The present invention discloses a device for assembling products in a die. The device comprises a pushing portion and an assembling portion. The pushing portion comprises a pushing block (11), a pushing spring (10) and a pushing wedge (9) wherein the pushing block (11) is connected with the pushing spring (10), the pushing wedge (9) is arranged above the pushing block (11) and is in wedge-shaped connection with the pushing block (11). The assembling portion comprises an assembling wedge (6), a transmission wedge (4) and an assembling male die (5), wherein the transmission wedge (4) is arranged above the assembling male die (5) in wedge-shaped connection and both of them are arranged in the lower die base (2), the assembling wedge (6) is arranged above the transmission wedge (4) in wedge-shaped connection while in contact.
The present invention discloses a method for synchronously processing dual belt materials. The method comprises steps of feeding, processing, detecting, assembling and outputting finished products. The step of feeding materials comprises cleaning, dividing materials, positioning and feeding. The step of assembling comprises pushing and assembling. A dual-belt-material feeder is used for feeding, and a dual-belt-material mold is used for punching. The dual-belt-material feeder (1) comprises a moving feeding device (11), a fixed feeding device (13) and two guide frames (14). The dual-belt-material mold comprises two punching molds. The beneficial effects of the method for synchronously processing dual belt materials are that: the method can be used for producing thin wall miniature assembly parts in a single line and assembling the thin wall miniature assembly parts on line, so that problems caused by that the thin wall miniature assembly parts are produced in two production lines can be avoided.
B21D 22/02 - Stamping using rigid devices or tools
B21D 43/00 - Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profilesAssociations therewith of cutting devices
B23P 19/04 - Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformationTools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
B21D 53/14 - Making other particular articles belts, e.g. machine-gun belts
B23P 19/08 - Machines for placing washers, circlips, or the like on bolts or other members
B23P 19/00 - Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformationTools or devices therefor so far as not provided for in other classes
B21C 51/00 - Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses
B21D 43/02 - Advancing work in relation to the stroke of the die or tool
B21D 37/00 - Tools as parts of machines covered by this subclass
The present invention discloses a method for assembling products in a die by the aid of a device for assembling products in a die. The device for assembling products in the die comprises a pushing portion and an assembling portion. The pushing portion comprises a pushing block (11), a pushing spring (10) and a pushing wedge (9), wherein the pushing block (11) is connected with the pushing spring (10), and the pushing wedge (9) is arranged above the pushing block (11) and is in wedge-shaped connection with the pushing block (11). The assembling portion comprises an assembling wedge (6), a transmission wedge (4) and an assembling male die (5), wherein the transmission wedge (4) is in wedge-shaped connection with the assembling male die (5), and the transmission wedge (4) and the assembling male die (5) are arranged in a lower base (2).
B21D 43/04 - Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
B21D 39/03 - Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by platingTube expanders of sheet metal otherwise than by folding
B21K 25/00 - Uniting components to form integral members, e.g. turbine wheels and shafts, caulks with inserts, with or without shaping of the components
B21D 45/04 - Ejecting devices interrelated with motion of tool
B21D 43/02 - Advancing work in relation to the stroke of the die or tool
4.
DUAL-LAYER FINE ADJUSTMENT MECHANISM WHICH MAY ADJUST VERTICAL MOVEMENT
A dual-layer fine adjustment mechanism which may adjust vertical movement, said mechanism comprising a rotary disc A (1), a rotary disc B (2), a rotary shaft (9) and a fixed disc (5), the rotary disc A (1) and the rotary disc B (2) being mounted on the rotary shaft (9), the fixed disc (5) being located above the rotary disc B (2), several drive columns A (13) being arranged on the rotary disc A (1), horizontal fine adjustment blocks A (10) being mounted above the drive columns A (13), bottom portions of the horizontal fine adjustment blocks A (10) being provided with inclined grooves, the drive columns A (13) being mounted within the inclined grooves, several drive columns B (3) being arranged on the rotary disc B (2), horizontal fine adjustment blocks B (6) being mounted above the drive columns B (3), bottom portions of the horizontal fine adjustment blocks B (6) being provided with inclined grooves (61), the drive columns B (3) being mounted within the inclined grooves (61). The rotation of the rotary discs may be conveniently and rapidly adjusted via rotary screws.
Disclosed is a thin-walled pipe radially forming processing method, which comprises feeding, clamping, processing and discharging, and uses a thin-walled pipe radially forming processing system to process. The thin-walled pipe radially forming processing system comprises a supporting platform (1), a plurality of guide columns (2), a plurality of extrusion forming moulds (3) and a core mould (5) used for clamping a blank (4), wherein the guide columns (2) and the extrusion forming moulds (3) are annularly arranged around the supporting platform (1), the guide columns (2) and the extrusion forming moulds (3) are in a wedge-shaped connection, the core mould (5) is arranged above the supporting platform (1), the supporting platform (1) is used for supporting the blank (4), a mould forming face (31) is arranged on the extrusion forming moulds (3), and a core mould face is arranged on the core mould (5). The method can be used for the forming process of a thin-walled tubular part and has the advantages of being simple in operation, convenient in use, high forming accuracy and high working efficiency etc.
An in-die product assembling device. The in-die product assembling device comprises a pushing portion and an assembling portion. The pushing portion comprises a pushing block (11), a pushing spring (10), and a pushing tapered wedge (9). The pushing block (11) is connected to the pushing spring (10). The pushing tapered wedge (9) is disposed above the pushing block (11) and is connected to the pushing block (11) in a wedge shape manner. The assembling portion comprises an assembling tapered wedge (6), a transmission tapered wedge (4), and an assembling male die (5). The transmission tapered wedge (4) is connected to the assembling male die (5) in a wedge shape manner. The transmission tapered wedge (4) and the assembling male die (5) are disposed in a lower die base (2), the transmission tapered wedge (4) is disposed below the assembling male die (5), and the assembling tapered wedge (6) is disposed above the transmission tapered wedge (4). The assembling tapered wedge (6) and the transmission tapered wedge (4) are connected in a wedge shape manner when the assembling tapered wedge (6) and the transmission tapered wedge (4) are in contact with each other. The device is suitable for on-line product assembly, implements automatic product assembly, and improves the production efficiency.
A method for detecting concentrated small holes, using a detecting apparatus to implement detection, the detecting apparatus comprising a lower mould (3), a probe mounting base (6), an upper mould (10) and an upper mould mounting base (7), the probe mounting base (6) and the upper mould (10) being mounted on the lower side of the upper mould mounting base (7), the lower mould (3) being positioned below the probe mounting base (6) and the upper mould (10), the bottom part of the upper mould (10) being provided with a plurality of small hole forming moulds (1), a plurality of probes (4) being mounted below the probe mounting base (6), the number of small hole forming moulds (1) being the same as the number of probes (4), the arrangement thereof also being the same; the detection method comprises progression, detection, and return; and the detection comprises signal collection and signal processing. The present method can be used in a production line to implement automatic detection, and can promptly discover faults, preventing large-scale production of defective products, improving production efficiency, and reducing the labour intensity required of workers.
B21C 51/00 - Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses
8.
METHOD FOR SIMULTANEOUSLY PROCESSING MATERIALS ON DUAL BELTS
Disclosed is a method for simultaneously processing materials on dual belts, comprising steps such as material conveying, processing, detecting, assembling, and finished product outputting. The material conveying comprises sweeping, distributing, positioning and feeding; and the assembling comprises pushing and assembling. A dual-belt material feeding device (1) is used to convey materials, and a dual-belt mould is used to perform stamping processing, wherein the dual-belt material feeding device comprises a moving feeding device (11), a fixed feeding device (13) and two guide frames (14), and the dual-belt mould comprises two stamping moulds. The method can realize single line production and on-line assembly of thin-walled small-sized assembly components, so as to reduce the requirements of the equipment in terms of space, prevent high energy consumption and lower production efficiency of equipment configured for thin-walled small-sized assembly component layers that need to be produced in two lines, and to prevent problems such as the working efficiency being influenced by a high labour intensity and long assembly time due to the need for manual assembly of the processed components, the components being easily damaged and defective components being difficult to find.
B21D 43/02 - Advancing work in relation to the stroke of the die or tool
B21D 22/02 - Stamping using rigid devices or tools
B21C 51/00 - Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses
9.
FINE TUNING MECHANISM CAPABLE OF ADJUSTING VERTICAL-DIRECTION MOVEMENT
A fine tuning mechanism capable of adjusting vertical-direction movement comprises a rotating shaft (5), a rotary disc (1) mounted on the rotating shaft (5), a supporting frame (9), a screw (8), and a fixed disc (2) disposed above the rotary disc (1). The rotary disc (1) is provided with a gap (7). A threaded hole (11) is formed in the rotary disc (1) on one side of the gap (7). The screw (8) is in threaded connection with the threaded hole (11). An optical axis part (81) of the screw (8) is connected to an unthreaded hole of the supporting frame (9). A plurality of transmission columns (6) is mounted on the rotary disc (1). A fine tuning block B(4) is mounted on corresponding transmission column (6). An oblique groove (41) is formed in the bottom of the fine tuning block B(4). A plurality of limiting grooves (3) is formed in the fixed disc (2). The apparatus can adjust the rotary disc to rotate by rotating the screw and has the advantages: the apparatus has a simple structure, is convenient to use, has high sensitivity and a wide application range and the like.
A fine tuning mechanism capable of adjusting horizontal radial movement comprises a rotating shaft (5), a rotary disc (1) mounted on the rotating shaft (5), a supporting frame (9), a screw (8), and a fixed disc (2) disposed above the rotary disc (1). The rotary disc (1) is provided with a gap (7). A threaded hole (11) is formed in the rotary disc (1) on one side of the gap (7). The screw (8) is in threaded connection with the threaded hole (11). An optical axis part (81) of the screw (8) is connected to an unthreaded hole of the supporting frame (9). A plurality of transmission columns (6) is mounted on the rotary disc (1). A fine tuning block (4) is mounted on corresponding transmission column (6). An oblique groove (41) is formed in the bottom of the fine tuning block (4). A plurality of limiting grooves (3) is formed in the fixed disc (2). The fine tuning mechanism has the beneficial effects: the apparatus can adjust the rotary disc to rotate by rotating the screw and has the advantages that the apparatus has a simple structure, is convenient to use, has high sensitivity and a wide application range and the like.
Disclosed is a radial forming bi-directional die feeding processing system for a thin-wall tube, comprising an upper core die (6) for clamping a billet (5), a lower core die (2), a plurality of guide pillars (3) and a plurality of forming moulds (4). The guide pillars (3) and the forming dies (4) are the same in number, the guide pillars (3) are annularly arranged around the upper core die (6), and the guide pillars (3) and the forming dies (4) are in a wedge-shaped connection. The forming moulds (4) are arranged on upper portions of the guide pillars (3), the upper core die (6) is arranged above the forming moulds (4), the lower core die (2) is arranged right below the upper core die (6), and a lower portion of the lower core die (2) is connected with a spring (1). The forming dies (4) are provided with forming faces, and the upper core die (6) is provided with a core die mould face. The system is applicable to the processing of thin-wall tube-shaped components, and has advantages such as being simple in structure, convenient to use, having high forming precision, and having high working efficiency.
A method for assembling in-mould products, implementing assembly using an in-mould product assembly apparatus, the in-mould product assembly apparatus comprising a pushing part and an assembly part, the pushing part comprising a pushing block (11), a pushing spring (10), and a pushing wedge (9), the pushing block (11) being connected to the pushing spring (10), the pushing wedge (9) being arranged above the pushing block (11) and having a tapered connection to the pushing block (11), the assembly part comprising an assembly wedge (6), a transmission wedge (4), and an assembly punch (5), the transmission wedge (4) having a tapered connection to the assembly punch (5), and the transmission wedge (4) and the assembly punch (5) being arranged in a lower base (2). The present method can automate assembly procedures; integrating the method into a manufacturing procedure allows automatic assembly of products post-manufacture, improving production efficiency and reducing the labour intensity required of workers.
B21K 25/00 - Uniting components to form integral members, e.g. turbine wheels and shafts, caulks with inserts, with or without shaping of the components
B21D 39/00 - Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by platingTube expanders
A dual strip material feeding apparatus, comprising a material separating apparatus (4), a feeding apparatus (5), and a conveyor line (6), the material separating apparatus (4) comprising an adjusting plate (44), two stopping columns (41) and material separating columns (43), the adjusting plate (44) being mounted on the conveyor line (6) by means of a mounting column (45), an adjusting groove (42) being disposed on the adjusting plate (44), the two stopping columns (41) and material separating columns (43) being mounted in the adjusting groove (42), a depression being disposed in the conveyor line (6), the feeding apparatus (5) being mounted in the depression, the feeding apparatus (5) comprising a moving feeding apparatus (51), a fixed feeding apparatus (53) and two steering frames (54), the moving feeding apparatus (51) and the fixed feeding apparatus (53) being mounted between the two steering frames (54). The present apparatus can convey two metal strip materials of different thickness, width, and material; the structure is simple, and use is convenient.
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