-10
Owner VORSANA INC. ()
NICE Classes  ? 42 - Scientific, technological and industrial services, research and design

Goods & Services

consulting services in the field of environmental assessment and planning and pollution prevention; technical consulting in the field of environmental engineering, climate change and global warming; research in the field of climate change and pollution prevention; providing scientific information in the fields of climate change and global warming; providing a website featuring environmental information about climate change and pollution prevention

13.

Electrohydraulic and shear cavitation radial counterflow liquid processor

      
Application Number 13589917
Grant Number 08771499
Status In Force
Filing Date 2012-08-20
First Publication Date 2012-12-20
Grant Date 2014-07-08
Owner VORSANA, INC. (USA)
Inventor
  • Mccutchen, Wilmot H.
  • Mccutchen, David J.

Abstract

Axially fed fluid is sheared during long residence time in a radial workspace between counter-rotating coaxial disk-shaped centrifugal impellers. Gases evolve in the fractal turbulence of a shear layer, which is forced between laminar boundary layers, and an axial suction pump axially extracts evolved noncondensables and volatiles through cores of radial vortices in the shear layer. Cavitation due to shear between the impellers kills pathogens by shock waves, microjets, OH radicals, and nearby UV light pulses. Oppositely charged electrodes bounding the workspace cause electroporesis and electrohydraulic cavitation. The electrodes are counter-rotating ridged armatures of disk dynamos, forming a dynamic capacitor having audio frequency pulsed electric fields. Electrode erosion by arcing is prevented by shear between the electrodes.

IPC Classes  ?

  • C02F 1/461 - Treatment of water, waste water, or sewage by electrochemical methods by electrolysis

14.

Mechanical pyrolysis in a shear retort

      
Application Number 13016328
Grant Number 09011646
Status In Force
Filing Date 2011-01-28
First Publication Date 2012-08-02
Grant Date 2015-04-21
Owner VORSANA, INC. (USA)
Inventor
  • Mccutchen, Wilmot H.
  • Mccutchen, David J.

Abstract

Mechanical visbreaking and pyrolysis between counter-rotating coaxial centrifugal impellers in a continuous radial counterflow process minimizes wastewater discharges. In one example, a cataclastic shear retort comminutes, shear thins, and shear heats an axial feed, such as tar sand, oil shale, coal tailings, distillation bottoms, or lignite. Pyrolyzing the feedstock in this shear retort yields a product stream of gases, naphthas, and oils which first mixes with the feedstock and then is axially extracted, while spent solids are simultaneously extruded from the periphery as coked devolatilized residue, such as char sand for upgrading soil to terra preta. Recirculation of shear-heated solids in long residence time within the shear retort brings heat from the spent solids at the periphery to the feedstock without an external heated sand loop. CO2 emissions from combustion to heat water for oil extraction are eliminated.

IPC Classes  ?

  • B01D 3/00 - Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
  • C10B 53/06 - Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of oil shale or bituminous rocks
  • C05F 11/02 - Other organic fertilisers from peat, brown coal, or similar vegetable deposits
  • C10B 55/00 - Coking mineral oils, bitumen, tar or the like, or mixtures thereof, with solid carbonaceous materials
  • C10G 1/04 - Production of liquid hydrocarbon mixtures from oil shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by extraction
  • C22B 3/02 - Apparatus therefor

15.

Radial counterflow muffler for NO reduction and pollutant collection

      
Application Number 13364247
Grant Number 08961667
Status In Force
Filing Date 2012-02-01
First Publication Date 2012-08-02
Grant Date 2015-02-24
Owner VORSANA, INC. (USA)
Inventor
  • Mccutchen, David J.
  • Mccutchen, Wilmot H.

Abstract

2 stay in the tank. NO and CO are reduced at a Faraday disk cathode.

IPC Classes  ?

  • F01N 5/04 - Exhaust or silencing apparatus combined or associated with devices profiting by exhaust energy the devices using kinetic energy
  • F01N 3/01 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust by means of electric or electrostatic separators
  • F01N 3/037 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of inertial or centrifugal separators, e.g. associated with agglomerators
  • F01N 1/18 - Silencing apparatus characterised by method of silencing by using movable parts having rotary movement
  • B01D 53/32 - Separation of gases or vapoursRecovering vapours of volatile solvents from gasesChemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols by electrical effects other than those provided for in group
  • C25B 9/12 - Cells or assemblies of cells comprising at least one movable electrode, e.g. rotary electrodes; Assemblies of constructional parts thereof
  • F01N 1/08 - Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
  • F01N 3/08 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous

16.

MECHANICAL PYROLYSIS IN A SHEAR RETORT

      
Document Number 02752926
Status In Force
Filing Date 2011-06-21
Open to Public Date 2012-07-28
Grant Date 2018-09-25
Owner VORSANA INC. (USA)
Inventor
  • Mccutchen, Wilmot H.
  • Mccutchen, David J.

Abstract

Mechanical visbreaking and pyrolysis between counter-rotating coaxial centrifugal impellers in a continuous radial counterflow process minimizes wastewater discharges. In an embodiment, a cataclastic shear retort comminutes, shear thins, and shear heats an axial feed, such as tar sand, oil shale, coal tailings, distillation bottoms, or lignite. Pyrolyzing the feedstock in this shear retort yields a product stream of gases, naphthas, and oils which first mixes with the feedstock and then is axially extracted, while spent solids are simultaneously extruded from the periphery as coked devolatilized residue, such as char sand for upgrading soil to terra preta. Recirculation of shear-heated solids in long residence time within the shear retort brings heat from the spent solids at the periphery to the feedstock without an external heated sand loop. CO2 emissions from combustion to heat water for oil extraction are eliminated.

IPC Classes  ?

  • C10G 1/04 - Production of liquid hydrocarbon mixtures from oil shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by extraction
  • F23G 5/027 - Methods or apparatus, e.g. incinerators, specially adapted for combustion of waste or low-grade fuels including pretreatment pyrolising or gasifying

17.

Radial counterflow steam stripper

      
Application Number 13162401
Grant Number 08474264
Status In Force
Filing Date 2011-06-16
First Publication Date 2011-11-03
Grant Date 2013-07-02
Owner VORSANA, INC. (USA)
Inventor Mccutchen, Wilmot H.

Abstract

Turbine exhaust steam, axially fed between counter-rotating radial flow disk turbines, separates into: (1) a radially inward flow of low enthalpy dry steam, and (2) a radially outward flow of high enthalpy steam, noncondensibles, and condensate. The radially inward flow goes to a conventional condenser. The radially outward flow loses enthalpy turning the disk turbines as it passes in the boundary layers against the disks, thus becoming low enthalpy dry steam, and the counter-rotation of the disks by impinging mass flow of condensate, high enthalpy steam, and noncondensibles sustains a cascade of dynamic vortex tubes in the shear layer between the boundary layers. The low enthalpy dry steam resulting from work being done flows into the condenser through the vortex cores of fractal turbulence. Condensate exits the periphery of the workspace, ready to be pumped back into the Rankine cycle.

IPC Classes  ?

  • F01K 13/00 - General layout or general methods of operation, of complete steam engine plants
  • F01K 23/06 - Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled combustion heat from one cycle heating the fluid in another cycle
  • B01D 53/24 - Separation of gases or vapoursRecovering vapours of volatile solvents from gasesChemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols by centrifugal force
  • B01D 59/20 - Separation by centrifuging
  • B01D 45/12 - Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces

18.

Reactors for forming foam materials from high internal phase emulsions, methods of forming foam materials and conductive nanostructures therein

      
Application Number 12794693
Grant Number 08475616
Status In Force
Filing Date 2010-06-04
First Publication Date 2010-12-09
Grant Date 2013-07-02
Owner VORSANA, INC. (USA)
Inventor Mccutchen, Wilmot H.

Abstract

An RF inductor such as a Tesla antenna splices nanotube ends together to form a nanostructure in a polymer foam matrix. High Internal Phase Emulsion (HIPE) is gently sheared and stretched in a reactor comprising opposed coaxial counter-rotating impellers, which parallel-align polymer chains and also carbon nanotubes mixed with the oil phase. Stretching and forced convection prevent the auto-acceleration effect. Batch and continuous processes are disclosed. In the batch process, a fractal radial array of coherent vortices in the HIPE is preserved when the HIPE polymerizes, and helical nanostructures around these vortices are spliced by microhammering into longer helices. A disk radial filter produced by the batch process has improved radial flux from edge to center due to its area-preserving radial vascular network. In the continuous process, strips of HIPE are pulled from the periphery of the reactor continuously and post-treated by an RF inductor to produce cured conductive foam.

IPC Classes  ?

  • B65H 69/02 - Methods of, or devices for, interconnecting successive lengths of materialKnot-tying devices by means of adhesives
  • C08J 9/00 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof

19.

Radial counterflow steam stripper

      
Application Number 12345324
Grant Number 07987677
Status In Force
Filing Date 2008-12-29
First Publication Date 2009-10-01
Grant Date 2011-08-02
Owner VORSANA, INC. (USA)
Inventor Mccutchen, Wilmot H.

Abstract

Turbine exhaust steam, axially fed between counter-rotating radial flow disk turbines, separates into: (1) a radially inward flow of low enthalpy dry steam, and (2) a radially outward flow of high enthalpy steam, noncondensibles, and condensate. The radially inward flow goes to a conventional condenser. The radially outward flow loses enthalpy turning the disk turbines as it passes in the boundary layers against the disks, thus becoming low enthalpy dry steam, and the counter-rotation of the disks by impinging mass flow of condensate, high enthalpy steam, and noncondensibles sustains a cascade of dynamic vortex tubes in the shear layer between the boundary layers. The low enthalpy dry steam resulting from work being done flows into the condenser through the vortex cores of fractal turbulence. Condensate exits the periphery of the workspace, ready to be pumped back into the Rankine cycle.

IPC Classes  ?

  • F01B 31/16 - Silencers specially adapted for steam engines
  • F01B 31/30 - Arrangements of steam conduits
  • F01K 23/06 - Plants characterised by more than one engine delivering power external to the plant, the engines being driven by different fluids the engine cycles being thermally coupled combustion heat from one cycle heating the fluid in another cycle
  • F01K 17/00 - Use of steam or condensate extracted or exhausted from steam engine plant
  • B01D 46/18 - Particle separators, e.g. dust precipitators, using filtering belts
  • B01D 19/00 - Degasification of liquids

20.

RADIAL COUNTERFLOW SHEAR ELECTROLYSIS

      
Document Number 02715370
Status In Force
Filing Date 2009-02-09
Open to Public Date 2009-08-13
Grant Date 2014-07-29
Owner VORSANA INC. (USA)
Inventor
  • Mccutchen, Wilmot H.
  • Mccutchen, David J.

Abstract

Coaxial disk armatures, counter-rotating through an axial magnetic field, act as electrolysis electrodes and high shear centrifugal impellers for an axial feed. The feed can be carbon dioxide, water, methane, or other substances requiring electrolysis. Carbon dioxide and water can be processed into syngas and ozone continuously, enabling carbon and oxygen recycling at power plants. Within the space between the counter-rotating disk electrodes, a shear layer comprising a fractal tree network of radial vortices provides sink flow conduits for light fractions, such as syngas, radially inward while the heavy fractions, such as ozone and elemental carbon flow radially outward in boundary layers against the disks and beyond the disk periphery, where they are recovered as valuable products, such as carbon nanotubes.

IPC Classes  ?

  • C25D 17/00 - Constructional parts, or assemblies thereof, of cells for electrolytic coating

21.

ROTARY ANNULAR CROSSFLOW FILTER, DEGASSER, AND SLUDGE THICKENER

      
Document Number 02709477
Status In Force
Filing Date 2008-12-08
Open to Public Date 2009-07-02
Grant Date 2011-05-31
Owner VORSANA INC. (USA)
Inventor Mccutchen, Wilmot H.

Abstract

A rotating annular crossflow filter shears radially outward flowing axial feed between counter-rotating coaxial centrifugal impellers. A radial impedance of flow at the impeller periphery slows the radially outward flow and increases residence time of feed between the impellers. Shear lift ejects solids from the boundary layer at the filter surface, and ejected solids collect by centrifugation at the impeller periphery, where they thicken into a sludge and are extruded. Gases, oils, floating solids, and fractions having a specific gravity less than water evolve into radial vortices and are sucked radially inward and out from between the impellers by an axial pump. Three way phase separation proceeds continuously in one pass through a simple mechanical device having a long residence time for feed in the processing zone.

IPC Classes  ?

  • B01D 33/17 - Filters with filtering elements which move during the filtering operation with rotary plane filtering surfaces with rotary filtering tables
  • B01D 35/01 - Devices for the removal of gas, e.g. air purge systems

22.

Rotary annular crossflow filter, degasser, and sludge thickener

      
Application Number 12004308
Grant Number 07757866
Status In Force
Filing Date 2007-12-20
First Publication Date 2009-06-25
Grant Date 2010-07-20
Owner VORSANA, INC. (USA)
Inventor Mccutchen, Wilmot H.

Abstract

In an embodiment, axially-fed slurry can be continuously separated into clarified liquid, stripped gas, and thickened sludge in radial counterflow between counter-rotating coaxial centrifugal impellers. One impeller comprises an annular crossflow filter through which liquids are extracted. At the periphery of the impellers, where they are narrowly separated, the sludge is shear thickened into an extruded paste. Suspended solids in the feed pass over the surface of the rotating annular crossflow filter by the shear lift effect, and the vortex-wall interaction jets water radially inward from the periphery, dewatering the sludge. Evolved gases, oils, and fractions lighter than water flow radially inward to the impeller axis through radial vortices in a shear layer between the impellers, and are extracted through an axial exhaust conduit. Feed has long residence time so that separation is complete and continuous. Municipal wastewater, produced water, beverages, food, and scrubber sludge are discussed.

IPC Classes  ?

  • B01D 19/00 - Degasification of liquids
  • C02F 1/38 - Treatment of water, waste water, or sewage by centrifugal separation

23.

Electrohydraulic and shear cavitation radial counterflow liquid processor

      
Application Number 12234541
Grant Number 08268136
Status In Force
Filing Date 2008-09-19
First Publication Date 2009-06-25
Grant Date 2012-09-18
Owner VORSANA, INC. (USA)
Inventor
  • Mccutchen, Wilmot H.
  • Mccutchen, David J.

Abstract

Axially fed fluid is sheared during long residence time in a radial workspace between counter-rotating coaxial disk-shaped centrifugal impellers. Gases evolve in the fractal turbulence of a shear layer, which is forced between laminar boundary layers, and an axial suction pump axially extracts evolved noncondensables and volatiles through cores of radial vortices in the shear layer. Cavitation due to shear between the impellers kills pathogens by shock waves, microjets, OH radicals, and nearby UV light pulses. Oppositely charged electrodes bounding the workspace cause electroporesis and electrohydraulic cavitation. The electrodes are counter-rotating ridged armatures of disk dynamos, forming a dynamic capacitor having audio frequency pulsed electric fields. Electrode erosion by arcing is prevented by shear between the electrodes.

IPC Classes  ?

  • C25D 17/00 - Constructional parts, or assemblies thereof, of cells for electrolytic coating
  • C25D 17/10 - Electrodes
  • B04B 5/10 - Centrifuges combined with other apparatus, e.g. electrostatic separatorsSets or systems of several centrifuges
  • C02F 1/461 - Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
  • B01D 19/00 - Degasification of liquids
  • C02F 1/00 - Treatment of water, waste water, or sewage
  • C02F 1/48 - Treatment of water, waste water, or sewage with magnetic or electric fields

24.

Radial counterflow inductive desalination

      
Application Number 11893454
Grant Number 08025801
Status In Force
Filing Date 2007-08-16
First Publication Date 2009-02-19
Grant Date 2011-09-27
Owner VORSANA, INC. (USA)
Inventor Mccutchen, Wilmot H.

Abstract

Simultaneous source-sink flow, or radial counterflow, is driven by a centrifugal pump disposed within a casing. Radially outward source flow of brine goes into a shrouding tank and concentrates while a radially inward sink flow of fresh water flows back over the pump to axial extraction. An axial pump drives sink flow and axial extraction. Convergent sink flow passes under an inductor to an axial exhaust port. Induced viscosity and inductive repulsion hinder the passage of brine in sink flow, so only fresh water can reach the axial exhaust port. Crystallization of scale-forming salts is aided by Joule heating from the inductor. Solvent and gases are continuously axially extracted in sink flow, favoring crystallization. Sodium chloride is cooled and crystallized in the shrouding tank. Brine comprising other salts flows out of the tank to treatment by suitable means. Thus brine is separated into fresh water, crystallized salt, and concentrated brine.

IPC Classes  ?

  • B01D 35/06 - Filters making use of electricity or magnetism

25.

Radial counterflow carbon capture and flue gas scrubbing

      
Application Number 11827634
Grant Number 07901485
Status In Force
Filing Date 2007-07-11
First Publication Date 2009-01-15
Grant Date 2011-03-08
Owner VORSANA, INC. (USA)
Inventor Mccutchen, Wilmot H.

Abstract

Vortex gas separation is forced in radial counterflow between counter-rotating coaxial centrifugal impellers. Feed is at the axis of rotation. Axial extraction of nitrogen and water vapor is driven by an axial pump and by back pressure from the tank while radially outward flow of carbon dioxide and scrubbing targets is driven by the impellers. Scrubbing of the concentrated targets is in high turbulence during a long residence time. Tiny centrifugation effects of innumerable turbulent eddy vortices in a shear layer between the impellers and in the tank are integrated by the forcing regime of the impellers and the axial pump. Radial vortices caused by shear between the counter-rotating impellers provide coherent sink flow conduits for axial extraction of nitrogen ballast. Fine fly ash (PM-2.5) scrubbing is concurrent with NOx and SOx scrubbing and with carbon capture. Mechanically assisted and highly turbulent wet scrubbing shear thickens fine fly ash and precipitates into clumps of sludge, so the wastewater stream is easily treatable and requires no large storage tank.

IPC Classes  ?

  • B01D 45/14 - Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by rotating vanes, discs, drums or brushes