A method of producing a corrugated product is provided and includes adjusting a moisture content in a first face-sheet web to a first range of greater than 10 wt. % and up to 30 wt. % and adjusting a moisture content in a web of medium material to said first range. The method further includes forming the web of medium material into a corrugated web and bonding the first face-sheet web to a first side of the corrugated web.
B32B 37/20 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
B32B 41/00 - Arrangements for controlling or monitoring lamination processesSafety arrangements
D21F 7/00 - Other details of machines for making continuous webs of paper
D21F 9/02 - Complete machines for making continuous webs of paper of the Fourdrinier type
D21F 11/04 - Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibreboard production, on paper-making machines of the Fourdrinier type paper or board consisting of two or more layers
2.
WARP DETECTION AND CORRECTION IN TRAVELING MULTI-LAYER PRODUCT
A method of correcting post- warp in a multi-layer product under prevailing conditions includes detecting an initial warp value of the multi-layer product indicative of an initial degree of warpage therein. A moisture-conditioning setpoint is selected from among a plurality of moisture-conditioning setpoints that have been correlated to respective initial warp values and their associated post-warp values for prior-made multi-layer products, based on a comparison between the detected initial warp value and the respective initial warp values in the database. Further, the method includes adjusting a moisture content in at least one layer of the multi-layer product according to the selected moisture-conditioning setpoint.
B31F 1/28 - Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders combined with uniting the corrugated webs to flat webs
B65G 51/03 - Directly conveying the articles, e.g. slips, sheets, stockings, containers or workpieces, by flowing gases over a flat surface or in troughs
3.
WARP DETECTION AND CORRECTION IN TRAVELING MULTI-LAYER PRODUCT
A method of correcting post-warp in a multi-layer product under prevailing conditions includes detecting an initial warp value of the multi-layer product indicative of an initial degree of warpage therein. A moisture-conditioning setpoint is selected from among a plurality of moisture-conditioning setpoints that have been correlated to respective initial warp values and their associated post-warp values for prior-made multi-layer products, based on a comparison between the detected initial warp value and the respective initial warp values in the database. Further, the method includes adjusting a moisture content in at least one layer of the multi-layer product according to the selected moisture-conditioning setpoint.
B31F 1/28 - Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders combined with uniting the corrugated webs to flat webs
A method of correcting post-warp in a multi-layer product under prevailing conditions includes detecting an initial warp value of the multi-layer product indicative of an initial degree of warpage therein. A moisture-conditioning setpoint is selected from among a plurality of moisture-conditioning setpoints that have been correlated to respective initial warp values and their associated post-warp values for prior-made multi-layer products, based on a comparison between the detected initial warp value and the respective initial warp values in the database. Further, the method includes adjusting a moisture content in at least one layer of the multi-layer product according to the selected moisture-conditioning setpoint.
B32B 41/00 - Arrangements for controlling or monitoring lamination processesSafety arrangements
B31F 1/28 - Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders combined with uniting the corrugated webs to flat webs
An apparatus for use in producing a multi-layer product includes a flotation column for supporting the multi-layer product at a variable height above the flotation column on a cushion of air. The apparatus further includes a warp detection apparatus for detecting an amount of warp in the multi-layer product supported by the flotation column.
B65G 53/00 - Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
B31F 1/28 - Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders combined with uniting the corrugated webs to flat webs
G01B 11/24 - Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
6.
WARP DETECTION IN TRAVELING CORRUGATED BOARD PRODUCT
An apparatus for use in producing a corrugated board product includes a flotation column for emitting pressurized air to support a traveling corrugated board product on a cushion of air void of contact with other surfaces at a point of warp detection. A warp detection apparatus is used in combination with the flotation column to analyze the supported traveling corrugated board product to permit adjustment of variables in a corrugated manufacturing system for corrected detected warp in the product.
B31F 1/28 - Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders combined with uniting the corrugated webs to flat webs
An apparatus for use in producing a corrugated board product includes a flotation column for emitting pressurized air to support a traveling corrugated board product on a cushion of air void of contact with other surfaces at a point of warp detection. A warp detection apparatus is used in combination with the flotation column to analyze the supported traveling corrugated board product to permit adjustment of variables in a corrugated manufacturing system for corrected detected warp in the product.
B65G 53/00 - Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
B31F 1/28 - Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders combined with uniting the corrugated webs to flat webs
G01B 11/24 - Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
8.
Paper-specific moisture control in a traveling paper web
A network-based system and method for providing desired moisture set point values for individual papers lines based on the physical properties of each liner and the atmospheric conditions associated with a corrugator is disclosed. The desired moisture set point values are based on the hygroexpansivity of each individual paper liner. Once the moisture set point value has been determined, a conditioning apparatus adjusts a moisture value for each liner in order to tune the post-warp characteristics of the final corrugated product.
B32B 37/20 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
B32B 41/00 - Arrangements for controlling or monitoring lamination processesSafety arrangements
D21F 7/00 - Other details of machines for making continuous webs of paper
D21F 9/02 - Complete machines for making continuous webs of paper of the Fourdrinier type
D21F 11/04 - Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibreboard production, on paper-making machines of the Fourdrinier type paper or board consisting of two or more layers
9.
Paper-specific moisture control in a traveling paper web
A network-based system and method for providing desired moisture set point values for individual papers lines based on the physical properties of each liner and the atmospheric conditions associated with a corrugator is disclosed. The desired moisture set point values are based on the hygroexpansivity of each individual paper liner. Once the moisture set point value has been determined, a conditioning apparatus adjusts a moisture value for each liner in order to tune the post-warp characteristics of the final corrugated product.
B32B 29/00 - Layered products essentially comprising paper or cardboard
B32B 37/20 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
D21F 11/04 - Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibreboard production, on paper-making machines of the Fourdrinier type paper or board consisting of two or more layers
B32B 41/00 - Arrangements for controlling or monitoring lamination processesSafety arrangements
D21H 27/34 - Continuous materials, e.g. filaments, sheets or nets
D21F 7/00 - Other details of machines for making continuous webs of paper
D21F 9/02 - Complete machines for making continuous webs of paper of the Fourdrinier type
10.
Paper-specific moisture control in a traveling paper web
A network-based system and method for providing desired moisture set point values for individual papers lines based on the physical properties of each liner and the atmospheric conditions associated with a corrugator is disclosed. The desired moisture set point values are based on the hygroexpansivity of each individual paper liner. Once the moisture set point value has been determined, a conditioning apparatus adjusts a moisture value for each liner in order to tune the post-warp characteristics of the final corrugated product.
B32B 29/00 - Layered products essentially comprising paper or cardboard
B32B 37/20 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
D21F 11/04 - Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibreboard production, on paper-making machines of the Fourdrinier type paper or board consisting of two or more layers
B32B 41/00 - Arrangements for controlling or monitoring lamination processesSafety arrangements
D21F 7/00 - Other details of machines for making continuous webs of paper
D21F 9/02 - Complete machines for making continuous webs of paper of the Fourdrinier type
09 - Scientific and electric apparatus and instruments
42 - Scientific, technological and industrial services, research and design
Goods & Services
Electronic control systems for corrugating machines;
electronic control systems and sensors for industrial and
manufacturing machines; industrial electronic control
systems adapted to connect over the Internet to a
cloud-based computing system to receive control parameters
for industrial and manufacturing equipment based on
prevalent operational conditions. Providing an internet-based non-downloadable software for
aggregating operational parameters and data for controlling
the operation of industrial and manufacturing equipment;
providing an online database comprised of aggregated
operational parameters and data for the operation of
industrial and manufacturing equipment (term considered too
vague by the International Bureau - Rule 13 (2) (b) of the
Regulations); computer services, namely, providing online
databases and data as a service (DAAS) featuring data and
software for facilitating the operation of industrial and
manufacturing equipment (term considered too vague by the
International Bureau - Rule 13 (2) (b) of the Regulations);
providing an internet-based non-downloadable software for
cloud-based control of industrial and manufacturing
equipment; cloud-based control of industrial and
manufacturing equipment, namely, providing an internet-based
non-downloadable software for supplying operational
parameters and set points for operating such equipment based
on data and feedback supplied by operators of that equipment
or by electronic control systems or sensors thereof;
providing an internet-based non-downloadable software for
cloud-based control of industrial corrugating equipment;
providing an internet-based non-downloadable software for
aggregating operational parameters and data for controlling
corrugating equipment in the production of corrugated
products; providing an internet-based non-downloadable
software for aggregating in a database parameters and data
for operating corrugating equipment, and supplying over the
Internet to specific corrugating machinery targeted control
parameters for the operation thereof based on the
operational conditions and feedstocks prevalent or used for
that specific machinery; providing an internet-based
non-downloadable software for supplying optimal operating
parameters for specific corrugating machinery based on
feedback or sensor data reflecting prevalent conditions and
feedstocks; providing an internet-based non-downloadable
software for collecting over the Internet and aggregating in
a database operational and sensor data from remote
corrugating machinery installations; providing an
internet-based non-downloadable software for calculating or
modeling from aggregated operational and sensor data, via
empirical and/or iterative processes, the optimal operating
parameters for a selected remote corrugating machine based
on its prevalent conditions and feedstocks, and providing
those parameters to the selected corrugating machine over
the Internet; consulting in the field of engineering;
consulting services, namely, providing technical advice in
the operation of industrial and manufacturing equipment;
consulting services, namely, providing technical advice in
the operation of corrugating machinery; data mining in the
field of operational parameters and data for the operation
of industrial and manufacturing equipment; data automation
and collection service using proprietary software to
evaluate, analyze and collect service data comprised of
operational parameters for industrial and manufacturing
equipment; providing an on-line network environment that
features technology that enables users to anonymously share
data and that calculates optimal parameters for operating
industrial and manufacturing equipment from the shared data
(term considered too vague by the International Bureau -
Rule 13 (2) (b) of the Regulations); data automation and
collection service using proprietary software to evaluate,
analyze and collect service data comprised of operational
parameters in the field of operating corrugating machinery.
12.
Paper-specific moisture control in a traveling paper web
A network-based system and method for providing desired moisture set point values for individual papers lines based on the physical properties of each liner and the atmospheric conditions associated with a corrugator is disclosed. The desired moisture set point values are based on the hygroexpansivity of each individual paper liner. Once the moisture set point value has been determined, a conditioning apparatus adjusts a moisture value for each liner in order to tune the post-warp characteristics of the final corrugated product.
B32B 29/00 - Layered products essentially comprising paper or cardboard
D21F 7/00 - Other details of machines for making continuous webs of paper
D21F 11/04 - Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibreboard production, on paper-making machines of the Fourdrinier type paper or board consisting of two or more layers
B32B 37/20 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
D21F 9/02 - Complete machines for making continuous webs of paper of the Fourdrinier type
B32B 41/00 - Arrangements for controlling or monitoring lamination processesSafety arrangements
13.
PAPER-SPECIFIC MOISTURE CONTROL IN A TRAVELING PAPER WEB
A network-based system and rnethod for providing desired moisture set point values for individual papers lines based on the physical properties of each liner and the atmospheric conditions associated with a corrugator is disclosed. The desired moisture set point values are based on the hygroexpansivity of each individual paper liner. Once the moisture set point value has been determined, a conditioning apparatus adjusts a moisture value for each liner in order to tune the post-warp characteristics of the final corrugated product.
B31F 1/28 - Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders combined with uniting the corrugated webs to flat webs
B31F 1/36 - Moistening and heating webs to facilitate mechanical deformation and drying deformed webs
14.
PAPER-SPECIFIC MOISTURE CONTROL IN A TRAVELING PAPER WEB
A network-based system and method for providing desired moisture set point values for individual papers lines based on the physical properties of each liner and the atmospheric conditions associated with a corrugator is disclosed. The desired moisture set point values are based on the hygroexpansivity of each individual paper liner. Once the moisture set point value has been determined, a conditioning apparatus adjusts a moisture value for each liner in order to tune the post-warp characteristics of the final corrugated product.
B31F 1/28 - Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders combined with uniting the corrugated webs to flat webs
B31F 1/36 - Moistening and heating webs to facilitate mechanical deformation and drying deformed webs
09 - Scientific and electric apparatus and instruments
42 - Scientific, technological and industrial services, research and design
Goods & Services
(1) Electronic control systems for corrugating machines; electronic control systems and electronic sensors for controlling industrial and manufacturing machines for making corrugated paper products; industrial electronic control systems adapted to connect over the Internet to a cloud-based computing system to receive control parameters for industrial and manufacturing equipment based on prevalent operational conditions, namely, remote controls for operating industrial and manufacturing machines for making corrugated paper products. (1) Providing an internet-based non-downloadable computer software for data collection, aggregation, analysis, and mining in the field of operational parameters for controlling the operation of industrial and manufacturing machines for making corrugated paper products; providing an online database, in the nature of hosting computer databases comprised of aggregated operational parameters and information for the operation of industrial and manufacturing equipment; computer services, namely, providing online non-downloadable electronic databases containing information about the operation of industrial and manufacturing machines for making corrugated paper products and database as a service (DAAS) featuring computer software for managing and facilitating the operation of industrial and manufacturing machines for making corrugated paper products; providing an internet-based non-downloadable computer software for cloud-based remote control of industrial and manufacturing machines for making corrugated paper products; cloud-based control of industrial and manufacturing machines for making corrugated paper products, namely, providing an internet-based non-downloadable computer software for supplying operational parameters and set points for operating such machines based on information and feedback supplied by operators of that machine and by electronic control systems and electronic sensors for controlling machines for making corrugated paper products; providing an internet-based non-downloadable software for cloud-based control of industrial corrugating equipment; providing an internet-based non-downloadable software for aggregating operational parameters and data for controlling corrugating equipment in the production of corrugated products; providing an internet-based non-downloadable software for aggregating in a database parameters and data for operating corrugating equipment, and supplying over the Internet to specific corrugating machinery targeted control parameters for the operation thereof based on the operational conditions and feedstocks prevalent or used for that specific machinery; providing an internet-based non-downloadable software for supplying optimal operating parameters for specific corrugating machinery based on feedback or sensor data reflecting prevalent conditions and feedstocks; providing an internet-based non-downloadable software for collecting over the Internet and aggregating in a database operational and sensor data from remote corrugating machinery installations; providing an internet-based non-downloadable software for calculating or modeling from aggregated operational and sensor data, via empirical and iterative processes, the optimal operating parameters for a selected remote corrugating machine based on its prevalent conditions and feedstocks, and providing those parameters to the selected corrugating machine over the Internet; consulting services in the field of industrial and mechanical engineering; consulting services, namely, providing technical advice in the field of the operation of industrial and manufacturing machines for making corrugated paper products; consulting services, namely, providing technical advice in the operation of corrugating machinery; data mining in the field of operational parameters and data for the operation of industrial and manufacturing equipment; data automation and data collection service using proprietary software to evaluate, analyze and collect information about operational parameters for industrial and manufacturing machines for making corrugated paper products in the field of industrial and mechanical engineering; providing an on-line network environment that features non-downloadable computer software that enables users to anonymously share information about the operation of machines for making corrugated paper products and that calculates optimal parameters for operating such machines from the shared information; data automation and data collection service using proprietary software to evaluate, analyze and collect information about operational parameters in the field of operating machines for making corrugated paperboard products.
An apparatus for introducing transverse trapezoidal corrugations into a traveling web is provided, and includes a plurality of corrugating rollers for imparting corrugations to the web. In disclosed embodiments four such rollers are provided in a roller train defining respective first, second and third nips therebetween, wherein the teeth of the first and second rollers have rounded distal faces and those of the third and fourth rollers have flattened distal faces. Methods of yielding a trapezoidal corrugated web also are disclosed.
B31F 1/28 - Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders combined with uniting the corrugated webs to flat webs
B31F 1/22 - Making webs in which the channel of each corrugation is longitudinal with the web feed
B65H 23/24 - Registering, tensioning, smoothing, or guiding webs longitudinally by fluid action, e.g. to retard the running web
Electronic control systems for corrugating machines; electronic control systems and sensors for industrial and manufacturing machines; industrial electronic control systems adapted to connect over the Internet to a cloud-based computing system to receive control parameters for industrial and manufacturing equipment based on prevalent operational conditions
An apparatus for introducing transverse trapezoidal corrugations into a traveling web is provided, and includes a plurality of corrugating rollers for imparting corrugations to the web. In disclosed embodiments four such rollers are provided in a roller train defining respective first, second and third nips therebetween, wherein the teeth of the first and second rollers have rounded distal faces and those of the third and fourth rollers have flattened distal faces. Methods of yielding a trapezoidal corrugated web also are disclosed.
B31F 1/28 - Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders combined with uniting the corrugated webs to flat webs
An apparatus for introducing transverse trapezoidal corrugations into a traveling web is provided, and includes a plurality of corrugating rollers for imparting corrugations to the web. In disclosed embodiments four such rollers are provided in a roller train defining respective first, second and third nips therebetween, wherein the teeth of the first and second rollers have rounded distal faces and those of the third and fourth rollers have flattened distal faces. Methods of yielding a trapezoidal corrugated web also are disclosed.
B31F 1/28 - Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders combined with uniting the corrugated webs to flat webs
B31F 1/22 - Making webs in which the channel of each corrugation is longitudinal with the web feed
B65H 23/24 - Registering, tensioning, smoothing, or guiding webs longitudinally by fluid action, e.g. to retard the running web
20.
METHOD FOR MOISTURE AND TEMPERATURE CONTROL IN CORRUGATING OPERATION
A method of producing a corrugated product comprises the steps of providing at least one medium conditioning apparatus upstream of at least one of a corrugating labyrinth, single-facer, and/or double-backer. The moisture content in at least one of a web of medium material, first face-sheet, and/or second face-sheet is adjusted to be in the range of 6-9 wt.% moisture by applying a substantially continuous thin film of liquid thereto using the at least one medium conditioning apparatus. In one example, at least one heating arrangement is arranged downstream from the at least one medium conditioning apparatus to heat at least one of the web of medium material, first-face sheet, and/or second face-sheet.
A method of producing a corrugated product comprises the steps of providing at least one medium conditioning apparatus upstream of at least one of a corrugating labyrinth, single-facer, and/or double-backer. The moisture content in at least one of a web of medium material, first face-sheet, and/or second face-sheet is adjusted to be in the range of 6-9 wt. % moisture by applying a substantially continuous thin film of liquid thereto using the at least one medium conditioning apparatus. In one example, at least one heating arrangement is arranged downstream from the at least one medium conditioning apparatus to heat at least one of the web of medium material, first-face sheet, and/or second face-sheet.
B31F 1/28 - Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders combined with uniting the corrugated webs to flat webs
A method is provided for applying adhesive to the flutes of a corrugated sheet web. An applicator roll is provided with a uniform thin coating of adhesive by a metering rod. Exposed crests of the flutes are brought into contact with a coating of adhesive that has been applied to a surface of an applicator roll in order to provide a uniform bead of adhesive on the flute crests. The flutes are compressed against the applicator roll surface in a forward direction relative to the direction in which the web is moving adjacent the applicator roll surface. In one embodiment, the applicator roll has a surface linear velocity greater than the speed at which the web is traveling.
B05D 5/10 - Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an adhesive surface
B05D 1/28 - Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
B05C 1/08 - Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller
