In one aspect, monolithic structural bodies formed of extruded carbon dioxide (CO2) sorbent materials are described herein. Additionally, extrusion batch compositions and associated methods of forming such monolithic bodies are also described herein. In some embodiments, an extrusion batch composition for a monolithic adsorber comprises a polymeric phase at least partially solubilized in an organic solvent, and a particulate CO2 sorbent, wherein the extrusion batch has a plasticity of 0.06 to 1.3 kgf.
B01J 20/28 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof characterised by their form or physical properties
B01D 53/04 - Separation of gases or vapoursRecovering vapours of volatile solvents from gasesChemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
Catalytic fibers are described herein and, in particular, catalytic fibers exhibiting properties and architecture operable to provide catalytic fabrics exhibiting low pressure drop. In some embodiments, a catalytic fiber comprises a fiber body including one or more channels along surfaces of the fiber body, and catalytic material residing within the one or more channels.
222 sorbent disposed in the polymeric binder phase, wherein the coating has a macroporosity of 0.4-1.5 cm3/g in pores of diameter ranging from 0.1 μm to 50 μm. Moreover, in some embodiments, the coating comprises a hierarchical pore structure including mesoporosity of 0.005-0.6 cm3/g in pores of diameter ranging from 5 μm to 100 μm.
C10L 3/10 - Working-up natural gas or synthetic natural gas
B01D 53/02 - Separation of gases or vapoursRecovering vapours of volatile solvents from gasesChemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols by adsorption, e.g. preparative gas chromatography
B01J 20/22 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising organic material
B01D 53/04 - Separation of gases or vapoursRecovering vapours of volatile solvents from gasesChemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
4.
STRUCTURAL GAS TREATMENT BODIES FOR CARBON CAPTURE
In one aspect, monolithic structural gas treatment bodies are described herein comprising a unique hierarchical pore structure and thin-walled honeycomb architecture in conjunction with high open area and sufficient size and mechanical strength for commercial and industrial applications, including carbon capture applications. As described further herein, the monolithic structural gas treatment body can exhibit a honeycomb structure wherein inner partition walls define longitudinal flow channels through the monolithic body.
B01D 53/02 - Separation of gases or vapoursRecovering vapours of volatile solvents from gasesChemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols by adsorption, e.g. preparative gas chromatography
B01J 20/02 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising inorganic material
B01J 20/08 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group comprising aluminium oxide or hydroxideSolid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group comprising bauxite
B01J 20/28 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof characterised by their form or physical properties
5.
ADSORBER MODULES AND REACTORS FOR CAPTURE OF CARBON DIOXIDE
In one aspect, modules comprising adsorbers are described herein for the removal of CO2 from the ambient atmosphere, flue gas streams, or process gas streams. Such modules, in some embodiments, provide unique structure, fluid flow paths and associated flow management characteristics for the efficient capture and processing of CO2 from fluid streams. In some embodiments, a module for the capture of CO2 from a fluid stream comprises a fluid stream inlet including an inlet duct and an inlet valve for reversibly sealing the inlet duct, and a bed for adsorption of the CO2 from the fluid stream. The module also includes a fluid stream outlet comprising an outlet duct and an outlet valve for reversibly sealing the outlet duct, wherein the fluid stream inlet duct is in fluid communication with piping for collection of an enriched CO2 fluid stream, and the outlet duct is in fluid communication with a source of desorption fluid operable to effectuate desorption of CO2 captured by the bed and/or cooling fluid operable to reduce temperature of the bed.
B01D 53/02 - Separation of gases or vapoursRecovering vapours of volatile solvents from gasesChemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols by adsorption, e.g. preparative gas chromatography
B01D 53/04 - Separation of gases or vapoursRecovering vapours of volatile solvents from gasesChemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
B01D 53/02 - Separation of gases or vapoursRecovering vapours of volatile solvents from gasesChemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols by adsorption, e.g. preparative gas chromatography
Catalytic fibers are described herein and, in particular, catalytic fibers exhibiting properties and architecture operable to provide catalytic fabrics exhibiting low pressure drop. In some embodiments, a catalytic fiber comprises a fiber body including one or more channels along surfaces of the fiber body, and catalytic material residing within the one or more channels.
In one aspect, monolithic structural gas treatment bodies are described herein comprising a unique hierarchical pore structure and thin-walled honeycomb architecture in conjunction with high open area and sufficient size and mechanical strength for commercial and industrial applications, including carbon capture applications. As described further herein, the monolithic structural gas treatment body can exhibit a honeycomb structure wherein inner partition walls define longitudinal flow channels through the monolithic body.
B01J 20/08 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group comprising aluminium oxide or hydroxideSolid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group comprising bauxite
B01J 20/28 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof characterised by their form or physical properties
B01J 20/30 - Processes for preparing, regenerating or reactivating
B01D 53/02 - Separation of gases or vapoursRecovering vapours of volatile solvents from gasesChemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols by adsorption, e.g. preparative gas chromatography
B01D 53/04 - Separation of gases or vapoursRecovering vapours of volatile solvents from gasesChemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
9.
Diffuser assemblies and catalytic reactors comprising the same
In one aspect, catalyst modules are described herein comprises structural catalyst bodies having cross-sectional flow channel geometries and surface features for enhanced catalytic activity. In some embodiments, the catalyst modules and associated structural catalyst bodies are suitable for use in high particulate matter environments. Briefly, a catalyst module comprises a framework and a plurality of structural catalyst bodies positioned in the framework, a structural catalyst body comprising an outer peripheral wall and a plurality of inner partition walls forming individual flow channels of rectangular cross-section, the outer peripheral wall resistant to localized flexural failures induced by material between adjacent structural catalyst bodies of the module.
In one aspect, catalyst modules are described herein comprises structural catalyst bodies having cross-sectional flow channel geometries and surface features for enhanced catalytic activity. In some embodiments, the catalyst modules and associated structural catalyst bodies are suitable for use in high particulate matter environments. Briefly, a catalyst module comprises a framework and a plurality of structural catalyst bodies positioned in the framework, a structural catalyst body comprising an outer peripheral wall and a plurality of inner partition walls forming individual flow channels of rectangular cross-section, the outer peripheral wall resistant to localized flexural failures induced by material between adjacent structural catalyst bodies of the module.
In one aspect, structural catalyst bodies are described herein having cross-sectional flow channel geometries and surface features for enhanced catalytic activity. A structural catalyst body comprises an outer peripheral wall and a plurality of inner partition walls defining individual flow channels of rectangular cross-section, wherein one or more of the inner partition walls comprise surface protrusions, surface indentations or combinations thereof.
In one aspect, catalyst modules and catalytic reactors are provided which, in some embodiments, mitigate inefficiencies and/or problems associated with fluid stream pressure drop A catalyst module comprises a layer of structural catalyst bodies arranged in a pleated format, the structural catalyst bodies forming pleat inlet faces and pleat outlet faces, wherein fluid flow channels defined by inner partition walls of the structural catalyst bodies extend from the pleat inlet faces to the pleat outlet faces. The pleat inlet faces form an angle (δ) with an inlet face of the module.
In one aspect, catalyst modules and catalytic reactors are provided which, in some embodiments, mitigate inefficiencies and/or problems associated with fluid stream pressure drop A catalyst module comprises a layer of structural catalyst bodies arranged in a pleated format, the structural catalyst bodies forming pleat inlet faces and pleat outlet faces, wherein fluid flow channels defined by inner partition walls of the structural catalyst bodies extend from the pleat inlet faces to the pleat outlet faces. The pleat inlet faces form an angle (δ) with an inlet face of the module.
B01J 8/02 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes with stationary particles, e.g. in fixed beds
17.
Honeycomb catalytic assemblies and applications thereof
In one aspect, catalytic assemblies are described herein. A catalytic assembly, in some embodiments, comprises a plurality of honeycomb catalyst segments bonded to one another by a bonding material, the honeycomb catalyst segments comprising an outer peripheral wall and a plurality of inner partition walls defining flow channels extending longitudinally through the catalyst segments, wherein the outer peripheral wall and inner partition walls have dispersed throughout a chemical composition comprising 50-99.9 weight percent an inorganic oxide composition and at least 0.1 weight percent a catalytically active metal functional group.
In one aspect, structural catalyst bodies comprising one or more gradients of catalytic material are provided herein. In some embodiments, a structural catalyst body described herein comprises an inner partition wall having a first surface and a second surface opposite the first surface, the inner partition wall having a gradient of catalytic material along the width of the inner partition wall.
In one aspect, catalytic assemblies are described herein. A catalytic assembly, in some embodiments, comprises a plurality of honeycomb catalyst segments bonded to one another by a bonding material, the honeycomb catalyst segments comprising an outer peripheral wall and a plurality of inner partition walls defining flow channels extending longitudinally through the catalyst segments, wherein the outer peripheral wall and inner partition walls have dispersed throughout a chemical composition comprising 50-99.9 weight percent an inorganic oxide composition and at least 0.1 weight percent a catalytically active metal functional group.
In one aspect, combustion apparatus are described herein which, in some embodiments, can provide advantageous NOx loads while mitigating the formation of SCR catalyst deactivation species in the flue gas stream. In some embodiments, a combustion apparatus described herein comprises a furnace providing a flue gas stream, the furnace comprising a primary combustion zone having an air to fuel stoichiometric ratio ranging from 0.89 to 1.05 and air staging apparatus associated with the furnace.
Structural catalyst bodies are described herein which, in some embodiments, can be used in the treatment of nitrogen oxides present in exhaust or flue gases from stationary or mobile combustion sources. In some embodiments, a structural catalyst body described herein comprises an outer peripheral wall and a plurality of inner partition walls having an average thickness less than about 0.5 mm, the outer peripheral wall and the inner partition walls having dispersed throughout a chemical composition comprising 50-99.9% by weight an inorganic oxide composition, less than 3% by weight an inorganic extrusion aid and at least 0.1% by weight a catalytically active metal functional group comprising vanadium, the structural catalyst body having a crystalline vanadium pentoxide content less than 0.1 weight percent.
B01D 53/94 - Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
C04B 38/00 - Porous mortars, concrete, artificial stone or ceramic warePreparation thereof
C04B 28/00 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
F01N 3/022 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
In one aspect, structural catalyst bodies comprising one or more gradients of catalytic material are provided herein. In some embodiments, a structural catalyst body described herein comprises an inner partition wall having a first surface and a second surface opposite the first surface, the inner partition wall having a gradient of catalytic material along the width of the inner partition wall.
In one aspect, structural catalyst bodies comprising one or more gradients of catalytic material are provided herein. In some embodiments, a structural catalyst body described herein comprises an inner partition wall having a first surface and a second surface opposite the first surface, the inner partition wall having a gradient of catalytic material along the width of the inner partition wall.
B01D 53/94 - Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
F01N 3/20 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operationControl specially adapted for catalytic conversion
The present invention, in some embodiments, provides catalyst modules and/or catalytic reactors having increased effective catalyst cross-sectional areas. In some embodiments, a catalyst module comprises a fluid stream inlet side comprising a plurality of first catalyst bodies and a plurality of first ducts and a fluid stream outlet side comprising a plurality of second catalyst bodies and a plurality of second ducts, wherein the first ducts are a fluid stream inlet to the second catalyst bodies and the second ducts are a fluid stream outlet for the first catalyst bodies.
The present invention, in some embodiments, provides catalyst modules and/or catalytic reactors having increased effective catalyst cross-sectional areas. In some embodiments, a catalyst module comprises a fluid stream inlet side comprising a plurality of first catalyst bodies and a plurality of first ducts and a fluid stream outlet side comprising a plurality of second catalyst bodies and a plurality of second ducts, wherein the first ducts are a fluid stream inlet to the second catalyst bodies and the second ducts are a fluid stream outlet for the first catalyst bodies.
The present invention provides compositions, systems, and methods for achieving high efficiencies of nitrogen oxide (NOx) removal from exhaust gases while minimizing ammonia slip and sulfur dioxide oxidation. In one embodiment, a method of removing nitrogen oxides from an exhaust gas comprises providing a first catalyst layer, adding an ammonia-containing compound to the exhaust gas upstream of the first catalyst layer in excess of the stoichiometric equivalent of the nitrogen oxides in the exhaust gas, flowing the exhaust gas through the first catalyst layer, selectively catalytically decomposing ammonia in excess of the stoichiometric reaction equivalent of the nitrogen oxides in the exhaust gas, and catalytically reducing the nitrogen oxides by reaction with ammonia not selectively catalytically decomposed.
This invention is directed to a method for removing calcium material from a substrate or catalytic converter. In particular, this invention is directed to a method for removing calcium material, particularly in the form of calcium-containing fly ash, from a substrate using a partially protonated or non-protonated polycarboxylic acid treatment material.
B01J 38/48 - Liquid treating or treating in liquid phase, e.g. dissolved or suspended
B01J 38/60 - Liquid treating or treating in liquid phase, e.g. dissolved or suspended using acids
B01J 38/62 - Liquid treating or treating in liquid phase, e.g. dissolved or suspended using acids organic
B01J 38/50 - Liquid treating or treating in liquid phase, e.g. dissolved or suspended using organic liquids
B01J 23/92 - Regeneration or reactivation of catalysts comprising metals, oxides or hydroxides provided for in groups
B01J 38/64 - Liquid treating or treating in liquid phase, e.g. dissolved or suspended using alkaline materialLiquid treating or treating in liquid phase, e.g. dissolved or suspended using salts
B01J 38/66 - Liquid treating or treating in liquid phase, e.g. dissolved or suspended using alkaline materialLiquid treating or treating in liquid phase, e.g. dissolved or suspended using salts using ammonia or derivatives thereof
The present invention provides compositions, systems, and methods for achieving high efficiencies of nitrogen oxide (NOx) removal from exhaust gases while minimizing ammonia slip and sulfur dioxide oxidation. In one embodiment, a method of removing nitrogen oxides from an exhaust gas comprises providing a first catalyst layer, adding an ammonia-containing compound to the exhaust gas upstream of the first catalyst layer in excess of the stoichiometric equivalent of the nitrogen oxides in the exhaust gas, flowing the exhaust gas through the first catalyst layer, selectively catalytically decomposing ammonia in excess of the stoichiometric reaction equivalent of the nitrogen oxides in the exhaust gas, and catalytically reducing the nitrogen oxides by reaction with ammonia not selectively catalytically decomposed.
F01N 3/10 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
F01N 3/22 - Control of additional air supply only, e.g. using by-passes or variable air pump drives
31.
Compositions and methods for treating exhaust gases
The present invention provides compositions, systems, and methods for achieving high efficiencies of nitrogen oxide (NOx) removal from exhaust gases while minimizing ammonia slip and sulfur dioxide oxidation. In one embodiment, a method of removing nitrogen oxides from an exhaust gas comprises providing a first catalyst layer, adding an ammonia-containing compound to the exhaust gas upstream of the first catalyst layer in excess of the stoichiometric equivalent of the nitrogen oxides in the exhaust gas, flowing the exhaust gas through the first catalyst layer, selectively catalytically decomposing ammonia in excess of the stoichiometric reaction equivalent of the nitrogen oxides in the exhaust gas, and catalytically reducing the nitrogen oxides by reaction with ammonia not selectively catalytically decomposed.
The present invention provides compositions, systems, and methods for achieving high efficiencies of nitrogen oxide (NOx) removal from exhaust gases while minimizing ammonia slip and sulfur dioxide oxidation. In one embodiment, a method of removing nitrogen oxides from an exhaust gas comprises providing a first catalyst layer, adding an ammonia-containing compound to the exhaust gas upstream of the first catalyst layer in excess of the stoichiometric equivalent of the nitrogen oxides in the exhaust gas, flowing the exhaust gas through the first catalyst layer, selectively catalytically decomposing ammonia in excess of the stoichiometric reaction equivalent of the nitrogen oxides in the exhaust gas, and catalytically reducing the nitrogen oxides by reaction with ammonia not selectively catalytically decomposed.
B01D 53/94 - Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
B01J 23/46 - Ruthenium, rhodium, osmium or iridium
F01N 3/20 - Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operationControl specially adapted for catalytic conversion
The present invention provides monolithic structural catalysts. The catalysts have a high open frontal area structure and composition advantageous for use in high particulate matter environments such as coal-fired industrial applications. In an embodiment, the present invention provides a monolithic structural catalyst body comprising a high open frontal area structure and composition that can achieve an efficient selective reduction of nitrogen oxides while minimizing the oxidation of sulfur dioxide wherein the structure of the catalyst body is resistant to plugging by particulate matter.
x) in combustion flue gases. In an embodiment, the honeycomb-like monolithic structural body includes catalytically active outer peripheral walls and a plurality of catalytically active thin-walled inner partition walls, the thin-walled inner partition walls adapted to enhance fluid flow through the monolithic catalytic body and to increase interaction of the fluid molecules with the catalyst body.
