Form Energy, Inc.

United States of America

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H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type 79
H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode 41
H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys 25
H01M 4/24 - Electrodes for alkaline accumulators 24
H01M 8/18 - Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells 24
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09 - Scientific and electric apparatus and instruments 9
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1.

LONG LIFE SEALED ALKALINE SECONDARY BATTERIES

      
Application Number 18755136
Status Pending
Filing Date 2024-06-26
First Publication Date 2025-01-23
Owner FORM ENERGY, INC. (USA)
Inventor
  • Pham, Ai Quoc
  • Nijhawan, Sandeep
  • Manohar, Aswin K.
  • Galloway, Kevin Van
  • Yang, Chenguang
  • Benson, Eric E.
  • Mchardy, Lang
  • Rackers, Tim

Abstract

In an aspect, provided is an alkaline rechargeable battery comprising: i) a battery container sealed against the release of gas up to at least a threshold gas pressure, ii) a volume of an aqueous alkaline electrolyte at least partially filling the container to au electrolyte level; iii) a positive electrode containing positive active material and at least partially submerged in the electrolyte, iv) an iron negative electrode at least partially submerged in the electrolyte, the iron negative electrode comprising iron active material; v) a separator at least partially submerged in the electrolyte provided between the positive electrode and the negative electrode; vi) an auxiliary oxygen gas recombination electrode electrically connected to the iron negative electrode by a first electronic component, ionically connected to the electrolyte by a first some pathway, and exposed to a gas headspace above the electrolyte level by a first gas pathway.

IPC Classes  ?

  • H01M 10/52 - Removing gases inside the secondary cell, e.g. by absorption
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/24 - Alkaline accumulators
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 50/116 - Primary casingsJackets or wrappings characterised by the material

2.

METHODS AND SYSTEMS OF CONTROLLING BIDIRECTIONAL OPERATION OF AN ELECTROWINNING PLANT

      
Application Number 18763736
Status Pending
Filing Date 2024-07-03
First Publication Date 2025-01-09
Owner FORM ENERGY, INC. (USA)
Inventor
  • Su, Liang
  • Thomas-Alyea, Karen
  • Rathert, Janna
  • Poirier, Jeffrey
  • Manser, Joseph Stephen

Abstract

Methods and systems of the present disclosure are generally directed to switching operation of one or more electrochemical cells of an electrowinning plant between a charge mode and a discharge mode. In the charge mode, the one or more electrochemical cells may reduce metal from an oxidized state to a zero valence state with a first electric current applied across the one or more electrochemical cells. In the discharge mode, the one or more electrochemical cells may oxidize at least some of the metal from the zero valence state to the oxidized state to generate a second electric current, oppositely charged relative to the first electric current, to generate electricity (e.g., for delivery to the grid). Operation of the one or more electrochemical cells of the electrowinning plant may be selectively changed between the charge mode and the discharge mode based on, for example, availability/cost of electricity from the grid.

IPC Classes  ?

  • C25C 7/06 - Operating or servicing
  • C25C 7/02 - ElectrodesConnections thereof
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type

3.

METHODS AND SYSTEMS OF CONTROLLING BIDIRECTIONAL OPERATION OF AN ELECTROWINNING PLANT

      
Application Number US2024036765
Publication Number 2025/010352
Status In Force
Filing Date 2024-07-03
Publication Date 2025-01-09
Owner FORM ENERGY, INC. (USA)
Inventor
  • Su, Liang
  • Thomas-Alyea, Karen
  • Rathert, Janna
  • Poirier, Jeffrey
  • Manser, Joseph Stephen

Abstract

Methods and systems of the present disclosure are generally directed to switching operation of one or more electrochemical cells of an electrowinning plant between a charge mode and a discharge mode. In the charge mode, the one or more electrochemical cells may reduce metal from an oxidized state to a zero valence state with a first electric current applied across the one or more electrochemical cells. In the discharge mode, the one or more electrochemical cells may oxidize at least some of the metal from the zero valence state to the oxidized state to generate a second electric current, oppositely charged relative to the first electric current, to generate electricity (e.g., for delivery to the grid). Operation of the one or more electrochemical cells of the electrowinning plant may be selectively changed between the charge mode and the discharge mode based on, for example, availability/cost of electricity from the grid.

IPC Classes  ?

  • C25C 1/02 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of light metals
  • C25C 1/06 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of iron group metals, refractory metals or manganese
  • C25C 1/08 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of iron group metals, refractory metals or manganese of nickel or cobalt
  • C25C 1/10 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of iron group metals, refractory metals or manganese of chromium or manganese
  • C25C 1/12 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
  • C25C 1/18 - Electrolytic production, recovery or refining of metals by electrolysis of solutions of lead
  • C25C 7/00 - Constructional parts, or assemblies thereof, of cellsServicing or operating of cells
  • C25C 7/02 - ElectrodesConnections thereof
  • C25C 7/06 - Operating or servicing
  • H01M 8/22 - Fuel cells in which the fuel is based on materials comprising carbon or oxygen or hydrogen and other elementsFuel cells in which the fuel is based on materials comprising only elements other than carbon, oxygen or hydrogen
  • H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type

4.

HYBRID BATTERY SYSTEM

      
Application Number 18535643
Status Pending
Filing Date 2023-12-11
First Publication Date 2024-11-28
Owner FORM ENERGY, INC. (USA)
Inventor
  • Krishnan, Ramkumar
  • Fink, Shawn

Abstract

A stationary hybrid battery back-up system incorporates two different battery units that differ in terms of recharging efficiency, cycle life, power capability, depth of discharge threshold, temperature threshold, internal impedance threshold, charger rate efficiency and/or stand-by efficiency. The battery back-up system of the present invention comprises an auxiliary power supply that can be used to charge the first and second batteries and/or provide power to a load. When the operating voltage of the system drops, due to a power failure of a power source, the control system may couple the first and/or second battery unit to a load. The control system may have voltage threshold limits wherein it engages the first and second battery units to support the load demand. The first and second battery units may be charge by the auxiliary power supply when the operating voltage is above a threshold level.

IPC Classes  ?

  • H02J 7/34 - Parallel operation in networks using both storage and other DC sources, e.g. providing buffering
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H02J 7/35 - Parallel operation in networks using both storage and other DC sources, e.g. providing buffering with light sensitive cells
  • H02J 9/06 - Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over

5.

ARIA 1

      
Serial Number 98846548
Status Pending
Filing Date 2024-11-11
Owner Form Energy, Inc. ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; Renewable battery systems to provide backup power; Battery arrays; Inverters; Energy storage systems consisting of electrical storage batteries

6.

ARIA ONE

      
Serial Number 98846553
Status Pending
Filing Date 2024-11-11
Owner Form Energy, Inc. ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; Renewable battery systems to provide backup power; Battery arrays; Inverters; Energy storage systems consisting of electrical storage batteries

7.

FEEDSTOCKS AND METHODS FOR FABRICATION OF IRON ELECTRODES USING SULFIDE-CONTAINING PARTICLES

      
Application Number 18435597
Status Pending
Filing Date 2024-02-07
First Publication Date 2024-11-07
Owner FORM ENERGY, INC. (USA)
Inventor
  • Gibson, Michael Andrew
  • Perkins, Nicholas Reed
  • Nation, Leah Nicole
  • Manser, Joseph Stephen
  • Norman, Zachariah
  • Thompson, Annelise Christine

Abstract

According to one aspect, a feedstock for fabricating an iron electrode of an electrochemical cell may include iron-containing particles of a first material, sulfide-containing particles of a second material different from the first material, and a barrier material different from each of the first material and the second material, the barrier material at least partially physically separating the sulfide-containing particles from the iron particles, the at least partial physical separation of the iron-containing particles from the sulfide-containing particles maintainable by the barrier material at temperatures at which iron in the iron-containing particles bonds in the solid state.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys

8.

MOISTURE AND CARBON DIOXIDE MANAGEMENT SYSTEM IN ELECTROCHEMICAL CELLS

      
Application Number 18733231
Status Pending
Filing Date 2024-06-04
First Publication Date 2024-09-26
Owner FORM ENERGY, INC. (USA)
Inventor
  • Krishnan, Ramkumar
  • Hayes, Joel
  • Fink, Shawn
  • Klug, Scott
  • Samuelson, Patrick

Abstract

An electrochemical cell utilizes an air flow device that draws air through the cell from a scrubber that may be removed while the system is operating. The negative pressure generated by the air flow device allows ambient air to enter the cell housing when the scrubber is removed, thereby enabling continued operation without the scrubber. A moisture management system passes outflow air from the cell through a humidity exchange module that transfers moisture to the air inflow, thereby increasing the humidity of the air inflow. A recirculation feature comprising a valve allow a controller to recirculate at least a portion of the outflow air back into the inflow air. The system may comprise an inflow bypass conduit and valve that allows the humidified inflow air to pass into the cell inlet without passing through the scrubber. The scrubber may contain reversible or irreversible scrubber media.

IPC Classes  ?

  • H01M 12/02 - Details
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 8/04007 - Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
  • H01M 8/04014 - Heat exchange using gaseous fluidsHeat exchange by combustion of reactants
  • H01M 8/04089 - Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants
  • H01M 8/04119 - Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants with simultaneous supply or evacuation of electrolyteHumidifying or dehumidifying
  • H01M 8/0668 - Removal of carbon monoxide or carbon dioxide
  • H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type

9.

CARBON-OXYGEN BATTERY AND METHOD OF USE THEREOF

      
Application Number 18631919
Status Pending
Filing Date 2024-04-10
First Publication Date 2024-08-15
Owner Form Energy, Inc. (USA)
Inventor
  • Woodford, William Henry
  • Grandahl, Tyler
  • Moon, Hwan

Abstract

A carbon-oxygen battery system, including: a Boudouard reactor in fluid communication with an electrochemical cell, wherein the electrochemical cell has a CO/CO2 inlet, a CO/CO2 outlet, and an oxygen outlet, and wherein the CO/CO2 outlet is fluidly connected by a first stream to an inlet of the Boudouard reactor, and wherein the CO/CO2 inlet is fluidly connected by a second stream to an outlet of the Boudouard reactor, and a CO/CO2 tank fluidly connected to at least one of the first stream or the second stream.

IPC Classes  ?

  • H01M 8/0612 - Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants from carbon-containing material
  • H01M 8/04007 - Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
  • H01M 8/04746 - PressureFlow
  • H01M 8/0668 - Removal of carbon monoxide or carbon dioxide
  • H01M 8/12 - Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
  • H01M 8/1246 - Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte characterised by the process of manufacturing or by the material of the electrolyte the electrolyte consisting of oxides
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type

10.

FEEDSTOCKS AND METHODS FOR FABRICATION OF IRON ELECTRODES USING SULFIDE-CONTAINING PARTICLES

      
Application Number US2024014834
Publication Number 2024/168058
Status In Force
Filing Date 2024-02-07
Publication Date 2024-08-15
Owner FORM ENERGY, INC. (USA)
Inventor
  • Gibson, Michael Andrew
  • Perkins, Nicholas Reed
  • Nation, Leah Nicole
  • Manser, Joseph
  • Norman, Zachariah
  • Thompson, Annelise Christine

Abstract

According to one aspect, a feedstock for fabricating an iron electrode of an electrochemical cell may include iron-containing particles of a first material, sulfide-containing particles of a second material different from the first material, and a barrier material different from each of the first material and the second material, the barrier material at least partially physically separating the sulfide-containing particles from the iron particles, the at least partial physical separation of the iron-containing particles from the sulfide-containing particles maintainable by the barrier material at temperatures at which iron in the iron-containing particles bonds in the solid state.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 4/26 - Processes of manufacture
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 4/02 - Electrodes composed of, or comprising, active material

11.

Renewable energy system controls

      
Application Number 18297907
Grant Number 12061454
Status In Force
Filing Date 2023-04-10
First Publication Date 2024-08-13
Grant Date 2024-08-13
Owner Form Energy, Inc. (USA)
Inventor
  • Eltayeb, Aly Eldeen O.
  • Jenkins, Benjamin Michael
  • Ferrara, Marco

Abstract

Physical and/or financial instruments may optimally hedge the cash flow of one or more renewable energy generators based on a desired risk and return profile of renewable infrastructure investors. Baseline revenues may be determined based on forward-looking electricity market price scenarios corresponding to qualified market products intended for sale from the renewable energy generators. Risk and return metrics of cash flows of the renewable energy generators may be determined. At least one physical hedge and/or financial hedge may be added. The size and operation of the renewable energy generators along with any physical hedges, or financial hedges, or both physical and financial hedges, may be optimized across multiple market price scenarios of qualified market products to optimize investor-tailored risk and return utility functions.

IPC Classes  ?

  • G05B 19/04 - Programme control other than numerical control, i.e. in sequence controllers or logic controllers
  • G05B 19/042 - Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
  • G06Q 30/02 - MarketingPrice estimation or determinationFundraising
  • G06Q 30/0201 - Market modellingMarket analysisCollecting market data
  • G06Q 40/04 - Trading Exchange, e.g. stocks, commodities, derivatives or currency exchange
  • G06Q 50/06 - Energy or water supply

12.

SOLID STATE ADDITIVES FOR IRON NEGATIVE ELECTRODES

      
Application Number 18479668
Status Pending
Filing Date 2023-10-02
First Publication Date 2024-07-18
Owner Form Energy, Inc. (USA)
Inventor
  • Hooke, David
  • Gibson, Michael Andrew
  • Thompson, Annelise Christine
  • Pantano, Joseph Anthony
  • Syvertsen, Marc Louis

Abstract

According to one aspect, an additive for an iron negative electrode of an alkaline electrochemical cell may include a powder of discrete granules including agglomerated particles, the agglomerated particles including at least one metal sulfide.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers

13.

METHOD FOR MANUFACTURING DIRECT REDUCED IRON WITH A LOW CARBON CONTENT

      
Application Number IB2022062380
Publication Number 2024/127074
Status In Force
Filing Date 2022-12-16
Publication Date 2024-06-20
Owner
  • ARCELORMITTAL (Luxembourg)
  • FORM ENERGY, INC. (USA)
Inventor
  • Boulanov, Dmitri
  • Farahani, Mahdi
  • Andrade, Marcelo

Abstract

A direct reduction method to manufacture a direct reduced iron product 12 having a carbon content less than 1.8% by weight and a shaft furnace exit temperature lower than 65°C. A carbon-containing cooling gas 30 is introduced into the cooling zone 3 of the shaft furnace 1 with a flow rate higher than 800Nm3/ton of Direct Reduced Iron produced.

IPC Classes  ?

  • C21B 13/00 - Making spongy iron or liquid steel, by direct processes
  • C21B 13/02 - Making spongy iron or liquid steel, by direct processes in shaft furnaces

14.

METHOD FOR MANUFACTURING DIRECT REDUCED IRON WITH A LOW CARBON CONTENT

      
Application Number IB2023062805
Publication Number 2024/127360
Status In Force
Filing Date 2023-12-15
Publication Date 2024-06-20
Owner
  • ARCELORMITTAL (Luxembourg)
  • FORM ENERGY, INC. (USA)
Inventor
  • Boulanov, Dmitri
  • Farahani, Mahdi
  • Andrade, Marcelo

Abstract

A direct reduction method to manufacture a direct reduced iron product 12 having a carbon content less than 1.8% by weight and a shaft furnace exit temperature lower than 65°C. A carbon-containing cooling gas 30 is introduced into the cooling zone 3 of the shaft furnace 1 with a flow rate higher than 800Nm3/ton of Direct Reduced Iron produced.

IPC Classes  ?

  • C21B 13/00 - Making spongy iron or liquid steel, by direct processes
  • C21B 13/02 - Making spongy iron or liquid steel, by direct processes in shaft furnaces

15.

ROLLING DIAPHRAGM SEAL

      
Application Number 18331446
Status Pending
Filing Date 2023-06-08
First Publication Date 2024-05-02
Owner FORM ENERGY, INC. (USA)
Inventor
  • Westwood, Mitchell Terrance
  • Slocum, Alexander H.
  • Woodford, William Henry
  • Chiang, Yet-Ming
  • Mckay, Ian Salmon
  • Jaramillo, Mateo Cristian
  • Weber, Eric
  • Milshtein, Jarrod David
  • Su, Liang
  • Chakraborty, Rupak
  • Mumma, Rachel Elizabeth
  • Goulet, Marc-Antoni
  • Beggan, Brian
  • Ferrara, Marco
  • Wiley, Theodore Alan

Abstract

Systems and methods of the various embodiments may provide a battery including a rolling diaphragm configured to move to accommodate an internal volume change of one or more components of the battery. Systems and methods of the various embodiments may provide a battery housing including a rolling diaphragm seal disposed between an interior volume of the battery and an electrode assembly within the battery. Various embodiments may provide an air electrode assembly including an air electrode supported on a buoyant platform such that the air electrode is above a surface of a volume of electrolyte when the buoyant platform is floating in the electrolyte.

IPC Classes  ?

  • H01M 50/152 - Lids or covers characterised by their shape for cells having curved cross-section, e.g. round or elliptic
  • H01M 50/184 - Sealing members characterised by their shape or structure
  • H01M 50/191 - Inorganic material
  • H01M 50/46 - Separators, membranes or diaphragms characterised by their combination with electrodes
  • H01M 50/54 - Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
  • H01M 50/636 - Closing or sealing filling ports, e.g. using lids

16.

CHLORINE DIOXIDE-BASED ENERGY STORAGE

      
Application Number 18495412
Status Pending
Filing Date 2023-10-26
First Publication Date 2024-05-02
Owner FORM ENERGY, INC. (USA)
Inventor
  • Su, Liang
  • Chiang, Yet-Ming
  • Chiang, Merrill K.

Abstract

According to one aspect, an electrochemical cell may include a positive electrode, a negative electrode, and an electrolyte separating the positive electrode and the negative electrode from one another. The positive electrode, the negative electrode, and the electrolyte may collectively store and discharge energy by an electrode reaction of chlorine dioxide (ClO2).

IPC Classes  ?

  • H01M 8/22 - Fuel cells in which the fuel is based on materials comprising carbon or oxygen or hydrogen and other elementsFuel cells in which the fuel is based on materials comprising only elements other than carbon, oxygen or hydrogen
  • H01M 4/96 - Carbon-based electrodes
  • H01M 8/18 - Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells
  • H01M 10/05 - Accumulators with non-aqueous electrolyte

17.

ELECTRODE CONFIGURATIONS FOR IRON-AIR ELECTROCHEMICAL SYSTEMS

      
Application Number 18485804
Status Pending
Filing Date 2023-10-12
First Publication Date 2024-04-18
Owner Form Energy, Inc. (USA)
Inventor
  • Manser, Joseph Stephen
  • Reynolds, Christopher Thomas
  • Thomas-Alyea, Karen
  • Chon, Michael
  • Hooke, David
  • Gibson, Michael Andrew
  • Takagi, Yuto
  • Goodman, Johanna
  • Morgan, Robert Wesley
  • Sacha, Valerie Christine
  • Rivera, Angel Ruben
  • Pantano, Joseph Anthony
  • Sokol, Julia
  • Perkins, Nicholas Reed

Abstract

An iron-air battery including an iron electrode in contact with an anode current collector, wherein the iron electrode includes a plurality of channels; an oxygen reduction reaction electrode having a first surface facing the plurality of channels and an opposing second surface in contact with air; an oxygen evolution reaction electrode interdigitated with the plurality of channels of the iron electrode, wherein at least a portion of the oxygen evolution reaction electrode is disposed within the plurality of channels in a direction perpendicular to a plane of the oxygen reduction reaction electrode; and an electrolyte in contact with the iron electrode, the first surface of the oxygen reduction reaction electrode, the plurality of channels, and the oxygen evolution reaction electrode.

IPC Classes  ?

  • H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode
  • H01M 4/52 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
  • H01M 50/138 - Primary casingsJackets or wrappings adapted for specific cells, e.g. electrochemical cells operating at high temperature

18.

CARBON-OXYGEN BATTERY AND METHOD OF USE THEREOF

      
Application Number US2023076544
Publication Number 2024/081697
Status In Force
Filing Date 2023-10-11
Publication Date 2024-04-18
Owner FORM ENERGY, INC. (USA)
Inventor
  • Woodford, William Henry
  • Grandahl, Tyler
  • Moon, Hwan

Abstract

A carbon-oxygen battery system, including: a Boudouard reactor in fluid communication with an electrochemical cell, wherein the electrochemical cell has a CO/CO2 inlet, a CO/CO2 outlet, and an oxygen outlet, and wherein the CO/CO2 outlet is fluidly connected by a first stream to an inlet of the Boudouard reactor, and wherein the CO/CO2 inlet is fluidly connected by a second stream to an outlet of the Boudouard reactor; and a CO/CO2 tank fluidly connected to at least one of the first stream or the second stream.

IPC Classes  ?

  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • C25B 1/02 - Hydrogen or oxygen
  • C25B 1/135 - Carbon
  • C25B 1/23 - Carbon monoxide or syngas
  • H01M 8/04082 - Arrangements for control of reactant parameters, e.g. pressure or concentration
  • H01M 8/0438 - PressureAmbient pressureFlow
  • H01M 8/04089 - Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants
  • H01M 8/1246 - Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte characterised by the process of manufacturing or by the material of the electrolyte the electrolyte consisting of oxides
  • H01M 8/14 - Fuel cells with fused electrolytes

19.

ELECTRODE CONFIGURATIONS FOR IRON-AIR ELECTROCHEMICAL SYSTEMS

      
Application Number US2023076700
Publication Number 2024/081792
Status In Force
Filing Date 2023-10-12
Publication Date 2024-04-18
Owner FORM ENERGY, INC. (USA)
Inventor
  • Manser, Joseph Stephen
  • Reynolds, Christopher Thomas
  • Thomas-Alyea, Karen
  • Chon, Michael
  • Hooke, David
  • Gibson, Michael Andrew
  • Takagi, Yuto
  • Goodman, Johanna
  • Morgan, Robert Wesley
  • Sacha, Valerie Christine
  • Rivera, Angel Ruben
  • Pantano, Joseph Anthony
  • Sokol, Julia
  • Perkins, Nicholas Reed

Abstract

An iron-air battery including an iron electrode in contact with an anode current collector, wherein the iron electrode includes a plurality of channels; an oxygen reduction reaction electrode having a first surface facing the plurality of channels and an opposing second surface in contact with air; an oxygen evolution reaction electrode interdigitated with the plurality of channels of the iron electrode, wherein at least a portion of the oxygen evolution reaction electrode is disposed within the plurality of channels in a direction perpendicular to a plane of the oxygen reduction reaction electrode; and an electrolyte in contact with the iron electrode, the first surface of the oxygen reduction reaction electrode, the plurality of channels, and the oxygen evolution reaction electrode.

IPC Classes  ?

  • H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 4/86 - Inert electrodes with catalytic activity, e.g. for fuel cells

20.

CARBON-OXYGEN BATTERY AND METHOD OF USE THEREOF

      
Application Number 18378860
Status Pending
Filing Date 2023-10-11
First Publication Date 2024-04-11
Owner Form Energy, Inc. (USA)
Inventor
  • Woodford, William Henry
  • Grandahl, Tyler
  • Moon, Hwan

Abstract

A carbon-oxygen battery system, including: a Boudouard reactor in fluid communication with an electrochemical cell, wherein the electrochemical cell has a CO/CO2 inlet, a CO/CO2 outlet, and an oxygen outlet, and wherein the CO/CO2 outlet is fluidly connected by a first stream to an inlet of the Boudouard reactor, and wherein the CO/CO2 inlet is fluidly connected by a second stream to an outlet of the Boudouard reactor; and a CO/CO2 tank fluidly connected to at least one of the first stream or the second stream.

IPC Classes  ?

  • H01M 8/0612 - Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants from carbon-containing material
  • H01M 8/0444 - ConcentrationDensity
  • H01M 8/1246 - Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte characterised by the process of manufacturing or by the material of the electrolyte the electrolyte consisting of oxides

21.

SOLID STATE ADDITIVES FOR IRON NEGATIVE ELECTRODES

      
Application Number US2023075744
Publication Number 2024/076932
Status In Force
Filing Date 2023-10-02
Publication Date 2024-04-11
Owner FORM ENERGY, INC. (USA)
Inventor
  • Hooke, David
  • Gibson, Michael Andrew
  • Thompson, Annelise Christine
  • Pantano, Joseph Anthony
  • Syvertsen, Marc Louis

Abstract

According to one aspect, an additive for an iron negative electrode of an alkaline electrochemical cell may include a powder of discrete granules including agglomerated particles, the agglomerated particles including at least one metal sulfide.

IPC Classes  ?

  • H01M 4/26 - Processes of manufacture
  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 4/30 - Pressing
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/24 - Alkaline accumulators

22.

GAS MANAGEMENT FOR METAL-AIR BATTERIES

      
Application Number 18352223
Status Pending
Filing Date 2023-07-13
First Publication Date 2024-04-04
Owner FORM ENERGY, INC. (USA)
Inventor
  • Ocampo, Jaime Andres
  • Friesen, Grant
  • Nansel, Alli
  • Banerjee, Sid
  • Smith, Danielle Cassidy
  • Parker, Ellie
  • Mckibben, Nicholas
  • Mohan, Aruna

Abstract

Systems, methods, and devices for gas management of metal-air batteries. Each one of a plurality of electrochemical cells may include at least one air electrode, a metal electrode, a vessel, and a liquid electrolyte between the at least one air electrode and the metal electrode in the vessel, with each one of the plurality of electrochemical cells defining a respective headspace above the liquid electrolyte in the vessel. A manifold may include ducting defining a shared vent and an outlet region, and the respective headspace of each one of the plurality of electrochemical cells may be fluidically coupled to the shared vent and in fluid communication with the outlet region of the ducting.

IPC Classes  ?

  • H01M 50/358 - External gas exhaust passages located on the battery cover or case
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/48 - Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
  • H01M 10/6563 - Gases with forced flow, e.g. by blowers
  • H01M 10/6569 - Fluids undergoing a liquid-gas phase change or transition, e.g. evaporation or condensation
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 50/209 - Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells

23.

Methods for power storage in a power network

      
Application Number 18307355
Grant Number 12191702
Status In Force
Filing Date 2023-04-26
First Publication Date 2024-03-21
Grant Date 2025-01-07
Owner FORM ENERGY, INC. (USA)
Inventor
  • Krishnan, Ramkumar
  • Fink, Shawn

Abstract

A stationary hybrid battery back-up system incorporates two different battery units that differ in terms of recharging efficiency, cycle life, power capability, depth of discharge threshold, temperature threshold, internal impedance threshold, charger rate efficiency and/or stand-by efficiency. The battery back-up system of the present invention comprises an auxiliary power supply that can be used to charge the first and second batteries and/or provide power to a load. When the operating voltage of the system drops, due to a power failure of a power source, the control system may couple the first and/or second battery unit to a load. The control system may have voltage threshold limits wherein it engages the first and second battery units to support the load demand. The first and second battery units may be charge by the auxiliary power supply when the operating voltage is above a threshold level.

IPC Classes  ?

  • H01M 10/44 - Methods for charging or discharging
  • H01M 10/46 - Accumulators structurally combined with charging apparatus
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H02J 7/34 - Parallel operation in networks using both storage and other DC sources, e.g. providing buffering
  • H02J 7/35 - Parallel operation in networks using both storage and other DC sources, e.g. providing buffering with light sensitive cells
  • H02J 9/06 - Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over

24.

Battery Management System Control Circuitry

      
Application Number 18454017
Status Pending
Filing Date 2023-08-22
First Publication Date 2024-02-29
Owner FORM ENERGY, INC. (USA)
Inventor
  • Truong, Tuan Minh
  • Grandahl, Tyler
  • Johnston, Keith William
  • Vasavada, Jhalak Joshipura
  • Friesen, Grant Harrison

Abstract

Systems, methods, and devices of the various embodiments may provide control and/or sensing circuit configurations for electrochemical energy storage systems, such as metal-air battery systems. Various embodiments may include systems, methods, and devices supporting terminal switching between a charge cathode and a discharge cathode of a metal-air battery, bypass switching for the metal-air battery, and/or electrolyte low level detection for the metal-air battery.

IPC Classes  ?

  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/48 - Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries

25.

CONSTRUCTION OF ELECTRODE AND CELL COMPONENTS FOR METAL-AIR BATTERIES

      
Application Number 18454260
Status Pending
Filing Date 2023-08-23
First Publication Date 2024-02-29
Owner FORM ENERGY, INC. (USA)
Inventor
  • Rivera, Angel Ruben
  • Yang, Kalina Chia-Shi
  • Spriggs, Katherine
  • Rodriquez, Adrianna
  • Parker, Madeline Elliott
  • Howe, Ryan
  • Mckibben, Nicholas
  • Friesen, Grant Harrison
  • Milshtein, Jarrod David
  • Vasavada, Jhalak Joshipura
  • Morgan, Robert Wesley
  • Traini, Erica Skye
  • Wood, Christopher Evan
  • Patrick, Meghan Marya
  • Dinitto, Matthew

Abstract

According to an aspect, an electrochemical cell may include a vessel, at least two instances of an anode assembly, at least two instances of an oxygen evolution electrode (OEE), and a gas diffusion electrode (GDE). In the vessel, the GDE may be disposed between mirrored arrangements of the at least two instances of the OEE and the at least two instances of the anode assembly.

IPC Classes  ?

  • H01M 4/86 - Inert electrodes with catalytic activity, e.g. for fuel cells
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 50/105 - Pouches or flexible bags
  • H01M 50/121 - Organic material

26.

CONSTRUCTION OF ELECTRODE AND CELL COMPONENTS FOR METAL-AIR BATTERIES

      
Application Number US2023030935
Publication Number 2024/044255
Status In Force
Filing Date 2023-08-23
Publication Date 2024-02-29
Owner FORM ENERGY, INC. (USA)
Inventor
  • Rivera, Angel Ruben
  • Yang, Kalina Chia-Shi
  • Spriggs, Katherine
  • Rodriquez, Adrianna
  • Parker, Madeline Elliott
  • Howe, Ryan
  • Mckibben, Nicholas
  • Friesen, Grant Harrison
  • Milshtein, Jarrod David
  • Vasavada, Jhalak Joshipura
  • Morgan, Robert Wesley
  • Traini, Erica Skye
  • Wood, Christopher Evan
  • Patrick, Meghan Marya
  • Dinitto, Matthew

Abstract

According to an aspect, an electrochemical cell may include a vessel, at least two instances of an anode assembly, at least two instances of an oxygen evolution electrode (OEE), and a gas diffusion electrode (GDE). In the vessel, the GDE may be disposed between mirrored arrangements of the at least two instances of the OEE and the at least two instances of the anode assembly.

IPC Classes  ?

  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 50/166 - Lids or covers characterised by the methods of assembling casings with lids
  • H01M 50/16 - Organic material

27.

CONSTRUCTION OF BATTERY MODULE AND SYSTEMS INTERFACES FOR METAL-AIR BATTERIES

      
Application Number US2023030955
Publication Number 2024/044269
Status In Force
Filing Date 2023-08-23
Publication Date 2024-02-29
Owner FORM ENERGY, INC. (USA)
Inventor
  • Rivera, Angel Ruben
  • Yang, Kalina Chia-Shi
  • Spriggs, Katherine
  • Rodriquez, Adrianna
  • Parker, Madeline Elliott
  • Howe, Ryan
  • Mckibben, Nicholas
  • Friesen, Grant Harrison
  • Milshtein, Jarrod David
  • Ocampo, Jaime Andres
  • Vasavada, Jhalak Joshipura
  • Sledd, Alan
  • Truong, Tuan Minh
  • Mohan, Aruna
  • Dinitto, Matthew

Abstract

According to one aspect, a power storage system may include an enclosure, and one or more modules disposed in the enclosure. Each of the one or more modules may include a plurality of electrochemical cells electrically coupled to one another, each one of the plurality of electrochemical cells including an oxygen evolution electrode (OEE), an anode, a gas diffusion electrode (GDE), an electrolyte, and a vessel and, within the vessel, the OEE, the anode, and the GDE at least partially immersed in the electrolyte.

IPC Classes  ?

  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 50/284 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders with incorporated circuit boards, e.g. printed circuit boards [PCB]
  • H01M 50/502 - Interconnectors for connecting terminals of adjacent batteriesInterconnectors for connecting cells outside a battery casing
  • H01M 50/543 - Terminals
  • H01M 50/186 - Sealing members characterised by the disposition of the sealing members
  • H01M 10/6561 - Gases
  • H01M 10/613 - Cooling or keeping cold

28.

THERMAL MANAGEMENT SYSTEM ARCHITECTURE FOR METAL AIR BATTERIES

      
Application Number US2023072680
Publication Number 2024/044605
Status In Force
Filing Date 2023-08-22
Publication Date 2024-02-29
Owner FORM ENERGY, INC. (USA)
Inventor
  • Ocampo, Jaime Andres
  • Friesen, Grant Harrison
  • Vasavada, Jhalak Joshipura

Abstract

Systems, methods, and devices of the various embodiments may provide configurations for components of battery systems configured for thermal management. Systems, methods, and devices of the various embodiments may include a battery system with a plurality of metal-air batteries that each includes at least one air electrode, a metal electrode, a liquid electrolyte separating the at least one air electrode from the metal electrode, and a vessel including the liquid electrolyte. In various embodiments, the battery system may also include an air circulation system, a heating, ventilation, and air conditioning (HVAC) unit, and/or a liquid cooling system.

IPC Classes  ?

  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 10/6563 - Gases with forced flow, e.g. by blowers
  • H01M 10/6567 - Liquids
  • H01M 10/6571 - Resistive heaters

29.

BATTERY MANAGEMENT SYSTEM CONTROL CIRCUITRY

      
Application Number US2023072684
Publication Number 2024/044609
Status In Force
Filing Date 2023-08-22
Publication Date 2024-02-29
Owner FORM ENERGY, INC. (USA)
Inventor
  • Truong, Tuan Minh
  • Grandahl, Tyler
  • Johnston, Keith William
  • Vasavada, Jhalak Joshipura
  • Friesen, Grant Harrison

Abstract

Systems, methods, and devices of the various embodiments may provide control and/or sensing circuit configurations for electrochemical energy storage systems, such as metal-air battery systems. Various embodiments may include systems, methods, and devices supporting terminal switching between a charge cathode and a discharge cathode of a metal-air battery, bypass switching for the metal-air battery, and/or electrolyte low level detection for the metal-air battery.

IPC Classes  ?

  • H01M 10/48 - Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H02J 3/32 - Arrangements for balancing the load in a network by storage of energy using batteries with converting means

30.

Thermal Management System Architecture for Metal Air Batteries

      
Application Number 18453899
Status Pending
Filing Date 2023-08-22
First Publication Date 2024-02-29
Owner FORM ENERGY, INC. (USA)
Inventor
  • Ocampo, Jaime Andres
  • Friesen, Grant Harrison
  • Vasavada, Jhalak Joshipura

Abstract

Systems, methods, and devices of the various embodiments may provide configurations for components of battery systems configured for thermal management. Systems, methods, and devices of the various embodiments may include a battery system with a plurality of metal-air batteries that each includes at least one air electrode, a metal electrode, a liquid electrolyte separating the at least one air electrode from the metal electrode, and a vessel including the liquid electrolyte. In various embodiments, the battery system may also include an air circulation system, a heating, ventilation, and air conditioning (HVAC) unit, and/or a liquid cooling system.

IPC Classes  ?

  • H01M 12/02 - Details
  • H01M 8/04007 - Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
  • H01M 8/04014 - Heat exchange using gaseous fluidsHeat exchange by combustion of reactants

31.

CONSTRUCTION OF BATTERY MODULE AND SYSTEMS INTERFACES FOR METAL-AIR BATTERIES

      
Application Number 18454272
Status Pending
Filing Date 2023-08-23
First Publication Date 2024-02-29
Owner FORM ENERGY, INC. (USA)
Inventor
  • Rivera, Angel Ruben
  • Yang, Kalina Chia-Shi
  • Spriggs, Katherine
  • Rodriquez, Adrianna
  • Parker, Madeline Elliott
  • Howe, Ryan
  • Mckibben, Nicholas
  • Friesen, Grant Harrison
  • Milshtein, Jarrod David
  • Ocampo, Jaime Andres
  • Vasavada, Jhalak Joshipura
  • Sledd, Alan
  • Truong, Tuan Minh
  • Mohan, Aruna
  • Dinitto, Matthew

Abstract

According to one aspect, a power storage system may include an enclosure, and one or more modules disposed in the enclosure. Each of the one or more modules may include a plurality of electrochemical cells electrically coupled to one another, each one of the plurality of electrochemical cells including an oxygen evolution electrode (OEE), an anode, a gas diffusion electrode (GDE), an electrolyte, and a vessel and, within the vessel, the OEE, the anode, and the GDE at least partially immersed in the electrolyte.

IPC Classes  ?

  • H01M 50/507 - Interconnectors for connecting terminals of adjacent batteriesInterconnectors for connecting cells outside a battery casing comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
  • H01M 10/613 - Cooling or keeping cold
  • H01M 10/6556 - Solid parts with flow channel passages or pipes for heat exchange
  • H01M 10/6566 - Means within the gas flow to guide the flow around one or more cells, e.g. manifolds, baffles or other barriers
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 50/264 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders with fastening means, e.g. locks for cells or batteries, e.g. straps, tie rods or peripheral frames
  • H01M 50/287 - Fixing of circuit boards to lids or covers
  • H01M 50/636 - Closing or sealing filling ports, e.g. using lids

32.

SOLID STATE ADDITIVES FOR IRON NEGATIVE ELECTRODES

      
Application Number US2023030484
Publication Number 2024/039790
Status In Force
Filing Date 2023-08-17
Publication Date 2024-02-22
Owner FORM ENERGY, INC. (USA)
Inventor
  • Hooke, David
  • Gibson, Michael Andrew
  • Thompson, Annelise Christine
  • Pantano, Joseph Anthony
  • Syvertsen, Marc Louis

Abstract

According to one aspect, an additive for an iron negative electrode of an alkaline electrochemical cell may include a powder of discrete granules including agglomerated particles, the agglomerated particles including at least one metal sulfide.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 4/26 - Processes of manufacture
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/02 - Electrodes composed of, or comprising, active material

33.

SOLID STATE ADDITIVES FOR IRON NEGATIVE ELECTRODES

      
Application Number 18451458
Status Pending
Filing Date 2023-08-17
First Publication Date 2024-02-22
Owner FORM ENERGY, INC. (USA)
Inventor
  • Hooke, David
  • Gibson, Michael Andrew
  • Thompson, Annelise Christine
  • Pantano, Joseph Anthony
  • Syvertsen, Marc Louis

Abstract

According to one aspect, an additive for an iron negative electrode of an alkaline electrochemical cell may include a powder of discrete granules including agglomerated particles, the agglomerated particles including at least one metal sulfide.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/24 - Electrodes for alkaline accumulators

34.

Moisture and carbon dioxide management system in electrochemical cells

      
Application Number 18298009
Grant Number 12046736
Status In Force
Filing Date 2023-04-10
First Publication Date 2024-02-08
Grant Date 2024-07-23
Owner FORM ENERGY, INC. (USA)
Inventor
  • Krishnan, Ramkumar
  • Hayes, Joel
  • Fink, Shawn
  • Klug, Scott
  • Samuelson, Patrick

Abstract

An electrochemical cell utilizes an air flow device that draws air through the cell from a scrubber that may be removed while the system is operating. The negative pressure generated by the air flow device allows ambient air to enter the cell housing when the scrubber is removed, thereby enabling continued operation without the scrubber. A moisture management system passes outflow air from the cell through a humidity exchange module that transfers moisture to the air inflow, thereby increasing the humidity of the air inflow. A recirculation feature comprising a valve allow a controller to recirculate at least a portion of the outflow air back into the inflow air. The system may comprise an inflow bypass conduit and valve that allows the humidified inflow air to pass into the cell inlet without passing through the scrubber. The scrubber may contain reversible or irreversible scrubber media.

IPC Classes  ?

  • H01M 12/02 - Details
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 8/04007 - Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
  • H01M 8/04014 - Heat exchange using gaseous fluidsHeat exchange by combustion of reactants
  • H01M 8/04089 - Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants
  • H01M 8/04119 - Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants with simultaneous supply or evacuation of electrolyteHumidifying or dehumidifying
  • H01M 8/0668 - Removal of carbon monoxide or carbon dioxide
  • H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type

35.

REFUELABLE BATTERY SYSTEMS, DEVICES, AND COMPONENTS

      
Application Number US2023028887
Publication Number 2024/026040
Status In Force
Filing Date 2023-07-27
Publication Date 2024-02-01
Owner FORM ENERGY, INC. (USA)
Inventor
  • Chiang, Yet-Ming
  • Woodford, William Henry
  • Raman, Kailash

Abstract

A metal-air battery including: a current collector; a metal electrode including a metal and contacting the current collector; an air electrode on the metal electrode and opposite the current collector; a solid electrolyte between the metal electrode and the air electrode; a discharge product of the metal on the air electrode; wherein the metal-air battery is configured to release the discharge product.

IPC Classes  ?

  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 4/90 - Selection of catalytic material
  • H01M 10/0562 - Solid materials
  • H01M 10/44 - Methods for charging or discharging

36.

GAS MANAGEMENT FOR METAL-AIR BATTERIES

      
Application Number US2023027690
Publication Number 2024/015540
Status In Force
Filing Date 2023-07-13
Publication Date 2024-01-18
Owner FORM ENERGY, INC. (USA)
Inventor
  • Ocampo, Jaime Andres
  • Friesen, Grant
  • Nansel, Alli
  • Banerjee, Sid
  • Smith, Danielle Cassidy
  • Parker, Ellie
  • Mckibben, Nicholas
  • Mohan, Aruna

Abstract

Systems, methods, and devices for gas management of metal-air batteries. Each one of a plurality of electrochemical cells may include at least one air electrode, a metal electrode, a vessel, and a liquid electrolyte between the at least one air electrode and the metal electrode in the vessel, with each one of the plurality of electrochemical cells defining a respective headspace above the liquid electrolyte in the vessel. A manifold may include ducting defining a shared vent and an outlet region, and the respective headspace of each one of the plurality of electrochemical cells may be fluidically coupled to the shared vent and in fluid communication with the outlet region of the ducting.

IPC Classes  ?

  • H01M 50/35 - Gas exhaust passages comprising elongated, tortuous or labyrinth-shaped exhaust passages
  • H01M 50/30 - Arrangements for facilitating escape of gases
  • H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 10/48 - Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte

37.

OXYANION-BASED ENERGY STORAGE

      
Application Number 18300970
Status Pending
Filing Date 2023-04-14
First Publication Date 2024-01-04
Owner FORM ENERGY, INC. (USA)
Inventor
  • Chiang, Merrill K.
  • Su, Liang
  • Chiang, Yet-Ming
  • Woodford, William Henry
  • Raman, Kailash

Abstract

Systems, methods, and device of the various embodiments may support energy storage devices in which electrochemical oxidation and reduction of one or more redox-active oxyanions occurs during charging and/or discharging of the energy storage device.

IPC Classes  ?

  • H01M 8/18 - Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells
  • H01M 4/96 - Carbon-based electrodes
  • H01M 4/90 - Selection of catalytic material

38.

BATTERY STRING CONFIGURATION

      
Application Number 18305941
Status Pending
Filing Date 2023-04-24
First Publication Date 2023-12-28
Owner FORM ENERGY, INC. (USA)
Inventor
  • Grandahl, Tyler
  • Kharey, Amelie Nina
  • Mckibben, Nicholas
  • Johnston, Keith William

Abstract

Systems, methods, and devices of the various embodiments may include battery string arrangements for power systems, such as dynamic battery string configurations, inter-module connections, and other configurations.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H01M 50/204 - Racks, modules or packs for multiple batteries or multiple cells
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 50/51 - Connection only in series
  • H01M 10/46 - Accumulators structurally combined with charging apparatus

39.

PROCESSES FOR PURIFYING IRON-BEARING MATERIALS

      
Application Number 18165186
Status Pending
Filing Date 2023-02-06
First Publication Date 2023-12-14
Owner FORM ENERGY, INC. (USA)
Inventor
  • Gibson, Michael Andrew
  • Smith, Danielle Cassidy
  • Chiang, Yet-Ming
  • Schroder, Kjell William
  • Taylor, Olivia Claire
  • Chevrier, Vincent

Abstract

Various embodiments include processes for purifying and/or preparing iron-bearing materials. Various embodiments include purification and/or preparation of iron ores, iron, and their intermediates. Various embodiments include processes for purifying iron-bearing materials comprising leaching one or more soluble species of impurities out of iron-bearing materials using a leaching solution comprising fluorine.

IPC Classes  ?

  • C21C 1/04 - Removing impurities other than carbon, phosphorus, or sulfur

40.

BIFACIAL SEALED GAS DIFFUSION ELECTRODE

      
Application Number 18160480
Status Pending
Filing Date 2023-01-27
First Publication Date 2023-12-07
Owner FORM ENERGY, INC. (USA)
Inventor
  • Patrick, Meghan Marya
  • Donahey, Glenn
  • Traini, Erica Skye
  • Woodford, William Henry
  • Reynolds, Christopher Thomas
  • Tarasov, Vladimir Sergeyevich
  • Mckibben, Nicholas
  • Wood, Christopher Evan
  • Yang, Kalina

Abstract

Systems and methods of the various embodiments may provide bifacial sealed gas diffusion electrode (GDE) assemblies. In some embodiments, a bifacial sealed gas diffusion electrode (GDE) assembly includes active electrode layers on two opposing sides of the assembly. Various embodiments may provide architecture and/or sealing methods for GDE assemblies. In various embodiments, the GDE assemblies may be for use in devices. In various embodiments, the devices may be primary or secondary batteries. In various embodiments, these devices may be useful for energy storage. For example, bifacial sealed GDE assemblies of the various embodiments may form cathode electrodes (sometimes called air electrodes) of a battery, such as a metal-air battery.

IPC Classes  ?

  • H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode
  • H01M 50/505 - Interconnectors for connecting terminals of adjacent batteriesInterconnectors for connecting cells outside a battery casing comprising a single busbar
  • H01M 4/88 - Processes of manufacture

41.

NEGATIVE ELECTRODES FOR ELECTROCHEMICAL CELLS

      
Application Number 18149494
Status Pending
Filing Date 2023-01-03
First Publication Date 2023-11-16
Owner FORM ENERGY, INC. (USA)
Inventor
  • Chakraborty, Rupak
  • Milshtein, Jarrod David
  • Weber, Eric
  • Woodford, William Henry
  • Chiang, Yet-Ming
  • Mckay, Ian Salmon
  • Su, Liang
  • Whitacre, Jay
  • Wiley, Theodore Alan
  • Carlisle, Kristen
  • Westwood, Mitchell Terrance
  • Mumma, Rachel Elizabeth
  • Chu, Max Rae
  • Kharey, Amelie Nina
  • Hultman, Benjamin Thomas
  • Ferrara, Marco
  • Jaramillo, Mateo Cristian
  • Caruso, Isabella
  • Newhouse, Jocelyn

Abstract

Various embodiments provide a battery, a bulk energy storage system including the battery, and/or a method of operating the bulk energy storage system including the battery. In various embodiment, the battery may include a first electrode, an electrolyte, and a second electrode, wherein one or both of the first electrode and the second electrode comprises direct reduced iron (“DRI”). In various embodiments, the DRI may be in the form of pellets. In various embodiments, the pellets may comprise at least about 60 wt % iron by elemental mass, based on the total mass of the pellets. In various embodiments, one or both of the first electrode and the second electrode comprises from about 60% to about 90% iron and from about 1% to about 40% of a component comprising one or more of the materials selected from the group of SiO2, Al2O3, MgO, CaO, and TiO2.

IPC Classes  ?

  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 10/48 - Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type

42.

ELECTROLYTE FORMULATIONS AND ADDITIVES FOR IRON ANODE ELECTROCHEMICAL SYSTEMS

      
Application Number US2022048092
Publication Number 2023/211489
Status In Force
Filing Date 2022-10-27
Publication Date 2023-11-02
Owner FORM ENERGY, INC. (USA)
Inventor
  • Thompson, Annelise Christine
  • Gibson, Michael Andrew
  • Woodford, William Henry
  • Eisenach, Rebecca Marie
  • Newhouse, Jocelyn Marie
  • Perkins, Nicholas Reed
  • Taylor, Olivia Claire
  • Schroder, Kjell William
  • Thomas-Alyea, Karen
  • Norman, Zachariah
  • Goodman, Johanna
  • Vardner, Jonathan Thomas
  • Hultman, Benjamin Thomas
  • Gray, Sydney
  • Mako, Natalie
  • Mitchell, Renee
  • Wojeski, Brooke
  • Milshtein, Jarrod David

Abstract

Systems, methods, and devices of various aspects include using tin, antimony, and/or indium as an additive to an electrolyte and/or electrode in an electrochemical system, such as a battery, having an iron-based anode. In some aspects, the addition of tin, antimony, and/or indium may improve cycling of the iron-based anode. Systems, methods, and devices of various aspects include using high hydroxide concentration electrolyte in an electrochemical system, such as a battery. In some aspects, a high hydroxide concentration electrolyte may increase the stored amount of charge stored in the cell (i.e., the capacity of the battery material) and/or decrease the overpotential (i.e., increase the voltage) of the battery.

IPC Classes  ?

  • H01M 8/18 - Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells
  • H01M 10/26 - Selection of materials as electrolytes
  • H01M 4/24 - Electrodes for alkaline accumulators

43.

HIGH PURITY IRON-BEARING MATERIALS AND SYSTEMS AND METHODS OF PRODUCTION THEREOF

      
Application Number US2023019847
Publication Number 2023/211968
Status In Force
Filing Date 2023-04-25
Publication Date 2023-11-02
Owner FORM ENERGY, INC. (USA)
Inventor
  • Woodford, William Henry
  • Conry, Thomas
  • Luyima, Alex

Abstract

The present disclosure is directed to high-purity iron materials and systems and methods of producing such high-purity iron materials based on cost-effective transformation of low-cost iron feedstocks. In general, the methods of production using the systems described herein may include acid leaching low-purity iron ores to create an iron-rich acid solution, which may be purified to remove residual soluble impurities and hydrolyzed to produce high purity iron oxide powder. The high purity iron oxide powder may be reduced to form high purity iron metal suitable for a variety of end-uses, including use in batteries.

IPC Classes  ?

  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys

44.

HIGH PURITY IRON-BEARING MATERIALS AND SYSTEMS AND METHODS OF PRODUCTION THEREOF

      
Application Number 18306812
Status Pending
Filing Date 2023-04-25
First Publication Date 2023-10-26
Owner FORM ENERGY, INC. (USA)
Inventor
  • Woodford, William Henry
  • Conry, Thomas
  • Luyima, Alex

Abstract

The present disclosure is directed to high-purity iron materials and systems and methods of producing such high-purity iron materials based on cost-effective transformation of low-cost iron feedstocks. In general, the methods of production using the systems described herein may include acid leaching low-purity iron ores to create an iron-rich acid solution, which may be purified to remove residual soluble impurities and hydrolyzed to produce high purity iron oxide powder. The high purity iron oxide powder may be reduced to form high purity iron metal suitable for a variety of end-uses, including use in batteries.

IPC Classes  ?

45.

BATTERY STRING CONFIGURATION

      
Application Number US2023019673
Publication Number 2023/205520
Status In Force
Filing Date 2023-04-24
Publication Date 2023-10-26
Owner FORM ENERGY, INC. (USA)
Inventor
  • Grandahl, Tyler
  • Kharey, Amelie Nina
  • Mckibben, Nicolas
  • Johnston, Keith William

Abstract

Systems, methods, and devices of the various embodiments may include battery string configurations for power systems, such as dynamic battery string configurations, intermodule connections, etc. Various embodiments may include a battery system comprising two or more strings of batteries, and an electrical power conversion system connected to the strings of batteries and controllable to change configuration of connections of a set of switches to the two or more strings based on the operating state of the battery system.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H02J 3/32 - Arrangements for balancing the load in a network by storage of energy using batteries with converting means

46.

OXYANION-BASED ENERGY STORAGE

      
Application Number US2023018696
Publication Number 2023/201068
Status In Force
Filing Date 2023-04-14
Publication Date 2023-10-19
Owner FORM ENERGY, INC. (USA)
Inventor
  • Chiang, Merrill K.
  • Su, Liang
  • Chiang, Yet-Ming
  • Woodford, William Henry
  • Raman, Kailash

Abstract

Systems, methods, and device of the various embodiments may support energy storage devices in which electrochemical oxidation and reduction of one or more redox-active oxyanions occurs during charging and/or discharging of the energy storage device.

IPC Classes  ?

  • H01M 8/18 - Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells
  • H01M 4/96 - Carbon-based electrodes
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type

47.

ELECTROLYTE FORMULATIONS AND ADDITIVES FOR IRON ANODE ELECTROCHEMICAL SYSTEMS

      
Application Number 18050322
Status Pending
Filing Date 2022-10-27
First Publication Date 2023-09-14
Owner FORM ENERGY, INC. (USA)
Inventor
  • Thompson, Annelise Christine
  • Gibson, Michael Andrew
  • Woodford, William Henry
  • Eisenach, Rebecca Marie
  • Newhouse, Jocelyn Marie
  • Perkins, Nicholas Reed
  • Taylor, Olivia Claire
  • Schroder, Kjell William
  • Thomas-Alyea, Karen
  • Norman, Zachariah
  • Goodman, Johanna
  • Vardner, Jonathan Thomas
  • Hultman, Benjamin Thomas
  • Gary, Sydney
  • Mako, Natalie
  • Mitchell, Renee
  • Wojeski, Brooke
  • Milshtein, Jarrod David

Abstract

Systems, methods, and devices of various aspects include using tin, antimony, and/or indium as an additive to an electrolyte and/or electrode in an electrochemical system, such as a battery, having an iron-based anode. In some aspects, the addition of tin, antimony, and/or indium may improve cycling of the iron-based anode. Systems, methods, and devices of various aspects include using high hydroxide concentration electrolyte in an electrochemical system, such as a battery. In some aspects, a high hydroxide concentration electrolyte may increase the stored amount of charge stored in the cell (i.e., the capacity of the battery material) and/or decrease the overpotential (i.e., increase the voltage) of the battery.

IPC Classes  ?

  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 10/26 - Selection of materials as electrolytes
  • H01M 10/44 - Methods for charging or discharging

48.

ENERGY STORAGE DEVICES AND COMPONENTS INCLUDING AQUEOUS OXYANION ELECTROLYTES

      
Application Number 18049957
Status Pending
Filing Date 2022-10-26
First Publication Date 2023-08-10
Owner FORM ENERGY, INC. (USA)
Inventor
  • Woodford, William Henry
  • Chiang, Yet-Ming
  • Raman, Kailash
  • Su, Liang
  • Chiang, Merrill K.

Abstract

Systems, methods, and device of the various embodiments may support energy storage devices in which electrochemical oxidation and reduction of one or more redox-active oxyanions occurs during charging and/or discharging of the energy storage device.

IPC Classes  ?

  • H01M 8/16 - Biochemical fuel cells, i.e. cells in which microorganisms function as catalysts
  • H01M 8/18 - Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells

49.

PROCESSES FOR PURIFYING IRON-BEARING MATERIALS

      
Application Number US2023012448
Publication Number 2023/150366
Status In Force
Filing Date 2023-02-06
Publication Date 2023-08-10
Owner FORM ENERGY, INC. (USA)
Inventor
  • Gibson, Michael, Andrew
  • Smith, Danielle, Cassidy
  • Chiang, Yet-Ming
  • Schroder, Kjell, William
  • Taylor, Olivia, Claire
  • Chevrier, Vincent

Abstract

Various embodiments include processes for purifying and/or preparing iron-bearing materials. Various embodiments include purification and/or preparation of iron ores, iron, and their intermediates. Various embodiments include processes for purifying iron-bearing materials comprising leaching one or more soluble species of impurities out of iron-bearing materials using a leaching solution comprising fluorine.

IPC Classes  ?

  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof
  • C22B 9/10 - General processes of refining or remelting of metalsApparatus for electroslag or arc remelting of metals with refining or fluxing agentsUse of materials therefor
  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof

50.

BIFACIAL SEALED GAS DIFFUSION ELECTRODE

      
Application Number US2023011769
Publication Number 2023/147074
Status In Force
Filing Date 2023-01-27
Publication Date 2023-08-03
Owner FORM ENERGY, INC. (USA)
Inventor
  • Patrick, Meghan Marya
  • Donahey, Glenn
  • Traini, Erica Skye
  • Woodford, William Henry
  • Reynolds, Christopher Thomas
  • Tarasov, Vladimir Sergeyevich
  • Mckibben, Nicholas
  • Wood, Christopher Evan
  • Yang, Kalina

Abstract

Systems and methods of the various embodiments may provide bifacial sealed gas diffusion electrode (GDE) assemblies. In some embodiments, a bifacial sealed gas diffusion electrode (GDE) assembly includes active electrode layers on two opposing sides of the assembly. Various embodiments may provide architecture and/or sealing methods for GDE assemblies. In various embodiments, the GDE assemblies may be for use in devices. In various embodiments, the devices may be primary or secondary batteries. In various embodiments, these devices may be useful for energy storage. For example, bifacial sealed GDE assemblies of the various embodiments may form cathode electrodes (sometimes called air electrodes) of a battery, such as a metal-air battery.

IPC Classes  ?

  • H01M 4/86 - Inert electrodes with catalytic activity, e.g. for fuel cells
  • H01M 4/88 - Processes of manufacture
  • H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type

51.

Long life sealed alkaline secondary batteries

      
Application Number 18182776
Grant Number 12155047
Status In Force
Filing Date 2023-03-13
First Publication Date 2023-07-20
Grant Date 2024-11-26
Owner FORM ENERGY, INC. (USA)
Inventor
  • Pham, Ai Quoc
  • Nijhawan, Sandeep
  • Manohar, Aswin K.
  • Galloway, Kevin Van
  • Yang, Chenguang
  • Benson, Eric E.
  • Mchardy, Lang
  • Rackers, Tim

Abstract

In an aspect, provided is an alkaline rechargeable battery comprising: i) a battery container sealed against the release of gas up to at least a threshold gas pressure, ii) a volume of an aqueous alkaline electrolyte at least partially filling the container to an electrolyte level; iii) a positive electrode containing positive active material and at least partially submerged in the electrolyte; iv) an iron negative electrode at least partially submerged in the electrolyte, the iron negative electrode comprising iron active material; v) a separator at least partially submerged in the electrolyte provided between the positive electrode and the negative electrode; vi) an auxiliary oxygen gas recombination electrode electrically connected to the iron negative electrode by a first electronic component, ionically connected to the electrolyte by a first ionic pathway, and exposed to a gas headspace above the electrolyte level by a first gas pathway.

IPC Classes  ?

  • H01M 10/00 - Secondary cellsManufacture thereof
  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/24 - Alkaline accumulators
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/52 - Removing gases inside the secondary cell, e.g. by absorption
  • H01M 50/116 - Primary casingsJackets or wrappings characterised by the material
  • H01M 4/02 - Electrodes composed of, or comprising, active material

52.

ENERGY STORAGE DEVICES AND COMPONENTS INCLUDING AQUEOUS OXYANION ELECTROLYTES

      
Application Number US2022047916
Publication Number 2023/076411
Status In Force
Filing Date 2022-10-26
Publication Date 2023-05-04
Owner FORM ENERGY, INC. (USA)
Inventor
  • Woodford, William Henry
  • Chiang, Yet-Ming
  • Raman, Kailash
  • Su, Liang
  • Chiang, Merrill K.

Abstract

Systems, methods, and device of the various embodiments may support energy storage devices in which electrochemical oxidation and reduction of one or more redox-active oxyanions occurs during charging and/or discharging of the energy storage device.

IPC Classes  ?

  • H01M 8/18 - Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/86 - Inert electrodes with catalytic activity, e.g. for fuel cells
  • H01M 8/16 - Biochemical fuel cells, i.e. cells in which microorganisms function as catalysts

53.

Renewable energy system controls

      
Application Number 17704669
Grant Number 11625017
Status In Force
Filing Date 2022-03-25
First Publication Date 2023-04-11
Grant Date 2023-04-11
Owner Form Energy, Inc. (USA)
Inventor
  • Eltayeb, Aly Eldeen O.
  • Jenkins, Benjamin Michael
  • Ferrara, Marco

Abstract

Physical and/or financial instruments may optimally hedge the cash flow of one or more renewable energy generators based on a desired risk and return profile of renewable infrastructure investors. Baseline revenues may be determined based on forward-looking electricity market price scenarios corresponding to qualified market products intended for sale from the renewable energy generators. Risk and return metrics of cash flows of the renewable energy generators may be determined. At least one physical hedge and/or financial hedge may be added. The size and operation of the renewable energy generators along with any physical hedges, or financial hedges, or both physical and financial hedges, may be optimized across multiple market price scenarios of qualified market products to optimize investor-tailored risk and return utility functions.

IPC Classes  ?

  • G05B 19/04 - Programme control other than numerical control, i.e. in sequence controllers or logic controllers
  • G06Q 50/06 - Energy or water supply
  • G06Q 30/02 - MarketingPrice estimation or determinationFundraising
  • G06Q 40/04 - Trading Exchange, e.g. stocks, commodities, derivatives or currency exchange
  • G05B 19/042 - Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
  • G06Q 30/0201 - Market modellingMarket analysisCollecting market data

54.

Systems and methods for managing a renewable power asset

      
Application Number 17838665
Grant Number 11587170
Status In Force
Filing Date 2022-06-13
First Publication Date 2023-02-21
Grant Date 2023-02-21
Owner Form Energy, Inc. (USA)
Inventor
  • Jenkins, Benjamin Michael
  • Eltayeb, Aly Eldeen O.
  • Ferrara, Marco

Abstract

Systems, methods, and devices may enable management of a renewable power asset. A control device may generate a Day-Ahead (DA) pricing model, a Real-Time (RT) pricing model and a renewable generation model for the renewable power asset. Optimal DA commitments may be determined, and an optimal RT schedule estimated. A DA power delivery strategy and an RT power delivery strategy may be determined. The determined DA and RT power delivery strategies may be evaluated based on obtained real power prices. The DA and RT power delivery strategies may be redetermined, and the renewable power asset may be controlled to deliver power the DA and RT power delivery strategies. The value of the renewable power asset may be maximized while bounding financial risks and returns associated with scheduling the renewable power asset as tailored to risk preferences of the renewable power asset owner or operator.

IPC Classes  ?

  • G06Q 10/06 - Resources, workflows, human or project managementEnterprise or organisation planningEnterprise or organisation modelling
  • G06Q 40/04 - Trading Exchange, e.g. stocks, commodities, derivatives or currency exchange
  • G06Q 50/06 - Energy or water supply
  • G06Q 10/04 - Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
  • G06Q 10/0631 - Resource planning, allocation, distributing or scheduling for enterprises or organisations
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • H02J 3/32 - Arrangements for balancing the load in a network by storage of energy using batteries with converting means
  • G05B 13/04 - Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric involving the use of models or simulators
  • G05B 13/02 - Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric
  • G06Q 10/0637 - Strategic management or analysis, e.g. setting a goal or target of an organisationPlanning actions based on goalsAnalysis or evaluation of effectiveness of goals
  • G06Q 50/08 - Construction

55.

ELECTROLYTE FORMULATIONS AND ADDITIVES FOR IRON ANODE ELECTROCHEMICAL SYSTEMS

      
Application Number 17661256
Status Pending
Filing Date 2022-04-28
First Publication Date 2022-11-17
Owner FORM ENERGY, INC., (USA)
Inventor
  • Thompson, Annelise Christine
  • Gibson, Michael Andrew
  • Woodford, William Henry
  • Eisenach, Rebecca Marie
  • Newhouse, Jocelyn Marie
  • Perkins, Nicholas Reed
  • Taylor, Olivia Claire
  • Schroder, Kjell William
  • Thomas-Alyea, Karen

Abstract

Systems, methods, and devices of various aspects include using tin and/or antimony as an additive to an electrolyte and/or electrode in an electrochemical system, such as a battery, having an iron-based anode. In some aspects, the addition of tin and/or antimony may improve cycling of the iron-based anode. Systems, methods, and devices of various aspects include using high hydroxide concentration electrolyte in an electrochemical system, such as a battery. In some aspects, a high hydroxide concentration electrolyte may increase the stored amount of charge stored in the cell (i.e., the capacity of the battery material) and/or decrease the overpotential (i.e., increase the voltage) of the battery.

IPC Classes  ?

  • H01M 10/0567 - Liquid materials characterised by the additives
  • H01M 10/052 - Li-accumulators
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys

56.

Refuelable battery for the electric grid and method of using thereof

      
Application Number 17867073
Grant Number 12009553
Status In Force
Filing Date 2022-07-18
First Publication Date 2022-11-03
Grant Date 2024-06-11
Owner FORM ENERGY, INC. (USA)
Inventor
  • Jaramillo, Mateo Cristian
  • Mckay, Ian Salmon
  • Woodford, William Henry

Abstract

Systems and methods of the various embodiments may provide a refuelable battery for the power grid to provide a sustainable, cost-effective, and/or operationally efficient solution to energy source variability and/or energy demand variability. In particular, the systems and methods of the various embodiments may provide a refuelable primary battery solution that addresses bulk seasonal energy storage needs, variable demand needs, and other challenges.

IPC Classes  ?

  • H01M 6/50 - Methods or arrangements for servicing or maintenance, e.g. for maintaining operating temperature
  • H01M 6/52 - Reclaiming serviceable parts of waste cells or batteries
  • H01M 50/70 - Arrangements for stirring or circulating the electrolyte

57.

Refuelable battery for the electric grid and method of using thereof

      
Application Number 17867125
Grant Number 11949129
Status In Force
Filing Date 2022-07-18
First Publication Date 2022-11-03
Grant Date 2024-04-02
Owner FORM ENERGY, INC. (USA)
Inventor
  • Jaramillo, Mateo Cristian
  • Mckay, Ian Salmon
  • Woodford, William Henry

Abstract

Systems and methods of the various embodiments may provide a refuelable battery for the power grid to provide a sustainable, cost-effective, and/or operationally efficient solution to energy source variability and/or energy demand variability. In particular, the systems and methods of the various embodiments may provide a refuelable primary battery solution that addresses bulk seasonal energy storage needs, variable demand needs, and other challenges.

IPC Classes  ?

  • H01M 6/50 - Methods or arrangements for servicing or maintenance, e.g. for maintaining operating temperature
  • H01M 6/52 - Reclaiming serviceable parts of waste cells or batteries
  • H01M 50/70 - Arrangements for stirring or circulating the electrolyte

58.

ELECTROLYTE FORMULATIONS AND ADDITIVES FOR IRON ANODE ELECTROCHEMICAL SYSTEMS

      
Document Number 03216883
Status Pending
Filing Date 2022-04-28
Open to Public Date 2022-11-03
Owner FORM ENERGY, INC. (USA)
Inventor
  • Thompson, Annelise Christine
  • Gibson, Michael Andrew
  • Woodford, William Henry
  • Eisenach, Rebecca Marie
  • Newhouse, Jocelyn Marie
  • Perkins, Nicholas Reed
  • Taylor, Olivia Claire
  • Schroder, Kjell William
  • Thomas-Alyea, Karen

Abstract

Systems, methods, and devices of various aspects include using tin and/or antimony as an additive to an electrolyte and/or electrode in an electrochemical system, such as a battery, having an iron-based anode. In some aspects, the addition of tin and/or antimony may improve cycling of the iron-based anode. Systems, methods, and devices of various aspects include using high hydroxide concentration electrolyte in an electrochemical system, such as a battery. In some aspects, a high hydroxide concentration electrolyte may increase the stored amount of charge stored in the cell (i.e., the capacity of the battery material) and/or decrease the overpotential (i.e., increase the voltage) of the battery.

IPC Classes  ?

59.

ELECTROLYTE FORMULATIONS AND ADDITIVES FOR IRON ANODE ELECTROCHEMICAL SYSTEMS

      
Application Number US2022026844
Publication Number 2022/232465
Status In Force
Filing Date 2022-04-28
Publication Date 2022-11-03
Owner FORM ENERGY, INC. (USA)
Inventor
  • Thompson, Annelise Christine
  • Gibson, Michael Andrew
  • Woodford, William Henry
  • Eisenach, Rebecca Marie
  • Newhouse, Jocelyn Marie
  • Perkins, Nicholas Reed
  • Taylor, Olivia Claire
  • Schroder, Kjell William
  • Thomas-Alyea, Karen

Abstract

Systems, methods, and devices of various aspects include using tin and/or antimony as an additive to an electrolyte and/or electrode in an electrochemical system, such as a battery, having an iron-based anode. In some aspects, the addition of tin and/or antimony may improve cycling of the iron-based anode. Systems, methods, and devices of various aspects include using high hydroxide concentration electrolyte in an electrochemical system, such as a battery. In some aspects, a high hydroxide concentration electrolyte may increase the stored amount of charge stored in the cell (i.e., the capacity of the battery material) and/or decrease the overpotential (i.e., increase the voltage) of the battery.

IPC Classes  ?

  • H01M 10/26 - Selection of materials as electrolytes
  • H01M 8/18 - Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells
  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 50/429 - Natural polymers

60.

Corrugated fuel electrode

      
Application Number 17663318
Grant Number 11923568
Status In Force
Filing Date 2022-05-13
First Publication Date 2022-10-27
Grant Date 2024-03-05
Owner FORM ENERGY, INC. (USA)
Inventor
  • Hayes, Joel Ryan
  • Krishnan, Ramkumar
  • Trimble, Todd
  • Anderson, Clifford

Abstract

A fuel electrode incorporates a first and second corrugated portion that are attached to each other at offset angles respect to their corrugation axis and therefore reinforce each other. A first corrugated portion may extend orthogonally with respect to a second corrugated portion. The first and second corrugated portions may be formed from metal wire and may therefore have a very high volumetric void fraction and a high surface area to volume ratio (sa/vol). In addition, the strands of the wire may be selected to enable high conductivity to the current collectors while maximizing the sa/vol. In addition, the shape of the corrugation, including the period distance, amplitude and geometry may be selected with respect to the stiffness requirements and electrochemical cell application factors. The first and second corrugated portions may be calendared or crushed to reduce thickness of the fuel electrode.

IPC Classes  ?

  • H01M 8/0254 - CollectorsSeparators, e.g. bipolar separatorsInterconnectors characterised by the form corrugated or undulated
  • H01M 4/66 - Selection of materials
  • H01M 4/74 - Meshes or woven materialExpanded metal
  • H01M 4/78 - Shapes other than plane or cylindrical, e.g. helical
  • H01M 8/0232 - Metals or alloys
  • H01M 8/0245 - Composites in the form of layered or coated products
  • H01M 8/18 - Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type

61.

Negative electrodes for electrochemical cells

      
Application Number 16523722
Grant Number 11552290
Status In Force
Filing Date 2019-07-26
First Publication Date 2022-10-27
Grant Date 2023-01-10
Owner FORM ENERGY, INC. (USA)
Inventor
  • Chakraborty, Rupak
  • Milshtein, Jarrod David
  • Weber, Eric
  • Woodford, William Henry
  • Chiang, Yet-Ming
  • Mckay, Ian Salmon
  • Su, Liang
  • Whitacre, Jay
  • Wiley, Theodore Alan
  • Carlisle, Kristen
  • Westwood, Mitchell Terrance
  • Mumma, Rachel Elizabeth
  • Chu, Max Rae
  • Kharey, Amelie Nina
  • Hultman, Benjamin Thomas
  • Ferrara, Marco
  • Jaramillo, Mateo Cristian
  • Caruso, Isabella
  • Newhouse, Jocelyn

Abstract

2.

IPC Classes  ?

  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 10/48 - Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids

62.

Systems and methods for managing a renewable power asset

      
Application Number 16892942
Grant Number 11416936
Status In Force
Filing Date 2020-06-04
First Publication Date 2022-08-16
Grant Date 2022-08-16
Owner Form Energy, Inc. (USA)
Inventor
  • Jenkins, Benjamin Michael
  • Eltayeb, Aly Eldeen O.
  • Ferrara, Marco

Abstract

Systems, methods, and devices may enable management of a renewable power asset. A control device may generate a Day-Ahead (DA) pricing model, a Real-Time (RT) pricing model and a renewable generation model for the renewable power asset. Optimal DA commitments may be determined, and an optimal RT schedule estimated. A DA power delivery strategy and an RT power delivery strategy may be determined. The determined DA and RT power delivery strategies may be evaluated based on obtained real power prices. The DA and RT power delivery strategies may be redetermined, and the renewable power asset may be controlled to deliver power the DA and RT power delivery strategies. The value of the renewable power asset may be maximized while bounding financial risks and returns associated with scheduling the renewable power asset as tailored to risk preferences of the renewable power asset owner or operator.

IPC Classes  ?

  • G06Q 10/06 - Resources, workflows, human or project managementEnterprise or organisation planningEnterprise or organisation modelling
  • G06Q 40/04 - Trading Exchange, e.g. stocks, commodities, derivatives or currency exchange
  • G06Q 50/06 - Energy or water supply
  • G06Q 10/04 - Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
  • G05B 13/02 - Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric
  • G05B 13/04 - Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric involving the use of models or simulators
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • H02J 3/32 - Arrangements for balancing the load in a network by storage of energy using batteries with converting means
  • G06Q 50/08 - Construction

63.

ELECTRODES FOR ALKALINE IRON BATTERIES

      
Document Number 03204553
Status Pending
Filing Date 2022-01-12
Open to Public Date 2022-07-21
Owner FORM ENERGY, INC. (USA)
Inventor
  • Yang, Chenguang
  • Mchardy, Lang J.
  • Thompson, Annelise Christine
  • Chakraborty, Rupak

Abstract

Various embodiments may include a battery electrode, comprising: an iron electrode body comprising iron active material and a zinc sulfide additive, wherein the zinc sulfide additive comprises crystalline cubic zinc sulfide. Various embodiments may include a battery electrode, comprising: an iron electrode body comprising iron active material and a manganese sulfide additive, wherein the manganese sulfide additive comprises crystalline cubic manganese sulfide. Various embodiments may include an iron electrode battery, comprising: an iron electrode; and a sulfide reservoir separate from the iron electrode, the sulfide reservoir comprising crystalline cubic zinc sulfide. Various embodiments may include an iron electrode battery, comprising: an iron electrode and a sulfide reservoir separate from the iron electrode, the sulfide reservoir comprising crystalline cubic manganese sulfide.

IPC Classes  ?

  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/24 - Alkaline accumulators

64.

ELECTRODES FOR ALKALINE IRON BATTERIES

      
Application Number US2022012191
Publication Number 2022/155254
Status In Force
Filing Date 2022-01-12
Publication Date 2022-07-21
Owner FORM ENERGY, INC. (USA)
Inventor
  • Yang, Chenguang
  • Mchardy, Lang J.
  • Thompson, Annelise Christine
  • Chakraborty, Rupak

Abstract

Various embodiments may include a battery electrode, comprising: an iron electrode body comprising iron active material and a zinc sulfide additive, wherein the zinc sulfide additive comprises crystalline cubic zinc sulfide. Various embodiments may include a battery electrode, comprising: an iron electrode body comprising iron active material and a manganese sulfide additive, wherein the manganese sulfide additive comprises crystalline cubic manganese sulfide. Various embodiments may include an iron electrode battery, comprising: an iron electrode; and a sulfide reservoir separate from the iron electrode, the sulfide reservoir comprising crystalline cubic zinc sulfide. Various embodiments may include an iron electrode battery, comprising: an iron electrode and a sulfide reservoir separate from the iron electrode, the sulfide reservoir comprising crystalline cubic manganese sulfide.

IPC Classes  ?

  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/24 - Alkaline accumulators

65.

ELECTRODES FOR ALKALINE IRON BATTERIES

      
Application Number 17574158
Status Pending
Filing Date 2022-01-12
First Publication Date 2022-07-14
Owner FORM ENERGY, INC., (USA)
Inventor
  • Yang, Chenguang
  • Mchardy, Lang J.
  • Thompson, Annelise Christine
  • Chakraborty, Rupak

Abstract

Various embodiments may include a battery electrode, comprising: an iron electrode body comprising iron active material and a zinc sulfide additive, wherein the zinc sulfide additive comprises crystalline cubic zinc sulfide. Various embodiments may include a battery electrode, comprising: an iron electrode body comprising iron active material and a manganese sulfide additive, wherein the manganese sulfide additive comprises crystalline cubic manganese sulfide. Various embodiments may include an iron electrode battery, comprising: an iron electrode; and a sulfide reservoir separate from the iron electrode, the sulfide reservoir comprising crystalline cubic zinc sulfide. Various embodiments may include an iron electrode battery, comprising: an iron electrode and a sulfide reservoir separate from the iron electrode, the sulfide reservoir comprising crystalline cubic manganese sulfide.

IPC Classes  ?

  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys

66.

ENERGY STORAGE FOR A BETTER WORLD

      
Serial Number 97455106
Status Pending
Filing Date 2022-06-13
Owner Form Energy, Inc. ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; Supercapacitors for energy storage; Battery energy storage systems comprised of batteries, cables, switches, fuses, inverters, controls, racking, and containerized enclosure for the purpose of storing and discharging electricity

67.

METHOD OF IRON ELECTRODE MANUFACTURE AND ARTICLES AND SYSTEMS THEREFROM

      
Document Number 03197992
Status Pending
Filing Date 2021-11-10
Open to Public Date 2022-05-19
Owner FORM ENERGY, INC. (USA)
Inventor
  • Gibson, Michael Andrew
  • Pantano, Joseph Anthony
  • Chakraborty, Rupak
  • Perkins, Nicholas Reed
  • Woodford, William Henry
  • Sacha, Valerie Christine
  • Morgan, Robert Wesley
  • Weber, Eric
  • Chevrier, Vincent
  • Liotta, Andrew Haynes
  • Thomas-Alyea, Karen
  • Nation, Leah
  • Chon, Michael
  • Eisenach, Rebecca Marie

Abstract

Iron electrode materials, iron electrodes, and methods for fabricating said iron electrode materials and iron electrodes via elevated temperature thermomechanical processing of porous particulate iron materials are described. For example, as part of iron electrode manufacture, a particulate iron material into an apparatus may be provided. In addition, pressure and/or heat may be applied to the particulate iron material in the apparatus for a time period to form an electrode having therein conductive connections between particles of the particulate iron material.

IPC Classes  ?

  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/12 - Processes of manufacture of consumable metal or alloy electrodes
  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 10/30 - Nickel accumulators
  • H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type

68.

METHOD OF IRON ELECTRODE MANUFACTURE AND ARTICLES AND SYSTEMS THEREFROM

      
Application Number US2021058859
Publication Number 2022/103893
Status In Force
Filing Date 2021-11-10
Publication Date 2022-05-19
Owner FORM ENERGY, INC. (USA)
Inventor
  • Gibson, Michael Andrew
  • Pantano, Joseph Anthony
  • Chakraborty, Rupak
  • Perkins, Nicholas Reed
  • Woodford, William Henry
  • Sacha, Valerie Christine
  • Morgan, Robert Wesley
  • Weber, Eric
  • Chevrier, Vincent
  • Liotta, Andrew Haynes
  • Thomas-Alyea, Karen
  • Nation, Leah
  • Chon, Michael
  • Eisenach, Rebecca Marie

Abstract

Iron electrode materials, iron electrodes, and methods for fabricating said iron electrode materials and iron electrodes via elevated temperature thermomechanical processing of porous particulate iron materials are described. For example, as part of iron electrode manufacture, a particulate iron material into an apparatus may be provided. In addition, pressure and/or heat may be applied to the particulate iron material in the apparatus for a time period to form an electrode having therein conductive connections between particles of the particulate iron material.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/12 - Processes of manufacture of consumable metal or alloy electrodes
  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 10/30 - Nickel accumulators
  • H01M 4/02 - Electrodes composed of, or comprising, active material

69.

METHOD OF IRON ELECTRODE MANUFACTURE AND ARTICLES AND SYSTEMS THEREFROM

      
Application Number 17523389
Status Pending
Filing Date 2021-11-10
First Publication Date 2022-05-12
Owner FORM ENERGY, INC., (USA)
Inventor
  • Gibson, Michael Andrew
  • Pantano, Joseph Anthony
  • Chakraborty, Rupak
  • Perkins, Nicholas Reed
  • Woodford, William Henry
  • Sacha, Valerie Christine
  • Morgan, Robert Wesley
  • Weber, Eric
  • Chevrier, Vincent
  • Liotta, Andrew Haynes
  • Thomas-Alyea, Karen
  • Nation, Leah
  • Chon, Michael
  • Eisenach, Rebecca Marie

Abstract

Iron electrode materials, iron electrodes, and methods for fabricating said iron electrode materials and iron electrodes via elevated temperature thermomechanical processing of porous particulate iron materials are described. For example, as part of iron electrode manufacture, a particulate iron material into an apparatus may be provided. In addition, pressure and/or heat may be applied to the particulate iron material in the apparatus for a time period to form an electrode having therein conductive connections between particles of the particulate iron material.

IPC Classes  ?

  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/04 - Processes of manufacture in general

70.

Renewable energy system controls

      
Application Number 16893158
Grant Number 11320796
Status In Force
Filing Date 2020-06-04
First Publication Date 2022-05-03
Grant Date 2022-05-03
Owner Form Energy, Inc. (USA)
Inventor
  • Eltayeb, Aly Eldeen O.
  • Jenkins, Benjamin Michael
  • Ferrara, Marco

Abstract

Physical and/or financial instruments may optimally hedge the cash flow of one or more renewable energy generators based on a desired risk and return profile of renewable infrastructure investors. Baseline revenues may be determined based on forward-looking electricity market price scenarios corresponding to qualified market products intended for sale from the renewable energy generators. Risk and return metrics of cash flows of the renewable energy generators may be determined. At least one physical hedge and/or financial hedge may be added. The size and operation of the renewable energy generators along with any physical hedges, or financial hedges, or both physical and financial hedges, may be optimized across multiple market price scenarios of qualified market products to optimize investor-tailored risk and return utility functions.

IPC Classes  ?

  • G05B 19/04 - Programme control other than numerical control, i.e. in sequence controllers or logic controllers
  • G06Q 30/02 - MarketingPrice estimation or determinationFundraising
  • G06Q 50/06 - Energy or water supply
  • G06Q 40/04 - Trading Exchange, e.g. stocks, commodities, derivatives or currency exchange
  • G05B 19/042 - Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors

71.

Mist elimination system for electrochemical cells

      
Application Number 17572054
Grant Number 12136723
Status In Force
Filing Date 2022-01-10
First Publication Date 2022-04-28
Grant Date 2024-11-05
Owner FORM ENERGY, INC. (USA)
Inventor
  • Krishnan, Ramkumar
  • Hayes, Joel
  • Klug, Scott
  • Samuleson, Patrick
  • Trzebny, Craig

Abstract

An electrochemical cell includes a mist elimination system that prevents mist from escaping from the cell chamber and conserves moisture within the cell. An exemplary mist elimination system includes a spill prevention device that reduces or prevents an electrolyte from escaping from the cell chamber in the event of an upset, wherein the electrochemical cell is tipped over. A mist elimination system includes a recombination portion that reacts with hydrogen to produce water, that may be reintroduced into the cell chamber. A mist elimination system includes a neutralizer portion that reacts with an electrolyte to bring the pH closer to neutral, as acid/base reaction. A mist elimination system includes a filter that captures mist that may be reintroduced into the cell chamber. A mist elimination system includes a hydrophobic filter on the outer surface to prevent water and other liquids from entering into the mist elimination system.

IPC Classes  ?

  • H01M 12/02 - Details
  • H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 50/30 - Arrangements for facilitating escape of gases
  • H01M 50/35 - Gas exhaust passages comprising elongated, tortuous or labyrinth-shaped exhaust passages
  • H01M 50/367 - Internal gas exhaust passages forming part of the battery cover or caseDouble cover vent systems
  • H01M 50/392 - Arrangements for facilitating escape of gases with means for neutralising or absorbing electrolyteArrangements for facilitating escape of gases with means for preventing leakage of electrolyte through vent holes

72.

IRON-BEARING ELECTRODES FOR ELECTROCHEMICAL CELLS

      
Application Number US2021031182
Publication Number 2021/236347
Status In Force
Filing Date 2021-05-06
Publication Date 2021-11-25
Owner FORM ENERGY, INC. (USA)
Inventor
  • Gibson, Michael Andrew
  • Chiang, Yet-Ming
  • Woodford, William Henry

Abstract

222, CaO, etc.

IPC Classes  ?

  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/52 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
  • H01M 10/24 - Alkaline accumulators
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 4/24 - Electrodes for alkaline accumulators

73.

IRON-BEARING ELECTRODES FOR ELECTROCHEMICAL CELLS

      
Document Number 03177970
Status Pending
Filing Date 2021-05-06
Open to Public Date 2021-11-25
Owner FORM ENERGY, INC. (USA)
Inventor
  • Gibson, Michael Andrew
  • Chiang, Yet-Ming
  • Woodford, William Henry

Abstract

Materials, designs, and methods of fabrication for electrodes for electrochemical cells are disclosed. In various embodiments, the electrode comprises iron. Various embodiments may include materials, systems, and methods for the use of various iron-bearing materials, starting from the discharged or partially discharged state in an alkaline electrochemical cell, such as an Fe-Ni, Fe-MnO2, or Fe-air battery. Various embodiments may include a battery comprising an electrode comprising iron. In various embodiments, the iron may be in various forms, such as iron ore, iron concentrate, iron pellets, BF grade pellets, DR grade pellets, hematite, magnetite, wustite, martite, goethite, limonite, siderite, pyrite, ilmenite, spinel manganese ferrite, etc. In various embodiments, the iron may include impurity phases, such as SiO2, CaO, etc.

IPC Classes  ?

  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/52 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
  • H01M 10/24 - Alkaline accumulators
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type

74.

IRON-BEARING ELECTRODES FOR ELECTROCHEMICAL CELLS

      
Application Number 17313892
Status Pending
Filing Date 2021-05-06
First Publication Date 2021-11-18
Owner FORM ENERGY, INC., (USA)
Inventor
  • Gibson, Michael Andrew
  • Chiang, Yet-Ming
  • Woodford, William Henry

Abstract

Materials, designs, and methods of fabrication for electrodes for electrochemical cells are disclosed. In various embodiments, the electrode comprises iron. Various embodiments may include materials, systems, and methods for the use of various iron-bearing materials, starting from the discharged or partially discharged state in an alkaline electrochemical cell, such as an Fe—Ni, Fe—MnO2, or Fe-air battery. Various embodiments may include a battery comprising an electrode comprising iron. In various embodiments, the iron may be in various forms, such as iron ore, iron concentrate, iron pellets, BF grade pellets, DR grade pellets, hematite, magnetite, wustite, martite, goethite, limonite, siderite, pyrite, ilmenite, spinel manganese ferrite, etc. In various embodiments, the iron may include impurity phases, such as SiO2, CaO, etc.

IPC Classes  ?

  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy

75.

DECOUPLED ELECTRODE ELECTROCHEMICAL ENERGY STORAGE SYSTEM

      
Application Number 17313819
Status Pending
Filing Date 2021-05-06
First Publication Date 2021-11-11
Owner FORM ENERGY, INC., (USA)
Inventor
  • Smith, Danielle Cassidy
  • Woodford, William Henry
  • Milshtein, Jarrod David
  • Thompson, Annelise
  • Rousseau, Alexandra
  • Silver, Jessa

Abstract

Systems and methods of the various embodiments may provide decoupled electrode electrochemical energy storage systems.

IPC Classes  ?

  • H01M 8/1027 - Polymeric electrolyte materials characterised by the chemical structure of the main chain of the ion-conducting polymer having carbon, oxygen and other atoms, e.g. sulfonated polyethersulfones [S-PES]
  • H01M 8/14 - Fuel cells with fused electrolytes
  • H01M 4/52 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron

76.

Battery recycling

      
Application Number 17313865
Grant Number 12136713
Status In Force
Filing Date 2021-05-06
First Publication Date 2021-11-11
Grant Date 2024-11-05
Owner FORM ENERGY, INC. (USA)
Inventor
  • Perkins, Nicholas Reed
  • Caruso, Isabella
  • Mumma, Rachel Elizabeth
  • Tran, Anthony
  • Chakraborty, Rupak
  • Via, Matthew Edward
  • Newhouse, Jocelyn Marie
  • Milshtein, Jarrod David
  • Su, Liang
  • Gibson, Michael Andrew
  • Smith, Danielle Cassidy
  • Woodford, William Henry
  • Kharey, Amelie Nina

Abstract

Various embodiments relate to several processes that may recover commodity chemicals from an alkaline metal-air battery. In various embodiments, while the cell is operating, various side products and waste streams may be collected and processed to regain use or additional value. Various embodiments also include processes to be performed after the cell has been disassembled, and each of its electrodes have been separated such as not to be an electrical hazard. The alkaline metal battery recycling processes described herein may provide multiple forms of commodity iron, high purity transition metal ores, fluoropolymer dispersions, various carbons, commodity chemicals, and catalyst dispersions.

IPC Classes  ?

  • H01M 10/54 - Reclaiming serviceable parts of waste accumulators
  • C21B 13/00 - Making spongy iron or liquid steel, by direct processes
  • C22B 1/02 - Roasting processes
  • C22B 3/04 - Extraction of metal compounds from ores or concentrates by wet processes by leaching
  • C22B 3/12 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic alkaline solutions
  • C22B 3/16 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in organic solutions
  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof

77.

DECOUPLED ELECTRODE ELECTROCHEMICAL ENERGY STORAGE SYSTEM

      
Application Number US2021031184
Publication Number 2021/226399
Status In Force
Filing Date 2021-05-06
Publication Date 2021-11-11
Owner FORM ENERGY, INC. (USA)
Inventor
  • Smith, Danielle Cassidy
  • Woodford, William Henry
  • Milshtein, Jarrod David
  • Thompson, Annelise Christine
  • Rousseau, Alexandra
  • Silver, Jessa

Abstract

Systems and methods of the various embodiments may provide decoupled electrode electrochemical energy storage systems.

IPC Classes  ?

  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 4/86 - Inert electrodes with catalytic activity, e.g. for fuel cells

78.

BATTERY RECYCLING

      
Application Number US2021031199
Publication Number 2021/226409
Status In Force
Filing Date 2021-05-06
Publication Date 2021-11-11
Owner FORM ENERGY, INC. (USA)
Inventor
  • Perkins, Nicholas Reed
  • Caruso, Isabella
  • Mumma, Rachel Elizabeth
  • Tran, Anthony
  • Chakraborty, Rupak
  • Via, Matthew Edward
  • Newhouse, Jocelyn Marie
  • Milshtein, Jarrod David
  • Su, Liang
  • Gibson, Michael Andrew
  • Smith, Danielle Cassidy
  • Woodford, William Henry
  • Kharey, Amelie Nina

Abstract

Various embodiments relate to several processes that may recover commodity chemicals from an alkaline metal-air battery. In various embodiments, while the cell is operating, various side products and waste streams may be collected and processed to regain use or additional value. Various embodiments also include processes to be performed after the cell has been disassembled, and each of its electrodes have been separated such as not to be an electrical hazard. The alkaline metal battery recycling processes described herein may provide multiple forms of commodity iron, high purity transition metal ores, fluoropolymer dispersions, various carbons, commodity chemicals, and catalyst dispersions.

IPC Classes  ?

  • H01M 10/54 - Reclaiming serviceable parts of waste accumulators
  • H01M 4/50 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode

79.

POROUS MATERIALS FOR BATTERY ELECTRODES

      
Document Number 03176342
Status Pending
Filing Date 2021-04-21
Open to Public Date 2021-10-28
Owner FORM ENERGY, INC. (USA)
Inventor
  • Gibson, Michael Andrew
  • Thompson, Annelise Christine
  • Woodford, William Henry
  • Chiang, Yet-Ming

Abstract

Systems and methods of the various embodiments may provide porous materials for electrodes of electrochemical energy storage systems.

IPC Classes  ?

  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/24 - Alkaline accumulators
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type

80.

POROUS MATERIALS FOR BATTERY ELECTRODES

      
Application Number US2021028477
Publication Number 2021/216769
Status In Force
Filing Date 2021-04-21
Publication Date 2021-10-28
Owner FORM ENERGY, INC. (USA)
Inventor
  • Gibson, Michael Andrew
  • Thompson, Annelise Christine
  • Woodford, William Henry
  • Chiang, Yet-Ming

Abstract

Systems and methods of the various embodiments may provide porous materials for electrodes of electrochemical energy storage systems.

IPC Classes  ?

  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 10/24 - Alkaline accumulators

81.

Hybrid battery system

      
Application Number 16332431
Grant Number 11670954
Status In Force
Filing Date 2017-09-13
First Publication Date 2021-09-16
Grant Date 2023-06-06
Owner FORM ENERGY, INC. (USA)
Inventor
  • Krishnan, Ramkumar
  • Fink, Shawn

Abstract

A stationary hybrid battery back-up system incorporates two different battery units that differ in terms of recharging efficiency, cycle life, power capability, depth of discharge threshold, temperature threshold, internal impedance threshold, charger rate efficiency and/or stand-by efficiency. The battery back-up system of the present invention comprises an auxiliary power supply that can be used to charge the first and second batteries and/or provide power to a load. When the operating voltage of the system drops, due to a power failure of a power source, the control system may couple the first and/or second battery unit to a load. The control system may have voltage threshold limits wherein it engages the first and second battery units to support the load demand. The first and second battery units may be charge by the auxiliary power supply when the operating voltage is above a threshold level.

IPC Classes  ?

  • H01M 10/44 - Methods for charging or discharging
  • H01M 10/46 - Accumulators structurally combined with charging apparatus
  • H02J 7/34 - Parallel operation in networks using both storage and other DC sources, e.g. providing buffering
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H02J 7/35 - Parallel operation in networks using both storage and other DC sources, e.g. providing buffering with light sensitive cells
  • H02J 9/06 - Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over

82.

RUST IS A MUST

      
Serial Number 97028171
Status Pending
Filing Date 2021-09-15
Owner Form Energy, Inc. ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; Supercapacitors for energy storage; Battery energy storage systems comprised of batteries, cables, switches, fuses, inverters, controls, racking, and containerized enclosure for the purpose of storing and discharging electricity

83.

IN RUST WE TRUST

      
Serial Number 97028173
Status Pending
Filing Date 2021-09-15
Owner Form Energy, Inc. ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; Supercapacitors for energy storage; Battery energy storage systems comprised of batteries, cables, switches, fuses, inverters, controls, racking, and containerized enclosure for the purpose of storing and discharging electricity

84.

Moisture and carbon dioxide management system in electrochemical cells

      
Application Number 17245614
Grant Number 11664547
Status In Force
Filing Date 2021-04-30
First Publication Date 2021-08-12
Grant Date 2023-05-30
Owner FORM ENERGY, INC. (USA)
Inventor
  • Krishnan, Ramkumar
  • Hayes, Joel
  • Fink, Shawn
  • Klug, Scott
  • Samuelson, Patrick

Abstract

An electrochemical cell utilizes an air flow device that draws air through the cell from a scrubber that may be removed while the system is operating. The negative pressure generated by the air flow device allows ambient air to enter the cell housing when the scrubber is removed, thereby enabling continued operation without the scrubber. A moisture management system passes outflow air from the cell through a humidity exchange module that transfers moisture to the air inflow, thereby increasing the humidity of the air inflow. A recirculation feature comprising a valve allow a controller to recirculate at least a portion of the outflow air back into the inflow air. The system may comprise an inflow bypass conduit and valve that allows the humidified inflow air to pass into the cell inlet without passing through the scrubber. The scrubber may contain reversible or irreversible scrubber media.

IPC Classes  ?

  • H01M 12/02 - Details
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 12/06 - Hybrid cellsManufacture thereof composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type with one metallic and one gaseous electrode
  • H01M 8/04119 - Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants with simultaneous supply or evacuation of electrolyteHumidifying or dehumidifying
  • H01M 8/04014 - Heat exchange using gaseous fluidsHeat exchange by combustion of reactants
  • H01M 8/04007 - Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 8/04089 - Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants
  • H01M 8/0668 - Removal of carbon monoxide or carbon dioxide

85.

HYDROGEN OXIDATION ELECTRODES AND ELECTROCHEMICAL CELLS INCLUDING THE SAME

      
Application Number US2020061081
Publication Number 2021/102016
Status In Force
Filing Date 2020-11-18
Publication Date 2021-05-27
Owner FORM ENERGY INC. (USA)
Inventor
  • Perkins, Nicholas Reed
  • Weber, Eric
  • Hultman, Benjamin Thomas
  • Mckay, Ian Salmon
  • Milshtein, Jarrod David
  • Su, Liang
  • Liotta, Andrew Haynes
  • Newhouse, Jocelyn Marie
  • Woodford, William Henry
  • Thompson, Annelise Christine
  • Smith, Danielle Cassidy

Abstract

Materials, designs, and methods of fabrication for hydrogen oxidation electrodes and electrochemical cells including the same are disclosed. In various embodiments, hydrogen oxidation catalysts and corresponding substrates are provided that enable electrochemical oxidation of hydrogen evolved at the anode of aqueous batteries.

IPC Classes  ?

  • H01M 4/90 - Selection of catalytic material
  • H01M 4/92 - Metals of platinum group
  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 8/083 - Alkaline fuel cells
  • H01M 8/18 - Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells

86.

HYDROGEN OXIDATION ELECTRODES AND ELECTROCHEMICAL CELLS INCLUDING THE SAME

      
Application Number 16951396
Status Pending
Filing Date 2020-11-18
First Publication Date 2021-05-20
Owner FORM ENERGY, INC., (USA)
Inventor
  • Perkins, Nicholas Reed
  • Weber, Eric
  • Hultman, Benjamin Thomas
  • Mckay, Ian Salmon
  • Milshtein, Jarrod David
  • Su, Liang
  • Liotta, Andrew
  • Newhouse, Jocelyn Marie
  • Woodford, William Henry
  • Thompson, Annelise Christine
  • Smith, Danielle Cassidy

Abstract

Materials, designs, and methods of fabrication for hydrogen oxidation electrodes and electrochemical cells including the same are disclosed. In various embodiments, hydrogen oxidation catalysts and corresponding substrates are provided that enable electrochemical oxidation of hydrogen evolved at the anode of aqueous batteries.

IPC Classes  ?

  • H01M 4/90 - Selection of catalytic material
  • H01M 8/08 - Fuel cells with aqueous electrolytes

87.

ARIA ONE

      
Application Number 018472016
Status Registered
Filing Date 2021-05-14
Registration Date 2021-09-16
Owner Form Energy, Inc. (USA)
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; Renewable battery systems; Battery arrays; Energy storage systems consisting of electricity storage batteries.

88.

ARIA 1

      
Application Number 018472017
Status Registered
Filing Date 2021-05-14
Registration Date 2021-09-16
Owner Form Energy, Inc. (USA)
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; Renewable battery systems; Battery arrays; Energy storage systems consisting of electricity storage batteries.

89.

ARIA 1

      
Serial Number 90695698
Status Pending
Filing Date 2021-05-07
Owner Form Energy, Inc. ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; Renewable battery systems to provide backup power; Battery arrays; Inverters; Energy storage systems consisting of electrical storage batteries

90.

ARIA ONE

      
Serial Number 90603353
Status Pending
Filing Date 2021-03-25
Owner Form Energy, Inc. ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; Renewable battery systems to provide backup power; Battery arrays; Inverters; Energy storage systems consisting of electrical storage batteries

91.

RECHARGEABLE BATTERY USING IRON NEGATIVE ELECTRODE AND MANGANESE OXIDE POSITIVE ELECTRODE

      
Document Number 03148607
Status Pending
Filing Date 2020-07-24
Open to Public Date 2021-02-04
Owner FORM ENERGY, INC. (USA)
Inventor
  • Su, Liang
  • Milshtein, Jarrod David
  • Woodford, William Henry
  • Chiang, Yet-Ming
  • Whitacre, Jay
  • Cohen, Lucas
  • Chakraborty, Rupak
  • Liotta, Andrew Haynes
  • Mckay, Ian Salmon
  • Conry, Thomas
  • Gibson, Michael Andrew
  • Newhouse, Jocelyn Marie
  • Kharey, Amelie Nina
  • Thompson, Annelise Christine
  • Smith, Weston
  • Pantano, Joseph Anthony
  • Caruso, Isabella
  • Hultman, Benjamin Thomas
  • Chu, Max Rae
  • Perkins, Nicholas
  • Wehner, Florian
  • Eisenach, Rebecca
  • Westwood, Mitchell Terrance
  • Gilbert, Tristan
  • Mumma, Rachel Elizabeth
  • Uber, Brandon
  • Weber, Eric
  • Smith, Danielle Cassidy
  • Wojeski, Brooke

Abstract

Materials, designs, and methods of fabrication for iron-manganese oxide electrochemical cells are disclosed. In various embodiments, the negative electrode is comprised of pelletized, briquetted, or pressed iron-bearing components, including metallic iron or iron-based compounds (oxides, hydroxides, sulfides, or combinations thereof), collectively called "iron negative electrode." In various embodiments, the positive electrode is comprised of pelletized, briquetted, or pressed manganese-bearing components, including manganese (IV) oxide (MnO2), manganese (III) oxide (Mn2O3), manganese (III) oxyhydroxide (MnOOH), manganese (II) oxide (MnO), manganese (II) hydroxide (Mn(OH)2), or combinations thereof, collectively called "manganese oxide positive electrode." In various embodiments, electrolyte is comprised of aqueous alkali metal hydroxide including lithium hydroxide (LiOH), sodium hydroxide (NaOH), potassium hydroxide (KOH), cesium hydroxide (CsOH), or combinations thereof. In various embodiments, battery components are assembled in prismatic configuration or cylindrical configuration.

IPC Classes  ?

  • H01M 10/24 - Alkaline accumulators
  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/50 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers

92.

LOW COST METAL ELECTRODES

      
Application Number US2020043639
Publication Number 2021/021685
Status In Force
Filing Date 2020-07-25
Publication Date 2021-02-04
Owner FORM ENERGY INC. (USA)
Inventor
  • Newhouse, Jocelyn Marie
  • Milshtein, Jarrod David
  • Chakraborty, Rupak
  • Kharey, Amelie Nina
  • Woodford, William Henry
  • Chiang, Yet-Ming
  • Gibson, Michael
  • Thompson, Annelise Christine
  • Smith, Weston
  • Pantano, Joseph Anthony
  • Caruso, Isabella
  • Hultman, Benjamin Thomas
  • Chu, Max Rae
  • Su, Liang
  • Perkins, Nicholas
  • Wehner, Florian
  • Eisenach, Rebecca
  • Westwood, Mitchell Terrance
  • Gilbert, Tristan
  • Liotta, Andrew
  • Conry, Thomas
  • Mumma, Rachel Elizabeth
  • Uber, Brandon
  • Weber, Eric
  • Smith, Danielle Cassidy
  • Wojeski, Brooke

Abstract

Systems and methods of the various embodiments may provide metal electrodes for electrochemical cells. In various embodiments, the electrodes may comprise iron. Various methods may enable achieving high surface area with low cost for production of metal electrodes, such as iron electrodes.

IPC Classes  ?

  • H01M 4/24 - Electrodes for alkaline accumulators
  • H01M 4/86 - Inert electrodes with catalytic activity, e.g. for fuel cells
  • H01M 4/74 - Meshes or woven materialExpanded metal
  • H01M 8/0232 - Metals or alloys
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 8/18 - Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells

93.

LOW COST METAL ELECTRODES

      
Document Number 03148500
Status Pending
Filing Date 2020-07-25
Open to Public Date 2021-02-04
Owner FORM ENERGY, INC. (USA)
Inventor
  • Newhouse, Jocelyn Marie
  • Milshtein, Jarrod David
  • Chakraborty, Rupak
  • Kharey, Amelie Nina
  • Woodford, William Henry
  • Chiang, Yet-Ming
  • Gibson, Michael
  • Thompson, Annelise Christine
  • Smith, Weston
  • Pantano, Joseph Anthony
  • Caruso, Isabella
  • Hultman, Benjamin Thomas
  • Chu, Max Rae
  • Su, Liang
  • Perkins, Nicholas
  • Wehner, Florian
  • Eisenach, Rebecca
  • Westwood, Mitchell Terrance
  • Gilbert, Tristan
  • Liotta, Andrew
  • Conry, Thomas
  • Mumma, Rachel Elizabeth
  • Uber, Brandon
  • Weber, Eric
  • Smith, Danielle Cassidy
  • Wojeski, Brooke

Abstract

Systems and methods of the various embodiments may provide metal electrodes for electrochemical cells. In various embodiments, the electrodes may comprise iron. Various methods may enable achieving high surface area with low cost for production of metal electrodes, such as iron electrodes.

IPC Classes  ?

  • H01M 4/52 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
  • H01M 4/74 - Meshes or woven materialExpanded metal
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type

94.

RECHARGEABLE BATTERY USING IRON NEGATIVE ELECTRODE AND MANGANESE OXIDE POSITIVE ELECTRODE

      
Application Number US2020043630
Publication Number 2021/021681
Status In Force
Filing Date 2020-07-24
Publication Date 2021-02-04
Owner FORM ENERGY INC. (USA)
Inventor
  • Su, Liang
  • Milshtein, Jarrod David
  • Woodford, William Henry
  • Chiang, Yet-Ming
  • Whitacre, Jay
  • Cohen, Lucas
  • Chakraborty, Rupak
  • Liotta, Andrew Haynes
  • Mckay, Ian Salmon
  • Conry, Thomas
  • Gibson, Michael Andrew
  • Newhouse, Jocelyn Marie
  • Kharey, Amelie Nina
  • Thompson, Annelise Christine
  • Smith, Weston
  • Pantano, Joseph Anthony
  • Caruso, Isabella
  • Hultman, Benjamin Thomas
  • Chu, Max Rae
  • Perkins, Nicholas
  • Wehner, Florian
  • Eisenach, Rebecca
  • Westwood, Mitchell Terrance
  • Gilbert, Tristan
  • Mumma, Rachel Elizabeth
  • Uber, Brandon
  • Weber, Eric
  • Smith, Danielle Cassidy
  • Wojeski, Brooke

Abstract

Materials, designs, and methods of fabrication for iron-manganese oxide electrochemical cells are disclosed. In various embodiments, the negative electrode is comprised of pelletized, briquetted, or pressed iron-bearing components, including metallic iron or iron-based compounds (oxides, hydroxides, sulfides, or combinations thereof), collectively called "iron negative electrode." In various embodiments, the positive electrode is comprised of pelletized, briquetted, or pressed manganese-bearing components, including manganese (IV) oxide (MnO2), manganese (III) oxide (Mn2O3), manganese (III) oxyhydroxide (MnOOH), manganese (II) oxide (MnO), manganese (II) hydroxide (Mn(OH)2), or combinations thereof, collectively called "manganese oxide positive electrode." In various embodiments, electrolyte is comprised of aqueous alkali metal hydroxide including lithium hydroxide (LiOH), sodium hydroxide (NaOH), potassium hydroxide (KOH), cesium hydroxide (CsOH), or combinations thereof. In various embodiments, battery components are assembled in prismatic configuration or cylindrical configuration.

IPC Classes  ?

  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 8/18 - Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells
  • H01M 4/50 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys

95.

LOW COST METAL ELECTRODES

      
Application Number 16938862
Status Pending
Filing Date 2020-07-24
First Publication Date 2021-01-28
Owner FORM ENERGY, INC., (USA)
Inventor
  • Newhouse, Jocelyn Marie
  • Milshtein, Jarrod David
  • Chakraborty, Rupak
  • Kharey, Amelie Nina
  • Woodford, William Henry
  • Chiang, Yet-Ming
  • Gibson, Michael
  • Thompson, Annelise Christine
  • Smith, Weston
  • Pantano, Joseph Anthony
  • Caruso, Isabella
  • Hultman, Benjamin Thomas
  • Chu, Max Rae
  • Su, Liang
  • Perkins, Nicholas
  • Wehner, Florian
  • Eisenach, Rebecca
  • Westwood, Mitchell Terrance
  • Gilbert, Tristan
  • Liotta, Andrew
  • Conry, Thomas
  • Mumma, Rachel Elizabeth
  • Uber, Brandon
  • Weber, Eric
  • Smith, Danielle Cassidy
  • Wojeski, Brooke

Abstract

Systems and methods of the various embodiments may provide metal electrodes for electrochemical cells. In various embodiments, the electrodes may comprise iron. Various methods may enable achieving high surface area with low cost for production of metal electrodes, such as iron electrodes.

IPC Classes  ?

  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/66 - Selection of materials
  • H01M 10/26 - Selection of materials as electrolytes
  • H01M 4/02 - Electrodes composed of, or comprising, active material

96.

RECHARGEABLE BATTERY USING IRON NEGATIVE ELECTRODE AND MANGANESE OXIDE POSITIVE ELECTRODE

      
Application Number 16938924
Status Pending
Filing Date 2020-07-25
First Publication Date 2021-01-28
Owner FORM ENERGY, INC., (USA)
Inventor
  • Su, Liang
  • Milshtein, Jarrod David
  • Woodford, William Henry
  • Chiang, Yet-Ming
  • Whitacre, Jay
  • Cohen, Lucas
  • Chakraborty, Rupak
  • Liotta, Andrew Haynes
  • Mckay, Ian Salmon
  • Conry, Thomas
  • Gibson, Michael Andrew
  • Newhouse, Jocelyn Marie
  • Kharey, Amelie Nina
  • Thompson, Annelise Christine
  • Smith, Weston
  • Pantano, Joseph Anthony
  • Caruso, Isabella
  • Hultman, Benjamin Thomas
  • Chu, Max Rae
  • Perkins, Nicholas
  • Wehner, Florian
  • Eisenach, Rebecca
  • Westwood, Mitchell Terrance
  • Gilbert, Tristan
  • Mumma, Rachel Elizabeth
  • Uber, Brandon
  • Weber, Eric
  • Smith, Danielle Cassidy
  • Wojeski, Brooke

Abstract

Materials, designs, and methods of fabrication for iron-manganese oxide electrochemical cells are disclosed. In various embodiments, the negative electrode is comprised of pelletized, briquetted, or pressed iron-bearing components, including metallic iron or iron-based compounds (oxides, hydroxides, sulfides, or combinations thereof), collectively called “iron negative electrode.” In various embodiments, the positive electrode is comprised of pelletized, briquetted, or pressed manganese-bearing components, including manganese (IV) oxide (MnO2), manganese (III) oxide (Mn2O3), manganese (III) oxyhydroxide (MnOOH), manganese (II) oxide (MnO), manganese (II) hydroxide (Mn(OH)2), or combinations thereof, collectively called “manganese oxide positive electrode.” In various embodiments, electrolyte is comprised of aqueous alkali metal hydroxide including lithium hydroxide (LiOH), sodium hydroxide (NaOH), potassium hydroxide (KOH), cesium hydroxide (CsOH), or combinations thereof. In various embodiments, battery components are assembled in prismatic configuration or cylindrical configuration.

IPC Classes  ?

  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/133 - Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

97.

MEMBRANES FOR AQUEOUS REDOX FLOW BATTERIES

      
Application Number 16914012
Status Pending
Filing Date 2020-06-26
First Publication Date 2021-01-14
Owner
  • SEPION TECHNOLOGIES, INC. (USA)
  • FORM ENERGY INC. (USA)
Inventor
  • Golden, Jessica H.
  • Frischmann, Peter David
  • Helms, Brett Anthony
  • Ripley, Katelyn
  • Silver, Jessa
  • Xie, Wei

Abstract

The present invention provides a membrane comprising a polyamine polymer. In another embodiment, the present invention provides an electrochemical cell comprising a membrane of the present invention; a positive electrode; and a negative electrode. In another embodiment, the present invention provides a composition comprising a polyamine polymer of Formula J, I or II.

IPC Classes  ?

  • H01M 8/18 - Regenerative fuel cells, e.g. redox flow batteries or secondary fuel cells
  • C08G 73/02 - Polyamines
  • H01M 8/0228 - Composites in the form of layered or coated products
  • H01M 8/08 - Fuel cells with aqueous electrolytes
  • H01M 8/0221 - Organic resinsOrganic polymers

98.

LOW COST AIR ELECTRODES

      
Application Number 16913958
Status Pending
Filing Date 2020-06-26
First Publication Date 2020-12-31
Owner FORM ENERGY, INC., (USA)
Inventor
  • Hartman, Katherine
  • Carlisle, Kristen
  • Milshtein, Jarrod David
  • Su, Liang
  • Chakraborty, Rupak
  • Chiang, Yet-Ming
  • Jaramillo, Thomas
  • Woodford, William Henry
  • Ferrara, Marco
  • Jaramillo, Mateo Cristian
  • Wiley, Theodore Alan
  • Ruoff, Erick
  • Perkins, Nicholas Reed
  • Goulet, Marc-Antoni
  • Newhouse, Joycelyn
  • Liotta, Andrew Haynes
  • Mileson, Bradley
  • Gibson, Michael Andrew
  • Weber, Eric
  • Thompson, Annelise Christine

Abstract

Systems and methods of the various embodiments may provide low cost bifunctional air electrodes. Various embodiments may provide a bifunctional air electrode, including a metal substrate and particles of metal and/or metal oxide catalyst and/or metal nitride catalyst coated on the metal substrate. Various embodiments may provide a bifunctional air electrode, including a first portion configured to engage an oxygen reduction reaction (ORR) in a discharge mode and a second portion configured to engage an oxygen evolution reaction (OER) in a charge mode. Various embodiments may provide a method for making an air electrode including coating a metal substrate with particles of metal and/or metal oxide catalyst and/or metal nitride catalyst. Various embodiments may provide batteries including air electrodes.

IPC Classes  ?

  • H01M 4/86 - Inert electrodes with catalytic activity, e.g. for fuel cells
  • H01M 4/92 - Metals of platinum group
  • H01M 4/96 - Carbon-based electrodes
  • H01M 4/90 - Selection of catalytic material
  • H01M 4/88 - Processes of manufacture

99.

DEVICE ARCHITECTURES FOR METAL-AIR BATTERIES

      
Application Number 16913877
Status Pending
Filing Date 2020-06-26
First Publication Date 2020-12-31
Owner FORM ENERGY, INC., (USA)
Inventor
  • Weber, Eric
  • Westwood, Mitchell Terrance
  • Mumma, Rachel Elizabeth
  • Slocum, Alexander H.
  • Su, Liang
  • Milshtein, Jarrod David
  • Woodford, William Henry
  • Chiang, Yet-Ming
  • Jaramillo, Mateo Cristian
  • Mckay, Ian Salmon
  • Brushett, Fikile
  • Benschoten, Helen Van
  • Gilbert, Tristan
  • Perkins, Nicholas Reed
  • Pantano, Joseph Anthony
  • Smith, Weston
  • Carlisle, Kristen
  • Caruso, Isabella
  • Hultman, Benjamin Thomas
  • Thompson, Annelise Christine
  • Smith, Danielle
  • Tarasov, Vladimir
  • Hartman, Katherine
  • Liotta, Andrew Haynes
  • Talu, Onur
  • Goulet, Marc-Antoni
  • Chakraborty, Rupak
  • Wehner, Florian
  • Mileson, Bradley
  • Rousseau, Alexandra

Abstract

Systems and methods of the various embodiments may provide device architectures for batteries. In various embodiments, these may be primary or secondary batteries. In various embodiments these devices may be useful for energy storage. Various embodiments may provide a battery including an Oxygen Reduction Reaction (ORR) electrode, an Oxygen Evolution Reaction (OER) electrode, a metal electrode; and an electrolyte separating the ORR electrode and the OER electrode from the metal electrode.

IPC Classes  ?

  • H01M 12/02 - Details
  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type

100.

DEVICE ARCHITECTURES FOR METAL-AIR BATTERIES

      
Application Number US2020039889
Publication Number 2020/264344
Status In Force
Filing Date 2020-06-26
Publication Date 2020-12-30
Owner FORM ENERGY INC. (USA)
Inventor
  • Weber, Eric
  • Westwood, Mitchell Terrance
  • Mumma, Rachel Elizabeth
  • Slocum, Alexander H.
  • Su, Liang
  • Milshtein, Jarrod David
  • Woodford, William Henry
  • Chiang, Yet-Ming
  • Jaramillo, Mateo Cristian
  • Mckay, Ian Salmon
  • Brushett, Fikile
  • Van Benschoten, Helen
  • Gilbert, Tristan
  • Perkins, Nicholas
  • Pantano, Joseph Anthony
  • Smith, Weston
  • Carlisle, Kristen
  • Caruso, Isabella
  • Hultman, Benjamin Thomas
  • Thompson, Annelise
  • Smith, Danielle
  • Tarasov, Vladimir
  • Hartman, Katherine
  • Liotta, Andrew Haynes
  • Talu, Onur
  • Goulet, Marc-Antoni
  • Chakraborty, Rupak
  • Wehner, Florian
  • Mileson, Bradley
  • Rousseau, Alexandra

Abstract

Systems and methods of the various embodiments may provide device architectures for batteries. In various embodiments, these may be primary or secondary batteries. In various embodiments these devices may be useful for energy storage. Various embodiments may provide a battery including an Oxygen Reduction Reaction (ORR) electrode, an Oxygen Evolution Reaction (OER) electrode, a metal electrode; and an electrolyte separating the ORR electrode and the OER electrode from the metal electrode.

IPC Classes  ?

  • H01M 12/08 - Hybrid cellsManufacture thereof composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
  • H01M 12/02 - Details
  • H01M 4/86 - Inert electrodes with catalytic activity, e.g. for fuel cells
  • H01M 2/02 - Cases, jackets or wrappings
  • H01M 8/0273 - Sealing or supporting means around electrodes, matrices or membranes with sealing or supporting means in the form of a frame
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 4/134 - Electrodes based on metals, Si or alloys
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