Czero, Inc.

United States of America

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IPC Class
C01B 32/05 - Preparation or purification of carbon not covered by groups , , , 7
B01J 10/00 - Chemical processes in general for reacting liquid with gaseous media other than in the presence of solid particlesApparatus specially adapted therefor 4
B01J 19/00 - Chemical, physical or physico-chemical processes in generalTheir relevant apparatus 4
B01J 8/22 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes with fluidised particles with liquid as a fluidising medium gas being introduced into the liquid 4
B01J 35/12 - Liquids or melts 3
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NICE Class
01 - Chemical and biological materials for industrial, scientific and agricultural use 4
09 - Scientific and electric apparatus and instruments 3
11 - Environmental control apparatus 3
42 - Scientific, technological and industrial services, research and design 2
04 - Industrial oils and greases; lubricants; fuels 1
Status
Pending 12
Registered / In Force 24

1.

SOLID CARBON PRODUCTS AND METHODS OF PRODUCING SOLID CARBON

      
Application Number US2025026444
Publication Number 2025/227073
Status In Force
Filing Date 2025-04-25
Publication Date 2025-10-30
Owner CZERO, INC. (USA)
Inventor
  • Hanks, Patrick
  • Shaner, Samuel
  • Caldwell, Andrew
  • Parkinson, Brett

Abstract

A method of forming a solid carbon product includes contacting a reaction stream comprising, a carbon oxide, and a hydrocarbon with a catalyst, forming solid carbon and gaseous products in response to the contacting, and separating the solid carbon from the gaseous products to form a solid carbon product. The solid carbon comprises a portion of the catalyst. The solid carbon material include solid carbon, and a metal selected from the group consisting of a Group VI element, a Group VII element, a Group VIII element, a Group IX element, and a Group X element. The metal in the material is encompassed by the solid carbon.

IPC Classes  ?

  • C01B 32/05 - Preparation or purification of carbon not covered by groups , , ,
  • C01B 32/205 - Preparation
  • C01B 3/32 - Production of hydrogen or of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
  • B01J 21/18 - Carbon

2.

REFINERY DECARBONIZATION THROUGH INTEGRATION OF OXYPYROLYSIS PROCESSES AND SYSTEMS

      
Application Number US2025026443
Publication Number 2025/227072
Status In Force
Filing Date 2025-04-25
Publication Date 2025-10-30
Owner CZERO, INC. (USA)
Inventor
  • Narayanan, Sundar
  • Shaner, Samuel
  • Hanks, Patrick

Abstract

A process includes partially combusting a plurality of gases to produce a first product stream in a partial oxidation reactor, contacting the first product stream with a catalyst in a carbon formation reactor, forming solid carbon and hydrogen within the carbon formation reactor, and separating the solid carbon from a gaseous product stream comprising the hydrogen. The plurality of gases comprises oxygen and a hydrocarbon, and the first product stream comprises water, unreacted hydrocarbons, and carbon oxides.

IPC Classes  ?

  • C01B 3/36 - Production of hydrogen or of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using oxygen or mixtures containing oxygen as gasifying agents
  • C01B 3/38 - Production of hydrogen or of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
  • C01B 32/55 - Solidifying
  • C10J 1/20 - Carburetting gases other than air
  • C10J 1/213 - Carburetting by pyrolysis of solid carbonaceous material in a carburettor
  • C10J 3/48 - ApparatusPlants
  • C01B 3/14 - Handling of heat and steam
  • C01B 32/05 - Preparation or purification of carbon not covered by groups , , ,
  • C09C 1/48 - Carbon black

3.

CONTINUOUS SEPARATION OF MULTIPHASE MIXTURES

      
Application Number 18832606
Status Pending
Filing Date 2023-01-25
First Publication Date 2025-05-08
Owner CZERO, INC. (USA)
Inventor
  • Shaner, Samuel
  • Parkinson, Brett
  • Caldwell, Andrew
  • Patrick, Ryan
  • Rush, Lucas
  • Mcfarland, Eric

Abstract

A reaction system includes a vessel having a gas inlet and a gas outlet, a liquid within the vessel, a solid phase and a gas phase present within the vessel, and at least one liquid separator disposed within the vessel. The liquid has an upper liquid surface within the vessel, and the liquid separator is configured to remove at least a portion of liquid droplets generated based on the gas phase and the solid phase passing through the liquid.

IPC Classes  ?

4.

CARBON PURIFICATION USING MECHANICAL AGITATION

      
Application Number 18832612
Status Pending
Filing Date 2023-01-25
First Publication Date 2025-03-27
Owner CZERO, INC. (USA)
Inventor
  • Shaner, Samuel
  • Parkinson, Brett
  • Caldwell, Andrew
  • Patrick, Ryan
  • Rush, Lucas

Abstract

A process for purifying a solid that has a contaminant adhered to a surface of the solid includes passing the solid through a mechanical agitator, agitating the solid comprising the contaminant adhered to the surface of the solid in the mechanical agitator, removing at least a portion of the contaminant from the surface of the solid based on the agitating to form a purified solid, and removing the purified solid from the mechanical agitator.

IPC Classes  ?

  • B02C 23/08 - Separating or sorting of material, associated with crushing or disintegrating
  • B01J 6/00 - CalciningFusing
  • C01B 32/05 - Preparation or purification of carbon not covered by groups , , ,

5.

INTEGRATED ELECTROCHEMICAL CELL POWER GENERATION AND ELECTROLYSIS SYSTEMS

      
Application Number 18727305
Status Pending
Filing Date 2023-01-06
First Publication Date 2025-03-13
Owner
  • CZERO, INC. (USA)
  • NEXCERIS, LLC (USA)
Inventor
  • Echter, Nick
  • Sprengel, Michael
  • Turner, Chris
  • Rogers, Jeff
  • Alvarado, Caleb
  • Swartz, Scott
  • Arkenberg, Gene
  • Sellers, Chad

Abstract

Electrochemical cell systems (51) and electrochemical cell processes are described as applicable to power generation or electrolysis modes with systems that have a containment vessel interior space multiple electrochemical cell stack, stack inlet plenum (43) that can accommodate thermal expansion and contraction in an economical way and that can provide a substantially equivalent environment for each stack inlet as well as can include, if desired, either or all of a vessel external compression stack mount possibly configured as a cathode outlet manifold (111) configured as a stack mount, a fully accommodative thermal expansion-contraction electrochemical cell stack mount possibly configured with external springs (91), and even the possibility of an axial flow adjuster such as a gradation plate (99) for better operation.

IPC Classes  ?

  • H01M 8/02 - Fuel cellsManufacture thereof Details
  • H01M 8/04 - Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
  • H01M 8/2475 - Enclosures, casings or containers of fuel cell stacks

6.

METHODS AND REACTORS FOR DIRECT CATALYTIC CONVERSION OF HYDROCARBONS TO HYDROGEN

      
Application Number US2024038818
Publication Number 2025/019808
Status In Force
Filing Date 2024-07-19
Publication Date 2025-01-23
Owner CZERO, INC. (USA)
Inventor
  • Mcfarland, Eric W.
  • Mahulkar, Amit

Abstract

An integrated system for converting hydrocarbons gases to solid carbon and hydrogen products includes a pyrolysis reactor comprising a bed of particulates disposed in a reactor vessel, a heating section in fluid communication with the pyrolysis reactor, a separator system in fluid communication with the pyrolysis reactor through the product gas outlet, and a heat exchanger configured to remove heat from the reaction product gases exiting the pyrolysis reactor. The bed of particulates comprises catalyst particles, solid carbon, and inert media. The heating section is configured to heat the inert media in a hot gas stream and lift the heated inert media to the top of the heating section to return the heated inert media through the top inert media inlet, and the separator system is configured to separate any particulates in a product gas produced in the pyrolysis reactor.

IPC Classes  ?

  • C09C 1/44 - Carbon
  • C09C 1/48 - Carbon black
  • C01B 3/22 - Production of hydrogen or of gaseous mixtures containing hydrogen by decomposition of gaseous or liquid organic compounds
  • C01B 3/24 - Production of hydrogen or of gaseous mixtures containing hydrogen by decomposition of gaseous or liquid organic compounds of hydrocarbons
  • C01B 3/26 - Production of hydrogen or of gaseous mixtures containing hydrogen by decomposition of gaseous or liquid organic compounds of hydrocarbons using catalysts

7.

CARBON FORMATION CHEMICAL LOOPING USING OXYGEN

      
Application Number US2024035040
Publication Number 2024/263929
Status In Force
Filing Date 2024-06-21
Publication Date 2024-12-26
Owner CZERO, INC. (USA)
Inventor
  • Shaner, Samuel
  • Mahulkar, Amit

Abstract

A process of integrating heat in a reaction includes performing an exothermic reaction, generating heat and products in response to performing the exothermic reaction, transferring the heat to an endothermic reaction, and performing the endothermic reaction in response to the heat from the exothermic reaction. In addition, a reaction system includes an exothermic reactor configured to perform an exothermic reaction, an endothermic reactor configured to perform an endothermic reaction, and a heat exchange surface configured to transfer heat from the exothermic reaction to the endothermic reaction.

IPC Classes  ?

8.

GRAPHITIC ENERGY

      
Serial Number 98901870
Status Pending
Filing Date 2024-12-13
Owner CZero, Inc. ()
NICE Classes  ?
  • 01 - Chemical and biological materials for industrial, scientific and agricultural use
  • 04 - Industrial oils and greases; lubricants; fuels

Goods & Services

Graphite, carbon, and carbonaceous products Coke

9.

GRAPHITIC

      
Serial Number 98901882
Status Pending
Filing Date 2024-12-13
Owner CZero, Inc. ()
NICE Classes  ?
  • 01 - Chemical and biological materials for industrial, scientific and agricultural use
  • 09 - Scientific and electric apparatus and instruments
  • 11 - Environmental control apparatus

Goods & Services

Hydrogen Reactors and crackers for use in high temp chemical reactions Hydrogen generators; pyrolysis industrial furnaces for the conversion of hydrocarbon gases to carbon and hydrogen, not for experiments and laboratories

10.

PYROLYSIS REACTOR WITH INTEGRATED HEAT EXCHANGE

      
Application Number 18272029
Status Pending
Filing Date 2022-01-11
First Publication Date 2024-09-12
Owner CZERO, INC. (USA)
Inventor
  • Shaner, Samuel
  • Parkinson, Brett
  • Caldwell, Andrew
  • Patrick, Ryan

Abstract

A direct contact heat exchanger for a molten media reactor can include a plurality of trays or stages disposed in a vessel, a molten media flow path configured to pass a molten media through the plurality of trays or stages, and a gas pathway disposed through the plurality of trays or stages. The gas pathway is configured to directly contact a gas phase fluid with the molten media on the plurality of trays or stages.

IPC Classes  ?

  • B01J 19/00 - Chemical, physical or physico-chemical processes in generalTheir relevant apparatus

11.

PREVENTION OF SOLID DEPOSITION ON INTERNAL STRUCTURES OF REACTORS

      
Application Number 18568514
Status Pending
Filing Date 2022-06-10
First Publication Date 2024-08-15
Owner C-ZERO, INC. (USA)
Inventor
  • Parkinson, Brett
  • Caldwell, Andrew
  • Shaner, Samuel
  • Mcfarland, Eric

Abstract

A reactor system for high temperature reactions of reactants includes at least one reactant containing carbon. The reactor includes a reactor, a liquid media disposed within the reactor, and a solid carbon reaction product. The liquid media does not react irreversibly with the reactant to form products, and the liquid media wets at least a portion of a surface within the reactor. The solid carbon reaction product does not contact at least the portion of the surface within the reactor where the liquid media wets the portion of the surface within the reactor.

IPC Classes  ?

  • B01J 10/00 - Chemical processes in general for reacting liquid with gaseous media other than in the presence of solid particlesApparatus specially adapted therefor
  • B01J 8/22 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes with fluidised particles with liquid as a fluidising medium gas being introduced into the liquid
  • B01J 19/00 - Chemical, physical or physico-chemical processes in generalTheir relevant apparatus
  • B01J 19/26 - Nozzle-type reactors, i.e. the distribution of the initial reactants within the reactor is effected by their introduction or injection through nozzles

12.

HEAT INTEGRATED CHEMICAL LOOPING FORMATION OF CARBON AND HYDROGEN

      
Application Number US2024012906
Publication Number 2024/158988
Status In Force
Filing Date 2024-01-25
Publication Date 2024-08-02
Owner CZERO, INC. (USA)
Inventor
  • Shaner, Samuel
  • Piper, Philip
  • Parkinson, Brett
  • Mcfarland, Eric W.

Abstract

A heat integrated reaction process includes carrying out one or more exothermic reactions to produce heat and form solid carbon from a reactant gas comprising CO, a hydrocarbon, and CO2, transferring at least a portion of the heat from the one or more exothermic reactions to at least one endothermic reaction of one or more endothermic reactions, and carrying out the one or more endothermic reactions using the heat transferred from the one or more exothermic reactions.

IPC Classes  ?

  • B01J 35/50 - Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
  • C01B 32/16 - Preparation
  • C01B 32/05 - Preparation or purification of carbon not covered by groups , , ,
  • C01B 32/162 - Preparation characterised by catalysts

13.

PROCESSES AND METHODS FOR PRODUCING HYDROGEN AND CARBON FROM HYDROCARBONS USING HEAT CARRIER PARTICLES

      
Application Number US2023085476
Publication Number 2024/138017
Status In Force
Filing Date 2023-12-21
Publication Date 2024-06-27
Owner CZERO, INC. (USA)
Inventor
  • Piper, Philip
  • Parkinson, Brett
  • Mahulkar, Amit
  • Shaner, Samuel
  • Mcfarland, Eric W.

Abstract

A multiphase reaction process includes feeding a feed stream to a first reactor to form one or more products, entraining at least a portion of the solid carbon within a gas phase product leaving the first reactor, removing a portion of the carrier particles from the first reactor as a cold carrier stream, heating the carrier particles in the cold carrier stream in a second reactor to form a heated carrier stream, passing the heated carrier stream from the second reactor to the first reactor, and providing a heat of reaction for the conversion of the feed stream to the product in the first reactor with the heated carrier stream. The feed stream comprises a hydrocarbon, and the one or more products comprise hydrogen and solid carbon. The first reactor comprises catalyst particles and carrier particles.

IPC Classes  ?

  • C01B 3/02 - Production of hydrogen or of gaseous mixtures containing hydrogen
  • C01B 3/50 - Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
  • C01B 32/50 - Carbon dioxide
  • H01M 8/0612 - Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants from carbon-containing material

14.

PROCESSES AND METHODS FOR PRODUCING HYDROGEN AND CARBON FROM HYDROCARBONS

      
Application Number US2023030618
Publication Number 2024/039872
Status In Force
Filing Date 2023-08-18
Publication Date 2024-02-22
Owner CZERO, INC. (USA)
Inventor
  • Mcfarland, Eric
  • Chen, Ye-Mon

Abstract

A system includes a pyrolysis reactor containing a bed of particulates, a solids heating section, and a separator in fluid communication with the pyrolysis reactor through the product gas outlet. The pyrolysis reactor comprises a feed gas inlet at a lower portion of the bed, a product gas outlet above the bed, a particulate outlet above the feed gas inlet, a particulate inlet near the top of the bed, and a solids product outlet in a lower portion of the pyrolysis reactor. The solids heating section is configured to accept a portion of the particulates from the pyrolysis reactor through the particulate outlet, heat the portion of the particulates to form heated particulates, and return the heated particulates to the pyrolysis reactor through the particulate inlet, and the separator is configured to separate any particulates in a product gas produced, and return the particulates to the pyrolysis reactor.

IPC Classes  ?

  • C01B 3/24 - Production of hydrogen or of gaseous mixtures containing hydrogen by decomposition of gaseous or liquid organic compounds of hydrocarbons
  • B01J 19/24 - Stationary reactors without moving elements inside
  • F23J 15/02 - Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material

15.

CARBON FORMATION CHEMICAL LOOPING USING OXYGEN

      
Application Number US2023027281
Publication Number 2024/015306
Status In Force
Filing Date 2023-07-10
Publication Date 2024-01-18
Owner CZERO, INC. (USA)
Inventor
  • Shaner, Samuel
  • Calderone, Steve
  • Piper, Philip
  • Mcfarland, Eric W.
  • Parkinson, Brett

Abstract

A process for reacting of a hydrocarbon includes reacting a hydrocarbon with oxygen to produce a gas stream and a solid stream in a reactor, and separating the gas stream from the solid stream. The gas stream includes hydrogen, water, and carbon oxides, and the solid stream comprises solid carbon.

IPC Classes  ?

  • C01B 3/38 - Production of hydrogen or of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
  • C01B 3/50 - Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
  • C01B 3/36 - Production of hydrogen or of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using oxygen or mixtures containing oxygen as gasifying agents
  • C01B 3/40 - Production of hydrogen or of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts characterised by the catalyst
  • C09B 1/44 - Dyes with acylated amino groups the acyl groups being residues of a heterocyclic carboxylic acid
  • C01B 32/40 - Carbon monoxide
  • C01B 32/50 - Carbon dioxide
  • B01J 23/00 - Catalysts comprising metals or metal oxides or hydroxides, not provided for in group

16.

REACTORS AND STRUCTURES FOR THE PREVENTION OF SOLID DEPOSITION

      
Application Number US2023024605
Publication Number 2023/239740
Status In Force
Filing Date 2023-06-06
Publication Date 2023-12-14
Owner CZERO, INC. (USA)
Inventor
  • Parkinson, Brett
  • Caldwell, Andrew
  • Shaner, Samuel
  • Zelaya, Rosadriana
  • Rodriguez, Joshua
  • Calderone, Steve
  • Jones, Zach
  • Mcfarland, Eric, W.

Abstract

A reactor includes a reactor vessel, a liquid film in contact with and coating at least a portion of a surface of an interior of the reactor vessel, and one or more reaction products in contact with the liquid film within the reactor vessel. The liquid film is configured to wet at least a portion of the surface of the interior of the reactor vessel, and the liquid film is formed from a material that inhibits the deposition of at least one reaction product of the one or more reaction products on the surface of the interior of the reactor vessel.

IPC Classes  ?

  • B01J 8/06 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes with stationary particles, e.g. in fixed beds in tube reactorsChemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes with stationary particles, e.g. in fixed beds the solid particles being arranged in tubes
  • B01J 19/00 - Chemical, physical or physico-chemical processes in generalTheir relevant apparatus
  • B01J 12/02 - Chemical processes in general for reacting gaseous media with gaseous mediaApparatus specially adapted therefor for obtaining at least one reaction product which, at normal temperature, is in the solid state
  • C10G 2/00 - Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon

17.

CARBON SEPARATION AND REMOVAL FROM MOLTEN MEDIA

      
Application Number 18041666
Status Pending
Filing Date 2021-08-27
First Publication Date 2023-10-12
Owner CZERO INC. (USA)
Inventor
  • Parkinson, Brett
  • Caldwell, Andrew
  • Shaner, Samuel

Abstract

A reaction system comprises a reactor vessel, a secondary vessel, a transfer line providing fluid communication between the reactor vessel and the secondary vessel, a return line providing fluid communication between the secondary vessel and the reactor vessel, a filter disposed within the secondary vessel, and at least one freeze plug valve disposed within the transfer line or the return line.

IPC Classes  ?

  • C01B 32/05 - Preparation or purification of carbon not covered by groups , , ,

18.

MOVING BED REACTOR FOR HYDROCARBON PYROLYSIS

      
Application Number 18040397
Status Pending
Filing Date 2021-08-06
First Publication Date 2023-10-05
Owner CZero Inc. (USA)
Inventor
  • Shaner, Samuel
  • Parkinson, Brett
  • Caldwell, Andrew

Abstract

A heat transfer media comprises a particle. The particle comprises a discontinuous phase and a matrix material. The discontinuous phase is disposed within the matrix material, and the matrix material has a higher melting point than the discontinuous phase. The discontinuous phase has a melting point selected to be within a reaction temperature range.

IPC Classes  ?

  • C10G 9/34 - Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils by direct contact with inert preheated fluids, e.g. with molten metals or salts
  • C09K 5/12 - Molten materials, i.e. materials solid at room temperature, e.g. metals or salts

19.

METALLIC BASED HYDROCARBON PYROLYSIS

      
Application Number 18041345
Status Pending
Filing Date 2021-08-11
First Publication Date 2023-09-28
Owner CZero Inc. (USA)
Inventor
  • Shaner, Samuel
  • Caldwell, Andrew
  • Parkinson, Brett

Abstract

A reaction process includes introducing hydrocarbon reactants into a vessel, reacting the hydrocarbon reactants in contact with the gas phase catalyst in the vessel to produce reaction products comprising solid carbon and a gas phase product, separating the solid carbon from the gas phase products and the gas phase catalyst to produce a solid carbon product, condensing the gas phase catalyst to produce a condensed catalyst, and returning the condensed catalyst to the liquid catalyst reservoir. The vessel comprises a gas phase catalyst and a liquid catalyst reservoir containing a liquid catalyst.

IPC Classes  ?

  • C10B 53/07 - Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of synthetic polymeric materials, e.g. tyres
  • B01J 19/24 - Stationary reactors without moving elements inside
  • C10B 57/06 - Other carbonising or coking processesFeatures of destructive distillation processes in general using charges of special composition containing additives

20.

CONTINUOUS SEPARATION OF MULTIPHASE MIXTURES

      
Application Number US2023061295
Publication Number 2023/147377
Status In Force
Filing Date 2023-01-25
Publication Date 2023-08-03
Owner CZERO, INC. (USA)
Inventor
  • Shaner, Samuel
  • Parkinson, Brett
  • Caldwell, Andrew
  • Patrick, Ryan
  • Rush, Lucas
  • Mcfarland, Eric

Abstract

A reaction system includes a vessel having a gas inlet and a gas outlet, a liquid within the vessel, a solid phase and a gas phase present within the vessel, and at least one liquid separator disposed within the vessel. The liquid has an upper liquid surface within the vessel, and the liquid separator is configured to remove at least a portion of liquid droplets generated based on the gas phase and the solid phase passing through the liquid.

IPC Classes  ?

  • B01D 17/02 - Separation of non-miscible liquids
  • B01D 17/04 - Breaking emulsions
  • C02F 3/20 - Activated sludge processes using diffusers
  • C02F 1/40 - Devices for separating or removing fatty or oily substances or similar floating material
  • B01D 17/12 - Auxiliary equipment particularly adapted for use with liquid-separating apparatus, e.g. control circuits
  • B01D 3/26 - Fractionating columns in which vapour and liquid flow pass each other, or in which the fluid is sprayed into the vapour, or in which a two-phase mixture is passed in one direction
  • B04B 5/10 - Centrifuges combined with other apparatus, e.g. electrostatic separatorsSets or systems of several centrifuges

21.

CARBON PURIFICATION USING MECHANICAL AGITATION

      
Application Number US2023061283
Publication Number 2023/147369
Status In Force
Filing Date 2023-01-25
Publication Date 2023-08-03
Owner CZERO, INC. (USA)
Inventor
  • Shaner, Samuel
  • Parkinson, Brett
  • Caldwell, Andrew
  • Patrick, Ryan
  • Rush, Lucas

Abstract

A process for purifying a solid that has a contaminant adhered to a surface of the solid includes passing the solid through a mechanical agitator, agitating the solid comprising the contaminant adhered to the surface of the solid in the mechanical agitator, removing at least a portion of the contaminant from the surface of the solid based on the agitating to form a purified solid, and removing the purified solid from the mechanical agitator.

IPC Classes  ?

  • B01J 8/00 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes
  • B01J 35/12 - Liquids or melts
  • B01J 8/22 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes with fluidised particles with liquid as a fluidising medium gas being introduced into the liquid
  • B01J 10/00 - Chemical processes in general for reacting liquid with gaseous media other than in the presence of solid particlesApparatus specially adapted therefor
  • C01B 32/05 - Preparation or purification of carbon not covered by groups , , ,
  • C01B 32/00 - CarbonCompounds thereof
  • C01B 32/26 - Preparation

22.

INTEGRATED ELECTROCHEMICAL CELL POWER GENERATION AND ELECTROLYSIS SYSTEMS

      
Application Number US2023010339
Publication Number 2023/133287
Status In Force
Filing Date 2023-01-06
Publication Date 2023-07-13
Owner
  • CZERO, INC. (USA)
  • NEXCERIS, LLC (USA)
Inventor
  • Echter, Nick
  • Sprengel, Michael
  • Turner, Chris
  • Rogers, Jeff
  • Alvarado, Caleb
  • Swartz, Scott
  • Arkenberg, Gene
  • Sellers, Chad

Abstract

Electrochemical cell systems (51) and electrochemical cell processes are described as applicable to power generation or electrolysis modes with systems that have a containment vessel interior space multiple electrochemical cell stack, stack inlet plenum (43) that can accommodate thermal expansion and contraction in an economical way and that can provide a substantially equivalent environment for each stack inlet as well as can include, if desired, either or all of a vessel external compression stack mount possibly configured as a cathode outlet manifold (111) configured as a stack mount, a fully accommodative thermal expansion-contraction electrochemical cell stack mount possibly configured with external springs (91), and even the possibility of an axial flow adjuster such as a gradation plate (99) for better operation.

IPC Classes  ?

  • H01M 8/24 - Grouping of fuel cells, e.g. stacking of fuel cells
  • H01M 8/02 - Fuel cellsManufacture thereof Details
  • H01M 8/04 - Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids

23.

THERMAL PURIFICATION OF CARBON

      
Application Number US2022080594
Publication Number 2023/097336
Status In Force
Filing Date 2022-11-29
Publication Date 2023-06-01
Owner CZERO, INC. (USA)
Inventor
  • Moise, Henry
  • Caldwell, Andrew
  • Shaner, Samuel

Abstract

A method of producing products includes contacting a hydrocarbon gas with a molten media, forming hydrogen and solid carbon based on the contacting, transferring the solid carbon to a heating chamber, heating the solid carbon in the heating chamber, removing at least a portion of the metal disposed on the surface of the solid carbon in the heating chamber, and recovering the solid carbon having at least the portion of the metal removed. The molten media comprises a metal in a molten state, and the carbon comprises the metal disposed on a surface of the solid carbon.

IPC Classes  ?

  • C01B 32/15 - Nanosized carbon materials
  • C01B 32/17 - Purification
  • B82B 3/00 - Manufacture or treatment of nanostructures by manipulation of individual atoms or molecules, or limited collections of atoms or molecules as discrete units
  • C01B 32/168 - After-treatment

24.

METHODS OF PNEUMATIC CARBON REMOVAL

      
Application Number 17906108
Status Pending
Filing Date 2021-03-12
First Publication Date 2023-03-30
Owner CZERO, INC. (USA)
Inventor
  • Shaner, Samuel
  • Jones, Zachary
  • Caldwell, Andrew
  • Saadi, Fadl

Abstract

A pyrolysis process comprises introducing one or more chemical reactants into a reactor containing a liquid maintained at a high temperature, producing chemical products in the liquid based on the high temperature, allowing the solid product to grow in particle size, accumulating the solid product in the liquid, and removing the solid product from the reactor while retaining a substantial portion of the liquid within the reactor. The chemical products comprise a solid chemical product that is mixed with the liquid.

IPC Classes  ?

  • B01J 10/00 - Chemical processes in general for reacting liquid with gaseous media other than in the presence of solid particlesApparatus specially adapted therefor
  • B01J 8/00 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes
  • C01B 32/05 - Preparation or purification of carbon not covered by groups , , ,
  • B01J 6/00 - CalciningFusing
  • B01J 8/22 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes with fluidised particles with liquid as a fluidising medium gas being introduced into the liquid

25.

MOLTEN SALT REACTOR IMPROVEMENTS

      
Application Number 17782846
Status Pending
Filing Date 2020-12-04
First Publication Date 2023-01-12
Owner CZERO, INC. (USA)
Inventor
  • Saadi, Fadl
  • Shaner, Samuel

Abstract

A method of preheating a feed to a molten material reactor comprises heating a hydrocarbon feed in a first heat exchanger using a cooled product gas to produce a heated hydrocarbon feed stream, pyrolyzing at least a portion of the C2+ hydrocarbons in the heated feed stream in a pyrolysis reactor to produce a pyrolyzed hydrocarbon stream, and heating the pyrolyzed hydrocarbon stream in a second heat exchanger using a product gas to produce a pre-heated feed gas. The heated hydrocarbon feed stream comprises methane and one or more C2+ hydrocarbons.

IPC Classes  ?

  • C01B 3/34 - Production of hydrogen or of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
  • B01J 19/00 - Chemical, physical or physico-chemical processes in generalTheir relevant apparatus
  • B01J 10/00 - Chemical processes in general for reacting liquid with gaseous media other than in the presence of solid particlesApparatus specially adapted therefor

26.

PREVENTION OF SOLID DEPOSITION ON INTERNAL STRUCTURES OF REACTORS

      
Application Number US2022033030
Publication Number 2022/261452
Status In Force
Filing Date 2022-06-10
Publication Date 2022-12-15
Owner CZERO INC. (USA)
Inventor
  • Parkinson, Brett
  • Caldwell, Andrew
  • Shaner, Samuel
  • Mcfarland, Eric

Abstract

A reactor system for high temperature reactions of reactants includes at least one reactant containing carbon. The reactor includes a reactor, a liquid media disposed within the reactor, and a solid carbon reaction product. The liquid media does not react irreversibly with the reactant to form products, and the liquid media wets at least a portion of a surface within the reactor. The solid carbon reaction product does not contact at least the portion of the surface within the reactor where the liquid media wets the portion of the surface within the reactor.

IPC Classes  ?

  • B01J 8/22 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes with fluidised particles with liquid as a fluidising medium gas being introduced into the liquid
  • C10G 9/34 - Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils by direct contact with inert preheated fluids, e.g. with molten metals or salts

27.

PYROLYSIS REACTOR WITH INTEGRATED HEAT EXCHANGE

      
Application Number US2022012001
Publication Number 2022/155141
Status In Force
Filing Date 2022-01-11
Publication Date 2022-07-21
Owner CZERO INC. (USA)
Inventor
  • Shaner, Samuel
  • Parkinson, Brett
  • Caldwell, Andrew
  • Patrick, Ryan

Abstract

A direct contact heat exchanger for a molten media reactor can include a plurality of trays or stages disposed in a vessel, a molten media flow path configured to pass a molten media through the plurality of trays or stages, and a gas pathway disposed through the plurality of trays or stages. The gas pathway is configured to directly contact a gas phase fluid with the molten media on the plurality of trays or stages.

IPC Classes  ?

  • B01J 6/00 - CalciningFusing
  • B01D 3/00 - Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
  • B01D 53/22 - Separation of gases or vapoursRecovering vapours of volatile solvents from gasesChemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols by diffusion
  • B01J 35/12 - Liquids or melts
  • C01B 3/26 - Production of hydrogen or of gaseous mixtures containing hydrogen by decomposition of gaseous or liquid organic compounds of hydrocarbons using catalysts

28.

CARBON SEPARATION AND REMOVAL FROM MOLTEN MEDIA

      
Application Number US2021047952
Publication Number 2022/047156
Status In Force
Filing Date 2021-08-27
Publication Date 2022-03-03
Owner CZERO INC. (USA)
Inventor
  • Parkinson, Brett
  • Caldwell, Andrew
  • Shaner, Samuel

Abstract

A reaction system comprises a reactor vessel, a secondary vessel, a transfer line providing fluid communication between the reactor vessel and the secondary vessel, a return line providing fluid communication between the secondary vessel and the reactor vessel, a filter disposed within the secondary vessel, and at least one freeze plug valve disposed within the transfer line or the return line.

IPC Classes  ?

  • G21C 1/22 - Heterogeneous reactors, i.e. in which fuel and moderator are separated using liquid or gaseous fuel
  • G21C 3/54 - Fused salt, oxide, or hydroxide compositions
  • G21C 7/30 - Control of nuclear reaction by displacement of reactor fuel or fuel elements
  • G21C 3/24 - Fuel elements with fissile or breeder material in fluid form within a non-active casing

29.

METALLIC BASED HYDROCARBON PYROLYSIS

      
Application Number US2021045548
Publication Number 2022/035963
Status In Force
Filing Date 2021-08-11
Publication Date 2022-02-17
Owner CZERO INC. (USA)
Inventor
  • Shaner, Samuel
  • Caldwell, Andrew
  • Parkinson, Brett

Abstract

A reaction process includes introducing hydrocarbon reactants into a vessel, reacting the hydrocarbon reactants in contact with the gas phase catalyst in the vessel to produce reaction products comprising solid carbon and a gas phase product, separating the solid carbon from the gas phase products and the gas phase catalyst to produce a solid carbon product, condensing the gas phase catalyst to produce a condensed catalyst, and returning the condensed catalyst to the liquid catalyst reservoir. The vessel comprises a gas phase catalyst and a liquid catalyst reservoir containing a liquid catalyst.

IPC Classes  ?

  • C01B 3/26 - Production of hydrogen or of gaseous mixtures containing hydrogen by decomposition of gaseous or liquid organic compounds of hydrocarbons using catalysts
  • B01J 35/12 - Liquids or melts

30.

MOVING BED REACTOR FOR HYDROCARBON PYROLYSIS

      
Application Number US2021044864
Publication Number 2022/032047
Status In Force
Filing Date 2021-08-06
Publication Date 2022-02-10
Owner CZERO INC. (USA)
Inventor
  • Shaner, Samuel
  • Parkinson, Brett
  • Caldwell, Andrew

Abstract

A heat transfer media comprises a particle. The particle comprises a discontinuous phase and a matrix material. The discontinuous phase is disposed within the matrix material, and the matrix material has a higher melting point than the discontinuous phase. The discontinuous phase has a melting point selected to be within a reaction temperature range.

IPC Classes  ?

  • B01D 53/00 - Separation of gases or vapoursRecovering vapours of volatile solvents from gasesChemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols
  • C10G 1/06 - Production of liquid hydrocarbon mixtures from oil shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by destructive hydrogenation
  • C10G 3/00 - Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
  • C10K 3/04 - Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by catalytic treatment reducing the carbon monoxide content

31.

C ZERO DECARBONIZING NATURAL GAS

      
Serial Number 90799427
Status Registered
Filing Date 2021-06-28
Registration Date 2023-02-14
Owner CZero, Inc. ()
NICE Classes  ?
  • 01 - Chemical and biological materials for industrial, scientific and agricultural use
  • 09 - Scientific and electric apparatus and instruments
  • 11 - Environmental control apparatus

Goods & Services

Hydrogen Reactors and crackers for use in high temperature chemical reactions, namely, pyrolysis reactions Hydrogen generators; Pyrolysis industrial furnaces for the conversion of hydrocarbon gases to carbon and hydrogen, not for experiments and laboratories

32.

C ZERO DECARBONIZING NATURAL GAS

      
Serial Number 90799436
Status Registered
Filing Date 2021-06-28
Registration Date 2023-02-14
Owner CZero, Inc. ()
NICE Classes  ?
  • 01 - Chemical and biological materials for industrial, scientific and agricultural use
  • 09 - Scientific and electric apparatus and instruments
  • 11 - Environmental control apparatus

Goods & Services

Hydrogen Reactors and crackers for use in high temperature chemical reactions, namely, pyrolysis reactions Hydrogen generators; Pyrolysis industrial furnaces for the conversion of hydrocarbon gases to carbon and hydrogen, not for experiments and laboratories

33.

CZERO

      
Serial Number 88907645
Status Registered
Filing Date 2020-05-08
Registration Date 2021-06-01
Owner Czero, Inc. ()
NICE Classes  ? 42 - Scientific, technological and industrial services, research and design

Goods & Services

Consulting in the field of engineering, research and development in the field of engineering, and engineering services, all of the foregoing related to or involving environmentally friendly products services and practices, alternative energy sources, gas production, gas substances and emissions, methane, hydrogen, carbon monoxide, carbon dioxide, carbon, natural gas, renewable natural gas, synthetic gas, alkanes, ethane, butane, propane, liquid propane gas, compressed gases, alternative fuel gases, alternative fuels, gas conversion, gas reforming, gas scrubbing, gas sweetening, amine gas treating, combustion, energy conversion processes involving methane, energy conversion processes involving hydrogen, energy conversion processes involving carbon monoxide, energy conversion processes involving carbon dioxide, power systems involving methane, power systems involving hydrogen, power systems involving carbon monoxide, power systems involving carbon dioxide, power systems involving natural gas, power systems involving alternative fuels, gas technology research, gas technology research to develop new energy technology from gaseous and liquid fuels, carbon capture, carbon neutral systems and processes, greenhouse gas emissions, carbon emission elimination, climate effecting gases and substances, green energy, solar energy, energy storage, biofuels, bioreactors, alternative fuel vehicles, fuel systems, gas-based fuels, alternative fuel systems, natural gas systems, gas flows, gas conversion, gas conversion systems, energy conversion systems, solid oxide fuel cell applicable fuels, solid oxide fuel cells, solid oxide fuel cell systems, solid oxide fuel cell applicable processes, electrochemical processes, electrochemical fuel cells, electrochemical fuel systems, electrochemical fuels, power systems involving solid oxide fuels, and power systems involving electrochemical fuels

34.

CZERO

      
Serial Number 86321870
Status Registered
Filing Date 2014-06-26
Registration Date 2015-07-07
Owner Czero, Inc. ()
NICE Classes  ? 42 - Scientific, technological and industrial services, research and design

Goods & Services

Consulting in the field of engineering; Research and Development in the field of engineering; Engineering services

35.

SYSTEMS AND METHODS FOR HYBRIDIZATION OF A MOTOR VEHICLE USING HYDRAULIC COMPONENTS

      
Application Number US2010038237
Publication Number 2010/144753
Status In Force
Filing Date 2010-06-10
Publication Date 2010-12-16
Owner CZERO, INC. (USA)
Inventor
  • Babbitt, Guy Robert
  • Turner, Christopher Wayne
  • Echter, Nicholas Paul
  • Howland, James William
  • Quinlan, John Mathew

Abstract

A system for hydraulic hybridization of a motor vehicle according to embodiments of the present invention includes a planetary gear mechanism including a first, second, and third planetary member and planet gears, wherein one of the first, second, and third planetary members is a sun gear, one is a ring gear, and one is a carrier; an engine, the engine including a crank shaft; a transmission, the transmission including a transmission input shaft; and a hydraulic pump/motor, the pump/motor including a pump shaft; and wherein the first planetary member is mechanically coupled to the pump shaft, wherein the second planetary member is mechanically coupled to the crank shaft, wherein the third planetary member is mechanically coupled to the transmission input shaft, and wherein the hydraulic pump/motor is not part of a hydrostatic transmission system.

IPC Classes  ?

  • B60K 6/00 - Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines

36.

SYSTEMS AND METHODS FOR TIRE INFLATION AND PRESSURE REGULATION

      
Application Number US2010037140
Publication Number 2010/141638
Status In Force
Filing Date 2010-06-02
Publication Date 2010-12-09
Owner CZERO, INC. (USA)
Inventor
  • Paton, Ian Archibald
  • Babbit, Guy Robert
  • Turner, Christopher Wayne
  • Ward, Christopher Charles
  • Schmidt, Jacob John
  • Lorenzen, Jonathan Jay

Abstract

A tire inflation device according to embodiments of the present invention includes a housing comprising a first opening and a second opening, the first opening in fluid communication with a tire by a first check valve, the first check valve permitting one-way fluid flow from the housing into the tire, a piston moveable within the housing, the piston comprising a first end closer to the first opening and a second end closer to the second opening, the piston further comprising features that operate as a second check valve permitting one-way fluid flow from the second end to the first end, and a non-linear biasing element configured to bias the piston toward the second opening, wherein the housing is mounted on a tire in a position and orientation that causes centrifugal forces generated by tire rotation to act on the piston.

IPC Classes  ?

  • F16K 15/20 - Check valves specially designed for inflatable bodies, e.g. tyres