Ferric Inc.

United States of America

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2023 8
2022 4
2021 6
2020 5
Before 2020 28
IPC Class
H01F 27/24 - Magnetic cores 23
H01F 27/28 - CoilsWindingsConductive connections 23
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets 19
H01F 17/00 - Fixed inductances of the signal type 17
H01L 49/02 - Thin-film or thick-film devices 17
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Status
Pending 3
Registered / In Force 48

1.

Method for manufacturing ferromagnetic-dielectric composite material

      
Application Number 17655832
Grant Number 12125713
Status In Force
Filing Date 2022-03-22
First Publication Date 2023-10-26
Grant Date 2024-10-22
Owner Ferric Inc. (USA)
Inventor
  • Lekas, Michael
  • Raju, Salahuddin
  • Sturcken, Noah
  • Davies, Ryan
  • Shishkov, Denis

Abstract

A method for manufacturing a ferromagnetic-dielectric composite material comprises: (a) placing patterned ferromagnetic layer regions, in a patterning substrate assembly that includes a patterning substrate and a first dielectric layer, in physical contact with a second dielectric layer, the second dielectric layer in a receiving substrate assembly that includes a receiving substrate, (b) forming a bond between the patterned ferromagnetic layer regions and the second dielectric layer; (c) releasing the patterning substrate from the patterning substrate assembly to transfer the patterned ferromagnetic layer regions and the first dielectric layer from the patterning substrate assembly to the receiving substrate assembly; and (d) releasing the receiving substrate from the receiving substrate assembly to form the ferromagnetic-dielectric composite material.

IPC Classes  ?

  • H01L 21/3205 - Deposition of non-insulating-, e.g. conductive- or resistive-, layers, on insulating layersAfter-treatment of these layers
  • H01F 17/00 - Fixed inductances of the signal type
  • H01F 41/32 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying conductive, insulating or magnetic material on a magnetic film
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L 21/324 - Thermal treatment for modifying the properties of semiconductor bodies, e.g. annealing, sintering
  • H01L 21/78 - Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
  • H01L 23/522 - Arrangements for conducting electric current within the device in operation from one component to another including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
  • H01L 49/02 - Thin-film or thick-film devices

2.

MAGNETIC CORE WITH VERTICAL LAMINATIONS HAVING HIGH ASPECT RATIO

      
Application Number 18332928
Status Pending
Filing Date 2023-06-12
First Publication Date 2023-10-12
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Shishkov, Denis
  • Cavallaro, Matthew
  • Lekas, Michael
  • Davies, Ryan

Abstract

A method for manufacturing a vertically-laminated ferromagnetic core includes (a) depositing a conductive seed layer on or over a first side of a substrate; (b) depositing a masking layer on or over a second side of the substrate, the first and second sides on opposite sides of the substrate; (c) forming a pattern in the masking layer; (d) dry etching the substrate, based on the pattern in the masking layer, from the second side to the first side to expose portions of the conductive seed layer; and (e) depositing a ferromagnetic material onto the exposed portions of the conductive seed layer to form vertically-oriented ferromagnetic layers.

IPC Classes  ?

  • H01F 27/24 - Magnetic cores
  • H01F 27/25 - Magnetic cores made from strips or ribbons
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 41/18 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates by cathode sputtering

3.

METHOD FOR MANUFACTURING FERROMAGNETIC-DIELECTRIC COMPOSITE MATERIAL

      
Application Number US2022071251
Publication Number 2023/183050
Status In Force
Filing Date 2022-03-22
Publication Date 2023-09-28
Owner FERRIC INC. (USA)
Inventor
  • Lekas, Michael
  • Raju, Salahuddin
  • Sturcken, Noah
  • Davies, Ryan
  • Shishkov, Denis

Abstract

A method for manufacturing a ferromagnetic-dielectric composite material comprises: (a) placing patterned ferromagnetic layer regions, in a patterning substrate assembly that includes a patterning substrate and a first dielectric layer, in physical contact with a second dielectric layer, the second dielectric layer in a receiving substrate assembly that includes a receiving substrate, (b) forming a bond between the patterned ferromagnetic layer regions and the second dielectric layer; (c) releasing the patterning substrate from the patterning substrate assembly to transfer the patterned ferromagnetic layer regions and the first dielectric layer from the patterning substrate assembly to the receiving substrate assembly; and (d) releasing the receiving substrate from the receiving substrate assembly to form the ferromagnetic-dielectric composite material.

IPC Classes  ?

  • H01F 41/32 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying conductive, insulating or magnetic material on a magnetic film
  • H01F 41/34 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying conductive, insulating or magnetic material on a magnetic film in patterns, e.g. by lithography
  • H01F 1/00 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties
  • H01F 41/16 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates the magnetic material being applied in the form of particles, e.g. by serigraphy

4.

MULTI-LAYERED METAL FRAME POWER PACKAGE

      
Application Number US2023060146
Publication Number 2023/133448
Status In Force
Filing Date 2023-01-05
Publication Date 2023-07-13
Owner FERRIC INC. (USA)
Inventor
  • Lekas, Michael
  • Sturcken, Noah

Abstract

An electronics assembly includes a plurality of planar conductive metal sheets including a first conductive metal sheet, a second conductive metal sheet attached and electrically coupled to the first metal sheet, and a third conductive metal sheet attached and electrically coupled to the second metal sheet. The second metal sheet is located between the first and third conductive metal sheets. Air gaps are defined in the plurality of planar conductive metal sheets to form metal traces that define electrically isolated conductive paths from an outer surface of the first conductive metal sheet to an outer surface of the third conductive metal sheet in a multilevel conductive wiring network. The multilevel conductive wiring network can be attached and electrically coupled to a microchip and to one or more capacitors to form a power converter.

IPC Classes  ?

5.

Multi-Layered Metal Frame Power Package

      
Application Number 18150517
Status Pending
Filing Date 2023-01-05
First Publication Date 2023-07-06
Owner Ferric Inc. (USA)
Inventor
  • Lekas, Michael
  • Sturcken, Noah

Abstract

An electronics assembly includes a plurality of planar conductive metal sheets including a first conductive metal sheet, a second conductive metal sheet attached and electrically coupled to the first metal sheet, and a third conductive metal sheet attached and electrically coupled to the second metal sheet. The second metal sheet is located between the first and third conductive metal sheets. Air gaps are defined in the plurality of planar conductive metal sheets to form metal traces that define electrically isolated conductive paths from an outer surface of the first conductive metal sheet to an outer surface of the third conductive metal sheet in a multilevel conductive wiring network. The multilevel conductive wiring network can be attached and electrically coupled to a microchip and to one or more capacitors to form a power converter.

IPC Classes  ?

  • H01F 27/28 - CoilsWindingsConductive connections
  • H01L 25/16 - Assemblies consisting of a plurality of individual semiconductor or other solid-state devices the devices being of types provided for in two or more different subclasses of , , , , or , e.g. forming hybrid circuits
  • H01L 23/52 - Arrangements for conducting electric current within the device in operation from one component to another
  • H01L 23/495 - Lead-frames
  • H01L 21/48 - Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the groups or
  • H01F 27/26 - Fastening parts of the core togetherFastening or mounting the core on casing or support
  • H01F 27/32 - Insulating of coils, windings, or parts thereof
  • H02M 3/00 - Conversion of DC power input into DC power output

6.

Two-stage voltage converters for microprocessors

      
Application Number 17452816
Grant Number 11929673
Status In Force
Filing Date 2021-10-29
First Publication Date 2023-05-04
Grant Date 2024-03-12
Owner Ferric Inc. (USA)
Inventor
  • Carobolante, Francesco
  • Doyle, James T.
  • Sturcken, Noah Andrew

Abstract

An assembly includes a three-level voltage converter and a second voltage converter. The three-level voltage converter is electrically coupled to a battery to convert a battery supply voltage to an intermediate voltage. The second voltage converter is electrically coupled to the three-level voltage converter to convert the intermediate voltage to a processor-supply voltage to operate a processor. At least the second voltage converter and the processor are mounted on a processor-package substrate. The three-level voltage converter can be mounted on the processor-package substrate or on a circuit board on which the processor-package substrate is mounted.

IPC Classes  ?

  • H02M 3/07 - Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using resistors or capacitors, e.g. potential divider using capacitors charged and discharged alternately by semiconductor devices with control electrode
  • G06F 1/26 - Power supply means, e.g. regulation thereof

7.

Ferromagnetic-polymer composite material and structures comprising same

      
Application Number 17377886
Grant Number 12224091
Status In Force
Filing Date 2021-07-16
First Publication Date 2023-01-26
Grant Date 2025-02-11
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Lekas, Michael
  • Davies, Ryan
  • Shishkov, Denis
  • Cavallaro, Matthew

Abstract

A ferromagnetic-polymer composite material comprises a polymer and a plurality of ferromagnetic film platelets disposed in the polymer. Each ferromagnetic film platelet comprises first and second insulator layers and a ferromagnetic layer disposed between the first and second insulator layers. The ferromagnetic layer can be magnetically anisotropic in which a hard axis of magnetization is aligned parallel to a plane that passes through and parallel to an interface between the first insulator layer and the ferromagnetic layer. The easy and/or hard axes of magnetization in the ferromagnetic film platelets can be aligned. An inductor can have a core formed of the ferromagnetic-polymer composite material.

IPC Classes  ?

  • H01F 1/03 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity
  • H01F 1/26 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
  • H01F 10/32 - Spin-exchange-coupled multilayers, e.g. nanostructured superlattices
  • H01F 17/04 - Fixed inductances of the signal type with magnetic core
  • H01F 27/24 - Magnetic cores
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 41/16 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates the magnetic material being applied in the form of particles, e.g. by serigraphy
  • H01L 23/522 - Arrangements for conducting electric current within the device in operation from one component to another including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
  • H01F 41/00 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties

8.

FERROMAGNETIC-POLYMER COMPOSITE MATERIAL AND STRUCTURES COMPRISING SAME

      
Application Number US2021041967
Publication Number 2023/287429
Status In Force
Filing Date 2021-07-16
Publication Date 2023-01-19
Owner FERRIC INC. (USA)
Inventor
  • Sturcken, Noah
  • Lekas, Michael
  • Davies, Ryan
  • Shishkov, Denis
  • Cavallaro, Matthew

Abstract

A ferromagnetic-polymer composite material (40) comprises a polymer (110) and a plurality of ferromagnetic film platelets (300) disposed in the polymer (110). Each ferromagnetic film platelet (300) comprises first and second insulator layers (331, 332) and a ferromagnetic layer (320) disposed between the first and second insulator layers (331, 332). The ferromagnetic layer (320) can be magnetically anisotropic in which a hard axis of magnetization (324) is aligned parallel to a plane that passes through and parallel to an interface between the first insulator layer (331) and the ferromagnetic layer (320). The easy and/or hard axes of magnetization (322, 324) in the ferromagnetic film platelets (320) can be aligned. An inductor can have a core formed of the ferromagnetic-polymer composite material.

IPC Classes  ?

  • H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 1/26 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
  • H01F 17/00 - Fixed inductances of the signal type
  • H01L 49/02 - Thin-film or thick-film devices

9.

FERRIC

      
Serial Number 97483857
Status Registered
Filing Date 2022-06-30
Registration Date 2023-08-08
Owner Ferric Inc. ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Design libraries, namely, downloadable electronic data files for use in integrated circuit and semiconductor design; Electronic components in the nature of voltage regulators; Electronic integrated circuits; Integrated circuits; Integrated circuits and integrated circuit cores for use in wireless communications and wireless communication equipment and apparati and digital signal processors (DSP); Integrated circuits, integrated circuit chips, and integrated circuit modules for digital video compression and decompression; Semiconductor chips; Voltage regulators; Voltage regulators for electric power

10.

FERRIC

      
Serial Number 97483983
Status Registered
Filing Date 2022-06-30
Registration Date 2023-08-08
Owner Ferric Inc. ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Design libraries, namely, downloadable electronic data files for use in integrated circuit and semiconductor design; Electronic components in the nature of voltage regulators; Electronic integrated circuits; Integrated circuits; Integrated circuits and integrated circuit cores for use in wireless communications and wireless communication equipment and apparati and digital signal processors (DSP); Integrated circuits, integrated circuit chips, and integrated circuit modules for digital video compression and decompression; Semiconductor chips; Voltage regulators; Voltage regulators for electric power

11.

MAGNETIC CORE WITH HARD FERROMAGNETIC BIASING LAYERS AND STRUCTURES CONTAINING SAME

      
Application Number US2021072400
Publication Number 2022/120319
Status In Force
Filing Date 2021-11-15
Publication Date 2022-06-09
Owner FERRIC INC. (USA)
Inventor
  • Lekas, Michael
  • Davies, Ryan
  • Sturcken, Noah
  • Shishkov, Denis

Abstract

A planar magnetic core includes multiple ferromagnetic layers including multiple hard ferromagnetic bias layers and multiple soft ferromagnetic layers. Each ferromagnetic layer comprises a soft ferromagnetic layer or a hard ferromagnetic bias layer. Each hard ferromagnetic bias layer is a neighboring ferromagnetic layer of at least one soft ferromagnetic layer. The planar magnetic core also includes a plurality of insulating layers, each insulating layer disposed between adjacent ferromagnetic layers. Each ferromagnetic layer has an easy axis of magnetization parallel to a principal plane of the planar magnetic core, where the easy axes of magnetization are aligned. Each hard ferromagnetic bias layer is magnetized to create an in-plane bias magnetic flux through the hard ferromagnetic bias layer in a first direction that is parallel to the easy axis of magnetization and forms a closed path through a neighboring soft ferromagnetic layer in a second direction parallel to the first direction.

IPC Classes  ?

  • H01F 3/10 - Composite arrangements of magnetic circuits
  • H01F 17/00 - Fixed inductances of the signal type
  • H01L 49/02 - Thin-film or thick-film devices
  • H01F 41/30 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates for applying nanostructures, e.g. by molecular beam epitaxy [MBE]

12.

MAGNETIC CORE WITH HARD FERROMAGNETIC BIASING LAYERS AND STRUCTURES CONTAINING SAME

      
Application Number 17108096
Status Pending
Filing Date 2020-12-01
First Publication Date 2022-06-02
Owner Ferric Inc. (USA)
Inventor
  • Lekas, Michael
  • Davies, Ryan
  • Sturcken, Noah
  • Shishkov, Denis

Abstract

A planar magnetic core includes multiple ferromagnetic layers including multiple hard ferromagnetic bias layers and multiple soft ferromagnetic layers. Each ferromagnetic layer comprises a soft ferromagnetic layer or a hard ferromagnetic bias layer. Each hard ferromagnetic bias layer is a neighboring ferromagnetic layer of at least one soft ferromagnetic layer. The planar magnetic core also includes a plurality of insulating layers, each insulating layer disposed between adjacent ferromagnetic layers. Each ferromagnetic layer has an easy axis of magnetization parallel to a principal plane of the planar magnetic core, where the easy axes of magnetization are aligned. Each hard ferromagnetic bias layer is magnetized to create an in-plane bias magnetic flux through the hard ferromagnetic bias layer in a first direction that is parallel to the easy axis of magnetization and forms a closed path through a neighboring soft ferromagnetic layer in a second direction parallel to the first direction.

IPC Classes  ?

  • H01L 23/522 - Arrangements for conducting electric current within the device in operation from one component to another including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
  • H01L 49/02 - Thin-film or thick-film devices
  • H01F 27/24 - Magnetic cores
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 1/03 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity

13.

Integrated circuit with laminated magnetic core inductor and magnetic flux closure layer

      
Application Number 17358318
Grant Number 12048097
Status In Force
Filing Date 2021-06-25
First Publication Date 2021-10-14
Grant Date 2024-07-23
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Lekas, Michael

Abstract

A structure comprises a semiconductor integrated circuit, an inductor, and a magnetic flux closure layer. The inductor is integrated into a multilevel wiring network in the semiconductor integrated circuit. The inductor includes a planar laminated magnetic core and a conductive winding that turns around in a generally spiral manner on the outside of the planar laminated magnetic core. The planar laminated magnetic core includes an alternating sequence of a magnetic layer and a non-magnetic layer. The magnetic flux closure layer is disposed within about 100 μm of a face of the planar laminated magnetic core, the face of the planar magnetic core parallel to a principal plane of the planar laminated magnetic core. A second magnetic flux closure layer can be disposed within about 100 μm of an opposing face of the planar laminated magnetic core.

IPC Classes  ?

  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 17/00 - Fixed inductances of the signal type
  • H01F 27/24 - Magnetic cores
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H01F 41/32 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying conductive, insulating or magnetic material on a magnetic film
  • H05K 1/02 - Printed circuits Details
  • H05K 1/11 - Printed elements for providing electric connections to or between printed circuits
  • H05K 1/18 - Printed circuits structurally associated with non-printed electric components
  • H05K 1/03 - Use of materials for the substrate
  • H05K 1/16 - Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor

14.

Method of manufacturing laminated magnetic core inductor with insulating and interface layers

      
Application Number 17341643
Grant Number 11903130
Status In Force
Filing Date 2021-06-08
First Publication Date 2021-09-23
Grant Date 2024-02-13
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Lekas, Michael

Abstract

An inductor includes a planar laminated magnetic core and a conductive winding. The planar magnetic core includes an alternating sequence of a magnetic layer and a non-magnetic layer. The non-magnetic layer includes an insulating layer that is disposed between first and second interface layers. The conductive winding turns around in a generally spiral manner on the outside of the planar laminated magnetic core. The inductor can be integrated into a multilevel wiring network in a semiconductor integrated circuit to form a microelectronic device, such as a transformer, a power converter, or a microprocessor.

IPC Classes  ?

  • H01F 7/06 - ElectromagnetsActuators including electromagnets
  • H05K 1/18 - Printed circuits structurally associated with non-printed electric components
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 27/24 - Magnetic cores
  • H05K 1/16 - Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
  • H05K 1/02 - Printed circuits Details
  • H05K 1/11 - Printed elements for providing electric connections to or between printed circuits
  • H01L 49/02 - Thin-film or thick-film devices
  • H01F 10/26 - Thin magnetic films, e.g. of one-domain structure characterised by the substrate or intermediate layers
  • H01F 41/32 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying conductive, insulating or magnetic material on a magnetic film
  • H01F 17/00 - Fixed inductances of the signal type
  • H05K 1/03 - Use of materials for the substrate

15.

ONE-SIDED PARALLEL LLC POWER CONVERTER

      
Application Number US2020019650
Publication Number 2021/173119
Status In Force
Filing Date 2020-02-25
Publication Date 2021-09-02
Owner FERRIC INC. (USA)
Inventor
  • Zaliasl, Samira
  • Sturcken, Noah
  • Shishkov, Denis
  • Lekas, Michael

Abstract

A power converter includes a primary circuit and a secondary circuit. The primary circuit includes two primary LC circuits that are in parallel electrically with each other. A first node of each primary LC circuit is electrically coupled to a high-voltage input. A second node of each primary LC circuit is coupled to a respective terminal of a primary inductor that forms a transformer with a secondary inductor in the secondary circuit. Each primary LC circuit is electrically coupled to a primary switch that operates at approximately the resonance frequency of the primary LC circuits to output an alternating current that passes through the primary inductor. The terminals of the secondary inductor are coupled to respective secondary switches. The switches operate at the resonance frequency of the primary LC circuit to rectify the power. A low-pass filter outputs the mean of the received voltage.

IPC Classes  ?

  • H02M 3/335 - Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
  • H05B 33/08 - Circuit arrangements for operating electroluminescent light sources

16.

One-sided parallel LLC power converter

      
Application Number 16800276
Grant Number 11146175
Status In Force
Filing Date 2020-02-25
First Publication Date 2021-08-26
Grant Date 2021-10-12
Owner Ferric Inc. (USA)
Inventor
  • Zaliasl, Samira
  • Sturcken, Noah
  • Shishkov, Denis
  • Lekas, Michael

Abstract

A power converter includes a primary circuit and a secondary circuit. The primary circuit includes two primary LC circuits that are in parallel electrically with each other. A first node of each primary LC circuit is electrically coupled to a high-voltage input. A second node of each primary LC circuit is coupled to a respective terminal of a primary inductor that forms a transformer with a secondary inductor in the secondary circuit. Each primary LC circuit is electrically coupled to a primary switch that operates at approximately the resonance frequency of the primary LC circuits to output an alternating current that passes through the primary inductor. The terminals of the secondary inductor are coupled to respective secondary switches. The switches operate at the resonance frequency of the primary LC circuit to rectify the power. A low-pass filter outputs the mean of the received voltage.

IPC Classes  ?

  • H02M 3/335 - Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
  • H02M 1/08 - Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
  • H02M 3/00 - Conversion of DC power input into DC power output
  • H02M 1/00 - Details of apparatus for conversion

17.

MAGNETIC CORE WITH VERTICAL LAMINATIONS HAVING HIGH ASPECT RATIO

      
Application Number US2019049153
Publication Number 2021/040741
Status In Force
Filing Date 2019-08-30
Publication Date 2021-03-04
Owner FERRIC INC. (USA)
Inventor
  • Sturcken, Noah
  • Shishkov, Denis
  • Cavallaro, Matthew
  • Lekas, Michael
  • Davies, Ryan

Abstract

A method for manufacturing a vertically-laminated ferromagnetic core includes (a) depositing a conductive seed layer on or over a first side of a substrate; (b) depositing a masking layer on or over a second side of the substrate, the first and second sides on opposite sides of the substrate; (c) forming a pattern in the masking layer; (d) dry etching the substrate, based on the pattern in the masking layer, from the second side to the first side to expose portions of the conductive seed layer; and (e) depositing a ferromagnetic material onto the exposed portions of the conductive seed layer to form vertically-oriented ferromagnetic layers.

IPC Classes  ?

  • H01F 17/04 - Fixed inductances of the signal type with magnetic core
  • H01F 27/24 - Magnetic cores
  • H01F 27/245 - Magnetic cores made from sheets, e.g. grain-oriented
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets

18.

Magnetic core with vertical laminations having high aspect ratio

      
Application Number 16557476
Grant Number 11735349
Status In Force
Filing Date 2019-08-30
First Publication Date 2021-03-04
Grant Date 2023-08-22
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Shishkov, Denis
  • Cavallaro, Matthew
  • Lekas, Michael
  • Davies, Ryan

Abstract

A method for manufacturing a vertically-laminated ferromagnetic core includes (a) depositing a conductive seed layer on or over a first side of a substrate; (b) depositing a masking layer on or over a second side of the substrate, the first and second sides on opposite sides of the substrate; (c) forming a pattern in the masking layer; (d) dry etching the substrate, based on the pattern in the masking layer, from the second side to the first side to expose portions of the conductive seed layer; and (e) depositing a ferromagnetic material onto the exposed portions of the conductive seed layer to form vertically-oriented ferromagnetic layers.

IPC Classes  ?

  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 27/24 - Magnetic cores
  • H01F 27/25 - Magnetic cores made from strips or ribbons
  • H01F 41/18 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates by cathode sputtering

19.

Compact transceiver on a multi-level integrated circuit

      
Application Number 16778154
Grant Number 10878996
Status In Force
Filing Date 2020-01-31
First Publication Date 2020-05-28
Grant Date 2020-12-29
Owner Ferric Inc. (USA)
Inventor
  • Lekas, Michael
  • Sturcken, Noah

Abstract

Power and/or data are transmitted through variable magnetic fields between a first transceiver coil on a transceiver apparatus and a second transceiver coil in an inductor integrated into a multilevel wiring structure on a semiconductor integrated circuit chip. The first transceiver apparatus generates magnetic fields and can transmit data by varying a characteristic of the magnetic fields. The second transceiver coil receives the power from and/or detects data in the magnetic fields from the first transceiver apparatus. The inductor can include a ferromagnetic core that concentrates magnetic flux to improve data or power transmission efficiency to miniaturize the second transceiver coil while maintaining adequate inductive coupling between the coils. The second transceiver coil can transmit data by varying the impedance of the inductor and/or the integrated circuit. The semiconductor integrated circuit chip can be coupled to an object and the second transceiver coil can transmit data relating to the object.

IPC Classes  ?

  • H01L 23/64 - Impedance arrangements
  • H01F 38/14 - Inductive couplings
  • H02J 50/12 - Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling of the resonant type
  • H04B 5/00 - Near-field transmission systems, e.g. inductive or capacitive transmission systems
  • H01F 27/24 - Magnetic cores

20.

Electromagnetically-driven ferromagnetic actuator device

      
Application Number 16184024
Grant Number 11264158
Status In Force
Filing Date 2018-11-08
First Publication Date 2020-05-14
Grant Date 2022-03-01
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Lekas, Michael

Abstract

A ferromagnetic actuator is disposed between first and second semiconductor devices that include first and second inductors. Each inductor is disposed on top of a multilevel wiring structure. Current flows through the first inductor to generate a first magnetic field that attracts the ferromagnetic actuator towards the first inductor causing the ferromagnetic actuator to transition from a first state to a second state. In the second state, a portion of the ferromagnetic actuator is disposed closer to the first inductor than it is in the first state. Current flows through the second inductor to generate a second magnetic field that attracts the ferromagnetic actuator towards the second inductor causing the ferromagnetic actuator to transition from the first or second state to a third state. In the third state, a portion of the ferromagnetic actuator is disposed closer to the first inductor than it is in the first state.

IPC Classes  ?

  • H01F 7/06 - ElectromagnetsActuators including electromagnets
  • H01F 7/08 - ElectromagnetsActuators including electromagnets with armatures
  • H01F 7/126 - Supporting or mounting
  • H01F 7/14 - Pivoting armatures
  • B64C 33/02 - WingsActuating mechanisms therefor
  • H01L 23/522 - Arrangements for conducting electric current within the device in operation from one component to another including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
  • H01L 27/092 - Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being a semiconductor body including only semiconductor components of a single kind including field-effect components only the components being field-effect transistors with insulated gate complementary MIS field-effect transistors
  • H01F 7/17 - Pivoting and rectilinearly-movable armatures
  • B64C 39/02 - Aircraft not otherwise provided for characterised by special use

21.

Compact transceiver on a multi-level integrated circuit

      
Application Number 16118113
Grant Number 10593470
Status In Force
Filing Date 2018-08-30
First Publication Date 2020-03-05
Grant Date 2020-03-17
Owner Ferric Inc. (USA)
Inventor
  • Lekas, Michael
  • Sturcken, Noah

Abstract

Power and/or data are transmitted through variable magnetic fields between a first transceiver coil on a transceiver apparatus and a second transceiver coil in an inductor integrated into a multilevel wiring structure on a semiconductor integrated circuit chip. The first transceiver apparatus generates magnetic fields and can transmit data by varying a characteristic of the magnetic fields. The second transceiver coil receives the power from and/or detects data in the magnetic fields from the first transceiver apparatus. The inductor can include a ferromagnetic core that concentrates magnetic flux to improve data or power transmission efficiency to miniaturize the second transceiver coil while maintaining adequate inductive coupling between the coils. The second transceiver coil can transmit data by varying the impedance of the inductor and/or the integrated circuit. The semiconductor integrated circuit chip can be coupled to an object and the second transceiver coil can transmit data relating to the object.

IPC Classes  ?

  • H02J 50/12 - Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling of the resonant type
  • H01F 38/14 - Inductive couplings
  • H01L 23/64 - Impedance arrangements
  • H04B 5/00 - Near-field transmission systems, e.g. inductive or capacitive transmission systems
  • H01F 27/24 - Magnetic cores

22.

Processor module with integrated packaged power converter

      
Application Number 16129305
Grant Number 10658331
Status In Force
Filing Date 2018-09-12
First Publication Date 2020-03-05
Grant Date 2020-05-19
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Kalami, Ehsan
  • Meyer, Joseph
  • Lekas, Michael

Abstract

A power management module comprises one or more power converter chips that are mounted on a power management package substrate. First and second electrical contacts are disposed on opposing first and second sides of the power management package substrate. The power management module can be mounted on a processor module to supply power to one or more processor chips in the processor module. In one example, the processor chip(s) are mounted on a first side of a processor package substrate and the power management module is mounted on an opposing second side of the processor package substrate. The power management module and the processor module can be centered and aligned with respect to each other or they can be offset laterally from each other. In another embodiment, the processor chip(s) are embedded in the processor package substrate.

IPC Classes  ?

  • H01L 25/065 - Assemblies consisting of a plurality of individual semiconductor or other solid-state devices all the devices being of a type provided for in a single subclass of subclasses , , , , or , e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group
  • H02M 3/158 - Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
  • H01L 49/02 - Thin-film or thick-film devices
  • H01L 23/48 - Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads or terminal arrangements
  • H01L 23/64 - Impedance arrangements

23.

PROCESSOR MODULE WITH INTEGRATED PACKAGED POWER CONVERTER

      
Application Number US2018048290
Publication Number 2020/046276
Status In Force
Filing Date 2018-08-28
Publication Date 2020-03-05
Owner FERRIC INC. (USA)
Inventor
  • Sturcken, Noah
  • Kalami, Ehsan
  • Meyer, Joseph
  • Lekas, Michael

Abstract

A power management module comprises one or more power converter chips that are mounted on a power management package substrate. First and second electrical contacts are disposed on opposing first and second sides of the power management package substrate. The power management module can be mounted on a processor module to supply power to one or more processor chips in the processor module. In one example, the processor chip(s) are mounted on a first side of a processor package substrate and the power management module is mounted on an opposing second side of the processor package substrate. The power management module and the processor module can be centered and aligned with respect to each other or they can be offset laterally from each other. In another embodiment, the power management module and the processor chip(s) are mounted on the same side of the processor package substrate.

IPC Classes  ?

  • H01L 23/498 - Leads on insulating substrates
  • H05K 1/14 - Structural association of two or more printed circuits

24.

LAMINATED MAGNETIC CORE INDUCTOR WITH INSULATING AND INTERFACE LAYERS

      
Application Number US2018036832
Publication Number 2019/240747
Status In Force
Filing Date 2018-06-11
Publication Date 2019-12-19
Owner FERRIC INC. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Lekas, Michael

Abstract

An inductor includes a planar laminated magnetic core and a conductive winding. The planar magnetic core includes an alternating sequence of a magnetic layer and a non-magnetic layer. The non-magnetic layer includes an insulating layer that is disposed between first and second interface layers. The conductive winding turns around in a generally spiral manner on the outside of the planar laminated magnetic core. The inductor can be integrated into a multilevel wiring network in a semiconductor integrated circuit to form a microelectronic device, such as a transformer, a power converter, or a microprocessor.

IPC Classes  ?

  • H01F 17/04 - Fixed inductances of the signal type with magnetic core
  • H01F 27/24 - Magnetic cores
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets

25.

Processor module with integrated packaged power converter

      
Application Number 16114448
Grant Number 10367415
Status In Force
Filing Date 2018-08-28
First Publication Date 2019-07-30
Grant Date 2019-07-30
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Kalami, Ehsan
  • Meyer, Joseph
  • Lekas, Michael

Abstract

A power management module comprises one or more power converter chips that are mounted on a power management package substrate. First and second electrical contacts are disposed on opposing first and second sides of the power management package substrate. The power management module can be mounted on a processor module to supply power to one or more processor chips in the processor module. In one example, the processor chip(s) are mounted on a first side of a processor package substrate and the power management module is mounted on an opposing second side of the processor package substrate. The power management module and the processor module can be centered and aligned with respect to each other or they can be offset laterally from each other. In another embodiment, the power management module and the processor chip(s) are mounted on the same side of the processor package substrate.

IPC Classes  ?

  • H02M 3/156 - Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 27/24 - Magnetic cores
  • H05K 1/02 - Printed circuits Details

26.

Integrated switched inductor power converter having first and second powertrain phases

      
Application Number 16279574
Grant Number 11197374
Status In Force
Filing Date 2019-02-19
First Publication Date 2019-06-13
Grant Date 2021-12-07
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Meyer, Joseph
  • Lekas, Michael
  • Davies, Ryan
  • Jew, David
  • Lee, William

Abstract

A switched inductor DC-DC power converter chiplet includes a CMOS power switch, an LC filter, regulation circuitry, feedback control circuitry, and interface control circuitry integrated on a common substrate. The inductor for the LC filter can be formed on the same surface or on opposing surfaces of the substrate as the electrical terminations for the substrate. Another embodiment includes a switched inductor DC-DC power converter chiplet having a first powertrain phase and multiple second powertrain phases. When the load current is less than or equal to a threshold load current, the power conversion efficiency can be improved by only operating the first powertrain phase. When the load current is greater than the threshold load current, the power conversion efficiency can be improved by operating one or more second powertrain phases.

IPC Classes  ?

  • H02M 3/158 - Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
  • H05K 1/18 - Printed circuits structurally associated with non-printed electric components
  • H05K 1/11 - Printed elements for providing electric connections to or between printed circuits
  • H05K 1/02 - Printed circuits Details
  • H01F 27/24 - Magnetic cores
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H05K 1/16 - Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
  • H02M 3/00 - Conversion of DC power input into DC power output
  • H01F 17/00 - Fixed inductances of the signal type
  • H05K 1/03 - Use of materials for the substrate
  • H02M 1/00 - Details of apparatus for conversion

27.

Method for fabricating inductors with deposition-induced magnetically-anisotropic cores

      
Application Number 16257392
Grant Number 11302469
Status In Force
Filing Date 2019-01-25
First Publication Date 2019-06-06
Grant Date 2022-04-12
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Lekas, Michael

Abstract

A method of fabricating an inductor includes (a) forming a ferromagnetic core on a semiconductor substrate, the ferromagnetic core lying in a core plane and (b) fabricating an inductor coil that winds around the ferromagnetic core, the inductor coil configured to generate an inductor magnetic field that passes through the ferromagnetic core in a first direction parallel to the core plane. While forming the ferromagnetic core, the method further includes (1) generating a bias magnetic field that passes through the ferromagnetic core in a second direction that is orthogonal to the first direction, and (2) inducing a magnetic anisotropy in the ferromagnetic core with the bias magnetic field.

IPC Classes  ?

  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H01F 27/24 - Magnetic cores
  • H01F 17/00 - Fixed inductances of the signal type
  • H01F 1/147 - Alloys characterised by their composition
  • H01L 49/02 - Thin-film or thick-film devices
  • H01F 41/14 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates
  • H01F 41/06 - Coil winding
  • H01F 13/00 - Apparatus or processes for magnetising or demagnetising
  • H01F 27/38 - Auxiliary core membersAuxiliary coils or windings
  • H01F 27/255 - Magnetic cores made from particles
  • H01F 17/06 - Fixed inductances of the signal type with magnetic core with core substantially closed in itself, e.g. toroid
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 17/04 - Fixed inductances of the signal type with magnetic core
  • H01F 41/26 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates from liquids using electric currents

28.

Laminated magnetic core inductor with magnetic flux closure path parallel to easy axes of magnetization of magnetic layers

      
Application Number 16007569
Grant Number 11116081
Status In Force
Filing Date 2018-06-13
First Publication Date 2018-10-18
Grant Date 2021-09-07
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Lekas, Michael

Abstract

An inductor comprises a planar laminated magnetic core and a conductive winding. The core includes an alternating sequence of (a) a magnetic layer having a thickness of about 100 angstroms to about 10,000 angstroms and (b) a non-magnetic layer having a thickness of about 10 angstroms to about 2,000 angstroms. Magnetic flux passes through a first magnetic layer parallel to a first easy axis of magnetization of the first magnetic layer and the magnetic flux passes through a second magnetic layer, disposed adjacent to the first magnetic layer, parallel to a second easy axis of magnetization of the second magnetic layer. The magnetic flux path extends through the first and second magnetic layers parallel to the first and second easy axes of magnetization, respectively. At least one orthogonal magnetic layer can be disposed laterally from the core such that the magnetic flux path extends through the orthogonal magnetic layer(s).

IPC Classes  ?

  • H01F 17/00 - Fixed inductances of the signal type
  • H05K 1/18 - Printed circuits structurally associated with non-printed electric components
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 27/24 - Magnetic cores
  • H05K 1/16 - Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
  • H05K 1/02 - Printed circuits Details
  • H05K 1/03 - Use of materials for the substrate
  • H05K 1/11 - Printed elements for providing electric connections to or between printed circuits
  • H01F 41/32 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying conductive, insulating or magnetic material on a magnetic film

29.

Laminated magnetic core inductor with insulating and interface layers

      
Application Number 16006450
Grant Number 11064610
Status In Force
Filing Date 2018-06-12
First Publication Date 2018-10-11
Grant Date 2021-07-13
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Lekas, Michael

Abstract

An inductor includes a planar laminated magnetic core and a conductive winding. The planar magnetic core includes an alternating sequence of a magnetic layer and a non-magnetic layer. The non-magnetic layer includes an insulating layer that is disposed between first and second interface layers. The conductive winding turns around in a generally spiral manner on the outside of the planar laminated magnetic core. The inductor can be integrated into a multilevel wiring network in a semiconductor integrated circuit to form a microelectronic device, such as a transformer, a power converter, or a microprocessor.

IPC Classes  ?

  • H01F 27/28 - CoilsWindingsConductive connections
  • H05K 1/18 - Printed circuits structurally associated with non-printed electric components
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 27/24 - Magnetic cores
  • H05K 1/16 - Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
  • H05K 1/02 - Printed circuits Details
  • H05K 1/11 - Printed elements for providing electric connections to or between printed circuits
  • H01L 49/02 - Thin-film or thick-film devices
  • H01F 10/26 - Thin magnetic films, e.g. of one-domain structure characterised by the substrate or intermediate layers
  • H01F 41/32 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying conductive, insulating or magnetic material on a magnetic film
  • H01F 17/00 - Fixed inductances of the signal type
  • H05K 1/03 - Use of materials for the substrate

30.

Integrated circuit with laminated magnetic core inductor including a ferromagnetic alloy

      
Application Number 16007158
Grant Number 10893609
Status In Force
Filing Date 2018-06-13
First Publication Date 2018-10-11
Grant Date 2021-01-12
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Lekas, Michael

Abstract

A structure includes a semiconductor integrated circuit comprising a multilevel wiring network and an inductor integrated into the multilevel wiring network. The inductor includes a planar laminated magnetic core and a conductive winding that turns around in a generally spiral manner on the outside of the planar laminated magnetic core. The planar laminated magnetic core includes an alternating sequence of a magnetic layer and a non-magnetic layer. The magnetic layer comprises a ferromagnetic alloy having an iron composition of about 10 atomic percent to about 90 atomic percent.

IPC Classes  ?

  • H01F 27/28 - CoilsWindingsConductive connections
  • H05K 1/18 - Printed circuits structurally associated with non-printed electric components
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 27/24 - Magnetic cores
  • H05K 1/02 - Printed circuits Details
  • H05K 1/11 - Printed elements for providing electric connections to or between printed circuits
  • H01F 17/00 - Fixed inductances of the signal type
  • H01F 41/32 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying conductive, insulating or magnetic material on a magnetic film
  • H05K 1/16 - Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
  • H05K 1/03 - Use of materials for the substrate

31.

Integrated circuit with laminated magnetic core inductor and magnetic flux closure layer

      
Application Number 16007631
Grant Number 11058001
Status In Force
Filing Date 2018-06-13
First Publication Date 2018-10-11
Grant Date 2021-07-06
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Lekas, Michael

Abstract

A structure comprises a semiconductor integrated circuit, an inductor, and a magnetic flux closure layer. The inductor is integrated into a multilevel wiring network in the semiconductor integrated circuit. The inductor includes a planar laminated magnetic core and a conductive winding that turns around in a generally spiral manner on the outside of the planar laminated magnetic core. The planar laminated magnetic core includes an alternating sequence of a magnetic layer and a non-magnetic layer. The magnetic flux closure layer is disposed within about 100 μm of a face of the planar laminated magnetic core, the face of the planar magnetic core parallel to a principal plane of the planar laminated magnetic core. A second magnetic flux closure layer can be disposed within about 100 μm of an opposing face of the planar laminated magnetic core.

IPC Classes  ?

  • H01F 27/28 - CoilsWindingsConductive connections
  • H05K 1/18 - Printed circuits structurally associated with non-printed electric components
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 27/24 - Magnetic cores
  • H05K 1/02 - Printed circuits Details
  • H05K 1/11 - Printed elements for providing electric connections to or between printed circuits
  • H01F 17/00 - Fixed inductances of the signal type
  • H01F 41/32 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying conductive, insulating or magnetic material on a magnetic film
  • H05K 1/16 - Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
  • H05K 1/03 - Use of materials for the substrate

32.

Apparatus and methods for magnetic core inductors with biased permeability

      
Application Number 15911778
Grant Number 10629357
Status In Force
Filing Date 2018-03-05
First Publication Date 2018-09-20
Grant Date 2020-04-21
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Wu, Hao

Abstract

Inductive elements comprising anisotropic media and biasing coils for magnetically biasing thereof and methods of manufacture and operation for use in applications such as microelectronics. Application of an electrical current through the bias coils generates a magnetic field that biases the magnetic material such that a desirable orientation of anisotropy is achieved throughout the magnetic core and enables modulation of the inductive response of the device. Electrical conductors coupled to interconnects are magnetically coupled to magnetic core layers to produce self and/or mutual inductors.

IPC Classes  ?

  • H01F 41/12 - Insulating of windings
  • H01F 27/24 - Magnetic cores
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 1/147 - Alloys characterised by their composition
  • H01L 49/02 - Thin-film or thick-film devices
  • H01F 41/14 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates
  • H01F 41/06 - Coil winding
  • H01F 27/38 - Auxiliary core membersAuxiliary coils or windings
  • H01F 27/255 - Magnetic cores made from particles
  • H01F 17/06 - Fixed inductances of the signal type with magnetic core with core substantially closed in itself, e.g. toroid
  • H01F 17/04 - Fixed inductances of the signal type with magnetic core
  • H01F 17/00 - Fixed inductances of the signal type
  • H01F 13/00 - Apparatus or processes for magnetising or demagnetising
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils

33.

Methods of manufacturing integrated magnetic core inductors with vertical laminations

      
Application Number 15419562
Grant Number 10347709
Status In Force
Filing Date 2017-01-30
First Publication Date 2018-06-28
Grant Date 2019-07-09
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Wu, Hao
  • Lekas, Michael

Abstract

Methods of manufacturing are disclosed for an inductor that includes a magnetic core lying in a core plane. The magnetic core includes a vertical laminated structure with respect to the core plane of alternating ferromagnetic vertical layers and insulator vertical layers. An easy axis of magnetization can be permanently or semi-permanently fixed in the ferromagnetic vertical layers along a first axis orthogonal to the core plane. A hard axis of magnetization can be permanently or semi-permanently induced in the ferromagnetic vertical layers, the hard axis of magnetization lying in a plane that is orthogonal to the first axis.

IPC Classes  ?

  • H01F 7/06 - ElectromagnetsActuators including electromagnets
  • H01L 49/02 - Thin-film or thick-film devices
  • H01L 23/522 - Arrangements for conducting electric current within the device in operation from one component to another including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
  • H01L 21/3205 - Deposition of non-insulating-, e.g. conductive- or resistive-, layers, on insulating layersAfter-treatment of these layers
  • H01L 21/288 - Deposition of conductive or insulating materials for electrodes from a liquid, e.g. electrolytic deposition
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H01F 17/00 - Fixed inductances of the signal type
  • H01F 41/26 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates from liquids using electric currents

34.

Integrated magnetic core inductor with vertical laminations

      
Application Number 15391278
Grant Number 10210986
Status In Force
Filing Date 2016-12-27
First Publication Date 2018-06-28
Grant Date 2019-02-19
Owner Ferric, Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Wu, Hao
  • Lekas, Michael

Abstract

An inductor includes a magnetic core lying in a core plane. The magnetic core includes a vertical laminated structure with respect to the core plane of alternating ferromagnetic vertical layers and insulator vertical layers. An easy axis of magnetization can be permanently or semi-permanently fixed in the ferromagnetic vertical layers along an axis orthogonal to the core plane. Methods of manufacturing same are also disclosed.

IPC Classes  ?

35.

Zero-voltage switch-mode power converter

      
Application Number 15869726
Grant Number 10326366
Status In Force
Filing Date 2018-01-12
First Publication Date 2018-05-24
Grant Date 2019-06-18
Owner Ferric Inc. (USA)
Inventor
  • Lee, William
  • Jew, David
  • Meyer, Joseph
  • Sturcken, Noah

Abstract

A switched-mode power converter includes timing control feedback loop circuits to minimize or eliminate the potential difference across a high-power switch and a low-power switch during their transitions times. A first feedback circuit compares the measured voltage across the high-power switch at the moment the high-power switch closes with the input voltage to the high-power switch to control a low-to-high delay time. A second feedback circuit compares the measured voltage across the low-power switch at the moment the low-power switch closes with the input voltage to the low-power switch to control a high-to-low delay time. A third feedback circuit compares the measured voltage across the low-power switch at the moment the low-power switch opens. The output of the third feedback circuit is provided as inputs to the first and second feedback circuits. The third feedback circuit also controls the frequency of the power converter.

IPC Classes  ?

  • H02M 3/158 - Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
  • H02M 3/157 - Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators with digital control
  • H02M 1/38 - Means for preventing simultaneous conduction of switches
  • H02M 1/00 - Details of apparatus for conversion

36.

Integrated switched inductor power converter

      
Application Number 15844107
Grant Number 10244633
Status In Force
Filing Date 2017-12-15
First Publication Date 2018-04-19
Grant Date 2019-03-26
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Jew, David
  • Meyer, Joseph
  • Davies, Ryan
  • Lekas, Michael

Abstract

A switched inductor DC-DC power converter chiplet includes a CMOS power switch, an LC filter, regulation circuitry, feedback control circuitry, and interface control circuitry integrated on a common substrate. The inductor for the LC filter can be formed on the same surface or on opposing surfaces of the substrate as the electrical terminations for the substrate.

IPC Classes  ?

  • H05K 1/18 - Printed circuits structurally associated with non-printed electric components
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 27/24 - Magnetic cores
  • H05K 1/16 - Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
  • H05K 1/02 - Printed circuits Details
  • H05K 1/11 - Printed elements for providing electric connections to or between printed circuits

37.

Zero-voltage switch-mode power converter

      
Application Number 15243022
Grant Number 09906131
Status In Force
Filing Date 2016-08-22
First Publication Date 2018-02-22
Grant Date 2018-02-27
Owner Ferric Inc. (USA)
Inventor
  • Lee, William
  • Jew, David
  • Meyer, Joseph
  • Sturcken, Noah

Abstract

A switched-mode power converter includes timing control feedback loop circuits to minimize or eliminate the potential difference across a high-power switch and a low-power switch during their transitions times. A first feedback circuit compares the measured voltage across the high-power switch at the moment the high-power switch closes with the input voltage to the high-power switch to control a low-to-high delay time. A second feedback circuit compares the measured voltage across the low-power switch at the moment the low-power switch closes with the input voltage to the low-power switch to control a high-to-low delay time. A third feedback circuit compares the measured voltage across the low-power switch at the moment the low-power switch opens. The output of the third feedback circuit is provided as inputs to the first and second feedback circuits. The third feedback circuit also controls the frequency of the power converter.

IPC Classes  ?

  • H02M 3/158 - Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
  • H02M 3/157 - Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators with digital control
  • H02M 1/00 - Details of apparatus for conversion

38.

Integrated passive devices and assemblies including same

      
Application Number 15084046
Grant Number 10064277
Status In Force
Filing Date 2016-03-29
First Publication Date 2017-10-05
Grant Date 2018-08-28
Owner Ferric, Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Wu, Hao
  • Lekas, Michael

Abstract

An integrated passive device and assemblies containing the same are disclosed. The integrated passive device can include a thin-film magnetic inductor. Various configurations of electrically connecting an integrated passive device to a processor and/or an interposer such as a chip-scale package are also disclosed.

IPC Classes  ?

  • H01L 23/522 - Arrangements for conducting electric current within the device in operation from one component to another including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
  • H05K 1/18 - Printed circuits structurally associated with non-printed electric components
  • H03H 7/38 - Impedance-matching networks
  • H01L 23/498 - Leads on insulating substrates

39.

Magnetically-coupled inductors on integrated passive devices and assemblies including same

      
Application Number 15408096
Grant Number 09781834
Status In Force
Filing Date 2017-01-17
First Publication Date 2017-10-03
Grant Date 2017-10-03
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Wu, Hao
  • Lekas, Michael

Abstract

An integrated passive device and assemblies containing the same are disclosed. The integrated passive device can include a thin-film magnetic inductor. Various configurations of electrically connecting an integrated passive device to a processor and/or an interposer such as a chip-scale package are also disclosed. An inductor on an integrated passive device can configured and arranged such that it is magnetically coupled to an inductor on a structure such as a processor chip or a system on a chip.

IPC Classes  ?

  • H01L 23/49 - Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads or terminal arrangements consisting of soldered or bonded constructions wire-like
  • H05K 1/18 - Printed circuits structurally associated with non-printed electric components
  • H01L 23/522 - Arrangements for conducting electric current within the device in operation from one component to another including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
  • H01L 23/498 - Leads on insulating substrates
  • H01F 27/28 - CoilsWindingsConductive connections
  • H03H 7/38 - Impedance-matching networks

40.

Systems and methods for microelectronics fabrication and packaging using a magnetic polymer

      
Application Number 15053747
Grant Number 10354950
Status In Force
Filing Date 2016-02-25
First Publication Date 2017-08-31
Grant Date 2019-07-16
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan

Abstract

A magnetic polymer for use in microelectronic fabrication includes a polymer matrix and a plurality of ferromagnetic particles disposed in the polymer matrix. The magnetic polymer can be part of an insulation layer in an inductor formed in one or more backend wiring layers of an integrated device. The magnetic polymer can also be in the form of a magnetic epoxy layer for mounting contacts of the integrated device to a package substrate.

IPC Classes  ?

  • C08K 3/08 - Metals
  • H01L 23/29 - Encapsulation, e.g. encapsulating layers, coatings characterised by the material
  • H01L 23/522 - Arrangements for conducting electric current within the device in operation from one component to another including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
  • H01L 49/02 - Thin-film or thick-film devices
  • H01L 23/528 - Layout of the interconnection structure
  • H01L 23/31 - Encapsulation, e.g. encapsulating layers, coatings characterised by the arrangement
  • H01L 21/56 - Encapsulations, e.g. encapsulating layers, coatings
  • H01L 23/00 - Details of semiconductor or other solid state devices
  • C08K 3/22 - OxidesHydroxides of metals
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H01L 21/321 - After-treatment
  • H01F 1/26 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
  • H01F 1/37 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites in the form of particles in a bonding agent
  • H01F 17/00 - Fixed inductances of the signal type
  • H01F 3/10 - Composite arrangements of magnetic circuits

41.

Methods for microelectronics fabrication and packaging using a magnetic polymer

      
Application Number 15409697
Grant Number 10002828
Status In Force
Filing Date 2017-01-19
First Publication Date 2017-08-31
Grant Date 2018-06-19
Owner Ferric, Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan

Abstract

A magnetic polymer for use in microelectronic fabrication includes a polymer matrix and a plurality of ferromagnetic particles disposed in the polymer matrix. The magnetic polymer can be part of an insulation layer in an inductor formed in one or more backend wiring layers of an integrated device. The magnetic polymer can also be in the form of a magnetic epoxy layer for mounting contacts of the integrated device to a package substrate.

IPC Classes  ?

  • H01L 23/522 - Arrangements for conducting electric current within the device in operation from one component to another including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
  • H01L 49/02 - Thin-film or thick-film devices
  • H01L 23/528 - Layout of the interconnection structure
  • H01L 23/29 - Encapsulation, e.g. encapsulating layers, coatings characterised by the material
  • H01L 23/31 - Encapsulation, e.g. encapsulating layers, coatings characterised by the arrangement
  • H01L 21/56 - Encapsulations, e.g. encapsulating layers, coatings
  • H01L 23/00 - Details of semiconductor or other solid state devices
  • C08K 3/22 - OxidesHydroxides of metals
  • C08K 3/08 - Metals
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H01L 21/321 - After-treatment

42.

Manufacturing methods for magnetic core inductors with biased permeability

      
Application Number 15255804
Grant Number 10431371
Status In Force
Filing Date 2016-09-02
First Publication Date 2016-12-22
Grant Date 2019-10-01
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Wu, Hao

Abstract

A method of forming an inductor assembly includes depositing a magnetic core on a planar substrate lying in a core plane, forming an inductor coil that generates a magnetic field that passes through the magnetic core in a closed loop parallel to the core plane, and annealing the magnetic core while applying an external magnetic field that passes through the magnetic core in a radial direction to permanently fix the easy axis of magnetization parallel to the radial direction. As a result, the hard axis of magnetization of the magnetic core is permanently oriented in a generally circular closed path parallel to the closed loop of the inductor's magnetic field.

IPC Classes  ?

  • H01F 27/24 - Magnetic cores
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H01F 41/06 - Coil winding
  • H01F 1/147 - Alloys characterised by their composition
  • H01F 13/00 - Apparatus or processes for magnetising or demagnetising
  • H01F 17/00 - Fixed inductances of the signal type
  • H01F 17/04 - Fixed inductances of the signal type with magnetic core
  • H01F 17/06 - Fixed inductances of the signal type with magnetic core with core substantially closed in itself, e.g. toroid
  • H01F 27/255 - Magnetic cores made from particles
  • H01F 27/38 - Auxiliary core membersAuxiliary coils or windings
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 41/14 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates
  • H01L 49/02 - Thin-film or thick-film devices
  • C23C 14/14 - Metallic material, boron or silicon
  • H01F 10/12 - Thin magnetic films, e.g. of one-domain structure characterised by magnetic layers characterised by the composition being metals or alloys

43.

Methods for manufacturing integrated multi-layer magnetic films

      
Application Number 15082260
Grant Number 09679958
Status In Force
Filing Date 2016-03-28
First Publication Date 2016-07-21
Grant Date 2017-06-13
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah Andrew
  • Davies, Ryan

Abstract

Methods of manufacture of integrated multi-layer magnetic films for use in passive devices in microelectronic applications. Soft ferromagnetic materials exhibiting high permeability and low coercivity are laminated together with insulating layers interposed. Electrical conductors coupled to interconnects are magnetically coupled to magnetic film layers to engender an inductor (self and mutual). Soft ferromagnetic materials are provided in an alternating array of parallel plate capacitors. Each alternating magnetic film is electrically coupled to either a primary or secondary electrical conductor interconnects and separated by an electrically insulating dielectric material. Alternatively, each alternating magnetic layer comprises an induced anisotropy material, which can also be combined with coiled conductor giving rise to a hybrid inductive/capacitive device. Also, soft ferromagnetic material are also selected and tuned to provide for FMR notch filtering.

IPC Classes  ?

  • H01L 21/32 - Treatment of semiconductor bodies using processes or apparatus not provided for in groups to form insulating layers thereon, e.g. for masking or by using photolithographic techniquesAfter-treatment of these layersSelection of materials for these layers using masks
  • H01L 49/02 - Thin-film or thick-film devices
  • H01L 23/522 - Arrangements for conducting electric current within the device in operation from one component to another including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
  • H01L 23/64 - Impedance arrangements
  • H01L 21/3205 - Deposition of non-insulating-, e.g. conductive- or resistive-, layers, on insulating layersAfter-treatment of these layers

44.

Method of manufacturing a processor

      
Application Number 14991111
Grant Number 10028385
Status In Force
Filing Date 2016-01-08
First Publication Date 2016-05-05
Grant Date 2018-07-17
Owner Ferric, Inc. (USA)
Inventor Sturcken, Noah Andrew

Abstract

An inductor is integrated into a multilevel wiring network of a semiconductor integrated circuit. The inductor includes a planar magnetic core and a conductive winding. The conductive winding turns around in generally spiral manner on the outside of the planar magnetic core. The conductive winding is piecewise constructed of wire segments and of VIAs. The wire segments pertain to at least two wiring planes and the VIAs are interconnecting the at least two wiring planes. Methods for such integration, and for fabricating laminated planar magnetic cores are also presented.

IPC Classes  ?

  • H01F 7/06 - ElectromagnetsActuators including electromagnets
  • H05K 1/18 - Printed circuits structurally associated with non-printed electric components
  • H05K 1/16 - Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
  • H05K 1/11 - Printed elements for providing electric connections to or between printed circuits
  • H01F 27/24 - Magnetic cores
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H05K 1/02 - Printed circuits Details

45.

Apparatus and methods for integrated power converter with high bandwidth

      
Application Number 14814033
Grant Number 09847718
Status In Force
Filing Date 2015-07-30
First Publication Date 2016-02-04
Grant Date 2017-12-19
Owner Ferric, Inc. (USA)
Inventor
  • Sturcken, Noah
  • Jew, David
  • Meyer, Joe

Abstract

A DC-DC power converter includes a switched inductor power converter and a parallel linear voltage regulator. Two transistors are positioned in the switched inductor power converter to periodically set a bridge voltage thereby producing a square wave with a fixed frequency and variable duty cycle. An inductor and an output capacitor filter the bridge voltage so that only the average value of the bridge voltage is passed to the load. Parasitic impedance due to physical separation of the switched inductor power converter and the load is overcome by providing the parallel linear regulator with its own dedicated channel to the load.

IPC Classes  ?

  • H02M 3/158 - Conversion of DC power input into DC power output without intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
  • H02M 1/00 - Details of apparatus for conversion

46.

Apparatus and methods for magnetic core inductors with biased permeability

      
Application Number 14746994
Grant Number 09991040
Status In Force
Filing Date 2015-06-23
First Publication Date 2015-12-24
Grant Date 2018-06-05
Owner Ferric, Inc. (USA)
Inventor
  • Sturcken, Noah
  • Davies, Ryan
  • Wu, Hao

Abstract

Inductive elements comprising anisotropic media and biasing coils for magnetically biasing thereof and methods of manufacture and operation for use in applications such as microelectronics. Application of an electrical current through the bias coils generates a magnetic field that biases the magnetic material such that a desirable orientation of anisotropy is achieved throughout the magnetic core and enables modulation of the inductive response of the device. Electrical conductors coupled to interconnects are magnetically coupled to magnetic core layers to produce self and/or mutual inductors.

IPC Classes  ?

  • H01F 17/04 - Fixed inductances of the signal type with magnetic core
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01F 27/24 - Magnetic cores
  • H01F 1/147 - Alloys characterised by their composition
  • H01F 13/00 - Apparatus or processes for magnetising or demagnetising
  • H01F 17/00 - Fixed inductances of the signal type
  • H01F 17/06 - Fixed inductances of the signal type with magnetic core with core substantially closed in itself, e.g. toroid
  • H01F 27/255 - Magnetic cores made from particles
  • H01F 27/38 - Auxiliary core membersAuxiliary coils or windings
  • H01F 41/06 - Coil winding
  • H01F 41/14 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates
  • H01L 49/02 - Thin-film or thick-film devices

47.

Systems and methods for integrated multi-layer magnetic films

      
Application Number 14571649
Grant Number 09647053
Status In Force
Filing Date 2014-12-16
First Publication Date 2015-06-18
Grant Date 2017-05-09
Owner Ferric Inc. (USA)
Inventor
  • Sturcken, Noah Andrew
  • Davies, Ryan

Abstract

Integrated multi-layer magnetic films for use in passive devices in microelectronic applications and methods of manufacture thereof. Soft ferromagnetic materials exhibiting high permeability and low coercivity are laminated together with insulating layers interposed. Electrical conductors coupled to interconnects are magnetically coupled to magnetic film layers to engender an inductor (self and mutual). Soft ferromagnetic materials are provided in an alternating array of parallel plate capacitors. Each alternating magnetic film is electrically coupled to either a primary or secondary electrical conductor interconnects and separated by an electrically insulating dielectric material. Alternatively, each alternating magnetic layer comprises an induced anisotropy material, which can also be combined with coiled conductor giving rise to a hybrid inductive/capacitive device. Also, soft ferromagnetic material are also selected and tuned to provide for FMR notch filtering.

IPC Classes  ?

  • H01L 49/02 - Thin-film or thick-film devices
  • H01L 23/522 - Arrangements for conducting electric current within the device in operation from one component to another including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
  • H01L 23/64 - Impedance arrangements
  • H01L 21/3205 - Deposition of non-insulating-, e.g. conductive- or resistive-, layers, on insulating layersAfter-treatment of these layers

48.

Magnetic core inductor integrated with multilevel wiring network

      
Application Number 14517370
Grant Number 09357651
Status In Force
Filing Date 2014-10-17
First Publication Date 2015-02-05
Grant Date 2016-05-31
Owner Ferric Inc. (USA)
Inventor Sturcken, Noah Andrew

Abstract

An inductor is integrated into a multilevel wiring network of a semiconductor integrated circuit. The inductor includes a planar magnetic core and a conductive winding. The conductive winding turns around in generally spiral manner on the outside of the planar magnetic core. The conductive winding is piecewise constructed of wire segments and of VIAs. The wire segments pertain to at least two wiring planes and the VIAs are interconnecting the at least two wiring planes. Methods for such integration, and for fabricating laminated planar magnetic cores are also presented.

IPC Classes  ?

  • H01F 5/00 - Coils
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01L 27/08 - Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being a semiconductor body including only semiconductor components of a single kind
  • H05K 1/18 - Printed circuits structurally associated with non-printed electric components
  • H05K 1/16 - Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
  • H05K 1/11 - Printed elements for providing electric connections to or between printed circuits
  • H05K 1/02 - Printed circuits Details

49.

Integrated magnetic core inductors with interleaved windings

      
Application Number 14160923
Grant Number 09337251
Status In Force
Filing Date 2014-01-22
First Publication Date 2014-07-24
Grant Date 2016-05-10
Owner Ferric, Inc. (USA)
Inventor Sturcken, Noah Andrew

Abstract

A coupled inductor topology for a thin-film magnetic core power inductor that enables efficient integrated power conversion. Coupled magnetic core inductors with interleaved windings inductors comprise magnetic films and partially or fully interleaved conductors. Methods described herein are suitable for integration into monolithic, chip stacking fabrication or other traditional semiconductor device fabrication techniques and equipment. Soft ferromagnetic materials exhibiting high permeability and low coercivity are deposited using thin-film techniques. A plurality of electrical conductors surround at least one ferromagnetic core giving rise to two or more windings. Windings are coupled to one another through magnetic core(s). Windings are used to control permeability, inductance and magnetic saturation, finding particular utility in high magnetic flux applications.

IPC Classes  ?

  • H01L 23/522 - Arrangements for conducting electric current within the device in operation from one component to another including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
  • H01F 17/00 - Fixed inductances of the signal type
  • H01L 49/02 - Thin-film or thick-film devices
  • H01F 27/28 - CoilsWindingsConductive connections

50.

Magnetic core inductor integrated with multilevel wiring network

      
Application Number 13609391
Grant Number 09844141
Status In Force
Filing Date 2012-09-11
First Publication Date 2014-03-13
Grant Date 2017-12-12
Owner Ferric, Inc. (USA)
Inventor Sturcken, Noah Andrew

Abstract

An inductor is integrated into a multilevel wiring network of a semiconductor integrated circuit. The inductor includes a planar magnetic core and a conductive winding. The conductive winding turns around in generally spiral manner on the outside of the planar magnetic core. The conductive winding is piecewise constructed of wire segments and of VIAs. The wire segments pertain to at least two wiring planes and the VIAs are interconnecting the at least two wiring planes. Methods for such integration, and for fabricating laminated planar magnetic cores are also presented.

IPC Classes  ?

  • H01F 5/00 - Coils
  • H01F 27/28 - CoilsWindingsConductive connections
  • H01L 27/08 - Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being a semiconductor body including only semiconductor components of a single kind
  • H05K 1/18 - Printed circuits structurally associated with non-printed electric components
  • H05K 1/16 - Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
  • H05K 1/11 - Printed elements for providing electric connections to or between printed circuits
  • H01F 27/24 - Magnetic cores
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 41/04 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets for manufacturing coils
  • H05K 1/02 - Printed circuits Details

51.

Method of making magnetic core inductor integrated with multilevel wiring network

      
Application Number 13613011
Grant Number 09357650
Status In Force
Filing Date 2012-09-13
First Publication Date 2014-03-13
Grant Date 2016-05-31
Owner Ferric Inc. (USA)
Inventor Sturcken, Noah Andrew

Abstract

An inductor is integrated into a multilevel wiring network of a semiconductor integrated circuit. The inductor includes a planar magnetic core and a conductive winding. The conductive winding turns around in generally spiral manner on the outside of the planar magnetic core. The conductive winding is piecewise constructed of wire segments and of VIAs. The wire segments pertain to at least two wiring planes and the VIAs are interconnecting the at least two wiring planes. Methods for such integration, and for fabricating laminated planar magnetic cores are also presented.

IPC Classes  ?

  • H05K 1/18 - Printed circuits structurally associated with non-printed electric components
  • H05K 1/16 - Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
  • H05K 1/11 - Printed elements for providing electric connections to or between printed circuits
  • H05K 1/02 - Printed circuits Details