A system and method for forming knock-down blanks from die-cut flat blanks used for forming shipping cartons or cases, comprising positioning a flat blank in a forming device, wherein the flat blank has four panels each with a middle portion, a top flap hingeably connected to the middle portion and a bottom flap hingeably connected to the middle portion, wherein the fourth panel has a tab formed on the outer edge of its middle portion, wherein the forming device includes a first mechanically operated arm and a second mechanically operated arm, wherein the first arm contacts the first panel, and wherein the second arm contacts the fourth panel; applying adhesive to the tab; and using the first and second arms to fold the first and fourth panels 180° inward, wherein the adhesive on the tab joins the first and fourth panels together.
A bi-directional carton opening system for opening cartons in left hand or right hand configuration. The system utilizes apparatus having a Y axis rail with a first X axis rail fixedly mounted thereto and a second X axis rail mounted moveably thereto. A carton is gripped by a carrier on the first X axis rail and a carrier on the second X axis rail. The carrier on one of the X axis rails is moved along the respective X axis rail while the carrier on the other X axis rail is held in place and the moveable X axis rail is moved along the Y axis to open the carton to a rectangular tubular shape.
B65B 43/26 - Opening or distending bagsOpening, erecting, or setting-up boxes, cartons, or carton blanks
B65B 43/30 - Opening or distending bagsOpening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
B65B 43/32 - Opening or distending bagsOpening, erecting, or setting-up boxes, cartons, or carton blanks by external pressure diagonally applied
B65D 5/54 - Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing
B65B 43/39 - Opening-out closure flaps clear of bag, box, or carton mouth
B31B 50/52 - Folding sheets, blanks or webs by reciprocating or oscillating members, e.g. fingers
B65D 71/00 - Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottlesBales of material
B65D 85/00 - Containers, packaging elements or packages, specially adapted for particular articles or materials
B65B 43/28 - Opening or distending bagsOpening, erecting, or setting-up boxes, cartons, or carton blanks by grippers co-operating with fixed supports
An apparatus and method is provided for setting up bottle carrier baskets from a flat folded configuration to an expanded and locked condition. The carrier basket is picked from a magazine storage location by a pick up head with vacuum cups and transferred to a pair of opposed opener heads with vacuum cups. The opener heads move along divergent paths to expand the carrier basket and a linear brake slows the carrier handle to cause the body to move past the handle, positioning a notch in the bottom panel to engage a hook in the central wall. A rotating kicker raises the bottom panel, engaging the hook and the notch as the vacuum is released from the opener vacuum cups.