Nippon Light Metal Holdings Company, Ltd

Japan

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Nippon Light Metal Company, Ltd. 652
Toyo Aluminium Kabushiki Kaisha 357
Nikkei MC Aluminium Co., Ltd. 23
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New (last 4 weeks) 3
2025 February (MTD) 1
2025 January 2
2024 December 6
2024 November 1
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IPC Class
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding 179
C22C 21/00 - Alloys based on aluminium 122
C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working 80
C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon 73
C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent 67
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NICE Class
02 - Paints, varnishes, lacquers 29
06 - Common metals and ores; objects made of metal 20
17 - Rubber and plastic; packing and insulating materials 11
20 - Furniture and decorative products 10
16 - Paper, cardboard and goods made from these materials 8
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Status
Pending 65
Registered / In Force 942
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1.

METHOD FOR MANUFACTURING JOINED BODY

      
Application Number 18706708
Status Pending
Filing Date 2022-10-04
First Publication Date 2025-02-06
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo, Nobushiro
  • Koizumi, Shingo

Abstract

A method for manufacturing a joined body by friction stirring a first metal member and a second metal member, includes a butting process and a primary joining process. In the primary joining process, an ending position is set on the first metal member at an outer side relative to a set moving track, and a leaving section is provided, in which after friction stir welding to the butted portion, the rotary tool is moved toward the ending position and is made to leave the first metal member at the ending position. The friction stirring is performed to the butted portion while rotating the stirring pin at a predetermined rotational speed. The rotary tool is made to leave the first metal member in the leaving section when the rotary tool is moved to the ending position while gradually decreasing a rotational speed of the stirring pin from the predetermined rotational speed.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • B23K 103/10 - Aluminium or alloys thereof

2.

ROUGHENED ALUMINUM FOIL, METHOD FOR PRODUCING SAME, AND LAMINATE

      
Application Number JP2024025393
Publication Number 2025/023084
Status In Force
Filing Date 2024-07-12
Publication Date 2025-01-30
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Muramatsu, Kenji
  • Akiyama, Sotaro
  • Sekiguchi, Fumiya

Abstract

Provided are: a roughened aluminum foil that is capable of suppressing any disconnection of a circuit and exhibiting exceptional adhesion to a metal plating layer, and that is exceptional in terms of handling properties in etching; and a method for producing the roughened aluminum foil. The present invention provides a roughened aluminum foil having, on at least one surface of an aluminum foil substrate or an aluminum alloy foil substrate, a powder sintered layer of at least one powder selected from the group consisting of aluminum powder and aluminum alloy powders, the roughened aluminum foil being characterized in that the thickness of the powder sintered layer is 0.4-4.0 μm, the ten-point average roughness Rz of the surface of the powder sintered layer is 0.4-4.0 μm, and the proof stress of the roughened aluminum foil is 40 N/mm 2 or greater.

IPC Classes  ?

  • C23C 28/00 - Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of main groups , or by combinations of methods provided for in subclasses and
  • B22F 7/04 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite layers with one or more layers not made from powder, e.g. made from solid metal
  • H05K 1/03 - Use of materials for the substrate
  • H05K 1/09 - Use of materials for the metallic pattern

3.

METHOD FOR PRODUCING COPPER-ALUMINUM-CLAD MATERIAL, METHOD FOR PRODUCING HEAT SINK, COPPER-ALUMINUM-CLAD MATERIAL, AND HEAT SINK

      
Application Number JP2024025535
Publication Number 2025/018350
Status In Force
Filing Date 2024-07-16
Publication Date 2025-01-23
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Suzuki Kenta
  • Koike Hatsumi
  • Shiozawa Kazuhiro
  • Owada Yasushi
  • Kimura Shingo

Abstract

This method for producing a copper-aluminum-clad material is characterized by comprising: a stacking step for forming a stack (20) by stakcing a copper member (2) and an aluminum member (3), the copper member (2) having, on an opposing surface thereof opposing the aluminum member (3), a coating layer (10) that is formed of a metallic material in close contact with said opposing surface and inhibits oxide formation, with the coating layer (10) and the aluminum member (3) facing each other; and a forging step for hot-forging the stack (20) to achieve forged bonding, wherein, in the forging step, a nascent surface (10a) of the coating layer (10) and a nascent surface (3a) of the aluminum member (3) are brought into close contact with each other and bonded to each other with the copper member (2) and the coating layer (10) being in close contact with each other.

IPC Classes  ?

  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • H01L 23/36 - Selection of materials, or shaping, to facilitate cooling or heating, e.g. heat sinks

4.

FLOW RATE CONTROL SYSTEM AND FLOW RATE CONTROL METHOD

      
Application Number JP2024022215
Publication Number 2024/262534
Status In Force
Filing Date 2024-06-19
Publication Date 2024-12-26
Owner
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
  • KURASHIKI BOSEKI KABUSHIKI KAISHA (Japan)
Inventor
  • Yamada, Kazuma
  • Takashima, Yuji
  • Yamamoto, Hiroyuki

Abstract

This flow rate control system 1 comprises: a gas pipe 10 through which gas flows; a blower 11 which is disposed in the gas pipe 10 and adjusts the flow rate of the gas; a pressure sensor 13 which detects an actual static pressure, that is, the actual static pressure of the gas flowing through the gas pipe 10; a temperature sensor 12 which detects an actual temperature, that is, the actual temperature of the gas flowing through the gas pipe 10; and a control device 20 which controls the blower 11. The control device 20: stores in advance a reference speed, a reference static pressure, a reference temperature, and a reference density predetermined for the gas; calculates the actual flow rate, that is, the actual flow rate of the gas flowing through the gas pipe 10, by using the actual static pressure, the actual temperature, the reference density, the reference speed, the reference static pressure, and the reference temperature; and determines an operation amount of the blower 11 so that the actual flow rate is equal to a target flow rate.

IPC Classes  ?

  • G05D 7/06 - Control of flow characterised by the use of electric means
  • G01F 1/00 - Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
  • G01F 1/34 - Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by measuring pressure or differential pressure
  • G01F 15/04 - Compensating or correcting for variations in pressure, density, or temperature of gases to be measured

5.

CARRIER FOR ANALYSIS, METHOD FOR PRODUCING CARRIER FOR ANALYSIS, AND ANALYSIS METHOD

      
Application Number JP2024021017
Publication Number 2024/257718
Status In Force
Filing Date 2024-06-10
Publication Date 2024-12-19
Owner
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Shimizu Yuta
  • Enoki Shuhei
  • Takebayashi Yasushi
  • Fujimoto Kazuya

Abstract

This carrier for analysis (1) comprises a metal member (10) that includes a porous body (20). The porous body (20) includes a skeleton (22) that is formed by assembling a plurality of aluminum particles (21), and a plurality of voids (23) that are surrounded by the skeleton (22). The skeleton (22) has, on the surfaces of the aluminum particles (21), an outer shell (24) that includes an anodic oxide coating that contains aluminum oxide. The porosity of the porous body (20) is 30% by volume or more. The average particle diameter of the plurality of aluminum particles (21) is 0.1 µm to 20 µm. The organic acid concentration of the metal member (10) is 150 mg/m2/100 µm or less.

IPC Classes  ?

  • G01N 33/553 - Metal or metal coated
  • G01N 33/543 - ImmunoassayBiospecific binding assayMaterials therefor with an insoluble carrier for immobilising immunochemicals

6.

COOLING DEVICE FOR POWER DEVICE

      
Application Number 18695803
Status Pending
Filing Date 2022-06-03
First Publication Date 2024-12-12
Owner
  • Nikkeikin ALMO COMPANY, LTD. (Japan)
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seki, Kazuhito
  • Hirano, Yutaka
  • Hirayama, Tomoyuki
  • Okajima, Kazuya
  • Suzuki, Kenta

Abstract

A cooling device for a power device is provided and includes: a first casing member as a plate member, a second casing member as a frame member having a predetermined thickness, and a finned heat receiving plate having a heat receiving surface joined to an exothermic body. A coolant inlet and a coolant outlet are formed in the first casing member at positions to be opposed to each other. The second casing member has a thickness possible to prevent warpage thereof by a heat when joining an exothermic body, and in the second casing member, an inlet side coolant guide communicated with the coolant inlet and an outlet side coolant guide communicated with the coolant outlet are formed at positions to be opposed to each other. The finned heat receiving plate includes fins formed integrally on an inner surface of the heat receiving plate.

IPC Classes  ?

  • H01L 23/473 - Arrangements for cooling, heating, ventilating or temperature compensation involving the transfer of heat by flowing fluids by flowing liquids
  • H05K 7/20 - Modifications to facilitate cooling, ventilating, or heating

7.

HIGH-PURITY MICROPARTICLE ALUMINA POWDER

      
Application Number 18702547
Status Pending
Filing Date 2021-10-27
First Publication Date 2024-12-12
Owner Nippon Light Metal Company, Ltd. (Japan)
Inventor Yoshioka, Masayoshi

Abstract

A high-purity microparticle alumina powder which has excellent slurry properties and sintering properties, excellent fluidity and formability, and excellent dielectric properties in the high-frequency region. In this high-purity microparticle alumina powder, the 50% particle diameter (D50) in the volume particle size distribution and the BET specific surface area (SBET) satisfy the relations represented by the formula D50≤0.20 μm and the formula D50×SBET≤2.0×10−6 m3/g, and the content of sodium (Na), silicon (Si), iron (Fe) and calcium (Ca) is each less than or equal to 10 ppm.

IPC Classes  ?

  • C01F 7/441 - Dehydration of aluminium oxide or hydroxide, i.e. all conversions of one form into another involving a loss of water by calcination

8.

METHOD FOR FORMING PROTRUSION, METHOD FOR PRODUCING MOLDED BODY, DEVICE FOR PRODUCING MOLDED BODY, MOLDED BODY, AND MOLD

      
Application Number JP2024008107
Publication Number 2024/247421
Status In Force
Filing Date 2024-03-04
Publication Date 2024-12-05
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Hori Hisashi
  • Park Okdan

Abstract

The present invention relates to a metal molded body provided with a base body and a protrusion erected from the base body, wherein the protrusion is formed using a mold (11). The mold (11) comprises a formation part (21) having a formation hole made of an opening that opens to the surface and an internal space that communicates with the opening and is present inside the mold. One surface (102) of a metal material (101) is disposed in contact with the top of the opening of the mold (11). By moving a rotating tool (41), which rotates, while pressing the rotating tool (41) against another surface (103) different from the one surface (102) of the metal material (101), a protrusion is formed in the formation hole by curing plastic flowing material that has flowed into the internal space. After forming the protrusion, the protrusion is separated from the formation hole.

IPC Classes  ?

  • B21J 5/06 - Methods for forging, hammering, or pressingSpecial equipment or accessories therefor for performing particular operations
  • B21K 1/76 - Making machine elements elements not mentioned in one of the preceding groups
  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

9.

SEPARATION SOLUTION FOR ALUMINUM FOIL LAMINATES AND METHOD FOR SEPARATING AND RECOVERING ALUMINUM FOIL LAMINATES USING SAME

      
Application Number JP2024017260
Publication Number 2024/247643
Status In Force
Filing Date 2024-05-09
Publication Date 2024-12-05
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Higashi Naoki
  • Koshi Sho

Abstract

The present invention provides a separation technique by which PVC can be separated from an aluminum foil PVC laminate and aluminum foil can be separated from other aluminum foil laminates in less time than through previous techniques. The present invention provides a separation solution for aluminum foil laminates, the solution being characterized by containing: 1-8 wt% less formic acid; 1-98 wt% of a carboxylic acid ester comprising a formic acid ester having 9 or fewer carbon atoms and/or an acetic acid ester having 9 or fewer carbon atoms; 1-90 wt% water. The sum of the content of the formic acid and the carboxylic acid ester is 10-99 wt%, and the sum of the content of the formic acid, the carboxylic acid ester, and water is 100 wt% or less. Also provided is a method for separating and recovering aluminum foil laminates using said separation solution.

IPC Classes  ?

10.

METAL MEMBER, METAL-RESIN JOINED BODY, AND METHOD FOR MANUFACTURING SAME

      
Application Number 18690141
Status Pending
Filing Date 2022-10-07
First Publication Date 2024-11-21
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Nishikori, Yusuke
  • Endo, Masanori
  • Ikeda, Hiroki
  • Endo, Yuta

Abstract

Provided is a metal-resin joined body having a high joint strength and sufficient airtightness and a metal member for obtaining the same. The metal member includes a metal base material made of a metal and a marking pattern having an uneven part formed on a surface of the metal base material, in which the marking pattern is one continuous straight line or curved line, a plurality of the marking patterns is formed to be adjacent to each other and run parallel, and, in a direction orthogonal to a running direction of the plurality of marking patterns, a maximum height roughness Rz of unevenness of the uneven parts and an average interval Rsm of the unevenness by the uneven parts have a relationship of 45≤(180/π)×arctan(Rz/(Rsm/2))≤75, and a metal-resin joined body includes a resin molded body formed on a surface of this metal member.

IPC Classes  ?

  • B32B 3/30 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layerLayered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a layer with cavities or internal voids characterised by a layer formed with recesses or projections, e.g. grooved, ribbed
  • B29C 45/14 - Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mouldApparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
  • B29K 77/00 - Use of polyamides, e.g. polyesteramides, as moulding material
  • B29K 81/00 - Use of polymers having sulfur, with or without nitrogen, oxygen or carbon only, in the main chain, as moulding material
  • B29K 705/02 - Aluminium
  • B29K 705/08 - Transition metals
  • B32B 15/082 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising vinyl resinsLayered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising acrylic resins
  • B32B 15/18 - Layered products essentially comprising metal comprising iron or steel
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin

11.

CUSHION

      
Application Number JP2023042020
Publication Number 2024/202228
Status In Force
Filing Date 2023-11-22
Publication Date 2024-10-03
Owner
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
  • YAMAGATA UNIVERSITY (Japan)
Inventor
  • Kawabata Kuniyuki
  • Yoshikawa So
  • Hashimoto Ryoma
  • Matsuda Yumi
  • Furukawa Hidemitsu

Abstract

Provided is a cushion that is less susceptible to a loss in air permeability even when in a compressed state. A cushion (1) is formed by layering, in the Z-axis direction, a plurality of lattice layers (10) formed by crossing, elastic linear elements (2) in two directions, the X-axis direction and the Y-axis direction, in the shape of a lattice. The cushion comprises an offset part (20) in which adjacent lattice layers (10) in the Z-axis direction are layered in a state in which the lattice layers (10) have a phase shift in the X-axis direction and/or the Y-axis direction. The offset part (20) has: a first diagonal section (21) that extends diagonally downward and to the left when the lattice layers (10) are viewed laterally; and a second diagonal section (21) that is contiguous with the first diagonal section (21) and extends diagonally downward and to the right when the lattice layers (10) are viewed laterally. The first diagonal section (21) and the second diagonal section (22) each have at least three linear elements (2) arranged therein.

IPC Classes  ?

  • A47C 27/00 - Spring, stuffed or fluid mattresses specially adapted for chairs, beds or sofas

12.

MATERIAL FOR ADDITIVE MANUFACTURING, ADDITIVE MANUFACTURING METHOD, AND ADDITIVE MANUFACTURING APPARATUS

      
Application Number 18606887
Status Pending
Filing Date 2024-03-15
First Publication Date 2024-09-26
Owner
  • Ricoh Company, Ltd. (Japan)
  • Nikkeikin Aluminium Core Technology Company, Ltd. (Japan)
  • Toyo Aluminium Kabushiki Kaisha (Japan)
Inventor
  • Oya, Naoki
  • Yatsukura, Masato
  • Murakami, Isao

Abstract

A material for additive manufacturing includes a powder A and a powder B. The powder A includes an alloy or a pure metal. The powder B includes an alloy having a composition different from a composition of the powder A. The material for additive manufacturing has a temperature range in which a liquid phase ratio of the powder A is 30% by mass or less relative to a total mass of the powder A, and a liquid phase ratio of the powder B is 70% by mass or greater relative to a total mass of the powder B.

IPC Classes  ?

  • B22F 7/00 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting
  • B22F 1/05 - Metallic powder characterised by the size or surface area of the particles
  • B22F 3/10 - Sintering only
  • B22F 10/14 - Formation of a green body by jetting of binder onto a bed of metal powder
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing

13.

ALUMINUM ALLOY MOLDED BODY AND METHOD FOR PRODUCING SAME

      
Application Number JP2024003069
Publication Number 2024/195311
Status In Force
Filing Date 2024-01-31
Publication Date 2024-09-26
Owner
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
  • NIKKEIKIN ALUMINIUM CORE TECHNOLOGY COMPANY, LTD. (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Yatsukura Masato
  • Nagao Takashi
  • Tashiro Tsuguharu
  • Kusui Jun
  • Murakami Isao

Abstract

The present invention provides: an aluminum alloy molded body which exhibits excellent moldability, thermal stability and strength at normal temperature; and a method for producing same. More specifically, the present invention provides: an aluminum alloy laminated molded body which can suppress residual stress, which causes cracks at the time of molding, and which exhibits high hardness at room temperature and in a high temperature environment at 250°C; and a simple and efficient method for producing the aluminum alloy laminated molded body. This aluminum alloy molded body is formed using a lamination molding method, and is characterized by: comprising an aluminum alloy which contains more than 2.0 mass% and not more than 5.0 mass% of Fe, more than 2.0 mass% and not more than 5.0 mass% of Mn and more than 0 mass% and not more than 1.5 mass% of Zr, with the remainder comprising Al and unavoidable impurities; the total content of Fe and Mn being 4.0-7.0 mass%; and having a metallographic structure comprising a matrix phase (Al), an AlFeMn-based compound and an AlZr-based compound.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • B22F 10/25 - Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 10/34 - Process control of powder characteristics, e.g. density, oxidation or flowability
  • B22F 10/64 - Treatment of workpieces or articles after build-up by thermal means

14.

LAMINATE

      
Application Number JP2024010037
Publication Number 2024/195690
Status In Force
Filing Date 2024-03-14
Publication Date 2024-09-26
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Omori, Naoe
  • Higashi, Naoki

Abstract

[Problem] To provide a laminate with which it is possible to maintain an exceptional adhesion-preventing effect even with respect to a substance having high viscosity. [Solution] A laminate obtained by sequentially laminating (a) a base material, (b) a base layer, and (c) a functional layer that contains at least one functional particle selected from hydrophobic particles and lipophobic particles, the laminate being characterized in that (1) the surface of the base layer has an uneven shape, and (2) the arithmetic average height Sa of the surface of the functional layer is 1.3-30 μm.

IPC Classes  ?

  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 3/30 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layerLayered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a layer with cavities or internal voids characterised by a layer formed with recesses or projections, e.g. grooved, ribbed
  • B65D 65/40 - Applications of laminates for particular packaging purposes

15.

ELECTRODE STRUCTURE AND METHOD FOR PRODUCING ELECTRODE STRUCTURE

      
Application Number JP2024008159
Publication Number 2024/190514
Status In Force
Filing Date 2024-03-04
Publication Date 2024-09-19
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Nakayama, Kunihiko
  • Koredo, Takahiro

Abstract

The present invention provides an electrode structure which has a high electrostatic capacitance and is excellent in terms of adhesion between a dielectric layer and an aluminum foil that serves as a base material, adhesion among valve metal oxide particles in the dielectric layer, and durability when a reverse voltage is applied thereto. The present invention provides an electrode structure which is characterized in that: a dielectric layer, in which a plurality of valve metal oxide particles are stacked so as to form a three-dimensional network structure, is provided on at least one surface of an aluminum foil; an intervening layer that contains aluminum and carbon is formed, between the aluminum foil and the dielectric layer, on at least a partial region of the surface of the aluminum foil; and the valve metal oxide particles, as well as the aluminum foil and the valve metal oxide particles are bonded with each other by means of a bonding part that contains a valve metal oxide and a carbon material.

IPC Classes  ?

  • H01G 9/045 - Electrodes characterised by the material based on aluminium
  • H01G 9/00 - Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devicesProcesses of their manufacture
  • H01G 9/07 - Dielectric layers

16.

ELECTRODE MATERIAL FOR ALUMINUM ELECTROLYTIC CAPACITORS AND METHOD FOR PRODUCING SAME

      
Application Number 18275835
Status Pending
Filing Date 2022-01-26
First Publication Date 2024-09-12
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Taira, Toshifumi
  • Fujimoto, Kazuya
  • Sone, Shinya
  • Nakashima, Katsumi
  • Wada, Ken

Abstract

An electrode material for aluminum electrolytic capacitors is disclosed, including a sintered body of at least one powder selected from the group consisting of an aluminum powder and an aluminum alloy powder on at least one surface of an aluminum foil substrate or an aluminum alloy foil substrate, wherein (1) the sintered body has a total thickness of 50 to 900 μm, (2) the powder in the sintered body has a 10% particle size D10 in a number-based particle size distribution of 1.0 to 1.8 μm, (3) the powder in the sintered body has a 50% particle size D50 in the number-based particle size distribution of 2.0 to 3.5 μm, and (4) the powder in the sintered body has a 90% particle size D90 in the number-based particle size distribution of 3.8 to 6.0 μm.

IPC Classes  ?

  • C23C 24/10 - Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
  • B22F 3/10 - Sintering only
  • B22F 3/24 - After-treatment of workpieces or articles
  • H01G 9/045 - Electrodes characterised by the material based on aluminium
  • H01G 9/052 - Sintered electrodes

17.

LAMINATE AND PACKAGING USING SAME

      
Application Number JP2024006308
Publication Number 2024/185515
Status In Force
Filing Date 2024-02-21
Publication Date 2024-09-12
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Koshi Sho
  • Den Kengo
  • Higashi Naoki
  • Shingu Akira

Abstract

The purpose of the present invention is to provide a laminate that can be recycled easily despite being equipped with aluminum foil and to provide packaging that uses the laminate. Provided according to the present invention are a laminate equipped with a resin layer on at least one side of an aluminum foil containing Al, Fe, Ni, and Zn, in which the contents of Fe, Ni, and Zn in the aluminum foil, in mass%, taking each respectively as [Fe], [Ni], and [Zn], are from 0.4 to 5.1 of [Zn], from 0.4 to 4.8 of [Fe]+[Ni}, and 2.5 or more of [Fe]+[Ni]+2×[Zn], and packaging that uses the laminate.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • B65D 65/40 - Applications of laminates for particular packaging purposes
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon

18.

ALUMINUM FOIL

      
Application Number JP2024008802
Publication Number 2024/185853
Status In Force
Filing Date 2024-03-07
Publication Date 2024-09-12
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Fujita Chika
  • Shingu Akira

Abstract

Provided is an aluminum foil having a relief structure provided to at least one surface thereof, wherein: when the surface is observed via AFM, in a first rectangular field of view with a size of 5 μm × 5 μm and a resolution of 256×256 pixels, surface roughness Sa is 15-50 nm, surface roughness Sz JIS is 150-400 nm, and the number of peaks counted at a length of 5 μm is not less than 25; and when the surface is observed with a laser microscope, in a second rectangular field of view with a size of 95 μm × 71 μm and a resolution of 1024×768 pixels, surface roughness Sa is not more than 30 nm, and surface roughness Sz is not more than 600 nm.

IPC Classes  ?

  • C23C 22/68 - Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous solutions with pH between 6 and 8
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • H05K 3/38 - Improvement of the adhesion between the insulating substrate and the metal

19.

AL-SI ALLOY FOR CASTING, AL-Si ALLOY CASTING AND METHOD FOR PRODUCING AL-Si ALLOY CASTING

      
Application Number JP2024006452
Publication Number 2024/181286
Status In Force
Filing Date 2024-02-22
Publication Date 2024-09-06
Owner
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
  • NIKKEI MC ALUMINIUM CO., LTD. (Japan)
Inventor
  • Inoue Ryosuke
  • Isobe Tomohiro
  • Horikawa Hiroshi

Abstract

The present invention provides: an Al-Si alloy casting which exhibits excellent mechanical joining properties of rivets or the like, and has excellent impact resistance; a production method for obtaining said Al-Si alloy casting; and an Al-Si alloy for casting. An Al-Si alloy for casting according to the present invention is characterized in that the Ti content is no more than 0.05 mass%. The Al-Si alloy for casting preferably has an Si content of 5.0-12.0 mass%, and preferably has an Mn content of 0.4-1.5 mass%, an Mg content of 0.05-0.6 mass%, a Cr content of 0.1-0.5 mass%, and an Fe content greater than 0 and no greater than 0.6 mass%, with the remainder comprising Al and inevitable impurities.

IPC Classes  ?

  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • B22D 21/04 - Casting aluminium or magnesium
  • C22B 9/10 - General processes of refining or remelting of metalsApparatus for electroslag or arc remelting of metals with refining or fluxing agentsUse of materials therefor
  • C22C 1/02 - Making non-ferrous alloys by melting

20.

Piston housing body

      
Application Number 18292330
Grant Number 12110931
Status In Force
Filing Date 2021-07-28
First Publication Date 2024-08-08
Grant Date 2024-10-08
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Sugita, Kaoru
  • Kubota, Shimpei

Abstract

The present invention provides a piston housing body capable of achieving downsizing and weight reduction. In a piston housing body having a main body portion provided with at least a pair of piston housing portions for housing at least a pair of opposing pistons, an operating fluid circulation flow path connecting the piston housing portions, and a connection portion for connecting an operating fluid supply flow path to the operating fluid circulation flow path, the operating fluid circulation flow path is constituted by a pipe, both end portions of the pipe are cast in the main body portion, and an intermediate portion of the pipe and the connection portion are exposed outside the main body portion.

IPC Classes  ?

  • F16D 65/00 - Parts or details of brakes
  • F16D 55/228 - Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a separate actuating member for each side

21.

BATTERY CLOSING BODY AND METHOD FOR PRODUCING SAME

      
Application Number JP2024000212
Publication Number 2024/157755
Status In Force
Filing Date 2024-01-09
Publication Date 2024-08-02
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Endo Masanori
  • Nishikori Yusuke
  • Ikeda Hiroki
  • Moriyama Yoshihiko
  • Hachisu Takuma
  • Piao Donghai
  • Chigusa Tatsuya
  • Mabuchi Masayoshi

Abstract

The present invention provides a battery closing body which is capable of suppressing the generation of hydrogen fluoride within a battery, while improving the production efficiency. The present invention specifically provides a battery closing body which is obtained by integrating, by means of a sealing member, a metal closing member that closes the opening of a battery container, a metal terminal member, and a gasket member that is interposed between the closing member and the terminal member, and which is characterized in that: the gasket member contains a first thermoplastic resin which has resistance to hydrogen fluoride; the sealing member contains a second thermoplastic resin; the closing member has a generally planar main body part and a hole part which is provided so as to penetrate through the main body part in the thickness direction; the gasket member, which has been molded in advance, is sandwiched between the outer circumferential part of the terminal member and the inner circumferential part of the hole part of the closing member; and the sealing member is injection molded in such a state where the terminal member, the gasket member and the closing member are closely adhered to the sealing member without having air that forms an air layer respectively between these members and the sealing member. The present invention also provides a method for producing this battery closing body.

IPC Classes  ?

  • H01M 50/148 - Lids or covers characterised by their shape
  • H01M 50/174 - Arrangements of electric connectors penetrating the casing adapted for the shape of the cells
  • H01M 50/188 - Sealing members characterised by the disposition of the sealing members the sealing members being arranged between the lid and terminal
  • H01M 50/193 - Organic material
  • H01M 50/547 - Terminals characterised by the disposition of the terminals on the cells
  • H01M 50/552 - Terminals characterised by their shape

22.

METHOD FOR MANUFACTURING JOINED BODY, AND JOINING DEVICE

      
Application Number 18566545
Status Pending
Filing Date 2022-05-12
First Publication Date 2024-08-01
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo, Nobushiro
  • Koizumi, Shingo

Abstract

There is provided a method for manufacturing a joined body using a rotary tool with a stirring pin to perform friction stirring on a composite body having a first surface and a second surface that is different from the first surface. In the composite body, metal members are combined together in a joined arrangement. The method includes the steps of: forming the composite body by combining the metal members in the arrangement; fixing the composite body in a state where the metal members are combined together; performing friction stir welding by inserting the stirring pin through the first surface into the composite body that has been fixed; rotating the fixed composite body such that the second surface is in a positional relationship to face the rotary tool; and performing friction stir welding by inserting the stirring pin through the second surface into the fixed composite body.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

23.

HEAT SINK AND HEAT SINK PRODUCTION METHOD

      
Application Number 18559410
Status Pending
Filing Date 2022-03-14
First Publication Date 2024-07-18
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Nakamura, Takumi
  • Kuwahara, Kazuhiro
  • Takagi, Yasushi
  • Iisaka, Hitoshi

Abstract

Slits includes a plurality of first slits arranged to be straight on a base and a plurality of second slits arranged to be straight on the base and intersecting the first slits, each pin fin includes a pin-fin lower portion being continuous with and standing on the base and a pin-fin upper portion being continuous with and extending from the pin-fin lower portion, and slit widths of the first slits and the second slits, the slit widths corresponding to the pin-fin upper portions, are greater than slit widths of the first slits and the second slits, the slit widths corresponding to the pin-fin lower portion.

IPC Classes  ?

  • H05K 7/20 - Modifications to facilitate cooling, ventilating, or heating

24.

HIGH-LUMINANCE SCALY α-ALUMINA POWDER AND METHOD FOR PRODUCING SAME

      
Application Number JP2023044735
Publication Number 2024/135505
Status In Force
Filing Date 2023-12-13
Publication Date 2024-06-27
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Hayashi Daichi
  • Ida Takeo
  • Ito Hiroki

Abstract

Provided is a scaly α-alumina powder having a large average particle diameter and aspect ratio as well as excellent perceived luminosity, and a production method capable of obtaining the scaly alumina powder by a simple technique. This high-luminance scaly α-alumina powder has an average particle diameter of 20 μm to 200 μm, an average thickness of 0.20 μm to 2.00 μm, and an average aspect ratio of 50 to 600. Also, a perceived luminosity measurement reveals that the luminosity intensity Si at a measurement angle θ of 15° and 45° falls in the range from 1.00 to 15.00.

IPC Classes  ?

  • C01F 7/02 - Aluminium oxideAluminium hydroxideAluminates
  • C01F 7/442 - Dehydration of aluminium oxide or hydroxide, i.e. all conversions of one form into another involving a loss of water by calcination in presence of a calcination additive
  • C09C 1/28 - Compounds of silicon
  • C09C 1/40 - Compounds of aluminium
  • C09D 5/29 - Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects producedFilling pastes for multicolour effects
  • C09D 7/61 - Additives non-macromolecular inorganic
  • C09D 201/00 - Coating compositions based on unspecified macromolecular compounds

25.

BATTERY CASE

      
Application Number 18574294
Status Pending
Filing Date 2022-06-06
First Publication Date 2024-06-06
Owner
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
  • SOODE NAGANO CO., LTD. (Japan)
Inventor
  • Moriyama, Yoshihiko
  • Fujita, Kazuyuki
  • Hachisu, Takuma
  • Piao, Donghai
  • Chigusa, Tatsuya
  • Sode, Takayuki

Abstract

Provided is a battery case which preferably corresponds to increases in size and thickness of the battery case. The battery case is made of metal provided with an explosion-proof valve. The explosion-proof valve is continuous with a plate part configuring the battery case. The explosion-proof valve includes a folded part formed by folding the plate part, a thin plate part which is continuous with the folded part and arranged inside the folded part, a thick plate part which is continuous with the thin plate part and formed thicker than the thin plate part in the middle of the explosion-proof valve, and a breaking groove which is arranged in the thin plate part and configured to rupture when a predetermined pressure is exerted thereon.

IPC Classes  ?

26.

ALUMINUM ALLOY FOIL, LAMINATE USING ALUMINUM ALLOY FOIL, AND METHODS FOR MANUFACTURING SAME

      
Application Number JP2023038351
Publication Number 2024/116659
Status In Force
Filing Date 2023-10-24
Publication Date 2024-06-06
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Koshi Sho
  • Shingu Akira
  • Matsumoto Masaki

Abstract

The purpose of the present invention is to provide: an aluminum alloy foil having excellent chemical solubility in a weakly acidic environment and excellent uniform solubility in an acidic environment; a laminate using the aluminum alloy foil; and methods for manufacturing the aluminum alloy foil and the laminate. The present invention provides: an aluminum alloy foil which contains Fe, Ni, and Zn, the remaining portion being Al and unavoidable impurities, and in which, when the contained amounts of Fe, Ni, and Zn in the aluminum alloy foil are respectively represented as [Fe], [Ni], and [Zn] in mass%, [Zn] is 0.4-5.1, [Fe]+[Ni] is 0.4-4.8, and [Fe]+[Ni]+2×[Zn] is equal to or more than 2.5; a laminate using the aluminum alloy foil; and the like.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • C22C 21/10 - Alloys based on aluminium with zinc as the next major constituent
  • C23C 28/00 - Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of main groups , or by combinations of methods provided for in subclasses and
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
  • C23C 26/00 - Coating not provided for in groups
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • C22F 1/053 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent

27.

PASTE COMPOSITION, AND METHOD FOR FORMING GERMANIUM COMPOUND LAYER

      
Application Number 18284663
Status Pending
Filing Date 2022-01-26
First Publication Date 2024-05-16
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Dhamrin, Marwan
  • Suzuki, Shota

Abstract

The present invention provides a paste composition that is capable of forming a germanium compound layer on a germanium substrate safely and easily, and that is capable of forming a uniform germanium compound layer. The paste composition for forming a germanium compound layer contains (A) tin and (B) at least one metal selected from the group consisting of silicon and aluminum, wherein the content of the at least one metal selected from the group consisting of silicon and aluminum (B) is 1 part by mass or more and 15000 parts by mass or less, per 100 parts by mass of the tin (A).

IPC Classes  ?

  • C23C 10/30 - Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes using a layer of powder or paste on the surface
  • B22F 1/103 - Metallic powder containing lubricating or binding agentsMetallic powder containing organic material containing an organic binding agent comprising a mixture of, or obtained by reaction of, two or more components other than a solvent or a lubricating agent
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent

28.

ALUMINUM ALLOY EXPANDED MATERIAL FOR WELDING USE, ALUMINUM ALLOY WELDING-JOINED BODY, AND METHOD FOR WELDING SAME

      
Application Number 18278397
Status Pending
Filing Date 2021-12-15
First Publication Date 2024-05-02
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Xing, Jie
  • Kaneki, Hiroshi
  • Yoshida, Ryo
  • Owada, Yasuyuki

Abstract

A 5000-series aluminum alloy expanded material which does not undergo the occurrence of welding cracks even when the aluminum alloy expanded material is subjected to high-speed welding utilizing laser welding or the like; a welding-joined body comprising the aluminum alloy expanded material; and a method for efficiently welding the aluminum alloy expanded material. An aluminum alloy expanded material for welding use, which is characterized by having an Mg content of 0.2% by mass or more and less than 6.0% by mass, and containing a surface active element capable of reducing the surface tension of molten aluminum, in which the surface active element comprises at least one element selected from Sr, Ca, Sb, Li and Ba, and the content of the surface active element is 0.08 to 0.50% by mass inclusive.

IPC Classes  ?

  • C22C 21/06 - Alloys based on aluminium with magnesium as the next major constituent
  • B23K 26/21 - Bonding by welding

29.

LAMINATE

      
Application Number JP2023037589
Publication Number 2024/085157
Status In Force
Filing Date 2023-10-17
Publication Date 2024-04-25
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor Higashi, Naoki

Abstract

[Problem] To provide a laminate with which it is possible to maintain exceptional water repellency and/or oil repellency even when brought into contact with hot water. [Solution] Provided is a laminate that includes a base material and a functional layer, the laminate being characterized in that: (1) the functional layer includes (1a) a foundation layer that has a three-dimensional mesh structure and is formed from a plurality of hydrophobic or lipophobic particles, and (1b) a surface layer that is formed at least on the surface of the foundation layer; and (2) the surface layer is configured from a liquid film of a hydrophobic liquid substance that includes at least one type of substance from among fluorine oils, silicone oils, triacylglycerols, and C10-17 alkanes.

IPC Classes  ?

  • B32B 5/16 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer formed of particles, e.g. chips, chopped fibres, powder
  • B32B 9/00 - Layered products essentially comprising a particular substance not covered by groups
  • B65D 65/40 - Applications of laminates for particular packaging purposes

30.

WROUGHT ALUMINUM ALLOY MATERIAL FOR WELDING, ALUMINUM ALLOY WELDED BODY AND METHOD FOR WELDING SAME

      
Application Number 18278001
Status Pending
Filing Date 2021-12-15
First Publication Date 2024-04-18
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Xing, Jie
  • Kaneki, Hiroshi
  • Yoshida, Ryo
  • Owada, Yasuyuki

Abstract

A wrought 6000-series aluminum alloy material which is suppressed in weld cracking even in cases where high-speed welding is performed by means of laser welding or the like; a welded body which contains the wrought aluminum alloy material; and an efficient welding method for the wrought aluminum alloy material. A wrought aluminum alloy material for welding, the wrought aluminum alloy material being characterized in that: the Si content is not less than 0.3% by mass but less than 2.0% by mass; the Mg content is not less than 0.3% by mass but less than 2.0% by mass; a surface active element which decreases the surface tension of molten aluminum is contained therein; the surface active element is at least one of Sr, Ca, Sb, Li and Ba; and the content of the surface active element is from 0.04% by mass to 0.50% by mass.

IPC Classes  ?

  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon

31.

PIGMENT DISPERSION

      
Application Number 18275486
Status Pending
Filing Date 2022-02-10
First Publication Date 2024-04-18
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Nakao, Takayuki
  • Liu, Yang

Abstract

Provided is a vapor-deposited aluminum pigment dispersion which achieves both of specular gloss and water resistance which allows usage as an waterborne paint. The pigment dispersion includes: a vapor-deposited aluminum pigment; an organic phosphoric acid compound having a straight chain alkyl group having eight or more carbon atoms; and a solvent, the vapor-deposited aluminum pigment is coated at least partially with at least a part of the organic phosphoric acid compound, and the vapor-deposited aluminum pigment dispersion has a viscosity of less than one Pas when the viscosity is measured by Brookfield RVT DV2T HB-type Viscometer (at 20° C., CPA-40Z cone spindle, and 20 rpm).

IPC Classes  ?

  • C09D 17/00 - Pigment pastes, e.g. for mixing in paints
  • C09C 1/64 - Aluminium
  • C09C 3/08 - Treatment with low-molecular-weight organic compounds
  • C09D 5/02 - Emulsion paints
  • C09D 7/62 - Additives non-macromolecular inorganic modified by treatment with other compounds

32.

ALUMINUM FOIL AND METHOD FOR PRODUCING SAME

      
Application Number JP2023023768
Publication Number 2024/079948
Status In Force
Filing Date 2023-06-27
Publication Date 2024-04-18
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Shingu, Akira
  • Koshi, Sho
  • Matsumoto, Masaki

Abstract

Provided are an aluminum foil that is suitable as a reflective plate for evenly sterilizing a space to be sterilized, and a method for producing the aluminum foil. The aluminum foil has an uneven surface in which dimple-shaped recesses and protrusions are formed. The area ratio of second phase particles present within a predetermined area of the uneven surface is 0.10% or less, the arithmetic mean curvature Spc (1/mm) of the dimple-shaped protrusions is 3,700-10,000, and the peak density (1/mm2) of the dimple-shaped recesses is 1,600,000-4,500,000.

IPC Classes  ?

  • C23F 1/36 - Alkaline compositions for etching aluminium or alloys thereof
  • C22C 21/00 - Alloys based on aluminium
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon

33.

PLATED MEMBER AND METHOD FOR PRODUCING SAME

      
Application Number JP2023033924
Publication Number 2024/075513
Status In Force
Filing Date 2023-09-19
Publication Date 2024-04-11
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Nishikawa Yosuke
  • Shimizu Sayuri
  • Takao Chihiro

Abstract

The present invention provides a nickel-plated aluminum member (plated member) which has improved uniformity and adhesion of plating and can be produced through a pretreatment for plating performed by a dry process. The present invention provides a plated member which is obtained by forming a nickel plating film on an aluminum base material that is formed of aluminum or an aluminum alloy, and which comprises, on the surface of the aluminum base material, an aluminum member that sequentially comprises, in the following order, a hydrophilic primer layer comprising at least one film that is selected from the group consisting of an oxide hydrate film containing aluminum oxide hydrate and an oxide film containing aluminum oxide, and a catalyst layer containing a plating catalyst that is composed of a metal or a metal oxide, and the nickel plating film that is formed on the catalyst layer of the aluminum member. The aluminum base material, on the surface of which the hydrophilic primer layer is formed, has a surface roughness Rz of 3 µm to 15 µm.

IPC Classes  ?

34.

ELECTRODE MATERIAL FOR ALUMINUM ELECTROLYTIC CAPACITORS AND METHOD FOR PRODUCING SAME

      
Application Number 18275841
Status Pending
Filing Date 2022-01-26
First Publication Date 2024-04-11
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor Taira, Toshifumi

Abstract

The present invention provides an electrode material for aluminum electrolytic capacitors, the electrode material being capable of exhibiting a high capacitance required for capacitors and having suppressed equivalent series resistance (ESR), and provides a method for producing the electrode material. The present invention provides an electrode material for aluminum electrolytic capacitors, the electrode material being capable of exhibiting a high capacitance required for capacitors and having suppressed equivalent series resistance (ESR), and provides a method for producing the electrode material. The present invention provides an electrode material for aluminum electrolytic capacitors, comprising a sintered body of an aluminum alloy powder on at least one surface of a substrate, wherein the substrate is an aluminum foil substrate or an aluminum alloy foil substrate, and the aluminum alloy powder contains Fe in an amount of 2 to 499 mass ppm.

IPC Classes  ?

  • H01G 9/045 - Electrodes characterised by the material based on aluminium
  • B22F 1/05 - Metallic powder characterised by the size or surface area of the particles
  • B22F 3/10 - Sintering only
  • B22F 3/24 - After-treatment of workpieces or articles
  • B22F 7/04 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite layers with one or more layers not made from powder, e.g. made from solid metal
  • C22C 21/00 - Alloys based on aluminium
  • C23C 24/08 - Coating starting from inorganic powder by application of heat or pressure and heat
  • C23C 28/00 - Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of main groups , or by combinations of methods provided for in subclasses and
  • C25D 11/04 - Anodisation of aluminium or alloys based thereon
  • H01G 9/00 - Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devicesProcesses of their manufacture

35.

MATERIAL FOR ALUMINUM ALLOY SCREW, AND ALUMINUM ALLOY SCREW AND PRODUCTION METHOD THEREFOR

      
Application Number JP2023028901
Publication Number 2024/075389
Status In Force
Filing Date 2023-08-08
Publication Date 2024-04-11
Owner
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
  • YAMASHINA CORPORATION (Japan)
Inventor
  • Tanai Yuichiro
  • Niwa Kenji
  • Handa Takeshi
  • Ikeda Seiji

Abstract

The present invention provides an aluminum alloy screw that uses 6000 series aluminum suitable for recycling, that has sufficient mechanical properties, and that can be used for fastening, with respect to automobile parts or the like, which is subjected to loads and is required to be highly reliable. Also provided are: a simple and efficient method for producing this aluminum alloy screw; and an aluminum allow screw material that can be suitably used in said production. The aluminum alloy screw according to the present invention is characterized by containing 0.9-1.3 wt% Si, 0.8-1.5 wt% Cu, 0.8-1.2 wt% Mg, 0.2-0.4 wt% Cr, 0.15-0.45 wt% Mn, 0.005-0.05 wt% Ti, with the remainder including Al and unavoidable impurities, where the tensile properties of the screw shaft section is such that the tensile strength is 460 MPa or more, the 0.2% yield strength is 380 MPa or more, and the breaking elongation is 10% or more.

IPC Classes  ?

  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/06 - Alloys based on aluminium with magnesium as the next major constituent
  • C22C 21/12 - Alloys based on aluminium with copper as the next major constituent
  • F16B 35/00 - Screw-boltsStay boltsScrew-threaded studsScrewsSet screws
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/05 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions
  • C22F 1/057 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent

36.

FRICTION STIR WELDING METHOD

      
Application Number JP2023025070
Publication Number 2024/070117
Status In Force
Filing Date 2023-07-06
Publication Date 2024-04-04
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo Nobushiro
  • Koizumi Shingo
  • Kumai Masaaki
  • Kiku Kazuo

Abstract

The present invention is characterized by comprising a welding step for welding components for welding, by causing a rotating tool (F) to move along a movement route set on the components for welding. The invention is also characterized in that: the movement route is set up so as to have a first movement route where movement of the rotating tool (F) friction-stirs the components for welding to form a plasticized region, and a second movement route where, with the rotating tool (F) having been inserted from the same side as for the first movement route, movement of the rotating tool F friction-stirs the components for welding and plastically re-fluidizes a portion of the plasticized region (W(Wa)) formed with the first movement route; and in the second movement route, the insertion depth of the rotating tool (F) when the rotating tool (F) is plastically re-fluidizing is deeper than the insertion depth of the rotating tool (F) when the plasticized region (W(Wa)) is being formed along the first movement route.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

37.

EXTRUSION DIE FOR MOLDING PATTERNED PRODUCT

      
Application Number JP2023018931
Publication Number 2024/070041
Status In Force
Filing Date 2023-05-22
Publication Date 2024-04-04
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor Lin Peizheng

Abstract

Provided is an extrusion die for molding a patterned product, the extrusion die being capable of continuously forming arbitrary uneven patterns on different surfaces of a product member having a hollow part. The extrusion die comprises: an upper die 10 having a mandrel 13 with an inside bearing part 15 for molding a hollow shape in a thermoplastic member; an intermediate die 20 having an outside bearing part 25 for molding an outer shape of the thermoplastic member; and a lower die 30 that supports the upper die via the intermediate die. The lower die comprises: a first lower die 31 having a first pattern forming tool 40A and a second pattern forming tool 40B; and a second lower die 37 that is connected to the first lower die to secure the second pattern forming tool. Each of the first pattern forming tool 40A and the second pattern forming tool 40B rotates along with movement of a product member 3 molded by the bearing parts. The first pattern forming tool 40A forms a pattern on at least one of opposing surfaces of the product member. The second pattern molding tool 40B forms a pattern on at least one of opposing surfaces different from the surface of the product member on which the pattern has been formed.

IPC Classes  ?

38.

ALUMINUM ALLOY FOIL FOR BATTERY CURRENT COLLECTOR, AND METHOD FOR PRODUCING SAME

      
Application Number JP2023034086
Publication Number 2024/063091
Status In Force
Filing Date 2023-09-20
Publication Date 2024-03-28
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Muramatsu Kenji
  • Akiyama Sotaro
  • Murakami Takumi

Abstract

The purpose of the present invention is to provide an aluminum alloy foil for a current collector, the aluminum alloy foil having excellent tensile strength and elongation after foil rolling, as well as after low-temperature heat treatment which is expected to occur during the battery manufacturing process, especially after 120°C heat treatment. The aluminum alloy foil for a battery current collector has a composition containing 0.15 mass% or more and less than 0.3 mass% of Fe and more than 0.8 mass% and less than 1.5 mass% of Si, with the remainder comprising Al and inevitable impurities, wherein the average equivalent circle diameter of intermetallic compounds present on the surface of the aluminum alloy foil is 1.0 μm or less, and the number density of intermetallic compounds that are present on the surface of the aluminum alloy foil and have an equivalent circle diameter of more than 3.0 μm is 2.0×102/mm2 or less.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • B21B 3/00 - Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences
  • B22D 11/06 - Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • H01M 4/66 - Selection of materials
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working

39.

HYDROGEN GENERATOR

      
Application Number JP2023029910
Publication Number 2024/043197
Status In Force
Filing Date 2023-08-19
Publication Date 2024-02-29
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Sawada, Yutaro
  • Higashi, Naoki

Abstract

[Problem] To provide a hydrogen generator capable of achieving a required hydrogen generation amount when desired even if the same has been stored for a relatively long period. [Solution] A hydrogen generator comprises: a shaped body in which hydrogen generating particles that generate hydrogen when contacting water are dispersed in a matrix; and a protection layer that is formed on the surface of the shaped body. The hydrogen generator is characterized in that: (1) the matrix contains a resin component and substantially contains no cyclic olefin copolymer and no cyclic olefin polymer; (2) the protection layer contains at least one type from among the cyclic olefin copolymer and the cyclic olefin polymer; and (3) the content of the hydrogen generating particles in the shaped body is 0.1-0.45 wt%.

IPC Classes  ?

  • C01B 3/06 - Production of hydrogen or of gaseous mixtures containing hydrogen by reaction of inorganic compounds containing electro-positively bound hydrogen, e.g. water, acids, bases, ammonia, with inorganic reducing agents
  • C01B 6/04 - Hydrides of alkali metals, alkaline earth metals, beryllium or magnesiumAddition complexes thereof

40.

METHOD FOR PRODUCING IOTA-ALUMINA, AND IOTA-ALUMINA

      
Application Number JP2023028191
Publication Number 2024/029545
Status In Force
Filing Date 2023-08-01
Publication Date 2024-02-08
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Sugita, Kaoru
  • Oota, Yuji
  • Abe, Rene Yo

Abstract

Iota-alumina is produced by a simple and low-temperature process. This method for producing iota-alumina has: a reaction step for mixing a solid starting material comprising an alkali metal compound, a fluoride, and at least one material selected from aluminum compounds and aluminum, and carrying out a heat treatment; and a washing step for introducing the product produced in the reaction step into a polar solvent.

IPC Classes  ?

  • C01F 7/04 - Preparation of alkali metal aluminatesAluminium oxide or hydroxide therefrom
  • C01F 7/42 - Preparation of aluminium oxide or hydroxide from metallic aluminium, e.g. by oxidation

41.

HIDING POWER EVALUATION METHOD

      
Application Number JP2023025720
Publication Number 2024/029295
Status In Force
Filing Date 2023-07-12
Publication Date 2024-02-08
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor Hayami Kazuki

Abstract

[Problem] To provide a simpler method for evaluating hiding power. [Solution] This hiding power evaluation method is for evaluating the hiding power of a particle-containing body containing particles of which the hiding power thereof is to be evaluated, and comprises a step for calculating the degree of absorption (Abs) of electromagnetic waves according to the following formula (1) on the basis of the amount (I) of electromagnetic waves transmitted by the particle-containing body and a base material and the amount (I0) of electromagnetic waves transmitted by the base material and a non-particle-containing body that has the same composition as the particle-containing body except that the same contains no particles. (1): Abs=-log(I/I0)

IPC Classes  ?

  • G01N 21/59 - Transmissivity
  • C09D 7/61 - Additives non-macromolecular inorganic
  • C09D 201/00 - Coating compositions based on unspecified macromolecular compounds

42.

ALUMINUM MEMBER AND METHOD FOR PRODUCING SAME

      
Application Number 18032802
Status Pending
Filing Date 2021-10-14
First Publication Date 2024-02-01
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Yamaguchi, Takayuki
  • Taguchi, Yoshihiro

Abstract

Provided is an aluminum member including: a substrate formed of aluminum or an aluminum alloy. The aluminum member includes an anodic oxide coating that includes a barrier layer in contact with a surface of the substrate, a first porous layer in contact with a surface of the barrier layer on an opposite side to the substrate, and a second porous layer in contact with a surface of the first porous layer on an opposite side to the barrier layer and including multiple pores aligned and linearly extending from a surface in contact with the first porous layer toward an exposed surface. The first porous layer includes at least one of: multiple branching pores; or multiple pores having an average pore diameter larger than that of the second porous layer.

IPC Classes  ?

  • C25D 11/08 - Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing inorganic acids
  • C25D 11/16 - Pretreatment

43.

ALUMINUM MOLDED BODY AND METHOD FOR PRODUCING SAME

      
Application Number 17919815
Status Pending
Filing Date 2021-04-13
First Publication Date 2024-02-01
Owner
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Yatsukura, Masato
  • Nagao, Takashi
  • Tashiro, Tsuguharu
  • Kusui, Jun

Abstract

The present invention provides an aluminum molded body having high thermal conductivity as well as higher strength than a rolled material, and a method for producing the aluminum molded body. More specifically, provided are an aluminum molded body having a thermal conductivity of 180 W/mK or higher and higher strength than a rolled material of the same composition, and a method with which it is possible to efficiently produce the aluminum molded body even when the shape thereof is complex. An aluminum layered molded body obtained by molding through an additive manufacturing method according to the present invention is characterized in that: an aluminum material containing 0.001-2.5 mass % of a transition metal element that forms a eutectic with Al, the balance being Al and unavoidable impurities, is used as a raw material; and the thermal conductivity is 180 W/mK or higher.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy

44.

HYDROGEN GENERATOR

      
Application Number JP2023027056
Publication Number 2024/024743
Status In Force
Filing Date 2023-07-24
Publication Date 2024-02-01
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Higashi, Naoki
  • Sawada, Yutaro
  • Izumida, Hiroshi
  • Nakayama, Masayoshi

Abstract

[Problem] To provide a hydrogen generator that can suppress the absorption of unneeded components even when stored for a relatively long period of time and yet that can effectively generate hydrogen gas in use. [Solution] A hydrogen generator characterized by containing a molded article in which hydrogen-generating particles generating hydrogen upon contact with water are dispersed in a matrix containing at least one selected from a cyclic olefin copolymer, a polyamide and polybutylene terephthalate as a first resin component.

IPC Classes  ?

  • C01B 3/04 - Production of hydrogen or of gaseous mixtures containing hydrogen by decomposition of inorganic compounds, e.g. ammonia
  • B65D 65/38 - Packaging materials of special type or form
  • C01B 3/08 - Production of hydrogen or of gaseous mixtures containing hydrogen by reaction of inorganic compounds containing electro-positively bound hydrogen, e.g. water, acids, bases, ammonia, with inorganic reducing agents with metals

45.

METHOD FOR MANUFACTURING JOINED BODY

      
Application Number JP2023021293
Publication Number 2024/018776
Status In Force
Filing Date 2023-06-08
Publication Date 2024-01-25
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo Nobushiro
  • Koizumi Shingo
  • Kumai Masaaki
  • Kiku Kazuo

Abstract

A method for manufacturing a joined body by performing friction stir welding of joint members using a rotating tool (F) that has a stirring pin (F2) in which a helical groove is formed, said method being characterized by comprising, in order: an insertion step in which the stirring pin (F2) is inserted into the joint members while the rotating tool (F) is rotated in the same direction as the direction of formation of the helical groove; a change step in which the direction of rotation of the rotating tool (F) is changed so that the same is rotated in the opposite direction from the direction of formation of the helical groove; and a joining step in which the joint members are joined while the rotating tool (F) is rotated in the opposite direction from the direction of formation of the helical groove.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

46.

ALUMINUM ALLOY AND ALUMINUM ALLOY CASTING MATERIAL

      
Application Number 18039829
Status Pending
Filing Date 2020-12-15
First Publication Date 2024-01-18
Owner NIKKEI MC ALUMINIUM CO., LTD. (Japan)
Inventor
  • Miwa, Shinya
  • Horikawa, Hiroshi

Abstract

The present invention provides an aluminum alloy that has exceptional casting properties and that can exhibit high mechanical properties without being subjected to a heat treatment, and an aluminum alloy casting material. More specifically, the present invention provides: an aluminum alloy that has exceptional casting properties, and that has a high 0.2% proof stress and exceptional ductility without being subjected to a heat treatment; and an aluminum alloy casting material. The aluminum alloy according to the present invention is characterized by containing 7.0-9.0 mass % of Si, 2.0-4.0 mass % of Cu, 0.8-1.2 mass % of Mg, 0.3-0.5 mass % of Fe, 0.3-0.5 mass % of Mn, and. 2.0-4.0 mass % of Zn, the balance being Al and unavoidable impurities.

IPC Classes  ?

  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 1/02 - Making non-ferrous alloys by melting
  • B22D 21/00 - Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedureSelection of compositions therefor

47.

ROTARY TOOL, JOINING DEVICE, AND JOINING METHOD

      
Application Number 18255818
Status Pending
Filing Date 2021-11-01
First Publication Date 2024-01-11
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo, Nobushiro
  • Yoshida, Ryo
  • Koizumi, Shingo
  • Oikawa, Keita

Abstract

A rotary tool used in a joining device that performs friction stir welding of a joint member. The rotary tool includes: a main body having a fixed unit attached and secured to the joining device, and a rotary shaft for transmitting a rotary force from the joining device; a stirring member that has a stirring pin inserted into the joint member to perform friction stirring on the joint member, that is arranged so as to be rotatable by receiving the rotary force from the rotary shaft, and that is provided on the main body so as to be movable relative to an axial direction of the rotary shaft; and an elastic member that biases the stirring member toward a distal-end side relative to the axial direction of the rotary shaft.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

48.

JOINING DEVICE AND JOINING METHOD

      
Application Number 18255825
Status Pending
Filing Date 2021-11-01
First Publication Date 2024-01-11
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo, Nobushiro
  • Yoshida, Ryo
  • Koizumi, Shingo
  • Oikawa, Keita

Abstract

The present invention aims to provide a joining method that can prevent poor joining. The present invention provides a joining method including: a measuring step that measures a height near a joint portion, which serves as a part for joining formed by a first metal member and a second metal member placed in a positional relationship for joining by abutting or overlapping, and obtains measured values; a setting step that sets a height position of a rotating tool based on the measured values obtained by the measuring step; and a friction stir step that relatively moves the turning rotating tool along the joint portion based on the height position set by the setting step.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

49.

METHOD FOR MANUFACTURING LIQUID-COOLED JACKET

      
Application Number 18471183
Status Pending
Filing Date 2023-09-20
First Publication Date 2024-01-11
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo, Nobushiro
  • Hori, Hisashi

Abstract

The present invention is characterized by including a primary joining process to perform friction stirring to a first butted portion by moving a stirring pin one round around a sealing body with a predetermined depth along a set moving track set at an inner position relative to an outer peripheral side face in a state that only the stirring pin of a rotary tool being rotated is inserted into the sealing body and that an outer circumferential face of the stirring pin is slightly in contact with a step side face of a peripheral wall step portion. In the primary joining process, after only the stirring pin being rotated is inserted into a starting position set at a position on an inner side relative to the set moving track, the stirring pin is gradually inserted to the predetermined depth while an axis of the rotary tool is moved to a position on the set moving track.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

50.

PELLICLE FRAME, PELLICLE AND EXPOSURE ORIGINAL PLATE WITH PELLICLE, METHOD FOR PRODUCING PELLICLE FRAME, LIGHT EXPOSURE METHOD, METHOD FOR MANUFACTURING SEMICONDUCTOR DEVICE, AND METHOD FOR MANUFACTURING LIQUID CRYSTAL DISPLAY PLATE

      
Application Number JP2023024702
Publication Number 2024/009976
Status In Force
Filing Date 2023-07-04
Publication Date 2024-01-11
Owner
  • SHIN-ETSU CHEMICAL CO., LTD. (Japan)
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Yanase Yu
  • Oshima Takeshi
  • Nakano Koichi

Abstract

The present invention relates to a pellicle frame constituting a pellicle for photolithography, wherein the pellicle frame is made of pure titanium or a titanium alloy and the surface thereof is subjected to a mechanical polishing process, an electrolytic degreasing process, and a chemical polishing process. Thus, provided are: a pellicle frame in which the amount of dust particles remaining on the surface is reduced; and a method for producing a pellicle frame.

IPC Classes  ?

  • G03F 1/64 - Pellicles or pellicle assemblies, e.g. having membrane on support framePreparation thereof characterised by the frames, e.g. structure or material thereof

51.

Rotary tool, joining device, and joining method

      
Application Number 18255798
Grant Number 12145211
Status In Force
Filing Date 2021-11-01
First Publication Date 2024-01-04
Grant Date 2024-11-19
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo, Nobushiro
  • Yoshida, Ryo
  • Koizumi, Shingo
  • Oikawa, Keita

Abstract

A rotary tool includes: a main body, and a rotary shaft for transmitting a rotary force; a stirring pin that is arranged on the main body so as to be rotatable by receiving the rotary force and to be movable relative to an axial direction of the rotary shaft, and that is inserted into a joint member to perform friction stirring on the joint member; a shoulder that is formed separately from the stirring pin, that is arranged on the main body so as not to receive the rotary force from the main body but to be movable separately from the stirring pin relative to the axial direction of the rotary shaft, and that presses the joint member while in contact with the joint member; and a first elastic member that biases the stirring pin toward a distal-end side relative to the axial direction of the rotary shaft.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

52.

RIVETING METHOD AND FASTENED PRODUCT

      
Application Number JP2023022240
Publication Number 2024/004678
Status In Force
Filing Date 2023-06-15
Publication Date 2024-01-04
Owner
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
  • SHIBAURA INSTITUTE OF TECHNOLOGY (Japan)
Inventor
  • Hori Hisashi
  • Hashimura Shinji

Abstract

The present invention includes: a preparation step in which a back surface (50a) of a second fastenable member (50) is overlaid on a front surface (40a) of a first fastenable member (40) that has a lower hole (41); and a riveting step in which a rivet (1a) that is made of metal and has been set in a location distanced from a front surface (50b) of the second fastenable member (50) is moved toward the location of the lower hole (41), and the rivet (1a) is driven, in order, through the second fastenable member (50) and the first fastenable member (40), and made to arrive in the the lower hole (41). The lower hole (41) comprises a hole section (43) that has an inner wall surface with a tapering substantially conical shape or substantially truncated conical shape, the rivet (1a) comprises a first shaft section (3) with a tapered shape, the first shaft section (3) has a tip end section (3a1) that becomes narrower in diameter toward the tip end side, a helical groove (3b) is carved into the peripheral surface of the first shaft section (3) from the base end side to the tip end side, and the maximum interference is 3-13%.

IPC Classes  ?

  • F16B 5/00 - Joining sheets or plates to one another or to strips or bars parallel to them
  • F16B 15/00 - NailsStaples
  • F16B 15/06 - NailsStaples with barbs, e.g. for metal partsDrive screws

53.

ROTARY TOOL, JOINING DEVICE, AND JOINING METHOD

      
Application Number 18255801
Status Pending
Filing Date 2021-11-01
First Publication Date 2024-01-04
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo, Nobushiro
  • Yoshida, Ryo
  • Koizumi, Shingo
  • Oikawa, Keita

Abstract

A rotary tool includes: a main body having a fixed unit and a rotary shaft; a stirring pin rotatable and movable relative to an axial direction of the rotary shaft, and inserted into a joint member to perform friction stirring; and a shoulder that is arranged on the main body so as not to receive a rotary force from the main body but to be movable relative to the axial direction of the rotary shaft, and that presses the joint member while in contact with the joint member, wherein the stirring pin and the shoulder are mounted to form an assembly so as to be relatively movable and to move integrally in the axial direction of the rotary shaft, and the rotary tool further includes a first elastic member that biases the assembly toward a distal-end side of the stirring pin relative to the axial direction of the rotary shaft.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

54.

RIVETING METHOD AND FASTENED OBJECT

      
Application Number JP2023022241
Publication Number 2024/004679
Status In Force
Filing Date 2023-06-15
Publication Date 2024-01-04
Owner
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
  • SHIBAURA INSTITUTE OF TECHNOLOGY (Japan)
Inventor
  • Hori Hisashi
  • Hashimura Shinji

Abstract

A metal rivet (1a) set in a position separated from a surface (50b) of a second material (50) to be fastened is moved toward a position of a prepared hole (41), and the rivet (1a) is driven in the order of the second material (50) to be fastened and a first material (40) to be fastened to arrive inside the prepared hole (41). The prepared hole (41) includes a hole portion (43) having an inner wall surface that is a tapered substantially cone shape or substantially truncated cone shape, the rivet (1a) has a tapered first shaft part (3), the depth of the hole portion (43) is deeper than the length of the first shaft part (3), the first shaft part (3) has a distal portion (3a1) which shrinks in diameter toward the distal side, the outer peripheral surface of the first shaft part (3) is engraved with a spiral groove (3b) from the proximal side to the distal side, and the relationship between a depth (H) of an opening (42) and a thickness (T) of the driven position of the rivet (1a) of the second material (50) to be fastened is 0.25×T

IPC Classes  ?

55.

METHOD FOR PRODUCING ALUMINUM NITRIDE SUBSTRATE, ALUMINUM NITRIDE SUBSTRATE, AND METHOD FOR SUPPRESSING INTRODUCTION OF DISLOCATION INTO ALUMINUM NITRIDE GROWTH LAYER

      
Application Number 17919174
Status Pending
Filing Date 2021-03-30
First Publication Date 2023-12-07
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Murakawa, Taku
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

A problem addressed by the present invention is to provide a novel technique with which is possible to suppress the introduction of dislocation into a growth layer. The present invention, which solves the above problem, is a method for producing an aluminum nitride substrate, the method including a processing step for removing part of silicon carbide substrate and forming a pattern that includes a minor angle, and a crystal growth step for forming an aluminum nitride growth layer on the silicon carbide substrate on which the patter has been formed. The present invention is also a method for suppressing the introduction of dislocation into the aluminum nitride growth layer, the method including a processing step for removing part of the silicon carbide substrate and forming a pattern that includes a minor angle before forming a growth layer on a base substrate.

IPC Classes  ?

56.

GRIPPER

      
Application Number JP2023019805
Publication Number 2023/234228
Status In Force
Filing Date 2023-05-26
Publication Date 2023-12-07
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Kawabata Kuniyuki
  • Horino Yutaka
  • Yoshikawa So
  • Hashimoto Ryoma

Abstract

This gripper that can grip a soft object without damaging the same is manufactured at low cost. The present invention comprises, in an integrated manner, a pair of extension sections (10) that grip an object (2), and a connecting section (11) that connects the extension sections (10). The extension sections (10) and the connecting section (11) are configured from an elastic member having a gap section (22) that is continuous at least in the gripping direction in which the object (2) is gripped. At least a portion of the connecting section (11) is a soft region (20) having a plurality of wall sections that are layered in the gripping direction, and in the soft region (20), wall sections that neighbor one another in the gripping direction are layered in a condition of having a phase offset in an intersecting direction, which intersects the gripping direction. The extension sections (10) and the connecting section (11) comprise a configuration that results from layering, in a Z-axis direction, parallel-cross layers (24) in which linear materials (23) with elasticity have been crossed in the two directions of an X-axis direction and a Y-axis direction and assembled in a parallel-cross formation, and in the soft region (20), parallel-cross layers (24) that neighbor one another in the Z-axis direction are layered in a condition of having a phase offset in the directions of the X-axis direction and the Y-axis direction.

IPC Classes  ?

  • B25J 15/08 - Gripping heads having finger members

57.

METAL POWDER FOR ADDITIVE MANUFACTURING, METHOD OF MANUFACTURING AN ADDITIVE MANUFACTURED OBJECT USING THE METAL POWDER, AND THE ADDITIVE MANUFACTURED OBJECT

      
Application Number 18031255
Status Pending
Filing Date 2021-10-11
First Publication Date 2023-11-30
Owner
  • OSAKA RESEARCH INSTITUTE OF INDUSTRIAL SCIENCE AND TECHNOLOGY (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Sugahara, Takahiro
  • Nakamoto, Takayuki
  • Miki, Takao
  • Fujiwara, Kota
  • Ozaki, Tomoatsu
  • Murakami, Isao
  • Tanaka, Akiei

Abstract

A metal powder for additive manufacturing is used (i) which includes, as a main component, aluminum, and not less than 0.20% by mass and not more than 13% by mass of at least one alloy element other than the aluminum, selected from iron, manganese, chromium, nickel and zirconium, and (ii) in which the content of iron is less than 4.5% by mass.

IPC Classes  ?

  • B22F 1/00 - Metallic powderTreatment of metallic powder, e.g. to facilitate working or to improve properties
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • C22C 21/00 - Alloys based on aluminium

58.

METHOD FOR PRODUCING SODIUM BOROHYDRIDE

      
Application Number 18228784
Status Pending
Filing Date 2023-08-01
First Publication Date 2023-11-23
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Sugita, Kaoru
  • Oota, Yuji
  • Abe, Yo Rene

Abstract

Provided is a method for producing sodium borohydride. At a time when a sodium borate, an aluminum powder, and a fluoride powder are mixed and caused to react in a tightly sealed vessel filled with a hydrogen gas at a temperature of 560° C. or lower, stirring using a stirrer is carried out in the tightly sealed vessel, and a stirring height ratio (X) expressed by a following formula (I) is 75% or more, in which (a) is a minimum clearance between the stirrer and the lowest part of the tightly sealed vessel in a gravity direction, and (b) is a raw material charged height when a raw material is charged into the tightly sealed vessel: Provided is a method for producing sodium borohydride. At a time when a sodium borate, an aluminum powder, and a fluoride powder are mixed and caused to react in a tightly sealed vessel filled with a hydrogen gas at a temperature of 560° C. or lower, stirring using a stirrer is carried out in the tightly sealed vessel, and a stirring height ratio (X) expressed by a following formula (I) is 75% or more, in which (a) is a minimum clearance between the stirrer and the lowest part of the tightly sealed vessel in a gravity direction, and (b) is a raw material charged height when a raw material is charged into the tightly sealed vessel: X=[(b−a)/b]×100  Formula (I)

IPC Classes  ?

  • C01B 6/21 - Preparation of borohydrides of alkali metals, alkaline earth metals, magnesium or berylliumAddition complexes thereof, e.g. LiBH4.2N2H4, NaB2H7

59.

METHOD FOR PRODUCING SODIUM BOROHYDRIDE

      
Application Number 18228889
Status Pending
Filing Date 2023-08-01
First Publication Date 2023-11-23
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Sugita, Kaoru
  • Oota, Yuji
  • Abe, Yo Rene

Abstract

Provided is a method for producing sodium borohydride. An aluminum powder and a fluoride powder are mixed, and a pretreatment thereof is carried out at 100° C. or higher and 330° C. or lower; and after the pretreatment, a sodium borate is added and mixed, and the resulting mixture is charged into a tightly sealed vessel; and then after a hydrogen gas is introduced thereto, a heat treatment is carried out by heating the tightly sealed vessel at 490° C. or higher and 560° C. or lower.

IPC Classes  ?

  • C01B 6/21 - Preparation of borohydrides of alkali metals, alkaline earth metals, magnesium or berylliumAddition complexes thereof, e.g. LiBH4.2N2H4, NaB2H7

60.

AL-MG-SI-NI ALLOY AND AL-MG-SI-NI ALLOY MATERIAL

      
Application Number JP2022018901
Publication Number 2023/209810
Status In Force
Filing Date 2022-04-26
Publication Date 2023-11-02
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Xing Jie
  • Handa Takeshi
  • Owada Yasuyuki

Abstract

Provided are a high-strength 6000 series aluminum alloy having exceptional plastic workability even when the Fe content is increased in association with recycling of scrap material, and an aluminum alloy material composed of said aluminum alloy. The present invention relates to an Al-Mg-Si-Ni alloy characterized by containing more than 0 to 2.0 wt% of Fe and containing Ni such that 0.7≤Ni (wt%)/Fe (wt%)≤3.5. The alloy preferably contains 0.5-1.4 wt% of Si, 0.6-1.7 wt% of Mg, 0.1-2.5 wt% of Ni, and 0.1-2.0 wt% of Fe, the balance being Al and inevitable impurities.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/06 - Alloys based on aluminium with magnesium as the next major constituent

61.

HEAT EXCHANGER

      
Application Number JP2023003737
Publication Number 2023/210093
Status In Force
Filing Date 2023-02-06
Publication Date 2023-11-02
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seki, Kazuhito
  • Endo, Masanori
  • Hirai, Tomoki
  • Nishikori, Yusuke
  • Kikuchi, Yuichi
  • Asanuma, Satoshi
  • Kaneko, Takumi

Abstract

Provided is a heat exchanger in which aluminum and a synthetic resin are joined together, and in which it is possible to maintain the integrity of the joined portion even under a shear load and a high-temperature environment as well as to provide water-tightness and heat resistance. A heat exchanger comprising: a flow path box 10 made of a synthetic resin, the flow path box having a flow path 11 for a liquid refrigerant; and a lid body 20 made of aluminum, the lid body closing an opening 10a of the flow path box 10 and being in contact with a heating body 30 including a thermoelectric element, wherein a joining surface 15a extending outward from the opening edge, and a lid body positioning wall 16 erected at the periphery of the joining surface 15a, are provided to the opening 10a of the flow path box 10. The flow path box 10 and the lid body 20 are joined together by heat sealing the joining surface 15a of the flow path box 10 and a fine jagged joining layer 22 provided to a joining region 21 of the lid body 20, the joining region 21 corresponding to the joining surface 15a of the flow path box 10.

IPC Classes  ?

  • H01L 23/473 - Arrangements for cooling, heating, ventilating or temperature compensation involving the transfer of heat by flowing fluids by flowing liquids

62.

ALUMINUM MULTILAYER BODY

      
Application Number JP2023016427
Publication Number 2023/210680
Status In Force
Filing Date 2023-04-26
Publication Date 2023-11-02
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Matsumoto Masaki
  • Shingu Akira
  • Oyagi Mitsunari

Abstract

100 of the aluminum multilayer body; the 0.2% proof stress of the aluminum multilayer body in the rolling direction is more than 50.0 N/mm2; the elongation at break of the aluminum multilayer body in the rolling direction is 30.0% or more; and the transverse strain ratio of the aluminum multilayer body in the transverse direction of rolling is 0.60 or more.

IPC Classes  ?

  • H05K 9/00 - Screening of apparatus or components against electric or magnetic fields
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
  • B32B 27/06 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • C22C 21/00 - Alloys based on aluminium
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon

63.

ALUMINUM MEMBER AND METHOD FOR PRODUCING SAME

      
Application Number JP2023008956
Publication Number 2023/203910
Status In Force
Filing Date 2023-03-09
Publication Date 2023-10-26
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Yamaguchi Takayuki
  • Nishikawa Yosuke

Abstract

This aluminum member (1) is provided with: a base material (10) formed from aluminum or an aluminum alloy; and an anodic oxide film (20) including a barrier layer (21) that comes into contact with a surface of the base material (10), a first porous layer (22) that is arranged on the side of the barrier layer (21) which is opposite to the base material (10), and a second porous layer (23) that comes into contact with the surface of the first porous layer (22) which is opposite to the barrier layer (21). In the aluminum member (1), a dye compound is incorporated in the anodic oxide film (20), the first porous layer (22) has a plurality of branched holes, and the second porous layer (23) has a plurality of holes that extend linearly in the direction of the lamination of the first porous layer (22) and the second porous layer (23).

IPC Classes  ?

64.

RUST PREVENTIVE COATING COMPOSITION, RUST PREVENTIVE FILM, AND ARTICLE, AND ZINC-BASED COMPOSITE PARTICLES AND COMPOSITION CONTAINING ZINC-BASED COMPOSITE PARTICLES

      
Application Number 18323885
Status Pending
Filing Date 2023-05-25
First Publication Date 2023-10-12
Owner
  • NOF METAL COATINGS ASIA PACIFIC CO., LTD. (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Ohtani, Takahiko
  • Tamaki, Satoru
  • Kuramoto, Tomoko
  • Nakao, Takayuki
  • Tamaura, Hiroki

Abstract

There is provided a rust preventive pigment capable of achieving both high stability in water or an aqueous medium, and excellent rust preventive capability and adhesion of an obtained rust preventive film, and a rust preventive coating composition with which a rust preventive film can be obtained that excels in stability of a rust preventive pigment and that excels in rust preventive capability and adhesion. The rust preventive coating composition of the present invention contains a rust preventive pigment comprising one or more among particles of zinc or a zinc alloy that has had at least a portion of the surface thereof treated with phosphoric acid.

IPC Classes  ?

  • C09D 5/10 - Anti-corrosive paints containing metal dust
  • C09D 7/62 - Additives non-macromolecular inorganic modified by treatment with other compounds
  • C09D 183/02 - Polysilicates

65.

ALUMINUM ALLOY SHEET FOR LITHIUM-ION BATTERY LID AND METHOD FOR MANUFACTURING SAME

      
Application Number JP2023005000
Publication Number 2023/188906
Status In Force
Filing Date 2023-02-14
Publication Date 2023-10-05
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Fujii, Takanori
  • Sato, Masayuki

Abstract

The purpose of the present invention is to provide an aluminum alloy sheet for a lithium-ion battery lid, the aluminum alloy sheet having suitable strength and making it possible to realize excellent moldability, etc. This invention has: a component composition containing, by mass, 1.05 to 1.50% of Fe, 0.10 to 0.40% of Mn, 0.002 to 0.150% of Ti, and less than 0.05% of B, with the remainder made up by Al and impurities, the impurities comprising Si restricted to less than 0.40%, Cu restricted to less than 0.03%, Mg restricted to less than 0.05%, and V restricted to less than 0.03%; a total Fe and Mn content of 1.80% or below; and a tensile strength of 115-140 MPa or below.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • H01M 50/134 - Hardness
  • H01M 50/159 - Metals

66.

PRODUCTION METHOD FOR α-ALUMINA POWDER

      
Application Number JP2023012408
Publication Number 2023/190464
Status In Force
Filing Date 2023-03-28
Publication Date 2023-10-05
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor Yamamoto Kazuyuki

Abstract

Provided is a production method that makes it possible to obtain, with a simple technique, alumina powder having a reduced calcium (Ca) concentration, while suppressing an increase in BET specific surface area caused by hydration. This production method for α-alumina powder comprises: a treatment step for introducing and immersing α-alumina raw material powder into an aqueous treatment solution that contains an organic silane compound having a hydrolyzable group, and thereby obtaining α-alumina powder having a reduced calcium (Ca) concentration; and an evaluation step for measuring and comparing the concentration of calcium contained in the α-alumina raw material powder and the concentration of calcium contained in the α-alumina powder.

IPC Classes  ?

67.

Electrically conductive adhesive, electronic circuit using the same, and method for manufacturing such electronic circuit

      
Application Number 18024527
Grant Number 12171062
Status In Force
Filing Date 2021-07-29
First Publication Date 2023-10-05
Grant Date 2024-12-17
Owner TOYO ALUMINUM KABUSHIKI KAISHA (Japan)
Inventor
  • Nakatani, Toshio
  • Minamiyama, Hideaki

Abstract

Objects of the present invention are to provide an electrically conductive adhesive which is capable of suppressing a rise in an electric resistance value of a joining part between an electronic component and a substrate under high temperature and high humidity while a specific resistance value is suppressed to be low; an electronic circuit using such electrically conductive adhesive; and a method for manufacturing such electronic circuit. According to the present invention, provided is the electrically conductive adhesive which includes an electrically conductive filler, a surface of the electrically conductive filler being a coating layer including silver, a compounded amount of the electrically conductive filler being 29.0 vol. % to 63.0 vol. % with respect to the electrically conductive adhesive, a compounded amount of the silver being 3.5 vol. % to 7.0 vol. % with respect to the electrically conductive adhesive. In addition, also provided are an electronic circuit using the electrically conductive adhesive of the present invention and a method for manufacturing such electronic circuit.

IPC Classes  ?

  • H01B 1/22 - Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
  • H05K 1/09 - Use of materials for the metallic pattern
  • H05K 3/38 - Improvement of the adhesion between the insulating substrate and the metal

68.

LAMINATE

      
Application Number JP2023011036
Publication Number 2023/189866
Status In Force
Filing Date 2023-03-21
Publication Date 2023-10-05
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor Higashi, Naoki

Abstract

[Problem] To provide a laminate that is capable of maintaining good water repellency or oil repellency even after a long period of contact with oil or water. [Solution] A laminate comprising a base material and a functional layer, said laminate being characterized in that (1) the functional layer includes a three-dimensional network structure, and (2) the three-dimensional network structure includes (a) at least one type of functional particles from among (a1) composite particles that have a coating layer containing a polyfluoroalkyl methacrylate resin on the surface of inorganic oxide fine particles and (a2) hydrophobic particles, and (b) a hydrophobic resin containing fluorine.

IPC Classes  ?

  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 5/16 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer formed of particles, e.g. chips, chopped fibres, powder
  • B32B 27/14 - Layered products essentially comprising synthetic resin next to a particulate layer
  • B65D 65/40 - Applications of laminates for particular packaging purposes
  • C08J 7/04 - Coating

69.

CONDUCTIVE ALUMINUM PASTE COMPOSITION FOR TOPCON-TYPE SOLAR CELL ELECTRODE AND TOPCON-TYPE SOLAR CELL LAYERED WITH REVERSE SURFACE ELECTRODE BEING FIRED BODY OF COMPOSITION

      
Application Number JP2023011647
Publication Number 2023/190084
Status In Force
Filing Date 2023-03-23
Publication Date 2023-10-05
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Tsuji, Kosuke
  • Suzuki, Shota
  • Kuroki, Takashi

Abstract

23223223222O, and which does not substantially contain PbO.

IPC Classes  ?

  • C03C 8/16 - Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill additions with vehicle or suspending agents, e.g. slip
  • H01L 31/0224 - Electrodes
  • H01L 31/068 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells

70.

ANTI-ICING/SNOW PROTECTION LAMINATE

      
Application Number JP2023012059
Publication Number 2023/190268
Status In Force
Filing Date 2023-03-25
Publication Date 2023-10-05
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Nishikawa, Hiroyuki
  • Nakatani, Toshio
  • Hayashi, Yuya

Abstract

Provided is an anti-icing/snow protection laminate capable of maintaining a state in which snow is not substantially stuck. The anti-icing/snow protection laminate includes a base material, a filling-particles-containing layer, and a function layer in this order. The laminate is characterized in that (1) the filling-particles-containing layer contains first filling-particles having an average particle diameter D50 of 15 to 50 μm and second filling-particles having an average particle diameter D50 of 8 to 12 μm in a matrix containing at least one type of resin components of a thermoplastic resin and a thermosetting resin, (2) the content of the first filling-particles is 12 to 120 parts by weight relative to 100 parts by weight of a resin, (3) the content of the second filling particles is 12 to 80 parts by weight relative to 100 parts by weight of a resin, and (4) hydrophobic oxide fine particles having an average primary particle diameter of 3 to 100 nm form a three-dimensional net structure in the function layer.

IPC Classes  ?

  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents

71.

METHOD FOR MANUFACTURING ALUMINUM NITRIDE SUBSTRATE, ALUMINUM NITRIDE SUBSTRATE, AND METHOD FOR FORMING ALUMINUM NITRIDE LAYER

      
Application Number 17996189
Status Pending
Filing Date 2021-03-30
First Publication Date 2023-09-28
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

An object of the present invention is to provide a novel technique capable of manufacturing a large-diameter AlN substrate. An object of the present invention is to provide a novel technique capable of manufacturing a large-diameter AlN substrate. The present invention is a method for manufacturing an AlN substrate, including a crystal growth step S30 of forming an AlN layer 20 on a SiC underlying substrate 10 having through holes 11. In addition, the present invention is a method for forming an AlN layer including the through hole formation step S20 of forming the through holes 11 in the SiC underlying substrate 10 before forming the AlN layer 20 on the SiC underlying substrate 10.

IPC Classes  ?

  • C30B 23/02 - Epitaxial-layer growth
  • C30B 29/40 - AIIIBV compounds
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof

72.

ALUMINUM ALLOY FOIL AND METHOD FOR PRODUCING SAME

      
Application Number JP2023009023
Publication Number 2023/176679
Status In Force
Filing Date 2023-03-09
Publication Date 2023-09-21
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Muramatsu Kenji
  • Akiyama Sotaro

Abstract

The purpose of the present invention is to provide an aluminum alloy foil for printed wiring boards which is excellent for fine-line etching for circuit wiring and which has high strength that makes breaks unlikely. Provided is an aluminum alloy foil, said aluminum alloy foil having a Ca content of not less than 1.0 mass% but less than 4.5 mass% and an Fe content of not less than 0.02 mass% but less than 1.3 mass%, with the remainder being Al and other trace elements, wherein the average crystal grain diameter, as measured via an electron backscatter diffraction method with the aluminum alloy foil surface as an observation surface and with a crystal grain boundary orientation difference of not less than 15°, may be not more than 12 μm.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper

73.

ALUMINUM ALLOY FILLER METAL, ALUMINUM ALLOY WELDED STRUCTURE, AND METHOD FOR WELDING ALUMINUM MATERIAL

      
Application Number 18019955
Status Pending
Filing Date 2021-07-21
First Publication Date 2023-09-14
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Kaneki, Hiroshi
  • Xing, Jie
  • Yoshida, Ryo
  • Owada, Yasuyuki

Abstract

Provided are: an aluminum alloy filler material which is less likely to cause welding cracks and from which a joint portion having excellent strength and toughness is formed, in high-speed joining of an aluminum alloy; an aluminum alloy welded structure manufactured using the aluminum alloy filler material; and a method for joining an aluminum material using the aluminum alloy filler material. The aluminum alloy filler material for high-speed joining according to the present invention is characterized by comprising aluminum including a surface-active element that lowers the surface tension of molten aluminum, wherein the surface-active element is at least one among Ca, Sr, and Ba, and the content of the surface-active element is 0.05-0.50 mass %.

IPC Classes  ?

  • B23K 35/28 - Selection of soldering or welding materials proper with the principal constituent melting at less than 950°C
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • B23K 26/32 - Bonding taking account of the properties of the material involved

74.

AL-SI ALLOY FOR CASTING, AL-SI ALLOY CASTING AND AL-SI ALLOY CASTING JOINT

      
Application Number JP2023008001
Publication Number 2023/167312
Status In Force
Filing Date 2023-03-03
Publication Date 2023-09-07
Owner
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
  • NIKKEI MC ALUMINIUM CO., LTD. (Japan)
Inventor
  • Inoue Ryosuke
  • Isobe Tomohiro
  • Horikawa Hiroshi

Abstract

Provided is an Al-Si alloy for casting which is capable of imparting high yield strength to an Al-Si alloy casting in addition to being capable of effectively suppressing the occurrence of cracking when press-fitting a self-piercing rivet into an aluminum alloy casting. In addition, provided are: an Al-Si alloy casting which has high yield strength and effectively suppresses the occurrence of cracking when press-fitting a self-piercing rivet therein; and an Al-Si alloy casting joint in which said Al-Si alloy casting is the material to be joined. The Al-Si alloy for casting in the present invention is characterized by comprising Si in the amount of 5.0-12.0 mass%, Mn in the amount of 0.4-1.5 mass%, Mg in the amount of 0.05-0.6 mass%, Cr in the amount of 0.1-0.5 mass%, and Fe in an amount greater than 0 and no greater than 0.6 mass%, with the remainder constituting Al and inevitable impurities.

IPC Classes  ?

  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • F16B 19/08 - Hollow rivetsMulti-part rivets

75.

ALUMINUM ALLOY FOR CASTING AND ALUMINUM ALLOY CASTING

      
Application Number JP2023007263
Publication Number 2023/167174
Status In Force
Filing Date 2023-02-28
Publication Date 2023-09-07
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Funada Suguru
  • Oda Kazuhiro

Abstract

The present invention provides an aluminum alloy for casting, the aluminum alloy enabling the achievement of an Al-Si based alloy casting in which Al-(Fe, Mn, Cr)-Si crystallized products are miniaturized without being restricted by the casting method even if the Fe content is increased. The present invention also provides an aluminum alloy casting which has excellent proof stress, excellent ductility and excellent toughness at the same time even if the Fe content is increased, by reducing the influence of Fe that is contained therein as an impurity. An aluminum alloy for casting according to the present invention is characterized by containing more than 3.0% by mass but not more than 12.0% by mass of Si, 0.2% to 0.8% by mass of Fe, 0.1% to 0.7% by mass of Mn, 0.05% to 0.4% by mass of Cr and 0.05% to 0.3% by mass of V.

IPC Classes  ?

  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent

76.

SURFACE-SMOOTHENED METAL MEMBER AND METHOD FOR MANUFACTURING SAME

      
Application Number JP2022043140
Publication Number 2023/157410
Status In Force
Filing Date 2022-11-22
Publication Date 2023-08-24
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Niiyama Ayumu
  • Shimizu Yuta
  • Nakano Koichi
  • Oshima Takeshi

Abstract

Provided are a surface-smoothened metal member and a method for easily and effectively manufacturing the same, said surface-smoothened metal member having been smoothened to such an extent that in a surface of a large metal member formed from titanium or a titanium alloy, a flat surface portion has a maximum height roughness (Rz) of 1.1 µm or less and a portion with a curvature radius of 0.05 to 2.5 mm has a maximum height roughness (Rz) of less than 2 µm. This method for manufacturing the surface-smoothened metal member is characterized in that an anodic oxide film is formed on a surface of a substrate formed from titanium or a titanium alloy by applying an anodization treatment to the substrate, and the surface of the substrate is smoothened by removing the anodic oxide film.

IPC Classes  ?

  • C25D 11/26 - Anodisation of refractory metals or alloys based thereon

77.

CORROSION-RESISTANT MEMBER PRODUCTION METHOD AND LASER CVD DEVICE

      
Application Number JP2023004651
Publication Number 2023/157775
Status In Force
Filing Date 2023-02-10
Publication Date 2023-08-24
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Endo Masanori
  • Ikeda Hiroki
  • Ito Akihiko

Abstract

The present invention provides: a corrosion-resistant member production method that makes it possible, while using aluminum or an aluminum alloy as a base material, to prevent the occurrence of burning caused by laser light and to form an alumite coating film; and a laser CVD device used in obtaining the same. Provided is a corrosion-resistant member production method comprising a coating film formation step for forming an yttria coating film on a surface of a base material comprising aluminum or an aluminum alloy by irradiating the base material with laser light while blowing thereon a source gas containing yttrium, wherein the laser light is in pulse waves, and the yttria coating film is formed with a base material temperature of 300-600°C during film formation. Also provided is a laser CVD device used in this method.

IPC Classes  ?

  • C23C 16/40 - Oxides
  • C04B 35/505 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on rare earth compounds based on yttrium oxide
  • C23C 16/46 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
  • H01L 21/3065 - Plasma etchingReactive-ion etching

78.

COMPOSITE PIGMENT, THERMOPLASTIC RESIN COMPOSITION CONTAINING SAME, AND MOLDED BODY

      
Application Number 18012880
Status Pending
Filing Date 2021-06-21
First Publication Date 2023-08-17
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Sato, Masami
  • Nakao, Takayuki
  • Kawashima, Katsura

Abstract

A composite pigment containing a substrate particle and a pigment layer arranged on a surface of the substrate particle, wherein the pigment layer contains a pigment, a resin and a metal oxide, and the metal oxide contains at least one selected from the group consisting of a silicon oxide, a polysiloxane, and composites thereof.

IPC Classes  ?

  • C09C 1/40 - Compounds of aluminium
  • C09C 1/64 - Aluminium
  • C09C 3/00 - Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties

79.

ALUMINUM FOIL AND METHOD FOR PRODUCING SAME

      
Application Number JP2023002007
Publication Number 2023/153192
Status In Force
Filing Date 2023-01-24
Publication Date 2023-08-17
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Shingu Akira
  • Ooyagi Mitsunari
  • Ikeda Haruyo

Abstract

The purpose of the present invention is to provide a highly corrosion-resistant and highly electroconductive aluminum foil produced by laminating, etc., on a surface of an aluminum foil, a substance which is different from aluminum, where the amount of the substance is reduced to a level that does not require segregation or the like, and to provide a method for producing the same. The present invention provides a highly corrosion-resistant and highly electroconductive aluminum foil comprising an aluminum foil substrate and cyclic siloxane attached to at least one surface of the aluminum foil substrate, the amount of the siloxane attached, as determined by a gas chromatography analysis, being 10 μg/m2or greater but less than 100 μg/m2. Also provided is a method for producing the aluminum foil.

IPC Classes  ?

  • C23C 26/00 - Coating not provided for in groups
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • C22C 21/00 - Alloys based on aluminium
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/06 - Alloys based on aluminium with magnesium as the next major constituent

80.

COATED PIGMENT

      
Application Number 18015574
Status Pending
Filing Date 2021-07-07
First Publication Date 2023-08-10
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Suzuki, Sachiko
  • Minamiyama, Hideaki

Abstract

A coated pigment is used which includes a base of which at least the surface is composed of a light-transmitting material; and a magnetite layer coating the base, and having a crystal lattice constant of not less than 8.35 Å. At least one selected from the group consisting of silica, alumina, glass, mica and a resin is usable as the light-transmitting material.

IPC Classes  ?

  • C09C 3/06 - Treatment with inorganic compounds

81.

OPTICAL MEMBER AND PRODUCTION METHOD THEREFOR

      
Application Number JP2022043142
Publication Number 2023/149056
Status In Force
Filing Date 2022-11-22
Publication Date 2023-08-10
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Oshima Takeshi
  • Suzuki Norihito

Abstract

222 coating layer (2) preferably contains nitrogen.

IPC Classes  ?

  • G03F 1/64 - Pellicles or pellicle assemblies, e.g. having membrane on support framePreparation thereof characterised by the frames, e.g. structure or material thereof
  • G03F 7/20 - ExposureApparatus therefor
  • C23C 18/12 - Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coatingContact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material

82.

ALUMINUM NITRIDE SUBSTRATE MANUFACTURING METHOD, ALUMINUM NITRIDE SUBSTRATE, AND METHOD OF REMOVING STRAIN LAYER INTRODUCED INTO ALUMINUM NITRIDE SUBSTRATE BY LASER PROCESSING

      
Application Number 17996198
Status Pending
Filing Date 2021-03-30
First Publication Date 2023-07-06
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

The problem to be solved by the present invention is to provide a novel technique that can remove a strained layer introduced into an aluminum nitride substrate. In order to solve this problem, the present aluminum nitride substrate manufacturing method involves a strained layer removal step for removing a strained layer in an aluminum nitride substrate by heat treatment of the aluminum nitride substrate in a nitrogen atmosphere. In this way, the present invention can remove a strained layer that has been introduced into an aluminum nitride substrate.

IPC Classes  ?

  • C30B 33/02 - Heat treatment
  • C30B 33/04 - After-treatment of single crystals or homogeneous polycrystalline material with defined structure using electric or magnetic fields or particle radiation
  • C30B 29/40 - AIIIBV compounds
  • B23K 26/382 - Removing material by boring or cutting by boring
  • B23K 26/402 - Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators

83.

WASTE PROCESSING SYSTEM

      
Application Number 17925835
Status Pending
Filing Date 2020-05-21
First Publication Date 2023-06-22
Owner
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
  • Ito Racing Service Co., Ltd. (Japan)
Inventor
  • Ito, Takeshiro
  • Okubo, Manabu
  • Wakai, Koichi
  • Minami, Katsuhiro
  • Ishikawa, Shunya
  • Otsuka, Shohei

Abstract

A waste processing system includes a pyrolysis apparatus that pyrolyzes a combustible waste, a melt-and-mold apparatus that generates an ingot of resin and combustible gas from a synthetic-resin waste, and an oil extraction apparatus that generates combustible oil and combustible gas from the ingot of resin. The melt-and-mold apparatus has a melter that melts the synthetic-resin waste using heat produced by the pyrolysis apparatus, the oil extraction apparatus has a pyrolyzer that pyrolyzes the ingot of resin using the heat produced by the pyrolysis apparatus, and at least one of the combustible gas generated at the melt-and-mold apparatus and the combustible gas generated at the oil extraction apparatus is supplied to the pyrolysis apparatus.

IPC Classes  ?

  • F23G 7/12 - Methods or apparatus, e.g. incinerators, specially adapted for combustion of specific waste or low grade fuels, e.g. chemicals of plastics, e.g. rubber
  • F23G 5/027 - Methods or apparatus, e.g. incinerators, specially adapted for combustion of waste or low-grade fuels including pretreatment pyrolising or gasifying
  • F23G 5/46 - Recuperation of heat
  • B09B 3/40 - Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
  • C10B 53/07 - Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of synthetic polymeric materials, e.g. tyres

84.

LAMINATE

      
Application Number JP2022045943
Publication Number 2023/112934
Status In Force
Filing Date 2022-12-13
Publication Date 2023-06-22
Owner TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor Higashi, Naoki

Abstract

[Problem] To provide a laminate that demonstrates outstanding water repellency or oil repellency even under harsh use conditions or long-term use conditions. [Solution] Provided is a laminate comprising a) a base material layer, b) a primer layer, and c) a group of water-repellent and/or oil-repellent microparticles anchored in the interior of and/or onto the surface of the primer layer, the laminate being characterized in that (1) the primer layer contains an adhesive resin, (2) a portion or all of the adhesive resin is a thermosetting resin, (3) the thermosetting resin accounts for 5 to 100% by mass of the primer layer, and (4) a portion or the entirety of the microparticle group forms a functional layer having a three-dimensional reticular structure, and a portion or the entirety of the microparticle group is exposed on the epi-surface of the laminate.

IPC Classes  ?

  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • C09D 5/00 - Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects producedFilling pastes
  • C09D 7/62 - Additives non-macromolecular inorganic modified by treatment with other compounds
  • C09D 201/00 - Coating compositions based on unspecified macromolecular compounds

85.

METHOD FOR PRODUCING ALUMINUM NITRIDE SUBSTRATE, ALUMINUM NITRIDE SUBSTRATE, AND METHOD FOR SUPPRESSING OCCURRENCE OF CRACKS IN ALUMINUM NITRIDE LAYER

      
Application Number 17996063
Status Pending
Filing Date 2021-03-30
First Publication Date 2023-06-22
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Murakawa, Taku
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

An object of the present invention is to provide a novel technique capable of suppressing the occurrence of cracks in an AlN layer. An object of the present invention is to provide a novel technique capable of suppressing the occurrence of cracks in an AlN layer. The present invention is a method for manufacturing an AlN substrate, the method including: an embrittlement processing step S10 of reducing strength of a SiC underlying substrate 10; and a crystal growth step S20 of forming an AlN layer 20 on the SiC underlying substrate 10. In addition, the present invention is a method for suppressing the occurrence of cracks in the AlN layer 20, the method including the embrittlement processing step S10 of reducing the strength of the SiC underlying substrate 10 before forming the AlN layer 20 on the SiC underlying substrate 10.

IPC Classes  ?

  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 23/00 - Details of semiconductor or other solid state devices
  • H01L 29/16 - Semiconductor bodies characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic System in uncombined form
  • H01L 29/20 - Semiconductor bodies characterised by the materials of which they are formed including, apart from doping materials or other impurities, only AIIIBV compounds

86.

ELECTROLYTIC SOLUTION, MAGNESIUM PRODUCTION METHOD, MAGNESIUM, AND MAGNESIUM FOIL

      
Application Number 17925948
Status Pending
Filing Date 2021-02-22
First Publication Date 2023-06-15
Owner
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
  • MURATA MANUFACTURING CO., LTD. (Japan)
Inventor
  • Yakuma, Hajime
  • Kobayashi, Satoshi
  • Nakayama, Yuri

Abstract

This electrolytic solution contains magnesium chloride, lithium chloride, and an aprotic solvent. In the electrolytic solution, the concentration at which the total of magnesium chloride and lithium chloride are dissolved with respect to 1 mol of an aprotic solvent is 0.09 mol or more. In addition, in the electrolytic solution, the concentration at which magnesium chloride is dissolved with respect to 1 mol of the aprotic solvent is 0.045 mol or more.

IPC Classes  ?

  • C25D 3/42 - ElectroplatingBaths therefor from solutions of light metals
  • C25D 21/12 - Process control or regulation

87.

MANUFACTURING METHOD OF MODIFIED ALUMINUM NITRIDE RAW MATERIAL, MODIFIED ALUMINUM NITRIDE RAW MATERIAL, MANUFACTURING METHOD OF ALUMINUM NITRIDE CRYSTALS, AND DOWNFALL DEFECT PREVENTION METHOD

      
Application Number 17919106
Status Pending
Filing Date 2021-03-30
First Publication Date 2023-06-01
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

The purpose of the present is to provide a modified AlN source for suppressing downfall defects. This manufacturing method of a modified aluminum nitride source involves a heat treatment step for heat treating an aluminum nitride source and generating an aluminum nitride sintered body.

IPC Classes  ?

  • C01B 21/072 - Binary compounds of nitrogen with metals, with silicon, or with boron with aluminium
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 35/00 - Apparatus not otherwise provided for, specially adapted for the growth, production or after-treatment of single crystals or of a homogeneous polycrystalline material with defined structure
  • C30B 29/40 - AIIIBV compounds

88.

ALUMINUM ALLOY FORGING MATERIAL AND METHOD FOR MANUFACTURING SAME

      
Application Number 17922913
Status Pending
Filing Date 2021-04-28
First Publication Date 2023-06-01
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Xing, Jie
  • Shiozawa, Kazuhiro
  • Owada, Yasuyuki
  • Sugihara, Kazuki

Abstract

Provided are a 6000-series aluminum alloy forging material having high strength and exceptional toughness (excellent ductility), and an efficient method for manufacturing the same. This aluminum alloy forging material is characterized by being formed from a 6000-series aluminum alloy, having a Cu content of 0.2-1.0 wt. %, the composition of the 6000-series aluminum alloy satisfying relational expressions (1) and (2), and having deposits at the base metal crystal grain boundary, specifically Al—(Fe,Mn,Cr)—Si-type crystalline deposits at the base metal crystal grain boundary. (1) Si (at %)≥2Mg (at %) and (2) 0.2≤surplus Si (wt %)+Mn (wt %)+Cr (wt %)≤1.7.

IPC Classes  ?

  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent

89.

JOINING METHOD

      
Application Number 18158985
Status Pending
Filing Date 2023-01-24
First Publication Date 2023-06-01
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo, Nobushiro
  • Hori, Hisashi

Abstract

Provided is a joining method that can prevent a plastic flowing material from flowing out from a butt section and that can reduce the thickness and weight of metal members. The joining method is for joining a first metal member and a second metal member by using a rotary tool comprising a stirring pin, and is characterized in that: the stirring pin comprises a flat surface perpendicular to the rotation axis of the rotary tool and comprises a protruding section protruding from the flat face; and in a friction stirring step, the flat surface is brought into contact with the first metal member and the second metal member, and a front end face of the protruding section is inserted deeper than an upper overlapping section to join an upper front butt section and the upper overlapping section.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

90.

Joining method

      
Application Number 18158981
Grant Number 11806801
Status In Force
Filing Date 2023-01-24
First Publication Date 2023-05-25
Grant Date 2023-11-07
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo, Nobushiro
  • Hori, Hisashi

Abstract

Provided is a joining method that can prevent a plastic flowing material from flowing out from a butt section and that can reduce the thickness and weight of metal members. The joining method is for joining a first metal member and a second metal member by using a rotary tool comprising a stirring pin, and is characterized in that: the stirring pin comprises a flat surface perpendicular to the rotation axis of the rotary tool and comprises a protruding section protruding from the flat face; and in a friction stirring step, the flat surface is brought into contact with the first metal member and the second metal member, and a front end face of the protruding section is inserted deeper than an upper overlapping section to join an upper front butt section and the upper overlapping section.

IPC Classes  ?

  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

91.

ALUMINUM ALLOY MOLDED BODY AND PRODUCTION METHOD THEREFOR

      
Application Number 17919811
Status Pending
Filing Date 2021-04-13
First Publication Date 2023-05-25
Owner
  • NIPPON LIGHT METAL COMPANY, LTD. (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
Inventor
  • Yatsukura, Masato
  • Nagao, Takashi
  • Tashiro, Tsuguharu
  • Kusui, Jun

Abstract

The purpose of the present invention is to provide an aluminum alloy molded body that has excellent thermal stability and does not contain a rare earth element, and to provide a production method for the same. More specifically, the present invention provides an aluminum alloy molded body that has a high degree of hardness even at 200° C., and a method which enables efficient production of the same even if the aluminum alloy molded body has a complicated shape. An aluminum alloy laminated molded body according to the present invention, which is molded using an additive manufacturing method, is characterized in that: the raw material therefor is an aluminum alloy material containing 2-10 mass % of a transition metal element that forms a eutectic crystal with Al, with the remainder being Al and unavoidable impurities; the relative density thereof is at least 98.5%; a metal structure is composed of a primary crystal a (Al) and a compound composed of Al and the transition metal element; and the spacing of the compound in a region excluding the boundary of a melt pool is no more than 200 nm.

IPC Classes  ?

  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • C22C 21/00 - Alloys based on aluminium
  • B22F 10/64 - Treatment of workpieces or articles after build-up by thermal means
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B33Y 40/20 - Post-treatment, e.g. curing, coating or polishing

92.

ALUMINUM MEMBER AND METHOD FOR PRODUCING SAME

      
Application Number JP2021042786
Publication Number 2023/089824
Status In Force
Filing Date 2021-11-22
Publication Date 2023-05-25
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor Yamaguchi Takayuki

Abstract

An aluminum member (1) is provided with a base material (10) that is formed of aluminum or an aluminum alloy. The aluminum member (1) is provided with an anodic oxide coating film (20) that comprises: a barrier layer (21) which is in contact with a surface (11) of the base material (10); a first porous layer (22) which is in contact with a surface of the barrier layer (21), the surface being on the reverse side from the base material (10); and a second porous layer (23) which is in contact with a surface of the first porous layer (22), the surface being on the reverse side from the barrier layer (21), and which has a plurality of pores that are arrayed so as to linearly extend from the surface that is in contact with the first porous layer (22) toward an exposed front surface (24). The first porous layer (22) has at least either a plurality of branched pores or a plurality of pores that have a larger average pore diameter than the pores of the second porous layer (23). The anodic oxide coating film (20) incorporates white pigment particles.

IPC Classes  ?

93.

ALUMINUM-BASED POWDER FOR METAL ADDITIVE MANUFACTURING, PRODUCING METHOD THEREOF, AND METAL ADDITIVE MANUFACTURED OBJECTS THEREOF

      
Application Number 17913058
Status Pending
Filing Date 2021-03-22
First Publication Date 2023-05-11
Owner
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOHOKU UNIVERSITY (Japan)
  • TECHNOLOGY RESEARCH ASSOCIATION FOR FUTURE ADDITIVE MANUFACTURING (Japan)
Inventor
  • Hashizume, Yoshiki
  • Murakami, Isao
  • Ishigami, Kenta
  • Akiyama, Sotaro
  • Chiba, Akihiko
  • Aoyagi, Kenta

Abstract

An object of the present invention is to provide an additive manufactured object which is free of solidification cracking due to, e.g., heat shrinkage during additive manufacturing of an aluminum alloy; which is free of anisotropy in strength, and has high strength and ductility. An aluminum alloy powder for additive manufacturing includes aluminum alloy particles in which not less than 0.01% by mass and not more than 1% by mass of a grain refiner is trapped. This grain refiner is at least one selected from the borides and carbides of group 4 elements.

IPC Classes  ?

  • B22F 1/12 - Metallic powder containing non-metallic particles
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • B22F 10/38 - Process control to achieve specific product aspects, e.g. surface smoothness, density, porosity or hollow structures

94.

METHOD FOR MANUFACTURING JOINED BODY

      
Application Number JP2022037101
Publication Number 2023/079891
Status In Force
Filing Date 2022-10-04
Publication Date 2023-05-11
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo Nobushiro
  • Koizumi Shingo

Abstract

A method for manufacturing a joined body in which a jacket body (first metal member) (2) and a seal body (second metal member) (3) are friction stir welded together, wherein: at a main joining step, there is a separation zone in which an end position (EP1) is set on the jacket body (2) as more outward than a set movement route (L1) and a first abutted section (J1) is friction stir welded, after which a rotating tool (F) is moved to the end position (EP1) and the rotating tool (F) is separated from the jacket body (2) at the end position (EP1); at the main joining step, a stir pin (F2) is rotated at a prescribed rotation speed to friction stir weld the first abutted section (J1); and in the separation zone, the rotating tool (F) is moved toward the end position (EP1) while gradually lowering the rotation speed thereof from the prescribed rotation speed and the rotating tool (F) is separated from the jacket body (2).

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

95.

ROTATING TOOL, JOINING DEVICE, AND JOINING METHOD

      
Application Number JP2022037073
Publication Number 2023/079888
Status In Force
Filing Date 2022-10-04
Publication Date 2023-05-11
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo Nobushiro
  • Koizumi Shingo

Abstract

A rotating tool (1) used in a joining device that friction stir welds members to be joined together, said rotating tool (1) characterized by comprising: a body (10); a stir pin (60) that is inserted into the members to be joined and friction stirs the members to be joined; a shoulder (70) that is formed as a separate body from the stir pin (60) and presses the members to be joined while in a state of contact with the members to be joined; a first elastic member (61) that, with respect to the axial direction of a rotating shaft (12), biases the stir pin (60) toward the tip end side; and a first restriction member (100) that restricts the stir pin (60) from moving toward the base end side of the rotating shaft (12) in the axial direction, wherein the first restriction member (100) restricts the movement of the stir pin (60) such that the amount of deformation of the first elastic member (61) occurring in association with the movement of the stir pin (60) does not exceed the maximum tolerance amount of the first elastic member (61).

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

96.

ROTATING TOOL, JOINING DEVICE, AND JOINING METHOD

      
Application Number JP2022037074
Publication Number 2023/079889
Status In Force
Filing Date 2022-10-04
Publication Date 2023-05-11
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo Nobushiro
  • Koizumi Shingo

Abstract

A rotating tool (1) used in a joining device that friction stir welds members to be joined together, said rotating tool (1) characterized by comprising a body (10), a stir pin (50) that friction stirs the members to be joined, and a shoulder (60) that presses the members to be joined, wherein: the stir pin (50) and the shoulder (60) constitute an assembly (70); a first elastic member (51) that biases the assembly (70) toward the tip end side of the stir pin (50) and a first restriction member (100) that restricts the assembly (70) from moving toward the base end side of a rotating shaft in the axial direction are further provided; and the first restriction member (100) restricts the movement of the assembly (70) such that the amount of deformation of the first elastic member (51) occurring in association with the movement of the assembly does not exceed the maximum tolerance amount of the first elastic member (51).

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

97.

ROTATING TOOL, JOINING DEVICE, AND JOINING METHOD

      
Application Number JP2022037100
Publication Number 2023/079890
Status In Force
Filing Date 2022-10-04
Publication Date 2023-05-11
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Seo Nobushiro
  • Koizumi Shingo

Abstract

A rotating tool (1) used in a joining device, said rotating tool (1) comprising: a body (10) that has a fixing part (11) and a rotating shaft (12); a stir member (50) that has a stir pin (51) for friction stirring members to be joined together, is rotatably provided so as to receive the rotational force from the rotating shaft (12), and is provided to the body (10) so as to be movable in the axial direction of the rotating shaft (12); an elastic member (70) that, with respect to the axial direction of the rotating shaft (12), biases the stir member (50) toward the tip end side; and a restriction member (100) that restricts the stir member (50) from moving toward the base end side of the rotating shaft (12) in the axial direction, wherein the restriction member (100) restricts the movement of the stir member (50) such that the amount of deformation of the elastic member (70) occurring in association with the movement of the stir member does not exceed the maximum tolerance amount of the elastic member (70).

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

98.

HIGH-PURITY MICROPARTICLE ALUMINA POWDER

      
Application Number JP2021039710
Publication Number 2023/073842
Status In Force
Filing Date 2021-10-27
Publication Date 2023-05-04
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor Yoshioka Masayoshi

Abstract

50BET5050BETBET ≤ 2.0 × 10-6m3/g, and the content of sodium (Na), silicon (Si), iron (Fe) and calcium (Ca) is each less than or equal to 10ppm.

IPC Classes  ?

  • C01F 7/02 - Aluminium oxideAluminium hydroxideAluminates
  • C01F 7/441 - Dehydration of aluminium oxide or hydroxide, i.e. all conversions of one form into another involving a loss of water by calcination

99.

Method for manufacturing liquid-cooling jacket and friction stir welding method

      
Application Number 17793897
Grant Number 12151303
Status In Force
Filing Date 2020-03-26
First Publication Date 2023-05-04
Grant Date 2024-11-26
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Hori, Hisashi
  • Seo, Nobushiro

Abstract

The present invention includes: a primary joining process in which a coarse portion having a predetermined width is formed in the vicinity of a step side face within a plasticized region while the rotary tool is being moved one round along a first butted portion to perform friction stirring in a state that a tip of a stirring pin of a rotary tool being rotated is inserted to the same depth as or slightly deeper than a step bottom face and a bottom face of a shoulder portion is in contact with a front face of a sealing body and the stirring pin is slightly in contact with at least an upper portion of a jacket body; and an inspection process in which a passed position of the stirring pin is specified by performing, after the primary joining process, a flaw detection to detect the coarse portion.

IPC Classes  ?

  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • B23K 103/10 - Aluminium or alloys thereof

100.

METAL MEMBER, METAL-RESIN JOINED BODY, AND PRODUCTION METHODS THEREFOR

      
Application Number JP2022037709
Publication Number 2023/063270
Status In Force
Filing Date 2022-10-07
Publication Date 2023-04-20
Owner NIPPON LIGHT METAL COMPANY, LTD. (Japan)
Inventor
  • Endo Masanori
  • Nishikori Yusuke
  • Ikeda Hiroki
  • Endo Yuta

Abstract

The present invention provides: a metal-resin molded body which has high bonding strength and makes it possible to ensure sufficient airtightness; a metal member which is for obtaining the metal-resin molded body; and production methods for the metal-resin molded body and the metal member. Provided is a metal member comprising, on the surface thereof, a bonding surface for bonding with a bonding target, said metal member being characterized in comprising a metal base material made of metal and a hydroxyl group-containing film on the surface thereof, wherein: the bonding surface is formed on the entirety of the hydroxyl group-containing film; and the hydroxyl group-containing film has on the surface thereof a macro relief structure part comprising a plurality of relief structure parts which have an opening size (D) of 20-200 μm, a depth (L) of 20-200 μm, and in which the aspect ratio (L/D) of the depth (L) to the opening size (D) is 0.5-5, and also has, on the surface of the macro relief structure part, a fine relief structure part which has a plurality of openings of 10-50 nm and which has a thickness of 10-1,000 nm. Also provided is a metal-resin joined body using the metal member.

IPC Classes  ?

  • C23C 26/00 - Coating not provided for in groups
  • B23K 26/352 - Working by laser beam, e.g. welding, cutting or boring for surface treatment
  • B29C 45/14 - Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mouldApparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
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