A hot water temperature sensing cut-off system and method for use with electric water heaters to preclude the flow of unsafe water from the water heater into the hot water distribution conduit to prevent the risk of bacteria transfer in the hot water distribution conduit. One simple solution is to mount a temperature responsive shut-off valve between the hot water supply outlet conduit of the tank of the water heater and the hot water distribution conduit and wherein the valve will shut-off water flow upon detection of an unsafe water temperature below 125 degrees Fahrenheit. Another solution is to use a controller to operate a shut-off valve. A temperature sensor is located to sense the water temperature at the intake of the hot water conduit and feeds a signal to the controller to operate a closure component of the valve to shut-off the hot water supply upon detecting a predetermined low water temperature fed to an inlet end of the control shut-off valve. When the water heats up to a predetermined safe temperature, the controller opens the valve and continues supplying hot water.
A multi-functional retrofit cover plate assembly and method for an electric water heater to provide interconnection with an alternative energy system to heat water in a water holding tank of the electric water heater. The cover plate is adapted for replacement connection over a bottom access opening formed in an outer casing of the electric water heater which permits access to a bottom resistive heating element and electrical connections. The retrofit cover plate is shaped to define an internal dedicated compartment. A dual resistive heating element is provided for replacement of the bottom resistive heating element. An electronic switch unit is further provided and it has a power cut-off switch for connection to an alternative supply voltage. A temperature sensor is provided for mounting against an outer surface of the tank of the water heater to feed actual temperature signals of water temperature within the tank, in a lower region thereof, to the electronic switch unit which operates the power cut-off switch upon a predetermined temperature having been attained in the tank of the water heater. The retrofit cover plate and the assembly also make it possible to covert the water heater to a high temperature water heater or to adapt the electric water heater to a thermal fluid heat source.
A temperature sensor securing system and method is described for securing two or more temperature sensors against an outer surface of a side wall of a tank of an electric water heater. The temperature sensors are secured spaced apart on an elongated support such as a circuit board which is held in position against the tank outer surface by support means. An expandable liquid foam causes the temperature sensors to be biased against the outer surface of the tank side wall to sense the temperature of the side wall at the location of the sensors and to generate actual temperature signals to a controller which is programmed to communicate with a subscriber and/or energy provider to control the water temperature inside the tank.
F24H 1/20 - Water-storage heaters with immersed heating elements, e.g. electric elements or furnace tubes
F24H 9/20 - Arrangement or mounting of control or safety devices
G01K 1/143 - SupportsFastening devicesArrangements for mounting thermometers in particular locations for measuring surface temperatures
G05D 23/19 - Control of temperature characterised by the use of electric means
F24H 15/14 - CleaningSterilisingPreventing contamination by bacteria or microorganisms, e.g. by replacing fluid in tanks or conduits
F24H 15/174 - Supplying heated water with desired temperature or desired range of temperature
F24H 15/37 - Control of heat-generating means in heaters of electric heaters
F24H 15/225 - Temperature of the water in the water storage tank at different heights of the tank
F24H 15/443 - Control of fluid heaters characterised by the type of controllers using electronic processing, e.g. computer-based using a central controller connected to several sub-controllers
F24H 15/457 - Control of fluid heaters characterised by the type of controllers using electronic processing, e.g. computer-based remotely accessible using telephone networks or Internet communication
F24H 15/414 - Control of fluid heaters characterised by the type of controllers using electronic processing, e.g. computer-based
4.
Safety power connecting system and method for electric water heaters
A safety system and method to prevent water within a top portion of a tank of an electric water heater to drop below a safe temperature during a load shedding period, other than a full emergency grid failure, by a power provider whereby to prevent the propagation of harmful bacteria in a top portion the tank. A control device monitors the water temperature in the top portion of the tank by the use of a temperature sensor. If the control device detects a temperature of the water in the top portion of the tank inferior to 140 degrees F., it will by-pass the instructions of the power provider and connect power to one or more of the resistive heating elements of the tank until a predetermined temperature above 140 degrees F. is attained before switching off the resistive heating elements.
Legionella bacteria in such lowermost region. The insulating foam support base of the water heater also provides a thermal barrier to the heating elements while biasing the heating element on the dome-shaped bottom wall in a region to insure excellent heat transfer to the cavitated zone surrounding the dome-shaped bottom wall where sedimentary deposits occur to create a culture medium for bacteria growth.
A temperature sensor securing system and method is described for securing two or more temperature sensors against an outer surface of a side wall of a tank of an electric water heater. The temperature sensors are secured spaced apart on an elongated support such as a circuit board which is held in position against the tank outer surface by support means. An expandable liquid foam causes the temperature sensors to be biased against the outer surface of the tank side wall to sense the temperature of the side wall at the location of the sensors and to generate actual temperature signals to a controller which is programmed to communicate with a subscriber and/or energy provider to control the water temperature inside the tank.
An electric water heater having a water holding tank defined by a cylindrical side wall, a top wall and a dome-shaped bottom wall. A cold water inlet is disposed for releasing water under pressure in a lower portion of the tank. Two or more resistive heating elements heat water in an upper and lower region of the tank. The lower portion of the cylindrical side wall and the outer circumferential portion of the dome-shape bottom wall form a circumferential cavitated area inside the tank in which sediments deposit forming a bed in which bacteria can proliferate. A conduit is secured about at least a substantial circumferential portion of an outer surface of the cylindrical side wall adjacent the cavitated area. A resistive heating wire is disposed in the conduit and has connection leads extending out of a free open end of the conduit to an access area to provide connection to power terminals and a control for controlling the supply of power to the resistive heating wire.
Legionella bacteria can not survive. The temperature at the bottom end of the tank is monitored and the convection devices controlled to maintain the desired hot water temperature. An added benefit of the invention is that it also prevents sediment deposits and water temperature stratification in the tank bottom end section.
Legionella bacteria, in a water tank of an electric water heater is described. A small pump is mounted on the water heater and has a power rating greater than the domestic water supply. The pump is controlled by a controller to pump hot water from the upper region of the tank to the lower region of the tank. The pump is connected between the hot water outlet of the tank and the cold water inlet to which an elongated dip tube is secured and with its discharge end positioned in close proximity to the bottom wall of the tank. The controller has a timer and is programmed to pump the hot water during non-peak hours of the utility for a preset time and for a preset period of time depending on such criteria as water quality, public regulations and laws.
A water holding tank for electric water heaters is described and particularly an improvement to the bottom end construction of the tank to prevent bacteria proliferation and the elimination of the cavitated circumferential area where sediments deposit to form a culture bed for bacteria to proliferate. Instead of modifying the shape of the bottom wall the improvement is a simple solution in that a filler material is set in at least a lowermost portion, and preferably a major portion, of the cavitated circumferential area to isolate that area from the interior of the water holding tank and form smooth flat surface areas which are planar to cause sediments to disperse and not form beds for bacteria to proliferate.
A double glass coated steel tank for a high temperature water heater and its method of fabrication is described. The tank is constructed of steel welded parts and fittings are secured to the tank without the presence of sharp edges being formed on the inner surface of the tank not to form any weakness in the composite glass coating to be applied. A first water resistant base coat of cobalt glass enriched with ZIRCON (trademark) is applied to the inner surface and the tank is heat fired at a high temperature in the order of about 1600 degrees F. A second high temperature water resistant glass coat, having a fine gas bubble size not exceeding 10 microns, is applied over the first coat and the tank is heat fired a second time. The composite glass coating thus formed is highly water and corrosion resistant in a water environment of up to at least 190 degrees F.
F22B 31/00 - Modifications of boiler construction, or of tube systems, dependent on installation of combustion apparatusArrangements or dispositions of combustion apparatus
An electric water heater is described and wherein the bottom portion of the water holding tank is provided with various forms of electric heating elements to heat the water in the lowermost region of the tank adjacent the dome-shaped bottom wall to a temperature sufficient to prevent the proliferation of bacteria growth such as the Legionella bacteria in such lowermost region. The insulating foam support base of the water heater also provides a thermal barrier to the heating elements while biasing the heating element on the dome-shaped bottom wall in a region to insure excellent heat transfer to the cavitated zone surrounding the dome-shaped bottom wall where sedimentary deposits occur to create a culture medium for bacteria growth. In one embodiment a heating wire transfers heat to the lowermost region from the lower end of the surrounding side wall of the tank and access to the heating wire is provided for connection and removal thereof.
A hot water pulsating alarm system and method for electric or gas-fired water heaters is described. A sensor senses the water temperature in an upper region of the water tank of the water heater and feeds temperature signals to a controller. The controller operates an electromechanical valve connected to the pressurized cold water supply line of the water tank. Upon detecting a low temperature value stored in the memory of the controller, the controller causes a shut-off electro-mechanical valve to close and open in a predetermined sequence and during a predetermined time period. This causes interruptions of hot water being drawn from the upper region of the water tank to feed a hot water supply conduit and creating a pulsating water temperature change in hot water being discharged through fixtures connected to the hot water supply conduit. The pulsating temperature change is detected by a user person having a body part in contact with water dispensed from fixtures secured to the hot water supply conduit and indicating to the user person that the water heater will be shut-off.
Legionella bacteria can not survive. The temperature at the bottom end of the tank is monitored and the convection devices controlled to maintain the desired hot water temperature. An added benefit of the invention is that it also prevents sediment deposits and water temperature stratification in the tank bottom end section.
An electrical water heater adapted for energy management and a method of controlling the consumption of electrical power from the power supply grid of a utility is described. The bottom resistive heating element of the water heater is a dual element resistive heating element which has a high power rated resistive heating element to heat water and a further low power rated resistive heating element. The power rating of the low power resistive heating element is calculated to be lower than the supply grid diversified mean load. A controller has a communication link with a utility which manages the power supply grid. The utility can control the resistive heating elements of the dual element in such a way, and depending on conditions of the grid, to conserve energy and regulate its frequency thereby resulting in a cost saving to the consumer and the utility. The low power rated resistive heating element is also connectable to an alternative power source.
An electrical water heater adapted for energy management and a method of controlling the consumption of electrical power from the power supply grid of a utility is described. The bottom resistive heating element of the water heater is a dual element resistive heating element which has a high power rated resistive heating element to heat water and a further low power rated resistive heating element. The power rating of the low power resistive heating element is calculated to be lower than the supply grid diversified mean load. A controller has a communication link with a utility which manages the power supply grid. The utility can control the resistive heating elements of the dual element in such a way, and depending on conditions of the grid, to conserve energy and regulate its frequency thereby resulting in a cost saving to the consumer and the utility. The low power rated resistive heating element is also connectable to an alternative power source.
A dielectrically insulated secondary tubular flue for mounting inside a water holding tank of a gas-fired water heater is provided to increase the efficiency of the water heater. The secondary tubular flue has opposed tubular end sections and an helical tubular section integrally formed therewith. The tubular end sections each have connecting end sections adapted to form a part of a dielectric connector for securing the secondary tubular flue inside of the water holding tank by the dielectric connectors.
A water stratification drum for use in an electric and condensing water heater is disposed in a lower portion of the water holding tank and across the circumferential side wall of the tank. The water stratification drum has a pair of plates held spaced-apart by support members which extend between the pair of plates to maintain the plates in substantially parallel relationship. A cold water zone is defined between the plates and cool domestic water is introduced in the tank between the plates. The plates are flat disc plates formed on non-corrosive material and water there between is diffused in a controlled manner to other regions of the tank through at least one of the plates being perforated. The diffusion of the water prevents premature actuation of the heat source by not causing an abrupt change in the temperature of the hot water in the tank.
A cover plate for access to the thermostat of an electric water heater associated with a resistive heating element to control the operation thereof is described. The cover plate has mounted on a rear face thereof a remotely controllable switching circuit to control the power being fed to the thermostat and thereby remotely controlling the load. The cover plate with the remotely controllable switching circuit is also provided as a retrofit to convert existing electric water heaters to intelligent remotely controllable water heaters. The remote controller may be a utility, a utility provider or a remote control device. The remote controlled switching circuit is mounted concealed in the access cavity behind the cover plate.
A dual energy gas water heater is described and wherein a square flange, curved resistor style resistive heating element, is secured in a bottom portion of the tank of the water heater spaced above a top wall of the combustion chamber. A gas burner is secured in the combustion chamber and connected to a gas supply line through a gas valve. The curved resistive heating element is a low density, long life, element having a density in the range of about 20 to 80 watts/sq. inches. A switch is secured between the thermostat of the resistive heating element and the voltage supply line. A controller selectively operates the switch and the gas valve to disconnect the voltage supply line from the thermostat and/or shut-off the gas valve secured to the gas supply line depending on the desired source of energy. The controller is adapted to be optionally controlled by a utility/provider through a communication link. Renewable energy source may also be secured to an additional resistive heating element to improve the efficiency thereof.
F24H 1/00 - Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
F24H 1/20 - Water-storage heaters with immersed heating elements, e.g. electric elements or furnace tubes
F24H 1/26 - Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle forming an integral body
F24H 1/44 - Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with combinations of two or more of the types covered by groups
F24H 1/52 - Water heaters for central heating incorporating heaters for domestic water incorporating heat exchangers for domestic water
F24H 1/34 - Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water chamber arranged adjacent to the combustion chamber or chambers, e.g. above or at side
F24H 9/20 - Arrangement or mounting of control or safety devices
F24H 1/22 - Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
F24H 1/28 - Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers the water mantle forming an integral body including one or more furnace or fire tubes
F24D 3/08 - Hot-water central heating systems in combination with systems for domestic hot-water supply
F24H 9/18 - Arrangement or mounting of grates or heating means
21.
Method of neutralizing bacteria in sulphur-containing hard water in a water heater
A method of neutralizing odor-causing bacteria in sulphur-containing hard water in the tank of a water heater is described. The method comprises utilizing a 420 aluminum alloy sacrificial anode and introducing into the tank of the water heater zing, herein in pellet form, in the tank to prevent the formation of bad odor contained in the sulphur containing hard water by neutralizing the bad odor producing bacteria.
A passage is provided in a water heater and mounted against the outer surface of the water tank side wall to removably mount thermistors secured to a support at distinct locations along the tank side wall to provide temperature value signal representative of the water temperature in the tank adjacent the thermistors. The passage may be formed by a metal tube held next to the side wall of the tank or a U-shaped channel held against the outer surface of the tank wall with the through thereof facing the tank side wall outer surface. The thermistors are mounted spaced-apart on a support inserted in the passage. The method is also described.
An electrical water heater adapted for energy management and a method of controlling the consumption of electrical power from the power supply grid of a utility is described. The bottom resistive heating element of the water heater is a dual element resistive heating element which has a high power rated resistive heating element to heat water and a further low power rated resistive heating element. The power rating of the low power resistive heating element is calculated to be lower than the supply grid diversified mean load. A controller has a communication link with a utility which manages the power supply grid. The utility can control the resistive heating elements of the dual element in such a way, and depending on conditions of the grid, to conserve energy and regulate its frequency thereby resulting in a cost saving to the consumer and the utility. The low power rated resistive heating element is also connectable to an alternative power source.
A high efficiency condensing flue gas-fired water heater is provided with a secondary tubular flue mounted inside the water tank and secured thereto by dielectric connectors to electrically isolate the secondary tubular flue from the tank. The secondary tubular flue has an intermediate helical section and opposed connecting end sections which each form a part of the dielectric connectors. The connectors do not require any welding for its installation to the tank and a compression nut and dielectric insulators provide for a leak proof and electrically isolated connection. The method of securing the secondary tubular flue is also described.
A domestic gas-fired water heater condensing flue system wherein in one embodiment a blower is secured at the outlet end of the flue pipe to direct the hot flue gases through an external heat exchange flue conduit. The external heat exchange flue conduit has a sealed water channel surrounding a narrow flue gas internal passage. Water from the bottom end of the tank is circulated in the external heat exchange flue conduit and release in the top part of the tank. In a further embodiment, an inverted U-shaped flue pipe is supported vertically in the water tank and the domestic water supply for the tank is disposed in a downward section of the flue pipe to pre-heat the water supply to the tank and cool the flue gases before being released to atmosphere. The water in the tank is heated by the upward and downward sections of the U-shaped flue pie.
A fluid conduit dielectric nipple for securement to a tank wall of a fluid holding tank, such as a steel tank of a water heater is described. The fluid conduit dielectric nipple has a tank securement end and a cylindrical conduit connecting end specifically configured for receiving a push-fit quick connector to secure to a water supply line and a hot water return line. The fluid conduit dielectric nipple is fabricated from inexpensive metal, such as plated steel, and has a plastics liner to protect parts thereof intended to be exposed to water to prevent corrosion while providing a leak-proof connection. Accordingly, there is provided an inexpensive dielectric nipple which provides quick connection and disconnection.
F16L 9/14 - Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
F16L 58/18 - Protection of pipes or pipe fittings against corrosion or incrustation specially adapted for pipe fittings
F24H 1/00 - Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
F16L 25/02 - Construction or details of pipe joints not provided for in, or of interest apart from, groups specially adapted for electrically insulating the two pipe ends of the joint from each other
27.
Pressure clamp adapter for mounting a thermistor on a thermostat control bracket
A pressure clamp adapter for mounting a thermistor on an existing thermostat control support bracket secured to a hot water tank spud is described. It comprises a thermistor bracket having a rear wall with opposed transverse projecting connecting arm formations extending from an outer surface of the rear wall. A cavity is formed from the rear surface of the rear wall to form a housing shaped to receive a thermistor therein. A passage communicates with the cavity. Each of the connecting arm formations is adapted for removable attachment to a pair of upwardly projecting legs of the thermostat control support bracket.
F24H 9/20 - Arrangement or mounting of control or safety devices
F16B 2/24 - Clips, i.e. with gripping action effected solely by the inherent resistance to deformation of the material of the fastening of resilient material, e.g. rubbery material of metal
H01H 39/00 - Switching devices actuated by an explosion produced within the device and initiated by an electric current
A47B 96/06 - Brackets or similar supporting means for cabinets, racks or shelves
A47G 29/18 - Clamping devices for holding bottles near doors or windows
A47G 29/24 - Clamping devices for holding bottles near doors or windows
F16L 3/08 - Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets substantially surrounding the pipe, cable or protective tubing
F21V 21/00 - Supporting, suspending, or attaching arrangements for lighting devicesHand grips
A water heater, particularly but not exclusively for domestic use, is herein described and having removably secured thereto an external modulating gas power burner to heat the water in a separate tank portion. The two are easily separable from one another for service, repair or interchange. The hot water or a mixture thereof from the burner is circulated in a heat exchanger to transfer the heat to the tank water circulated from the water tank through the heat exchanger.
An integrated water heating system is comprised of a hot water holding tank having an outer jacket secured in spaced relationship therearound. An insulating space is defined about the hot water holding tank and the outer jacket. A connecting bracket is secured to an outer surface of the hot water holding tank and has a projecting formation provided with an arcuate connecting wall spaced a predetermined distance from the outer surface for close fit adjacent an inner surface of the outer jacket and disposed for alignment with an external support bracket adapted to be secured thereto through the outer jacket. Thermal insulating material is disposed in the insulating space and about the connecting bracket. An external water heating device is removably supported by the external support bracket. A pump circulates water through the water heating device and through the hot water holding tank.
F24H 1/08 - Packaged or self-contained boilers, i.e. water heaters with control devices and pump in a single unit
F24H 1/10 - Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
A method of constructing an inner glass-lined steel tank is described. The lower edge of the top dome shell is machined wherein a smooth angulated surface is formed between an outer and an inner surface of the top dome shell to form a smooth angulated surface to eliminate abrupt transition edges. Also, couplings are machined and press-fitted into the tank wall to form smooth surfaces with the inner surface of the tank. When the porcelain enamel is sprayed inside the tank there are no sharp edges which often results in defects due to the fact that the porcelain enamel is not properly adhered thereto. Such defects eventually cause corrosion within the inner tank and greatly reduce the life expectancy thereof as well as the life expectancy of the sacrificial anode connected to the tank and extending therein.
A hot water heater, particularly but not exclusively for domestic use, is herein described and having removably secured thereto a modular heat exchanger or an external water heater to heat the water in a separate tank portion. The two are easily separable from one another for service, repair or interchange. The air-to-air heat exchanger extracts heat loss from the central flue of a gas fired water heater to provide a source of heat for the building in which the hot water heater is installed. The external water heater is provided with a gas-fired burner for heating water from the tank circulated in a heat exchanger to transfer heat from a fluid heated by the burner and circulated in the heat exchanger to transfer the heat to water circulated from the water tank.
A monitoring module for connection to a diagnostic device having two or more light emitting sources for indicating operating fault conditions of an apparatus. The monitoring module feeds information signals to a communication link for reception at a remote location. The monitoring module is secured over a series of light emitting diodes of the diagnostic device and reproduces these for local access. The series of LED's indicate fault conditions of the apparatus which in this embodiment is a hot water heater. Accordingly, the operation of the hot water heater at its fault status can be monitored from a remote location and on site.
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