The invention relates to methods and systems for preparing macrocyclic polyester oligomer (MPO) directly from monomer via heterogeneous catalysis, rather than by depolymerizing a polyester. For example, in an exemplary embodiment, cyclic poly(butylene terephthalate) (cPBT) is produced by reacting butanediol (BDO) and dimethylterephthalate (DMT) in an organic solvent - for example, ortho-dichlorobenzene (oDCB). The mixture flows over (or otherwise contacts) the catalyst-coated fiberglass or silica gel, e.g., which is packed in a column or bed. MPO is produced in the reaction mixture, while residual linears and catalyst residue remain in the column/bed.
The invention relates to a method for producing low-acid polyalkylene terephthalate from which MPO can be advantageously manufactured. In certain embodiments, the acid content of commercially available polybutylene terephthalate (PBT) is reduced by adding a small amount of 1,4-butane diol (BDO) to a solution of the commercially available PBT in refluxing ortho-dichlorobenzene (oDCB) solvent.
PROCESSES FOR PREPARING LOW-ACID POLYALKYLENE TEREPHTHALATE FROM DIOL-CAPPED PRE-POLYMER AND LINEAR OLIGOMER RECYCLATE AND USING SUCH IN THE PRODUCTION OF MACROCYCLIC POLYESTER OLIGOMER
The invention relates to a method for producing low-acid polyalkylene terephthalate from which MPO can be advantageously manufactured. In certain embodiments, low-acid polybutylene terephthalate (PBT) is prepared by reacting low molecular weight, diol-stopped PBT pre-polymer with a linear oligomer recyclate in refluxing ortho-dichlorobenzene (oDCB) solvent. The linear oligomer recyclate may be a by-product of the depolymerization/ cyclization of the low-acid PBT, thereby synergistically increasing overall conversion of reactants to the MPO product, cyclic polybutylene terephthalate (cPBT).
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