A method of operating a HVAC system is provided. The method includes removing heat from a working fluid using an evaporator and a blower that moves airflow across the evaporator. The method includes measuring at least one gas property value of a fluid surrounding the evaporator using a leak detection sensor. The method includes determining a control setpoint for a maximum allowable concentration of working fluid in the fluid surrounding the evaporator, where the control setpoint corresponds to a gas property value associated with a threshold percentage of a lower flammability limit of the first refrigerant in air at the operating temperature. The method includes determining that the at least one gas property value of the working fluid exceeds the control setpoint. If exceeded, the method includes closing a value that regulates the flow of working fluid to the evaporator and initiating the blower to move airflow across the evaporator.
(1) Air handlers for use in residential air conditioning (HVAC) systems; electric furnaces for use in residential air conditioning (HVAC) systems; modular blowers for use in residential air conditioning (HVAC) systems;
A method of operating a HVAC system is provided. The method includes removing heat from a working fluid using an evaporator and a blower that moves airflow across the evaporator. The method includes measuring at least one gas property value of a fluid surrounding the evaporator using a leak detection sensor. The method includes determining a control setpoint for a maximum allowable concentration of working fluid in the fluid surrounding the evaporator, where the control setpoint corresponds to a gas property value associated with a threshold percentage of a lower flammability limit of the first refrigerant in air at the operating temperature. The method includes determining that the at least one gas property value of the working fluid exceeds the control setpoint. If exceeded, the method includes closing a value that regulates the flow of working fluid to the evaporator and initiating the blower to move airflow across the evaporator.
An apparatus includes a drain pan configured to receive liquid condensate from a horizontal evaporator coil above the drain pan and a drain pan extension coupled to the drain pan. A pin on the front and rear sides of the drain pan extension is fitted and movable within a corresponding notch in the front and rear sides of the drain pan. The drain pan extension is securably configurable in a first configuration and a second configuration. In the first configuration, the drain pan extension extends above the drain pan at a first angle relative to the drain pan. In the second configuration, at least a portion of the drain pan extension extends beyond the left pan side of the drain pan at a second angle, which may be selected for improved capture of liquid condensate from the horizontal evaporator coil.
An apparatus includes a drain pan configured to receive liquid condensate from a horizontal evaporator coil above the drain pan and a drain pan extension coupled to the drain pan. A pin on the front and rear sides of the drain pan extension is fitted and movable within a corresponding notch in the front and rear sides of the drain pan. The drain pan extension is securably configurable in a first configuration and a second configuration. In the first configuration, the drain pan extension extends above the drain pan at a first angle relative to the drain pan. In the second configuration, at least a portion of the drain pan extension extends beyond the left pan side of the drain pan at a angle, which may be selected for improved capture of liquid condensate from the horizontal evaporator coil.
A method and system are described for a refrigerant distributor, and for attaching the distributor tubes to an evaporator coil. A short tube can inserted into the bell end of a tube and the hell end can be crimped around the short tube to lock it into place. The short tube preferably has a bead or widened shaft around which to crimp the bell. The disclosure is particularly beneficial for aluminum based components because aluminum is more susceptible to blockages or leaking due to problems from brazing.
F16L 13/14 - Non-disconnectable pipe joints, e.g. soldered, adhesive, or caulked joints made by plastically deforming the material of the pipe, e.g. by flanging, rolling
An apparatus includes a drain pan configured to receive liquid condensate from a horizontal evaporator coil above the drain pan and a drain pan extension coupled to the drain pan. A pin on the front and rear sides of the drain pan extension is fitted and movable within a corresponding notch in the front and rear sides of the drain pan. The drain pan extension is securably configurable in a first configuration and a second configuration. In the first configuration, the drain pan extension extends above the drain pan at a first predefined angle relative to the drain pan. In the second configuration, at least a portion of the drain pan extension extends beyond the left pan side of the drain pan at a predefined angle, which may be selected for improved capture of liquid condensate from the horizontal evaporator coil.
In certain embodiments, a controller turns a heat pump system on in heating mode or cooling mode and determines a position for the heat pump system's reversing valve based on an O/B setting. The O/B setting indicates to configure the reversing valve in a first position that causes refrigerant to flow in a first direction when in heating mode and in a second position that causes the refrigerant to flow in a second, opposite direction when in cooling mode. The controller determines whether to maintain or reverse the O/B setting. If the heat pump system heats while in the heating mode or cools while in the cooling mode, the O/B setting is maintained. If the heat pump system cools while in the heating mode or heats while in the cooling mode, the O/B setting is reversed.
A method and system are described for a refrigerant distributor, and for attaching the distributor tubes to an evaporator coil. A short tube can inserted into the bell end of a tube and the bell end can be crimped around the short tube to lock it into place. The short tube preferably has a bead or widened shaft around which to crimp the bell. The disclosure is particularly beneficial for aluminum based components because aluminum is more susceptible to blockages or leaking due to problems from brazing.
F16L 13/14 - Non-disconnectable pipe joints, e.g. soldered, adhesive, or caulked joints made by plastically deforming the material of the pipe, e.g. by flanging, rolling
F28F 9/16 - Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
F28F 9/18 - Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
This disclosure presents a heat exchanger that comprises a header frame having end plates, a plurality of rows of finned hairpins, each extending through a cooling fin and each having ends extending through the end plates, and at least one finless hairpin having ends extending through the end plates. Additionally, a support sheet is coupled to the header frame and at least on finless hairpin extends through the support sheet and is supported thereby. A method of manufacturing the heat exchanger is also presented as well as a heat ventilation air conditioning system in which the heat exchanger may be employed.
F28D 1/047 - Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with the heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
F28F 1/02 - Tubular elements of cross-section which is non-circular
B21D 39/06 - Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by platingTube expanders of tubes in openings, e.g. rolling-in
F28F 1/32 - Tubular elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means having portions engaging further tubular elements
F28F 9/013 - Auxiliary supports for elements for tubes or tube-assemblies
This disclosure presents a heat exchanger that comprises a header frame having end plates, a plurality of rows of finned hairpins, each extending through a cooling fin and each having ends extending through the end plates, and at least one finless hairpin having ends extending through the end plates. A method of manufacturing the heat exchanger is also presented as well as a heat ventilation air conditioning system in which the heat exchanger may be employed.
B21D 53/08 - Making other particular articles heat exchangers, e.g. radiators, condensers of both metal tubes and sheet metal
F28D 1/047 - Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with the heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
F28F 1/02 - Tubular elements of cross-section which is non-circular
One aspect of this disclosure provides a refrigerant charge compensator having an increased heat transfer surface. The housing has an internal volume and first and second ports for allowing a passage of refrigerant therethrough. The internal volume is partitioned into an indirect refrigerant passageway that extends through the housing and a refrigerant storage area. The refrigerant storage area has a storage access port and is in contact with the indirect refrigerant passageway. Also a heat pump system implementing the compensator is provided and a method of manufacturing the compensator is provided.
An air handler system comprising a cabinet housing a blower unit and a heat exchange unit. The blower unit and the heat exchange unit are located in a substantially same lateral dimension in the cabinet. The blower unit and the heat exchange unit are separated by a distance that provides for a substantially uniform flow of air through a vertically-orientated plane of the heat exchange unit when the blower unit is in operation.
Gas fired space heaters; component parts for [ refrigerators, heaters and ] air conditioners, namely, coils, [ line sets, tubes, tubular insulation ] and air handlers, all for commercial and domestic use
Indoor air quality products, namely, air filters for domestic and industrial air conditioning units, humidifiers, air purifiers, and air cleaners for domestic and industrial use