Soni-Form LLC

United States of America

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Date
2026 February 1
2026 (YTD) 1
2024 1
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IPC Class
B29C 59/02 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing 8
B29C 59/04 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing using rollers or endless belts 8
A44B 18/00 - Fasteners of the touch-and-close typeMaking such fasteners 7
B29L 31/00 - Other particular articles 7
B29C 43/46 - Rollers 6
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Status
Pending 3
Registered / In Force 6
Found results for  patents

1.

METHOD AND APPARATUS FOR IMPROVED ULTRASONIC FORMATION

      
Application Number 19105648
Status Pending
Filing Date 2023-09-01
First Publication Date 2026-02-26
Owner Soni-Form LLC (USA)
Inventor
  • Rocha, Gerald
  • Lehoullier, Nicholas G.

Abstract

Aspects disclosed herein relate to improvements regarding the formation of touch fasteners on nonwoven materials or other thermoplastic and non-thermoplastic materials employing ultrasonic formation technologies. Such improvements may be applied to rotary sonotrodes or blade sonotrodes. These improvements may include raised or recessed features in the functional surface of the sonotrode, methods and arrangements of pre-heating and/or cooling the functional surface of the sonotrode, varying or fixing the surface speed of the rotary sonotrode relative to a molding roller to form touch fasteners at desired spacing intervals, and the inclusion of supplementary material with the substrate. Various molding rollers are also disclosed.

IPC Classes  ?

  • B29C 43/52 - Heating or cooling
  • B29C 43/22 - Compression moulding, i.e. applying external pressure to flow the moulding materialApparatus therefor of articles of indefinite length
  • B29C 43/32 - Component parts, details or accessoriesAuxiliary operations
  • B29C 43/46 - Rollers
  • B29L 31/00 - Other particular articles

2.

METHOD AND APPARATUS FOR IMPROVED ULTRASONIC FORMATION

      
Document Number 03269219
Status Pending
Filing Date 2023-09-01
Open to Public Date 2024-03-07
Owner SONI-FORM LLC (USA)
Inventor
  • Rocha, Gerald
  • Lehoullier, Nicholas G.

IPC Classes  ?

  • B29C 43/46 - Rollers
  • B29C 59/02 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing
  • B29C 59/04 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
  • B29C 65/08 - Joining of preformed partsApparatus therefor by heating, with or without pressure using ultrasonic vibrations

3.

TOUCH FASTENERS AND METHODS OF FORMATION

      
Application Number 18324065
Status Pending
Filing Date 2023-05-25
First Publication Date 2023-09-21
Owner Soni-Form LLC (USA)
Inventor Rocha, Gerald

Abstract

Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.

IPC Classes  ?

  • B29C 59/04 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
  • B29C 43/46 - Rollers
  • B29C 59/02 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing
  • B29C 35/02 - Heating or curing, e.g. crosslinking or vulcanising
  • B29C 53/04 - Bending or folding of plates or sheets
  • B29C 53/24 - Corrugating of plates or sheets
  • A44B 18/00 - Fasteners of the touch-and-close typeMaking such fasteners

4.

Touch fasteners and methods of formation

      
Application Number 17203932
Grant Number 11701812
Status In Force
Filing Date 2021-03-17
First Publication Date 2021-11-25
Grant Date 2023-07-18
Owner Soni-Form, LLC. (USA)
Inventor Rocha, Gerald

Abstract

Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.

IPC Classes  ?

  • B29C 59/04 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
  • B29C 43/46 - Rollers
  • B29C 59/02 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing
  • B29C 35/02 - Heating or curing, e.g. crosslinking or vulcanising
  • B29C 53/04 - Bending or folding of plates or sheets
  • B29C 53/24 - Corrugating of plates or sheets
  • A44B 18/00 - Fasteners of the touch-and-close typeMaking such fasteners
  • B29L 31/00 - Other particular articles
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 53/02 - Bending or folding
  • B29C 53/22 - Corrugating
  • B29C 43/22 - Compression moulding, i.e. applying external pressure to flow the moulding materialApparatus therefor of articles of indefinite length

5.

Touch fasteners and methods of formation

      
Application Number 15873365
Grant Number 10981321
Status In Force
Filing Date 2018-01-17
First Publication Date 2018-05-24
Grant Date 2021-04-20
Owner SONI-FORM, LLC. (USA)
Inventor Rocha, Gerald

Abstract

Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.

IPC Classes  ?

  • B29C 59/04 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
  • B29C 43/46 - Rollers
  • B29C 59/02 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing
  • B29C 35/02 - Heating or curing, e.g. crosslinking or vulcanising
  • B29C 53/04 - Bending or folding of plates or sheets
  • B29C 53/24 - Corrugating of plates or sheets
  • A44B 18/00 - Fasteners of the touch-and-close typeMaking such fasteners
  • B29L 31/00 - Other particular articles
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 53/02 - Bending or folding
  • B29C 53/22 - Corrugating
  • B29C 43/22 - Compression moulding, i.e. applying external pressure to flow the moulding materialApparatus therefor of articles of indefinite length

6.

Touch fasteners and methods of formation

      
Application Number 15558575
Grant Number 10953592
Status In Force
Filing Date 2016-03-15
First Publication Date 2018-02-22
Grant Date 2021-03-23
Owner SONI-FORM, LLC. (USA)
Inventor Rocha, Gerald

Abstract

Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.

IPC Classes  ?

  • B29C 59/04 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
  • B29C 43/46 - Rollers
  • B29C 59/02 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing
  • B29C 35/02 - Heating or curing, e.g. crosslinking or vulcanising
  • B29C 53/04 - Bending or folding of plates or sheets
  • B29C 53/24 - Corrugating of plates or sheets
  • A44B 18/00 - Fasteners of the touch-and-close typeMaking such fasteners
  • B29L 31/00 - Other particular articles
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 53/02 - Bending or folding
  • B29C 53/22 - Corrugating
  • B29C 43/22 - Compression moulding, i.e. applying external pressure to flow the moulding materialApparatus therefor of articles of indefinite length

7.

Method and apparatus for producing hook fasteners

      
Application Number 15597535
Grant Number 10798997
Status In Force
Filing Date 2017-05-17
First Publication Date 2017-09-21
Grant Date 2020-10-13
Owner SONI-FORM, LLC. (USA)
Inventor Rocha, Gerald

Abstract

Apparatus and process are described for forming projections on a substrate for use as hook-type fasteners in touch fastening systems, wherein vibration energy may be used to soften a substrate which may be positioned between a mold and a source of vibration. The mold may include a plurality of cavities into which the softened substrate may be forced to form the projections. The substrate may comprise a film, sheet, web, composite, laminate, etc. and be useful as an attachment strip for temporary or permanent fastening. The source of vibration may be an ultrasonic horn. The process to form such projections may be operated in a continuous, semi-continuous or intermittent manner.

IPC Classes  ?

  • B29C 59/04 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
  • A44B 18/00 - Fasteners of the touch-and-close typeMaking such fasteners
  • B29C 59/02 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing
  • B29L 31/00 - Other particular articles

8.

Method and apparatus for producing hook fasteners

      
Application Number 14289927
Grant Number 10076162
Status In Force
Filing Date 2014-05-29
First Publication Date 2015-03-19
Grant Date 2018-09-18
Owner SONI-FORM, LLC. (USA)
Inventor Rocha, Gerald

Abstract

Apparatus and process are described for forming projections on a substrate for use as hook-type fasteners in touch fastening systems, wherein vibration energy may be used to soften a substrate which may be positioned between a mold and a source of vibration. The mold may include a plurality of cavities into which the softened substrate may be forced to form the projections. The substrate may comprise a film, sheet, web, composite, laminate, etc. and be useful as an attachment strip for temporary or permanent fastening. The source of vibration may be an ultrasonic horn. The process to form such projections may be operated in a continuous, semi-continuous or intermittent manner.

IPC Classes  ?

  • B06B 1/02 - Processes or apparatus for generating mechanical vibrations of infrasonic, sonic or ultrasonic frequency making use of electrical energy
  • A44B 18/00 - Fasteners of the touch-and-close typeMaking such fasteners
  • B29C 59/04 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
  • B29C 59/02 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing
  • B29L 31/00 - Other particular articles

9.

Method and apparatus for producing hook fasteners

      
Application Number 12690700
Grant Number 08784722
Status In Force
Filing Date 2010-01-20
First Publication Date 2010-07-22
Grant Date 2014-07-22
Owner SONI-FORM, LLC. (USA)
Inventor Rocha, Gerald

Abstract

Apparatus and process are described for forming projections on a substrate for use as hook-type fasteners in touch fastening systems, wherein vibration energy may be used to soften a substrate which may be positioned between a mold and a source of vibration. The mold may include a plurality of cavities into which the softened substrate may be forced to form the projections. The substrate may comprise a film, sheet, web, composite, laminate, etc. and be useful as an attachment strip for temporary or permanent fastening. The source of vibration may be an ultrasonic horn. The process to form such projections may be operated in a continuous, semi-continuous or intermittent manner.

IPC Classes  ?

  • B29B 13/08 - Conditioning or physical treatment of the material to be shaped by using wave energy or particle radiation
  • B28B 1/087 - Producing shaped articles from the material by vibrating or jolting by means acting on the mould
  • B29C 59/04 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
  • B29C 59/02 - Surface shaping, e.g. embossingApparatus therefor by mechanical means, e.g. pressing
  • A44B 18/00 - Fasteners of the touch-and-close typeMaking such fasteners
  • B29L 31/00 - Other particular articles