Fine Sinter Co., Ltd.

Japan

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Date
2024 September 1
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2023 2
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IPC Class
B61H 5/00 - Applications or arrangements of brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes 8
F16D 65/092 - Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes 6
B22F 1/00 - Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties 5
C22C 33/02 - Making ferrous alloys by powder metallurgy 5
C22C 1/04 - Making non-ferrous alloys by powder metallurgy 4
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Found results for  patents

1.

ROASTING APPARATUS

      
Application Number JP2024007529
Publication Number 2024/181528
Status In Force
Filing Date 2024-02-29
Publication Date 2024-09-06
Owner FINE SINTER CO., LTD. (Japan)
Inventor
  • Inoue, Yuta
  • Shichiri, Hiroaki
  • Nakane, Keisuke
  • Ueda, Yoshihisa
  • Iwaoji, Motoki

Abstract

Provided is a roasting apparatus in which, when a powder serving as a substance being roasted is roasted, lumps do not readily form and uneven roasting does not readily occur. The roasting apparatus 10 comprises a bottomed powder container 20 in which a powder that is a substance being roasted is accommodated, heaters 12A, 12B for heating the substance being roasted, and a container-moving mechanism 40 that causes the powder container 20 to move on a surface, a straightening vane 21 that protrudes inward being provided to the inner surface of the powder container 20.

IPC Classes  ?

  • A23N 12/08 - Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting

2.

INSECT FOOD AND METHOD FOR PRODUCING SAME

      
Application Number JP2022032557
Publication Number 2023/037927
Status In Force
Filing Date 2022-08-30
Publication Date 2023-03-16
Owner FINE SINTER CO., LTD. (Japan)
Inventor
  • Ueda, Yoshihisa
  • Sato, Tomohiko
  • Shichiri, Hiroaki
  • Nakane, Keisuke
  • Isomura, Takuto
  • Inoue, Yuta
  • Watanabe, Kayoko
  • Komura, Minako
  • Suzuki, Ayumu

Abstract

The present invention provides a method for producing insect foodstuff, that includes a step A for roasting an insect.

IPC Classes  ?

  • A23L 5/00 - Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
  • A23G 3/36 - Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition
  • A23K 10/20 - Animal feeding-stuffs from material of animal origin
  • A23K 40/00 - Shaping or working-up of animal feeding-stuffs
  • A23L 5/10 - General methods of cooking foods, e.g. by roasting or frying
  • A23L 7/109 - Types of pasta, e.g. macaroni or noodles
  • A23L 33/10 - Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
  • A61K 8/98 - Cosmetics or similar toiletry preparations characterised by the composition containing materials, or derivatives thereof, of undetermined constitution of animal origin
  • A61Q 1/00 - Make-up preparations; Body powders; Preparations for removing make-up

3.

SINTERED COMPACT

      
Application Number JP2022033509
Publication Number 2023/038047
Status In Force
Filing Date 2022-09-07
Publication Date 2023-03-16
Owner FINE SINTER CO., LTD. (Japan)
Inventor
  • Ushirozako, Tsutomu
  • Ueda, Yoshihisa

Abstract

Provided is a sintered compact obtained by sintering a powder material that includes iron powder including chromium, copper powder, nickel powder, and carbon powder.

IPC Classes  ?

  • C22C 38/00 - Ferrous alloys, e.g. steel alloys
  • C22C 33/02 - Making ferrous alloys by powder metallurgy
  • C22C 38/42 - Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
  • C22C 38/44 - Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten

4.

Hard particle, sliding member, and production method of sintered alloy

      
Application Number 17494213
Grant Number 11634799
Status In Force
Filing Date 2021-10-05
First Publication Date 2022-04-14
Grant Date 2023-04-25
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • FINE SINTER CO., LTD (Japan)
Inventor
  • Kamo, Yuki
  • Yoshida, Yusaku
  • Inoue, Yuta

Abstract

Provided is a hard particle in which Cr and W, that are quickly diffused in Mo, are present at the same time as Ni and Mn. Specifically, the hard particle contains Cr: 5% by mass to 20% by mass, W: 2% by mass to 19% by mass, Mo: 25% by mass to 40% by mass, Ni: 10% by mass to 22% by mass, Mn: 10% by mass or less, C: 2.0% by mass or less, Si: 2.0% by mass or less, and a remainder: Fe and unavoidable impurities.

IPC Classes  ?

  • C22C 33/02 - Making ferrous alloys by powder metallurgy
  • B22F 3/16 - Both compacting and sintering in successive or repeated steps
  • C22C 30/00 - Alloys containing less than 50% by weight of each constituent
  • F16K 25/00 - VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING - Details relating to contact between valve members and seats
  • C22C 38/16 - Ferrous alloys, e.g. steel alloys containing copper
  • B22F 9/08 - Making metallic powder or suspensions thereof; Apparatus or devices specially adapted therefor using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying

5.

Brake lining for railway vehicle, disc brake system for railway vehicle including same, and sintered friction material to be used for brake lining for railway vehicle

      
Application Number 16770427
Grant Number 11578775
Status In Force
Filing Date 2018-12-14
First Publication Date 2021-06-17
Grant Date 2023-02-14
Owner
  • NIPPON STEEL CORPORATION (Japan)
  • FINE SINTER CO., LTD. (Japan)
Inventor
  • Fujimoto, Takahiro
  • Kubota, Manabu
  • Kato, Takanori
  • Sakaguchi, Atsushi
  • Miyabe, Naruo
  • Nakano, Takeshi
  • Okahira, Tokitake
  • Shimazoe, Isao

Abstract

There is provided a brake lining for a railway vehicle that can reduce brake squeal in braking. A brake lining for a railway vehicle is used for a disc brake system of a railway vehicle. This brake lining includes a base plate, a sintered friction material, and a friction material supporting mechanism. The friction material supporting mechanism is disposed between the base plate and the sintered friction material and supports the sintered friction material in such a manner that the sintered friction material can move with respect to the base plate. The sintered friction material has a Young's modulus of 35.0 GPa or more.

IPC Classes  ?

  • F16D 69/02 - Composition of linings
  • B61H 5/00 - Applications or arrangements of brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
  • F16D 55/226 - Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially
  • F16D 65/097 - Resilient means interposed between pads and supporting members
  • F16D 69/04 - Attachment of linings

6.

CURRENT-COLLECTING SLIDING MATERIAL AND METHOD FOR PRODUCING SAME

      
Application Number JP2020023872
Publication Number 2020/256040
Status In Force
Filing Date 2020-06-17
Publication Date 2020-12-24
Owner
  • FINE SINTER CO., LTD. (Japan)
  • CFC DESIGN INC. (Japan)
Inventor
  • Kubota, Yoshitaka
  • Miyahira, Yuki
  • Hasegawa, Koji
  • Yoshii, Tatuya
  • Amano, Rei
  • Kodama, Yuu
  • Kamezaki, Akio
  • Shimasaki, Yuka

Abstract

A current-collecting sliding material which is obtained by infiltrating a metal material containing copper and titanium into a carbon base material that is configured to contain a carbon composite fiber that is composed of carbon fibers and a matrix.

IPC Classes  ?

  • D01F 9/12 - Carbon filaments; Apparatus specially adapted for the manufacture thereof
  • C04B 35/52 - Shaped ceramic products characterised by their composition; Ceramic compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite
  • C04B 35/83 - Carbon fibres in a carbon matrix
  • C01B 32/05 - Preparation or purification of carbon not covered by groups , , ,

7.

Sintered friction material

      
Application Number 16603520
Grant Number 11534829
Status In Force
Filing Date 2017-04-07
First Publication Date 2020-02-06
Grant Date 2022-12-27
Owner
  • NIPPON STEEL CORPORATION (Japan)
  • FINE SINTER CO., LTD. (Japan)
Inventor
  • Kubota, Manabu
  • Mizui, Naomitsu
  • Ishimoto, Fumio
  • Asabe, Kazutaka
  • Kanda, Osamu
  • Nakano, Satoru
  • Nakano, Takeshi
  • Kawasaki, Kazumichi
  • Shimazoe, Isao

Abstract

A sintered friction material is formed by pressure sintering mixed powder at 800° C. or above, the mixed powder consisting of, in mass %, Cu and/or Cu alloy: 40.0 to 80.0%, Ni: 0% or more and less than 5.0%, Sn: 0 to 10.0%, Zn: 0 to 10.0%, VC: 0.5 to 5.0%, Fe and/or Fe alloy: 2.0 to 40.0%, lubricant: 5.0 to 30.0%, metal oxide and/or metal nitride: 1.5 to 30.0%, and the balance being impurity.

IPC Classes  ?

  • B22F 7/00 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • C22C 1/05 - Mixtures of metal powder with non-metallic powder
  • F16D 69/02 - Composition of linings
  • B22F 1/10 - Metallic powder containing lubricating or binding agents; Metallic powder containing organic material

8.

Sintered friction material for railway vehicles and method for producing the same

      
Application Number 16463878
Grant Number 11674206
Status In Force
Filing Date 2017-11-30
First Publication Date 2019-09-26
Grant Date 2023-06-13
Owner
  • NIPPON STEEL CORPORATION (Japan)
  • FINE SINTER CO., LTD. (Japan)
Inventor
  • Kubota, Manabu
  • Asabe, Kazutaka
  • Ichikawa, Yuki
  • Nakano, Takeshi
  • Okahira, Tokitake
  • Shimazoe, Isao

Abstract

There is provided a sintered friction material for railway vehicles that has excellent frictional properties and wear resistance even in a high speed range of 280 km/hour or more. The sintered friction material for railway vehicles is a green compact sintered material containing, in mass %, Cu: 50.0 to 75.0%, graphite: 5.0 to 15.0%, one or more selected from the group consisting of magnesia, zircon sand, silica, zirconia, mullite, and silicon nitride: 1.5 to 15.0%, one or more selected from the group consisting of W and Mo: 3.0 to 30.0%, and one or more selected from the group consisting of ferrochromium, ferrotungsten, ferromolybdenum, and stainless steel: 2.0 to 20.0%, with the balance being impurities.

IPC Classes  ?

  • C22C 32/00 - Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
  • C22C 1/05 - Mixtures of metal powder with non-metallic powder
  • C22C 9/00 - Alloys based on copper

9.

BRAKE LINING FOR RAILROAD CARS, DISC BRAKE SYSTEM FOR RAILROAD CARS USING SAME, AND SINTERED FRICTION MATERIAL TO BE USED FOR BRAKE LINING FOR RAILROAD CARS

      
Application Number JP2018046112
Publication Number 2019/117289
Status In Force
Filing Date 2018-12-14
Publication Date 2019-06-20
Owner
  • NIPPON STEEL CORPORATION (Japan)
  • FINE SINTER CO., LTD. (Japan)
Inventor
  • Fujimoto, Takahiro
  • Kubota, Manabu
  • Kato, Takanori
  • Sakaguchi, Atsushi
  • Miyabe, Naruo
  • Nakano, Takeshi
  • Okahira, Tokitake
  • Shimazoe, Isao

Abstract

Provided is a brake lining for railroad cars, which is capable of suppressing brake squeal during braking. A brake lining (10) for railroad cars according to the present invention is used in a disc brake system of a railroad car. This brake lining (10) is provided with a substrate (40), a sintered friction material (20) and a friction material supporting mechanism (30). The friction material supporting mechanism (30) is arranged between the substrate (40) and the sintered friction material (20), and supports the sintered friction material (20) so that the sintered friction material is movable with respect to the substrate. The sintered friction material (20) has a Young's modulus of 35.0 GPa or more.

IPC Classes  ?

  • F16D 65/092 - Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
  • B61H 5/00 - Applications or arrangements of brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
  • F16D 69/02 - Composition of linings

10.

Brake lining for a railway vehicle and disk brake equipped with the same

      
Application Number 16064478
Grant Number 11434964
Status In Force
Filing Date 2016-12-21
First Publication Date 2019-01-24
Grant Date 2022-09-06
Owner
  • NIPPON STEEL CORPORATION (Japan)
  • FINE SINTER CO., LTD. (Japan)
Inventor
  • Fujimoto, Takahiro
  • Sakaguchi, Atsushi
  • Asabe, Kazutaka
  • Kawasaki, Kazumichi
  • Nakano, Takeshi
  • Okahira, Tokitake
  • Karino, Yasushi
  • Takami, Hajime

Abstract

This brake lining includes: a plurality of friction members which are arranged to be spaced from each other, each of the friction members having a front surface that is to face a sliding surface of a brake disk; a back board fastened to a back surface of each of the friction members; a base plate that supports each of the friction members at a region including a center portion of each friction member; and an elastic member disposed between the base plate and the back board, on a back surface side of each friction member. Two friction members that are adjacent to each other are taken as a pair, and the back board is fastened to each of the pairs of friction members. In each pair of friction members, the two friction members are arranged along the circumferential direction of the brake disk.

IPC Classes  ?

  • F16D 65/097 - Resilient means interposed between pads and supporting members
  • B61H 5/00 - Applications or arrangements of brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
  • F16D 65/092 - Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
  • F16D 65/00 - Parts or details of brakes
  • F16D 69/04 - Attachment of linings
  • F16D 55/02 - Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members

11.

SINTERED FRICTION MATERIAL

      
Application Number JP2017014586
Publication Number 2018/185944
Status In Force
Filing Date 2017-04-07
Publication Date 2018-10-11
Owner
  • NIPPON STEEL & SUMITOMO METAL CORPORATION (Japan)
  • FINE SINTER CO., LTD. (Japan)
Inventor
  • Kubota, Manabu
  • Mizui, Naomitsu
  • Ishimoto, Fumio
  • Asabe, Kazutaka
  • Kanda, Osamu
  • Nakano, Satoru
  • Nakano, Takeshi
  • Kawasaki, Kazumichi
  • Shimazoe, Isao

Abstract

This sintered friction material is formed by sintering a mixed powder under pressure at 800°C or higher, said mixed powder containing, in mass%, 40.0-80.0% of Cu and/or a Cu alloy, 0% or more but less than 5.0% of Ni, 0-10.0% of Sn, 0-10.0% of Zn, 0.5-5.0% of VC, 2.0-40.0% of Fe and/or an Fe alloy, 5.0-30.0% of a lubricant and 1.5-30.0% of a metal oxide and/or a metal nitride, with the balance being made up of impurities.

IPC Classes  ?

  • B22F 7/00 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • C22C 32/00 - Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ

12.

SINTERED FRICTION MATERIAL FOR RAILWAY VEHICLES, AND METHOD FOR PRODUCING SAME

      
Application Number JP2017043148
Publication Number 2018/101435
Status In Force
Filing Date 2017-11-30
Publication Date 2018-06-07
Owner
  • NIPPON STEEL & SUMITOMO METAL CORPORATION (Japan)
  • FINE SINTER CO., LTD. (Japan)
Inventor
  • Kubota, Manabu
  • Asabe, Kazutaka
  • Ichikawa, Yuki
  • Nakano, Takeshi
  • Okahira, Tokitake
  • Shimazoe, Isao

Abstract

Provided is a sintered friction material for railway vehicles, which exhibits excellent frictional properties and abrasion resistance even in high speed ranges of 280 km/hour or more. This sintered friction material for railway vehicles is a green compact sintered material which contains, in terms of mass%, 50.0-75.0% of Cu, 5.0-15.0% of graphite, 1.5-15.0% of one or more types selected from the group consisting of magnesia, zircon sand, silica, zirconia, mullite and silicon nitride, 3.0-30.0% of 1 or more types selected from the group consisting of W and Mo, and 2.0-20.0% of one or more types selected from the group consisting of ferrochrome, ferrotungsten, ferromolybdenum and stainless steel, with the remainder comprising impurities.

IPC Classes  ?

  • C22C 1/05 - Mixtures of metal powder with non-metallic powder

13.

BRAKE LINING FOR RAILWAY VEHICLE AND DISC BRAKE FOR RAILWAY VEHICLE USING SAME

      
Application Number JP2017009055
Publication Number 2017/159465
Status In Force
Filing Date 2017-03-07
Publication Date 2017-09-21
Owner
  • NIPPON STEEL & SUMITOMO METAL CORPORATION (Japan)
  • FINE SINTER CO., LTD. (Japan)
  • RAILWAY TECHNICAL RESEARCH INSTITUTE (Japan)
Inventor
  • Sakayama, Yuiko
  • Fujimoto, Takahiro
  • Kato, Takanori
  • Sakaguchi, Atsushi
  • Ichikawa, Yuki
  • Nakano, Takeshi
  • Takami, Hajime
  • Gushima, Kazuya

Abstract

The disclosed brake lining includes first and second friction member blocks (21, 22), a fastening member (31), a spring member (32) disposed on the fastening member (31), and a substrate (41). The first friction member block (21), which contains friction members (20), is elastically fastened to the substrate (41) by two fastening members (31) passing through the spring member (32) and a first back plate (21a). The two fastening members (31) are disposed circumferentially about an axle. The second friction member block (22), which contains friction members (20), is elastically fastened to the substrate (41) by three fastening members (31) passing through the spring member (32) and a second back plate (22a). The two fastening members (31), which are situated on either side of the second friction member block (22), are disposed circumferentially about an axle.

IPC Classes  ?

  • F16D 65/092 - Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
  • B61H 5/00 - Applications or arrangements of brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes

14.

Manufacturing method of sintered alloy, compact for sintering, and sintered alloy

      
Application Number 15421787
Grant Number 09950369
Status In Force
Filing Date 2017-02-01
First Publication Date 2017-08-10
Grant Date 2018-04-24
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • FINE SINTER CO., LTD (Japan)
  • SANYO SPECIAL STEEL CO., LTD (Japan)
Inventor
  • Shinohara, Nobuyuki
  • Ando, Kimihiko
  • Ueda, Yoshihisa
  • Yoshida, Yusaku
  • Sugimoto, Masaru
  • Sawada, Toshiyuki
  • Fukumoto, Shingo

Abstract

Mixed powder that contains first hard particles, second hard particles, graphite particles, and iron particles is used to manufacture a sintered alloy. The first hard particle is a Fe—Mo—Cr—Mn based alloy particle, the second hard particle is a Fe—Mo—Si based alloy particle. The mixed powder contains 5 to 50 mass % of the first hard particles, 1 to 8 mass % of the second hard particles, and 0.5 to 1.0 mass % of the graphite particles when total mass of the first hard particles, the second hard particles, the graphite particles, and the iron particles is set as 100 mass %.

IPC Classes  ?

  • B22F 7/00 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting
  • B22F 3/16 - Both compacting and sintering in successive or repeated steps
  • C22C 38/38 - Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
  • C22C 27/04 - Alloys based on tungsten or molybdenum
  • C22C 38/04 - Ferrous alloys, e.g. steel alloys containing manganese
  • C22C 38/02 - Ferrous alloys, e.g. steel alloys containing silicon
  • C22C 38/22 - Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
  • B32B 15/18 - Layered products essentially comprising metal comprising iron or steel
  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • C22C 27/06 - Alloys based on chromium
  • C22C 1/05 - Mixtures of metal powder with non-metallic powder
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • C22C 29/02 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides
  • C22C 38/00 - Ferrous alloys, e.g. steel alloys
  • C22C 1/10 - Alloys containing non-metals
  • C22C 45/10 - Amorphous alloys with molybdenum, tungsten, niobium, tantalum, titanium, or zirconium as the major constituent
  • C22C 45/02 - Amorphous alloys with iron as the major constituent
  • C22C 30/00 - Alloys containing less than 50% by weight of each constituent
  • C22C 38/12 - Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium or niobium
  • C22C 38/44 - Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten

15.

Production method of sintered alloy, sintered-alloy compact, and sintered alloy

      
Application Number 15412597
Grant Number 10213830
Status In Force
Filing Date 2017-01-23
First Publication Date 2017-07-27
Grant Date 2019-02-26
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • FINE SINTER CO., LTD (Japan)
Inventor
  • Shinohara, Nobuyuki
  • Ando, Kimihiko
  • Ueda, Yoshihisa
  • Yoshida, Yusaku
  • Sugimoto, Masaru

Abstract

A sintered alloy is produced from mixed powder containing first hard particles, second hard particles, graphite particles, and iron particles. The first hard particles are Fe—Mo—Ni—Co—Mn—Si—C-based alloy particles, the second hard particles are Fe—Mo—Si-based alloy particles, the mixed powder contains 5 to 50 mass % of the first hard particles, 1 to 8 mass % of the second hard particles, and 0.5 to 1.5 mass % of the graphite particles, when total mass of the first hard particles, the second hard particles, the graphite particles, and the iron particles is set as 100 mass %.

IPC Classes  ?

  • B22F 3/10 - Sintering only
  • B22F 1/00 - Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
  • C22C 38/02 - Ferrous alloys, e.g. steel alloys containing silicon
  • C22C 38/04 - Ferrous alloys, e.g. steel alloys containing manganese
  • C22C 38/10 - Ferrous alloys, e.g. steel alloys containing cobalt
  • C22C 38/12 - Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium or niobium

16.

BRAKE LINING FOR RAILWAY ROLLING STOCK, AND DISC BRAKE PROVIDED THEREWITH

      
Application Number JP2016088093
Publication Number 2017/115700
Status In Force
Filing Date 2016-12-21
Publication Date 2017-07-06
Owner
  • NIPPON STEEL & SUMITOMO METAL CORPORATION (Japan)
  • FINE SINTER CO., LTD. (Japan)
  • RAILWAY TECHNICAL RESEARCH INSTITUTE (Japan)
Inventor
  • Fujimoto, Takahiro
  • Sakaguchi, Atsushi
  • Asabe, Kazutaka
  • Kawasaki, Kazumichi
  • Nakano, Takeshi
  • Okahira, Tokitake
  • Karino, Yasushi
  • Takami, Hajime

Abstract

This brake lining is provided with: multiple friction members which are arranged with the front surface facing the sliding surface of the brake disc and are arranged spaced apart from each other by gaps; back plates which are fixed to the back surface of the friction members; a base plate which supports the friction members in a region that includes the center of each friction member; and elastic members mounted interposed between the base plate and the back plates on the back of the friction members. Defining two mutually adjacent friction members as a pair, the back plates attached to a pair of friction members are a single body. In the friction members of any pair, the two friction members are arranged along the circumferential direction of the brake disc. This brake lining makes it possible to easily reduce braking noise.

IPC Classes  ?

  • F16D 65/092 - Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
  • B61H 5/00 - Applications or arrangements of brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes

17.

BRAKE LINING FOR RAILWAY ROLLING STOCK, AND DISC BRAKE PROVIDED THEREWITH

      
Application Number JP2016088092
Publication Number 2017/110873
Status In Force
Filing Date 2016-12-21
Publication Date 2017-06-29
Owner
  • NIPPON STEEL & SUMITOMO METAL CORPORATION (Japan)
  • FINE SINTER CO., LTD. (Japan)
  • RAILWAY TECHNICAL RESEARCH INSTITUTE (Japan)
Inventor
  • Fujimoto, Takahiro
  • Sakayama, Yuiko
  • Sakaguchi, Atsushi
  • Asabe, Kazutaka
  • Nakano, Takeshi
  • Ikeda, Makoto
  • Shimazoe, Isao
  • Karino, Yasushi
  • Takami, Hajime

Abstract

This brake lining (2) is pressed against the sliding surface of a brake disc fixed to a wheel or an axis of a railway rolling stock. This brake lining (2) is provided with: multiple friction members (3) which are arranged with the front surface facing the sliding surface of the brake disc and are spaced apart from each other by gaps; back plates (4) which are fixed to the back surface of the friction members (3); and a base plate (6) which supports the friction members (3) in a region that includes the center of each friction member (3), wherein a spring member is mounted interposed between the base plate (6) and the back plate (4) on the back of each friction member (3). Defining two mutually adjacent friction members (3) as a pair, the back plates (4) attached to a pair of friction members (3) are a single body, and the width of the back plate (4) at the gap between the friction members (3) forming a pair is greater than the width of the friction members (3). This brake lining makes it possible to reduce braking noise. This brake lining can be easily applied to existing rolling stock, and manufacturing management thereof is easy.

IPC Classes  ?

  • F16D 65/092 - Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
  • B61H 5/00 - Applications or arrangements of brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
  • F16D 65/097 - Resilient means interposed between pads and supporting members

18.

Compact for producing a sintered alloy, a wear-resistant iron-based sintered alloy, and a method for producing the same

      
Application Number 14814694
Grant Number 10058922
Status In Force
Filing Date 2015-07-31
First Publication Date 2016-02-25
Grant Date 2018-08-28
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • FINE SINTER CO., LTD (Japan)
  • SANYO SPECIAL STEEL CO., LTD (Japan)
Inventor
  • Shinohara, Nobuyuki
  • Andou, Kimihiko
  • Ueda, Yoshihisa
  • Yoshida, Yusaku
  • Sugimoto, Masaru
  • Sawada, Toshiyuki
  • Fukumoto, Shingo

Abstract

The object of the present invention is to provide a compact for producing a sintered alloy which allows a sintered alloy obtained by sintering the compact to have improved mechanical strength and wear resistance, a wear-resistant iron-based sintered alloy, and a method for producing the same. The wear-resistant iron-based sintered alloy is produced by: forming a compact for producing a sintered alloy from a powder mixture containing a hard powder, a graphite powder, and an iron-based powder by powder compacting; and sintering the compact for producing a sintered alloy while diffusing C in the graphite powder of the compact for producing a sintered alloy in hard particles that constitute the hard powder. The hard particles contain 10% to 50% by mass of Mo, 3% to 20% by mass of Cr, and 2% to 15% by mass of Mn, with the balance made up of incidental impurities and Fe, and the hard powder and the graphite powder contained in the powder mixture account for 5% to 60% by mass and 0.5% to 2.0% by mass of the total amount of the hard powder, the graphite powder, and the iron-based powder, respectively.

IPC Classes  ?

  • B22F 3/12 - Both compacting and sintering
  • C22C 33/02 - Making ferrous alloys by powder metallurgy
  • C22C 38/04 - Ferrous alloys, e.g. steel alloys containing manganese
  • C22C 38/22 - Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
  • C22C 38/36 - Ferrous alloys, e.g. steel alloys containing chromium with more than 1.7% by weight of carbon
  • C22C 38/38 - Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese

19.

BRAKE LINING FOR RAILWAY VEHICLES AND DISC BRAKES EQUIPPED WITH SAME

      
Application Number JP2012003568
Publication Number 2012/164935
Status In Force
Filing Date 2012-05-31
Publication Date 2012-12-06
Owner
  • NIPPON STEEL & SUMITOMO METAL CORPORATION (Japan)
  • RAILWAY TECHNICAL RESEARCH INSTITUTE (Japan)
  • FINE SINTER CO., LTD. (Japan)
Inventor
  • Kato, Takanori
  • Fujimoto, Takahiro
  • Asabe, Kazutaka
  • Sakaguchi, Atsushi
  • Karino, Yasushi
  • Saga, Shin-Ichi
  • Maejima, Takashi
  • Nakano, Satoru
  • Nakano, Takeshi

Abstract

The disc brake for railway vehicles is equipped with a brake disc that is fixed to the wheel or axle of a railway vehicle and a brake lining that is pressed against the sliding surface of the brake disc by brake calipers. The brake lining is obtained from: multiple friction members, the respective surfaces of which face the sliding surface of the brake disc, each friction member being disposed with gaps therebetween; back metals secured to the back surfaces of every friction member; and a substrate, which supports every friction member from the back surface via a spring member and which is installed on the brake calipers. With two adjacent friction members as a set, the back metal of the set of friction members is a single piece. Disc brakes of said configuration achieve both homogenization of contact surface pressure between the brake lining and the brake disc during braking and stabilization of the coefficient of friction therebetween as well as improving durability and reliability.

IPC Classes  ?

  • F16D 65/092 - Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
  • B61H 5/00 - Applications or arrangements of brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes

20.

Leaf valve structure

      
Application Number 13512646
Grant Number 09200692
Status In Force
Filing Date 2011-03-24
First Publication Date 2012-09-13
Grant Date 2015-12-01
Owner FINE SINTER CO., LTD. (Japan)
Inventor
  • Yamada, Hideki
  • Murakami, Tomoharu
  • Oikawa, Tadashi
  • Amino, Tomohito
  • Nomura, Yoshinori

Abstract

A leaf valve structure according to this invention comprises an annular valve seat, and a leaf that is seated on the valve seat under a predetermined elastic supporting force against a pressure of a working fluid on an inner side of the valve seat. A recessed depression portion having an opening portion on both an inner periphery of the valve seat and a seating surface of the leaf is formed in the valve seat, thereby creating a site where the pressure of the working fluid on the inner side of the valve seat can act more easily on a seating surface between the valve seat and the leaf valve. Accordingly, an effect of a surface adsorption force applied to the leaf valve by the valve seat on a cracking pressure can be suppressed, and as a result, the leaf valve can be lifted under a stable cracking pressure.

IPC Classes  ?

  • F16F 9/348 - Throttling passages in the form of annular discs operating in opposite directions

21.

IRON-BASED MIXTURE POWDER FOR SINTERING AND IRON-BASED SINTERED ALLOY

      
Application Number JP2011004777
Publication Number 2012/029274
Status In Force
Filing Date 2011-08-29
Publication Date 2012-03-08
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • FINE SINTER CO., LTD. (Japan)
Inventor
  • Ando, Kimihiko
  • Kikko, Tadayoshi
  • Yamada, Satomi

Abstract

There is provided an iron-based mixture powder for sintering, as well as an iron-based sintered alloy using same, that are capable of reducing the cutting resistance of the iron-based sintered alloy and of mitigating the shortening of cutting tool life even when a metal fluoride powder is used. The iron-based mixture powder for sintering comprises an iron-based powder, a graphite powder, a hard powder that is harder than the iron-based powder, and a metal fluoride powder. With respect to particle asperity as expressed by the following equation, particle asperity = (perimeter of a section of a particle)2 / (sectional area of the section x 4Pi), the particle asperity of the metal fluoride powder is within the range of 2 to 5.

IPC Classes  ?

  • C22C 33/02 - Making ferrous alloys by powder metallurgy
  • B22F 1/00 - Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties

22.

LEAF VALVE STRUCTURE

      
Application Number JP2011057159
Publication Number 2011/125515
Status In Force
Filing Date 2011-03-24
Publication Date 2011-10-13
Owner
  • KAYABA INDUSTRY CO., LTD. (Japan)
  • FINE SINTER CO., LTD. (Japan)
Inventor
  • Yamada, Hideki
  • Murakami, Tomoharu
  • Oikawa, Tadashi
  • Amino, Tomohito
  • Nomura, Yoshinori

Abstract

The disclosed leaf valve structure is provided with a ring-shaped valve sheet and a leaf that sits on the valve sheet under a prescribed elastic support force, resisting pressure from a working fluid on the inside of the valve sheet. A depression is formed in the valve sheet, said depressing having openings to the inner edge of the valve sheet and the seating surface of the leaf, respectively. This creates a region where the pressure of the working fluid on the inside of the valve sheet can more easily act on the surface where the leaf valve sits on the valve sheet. This minimizes the effect that the surface absorption force exerted on the leaf valve by the valve sheet has on the cracking pressure, allowing the leaf valve to be lifted up at a stable cracking pressure.

IPC Classes  ?

  • F16F 9/34 - Special valve constructions; Shape or construction of throttling passages

23.

RAIL CAR BRAKE LINING

      
Application Number JP2011055783
Publication Number 2011/111822
Status In Force
Filing Date 2011-03-11
Publication Date 2011-09-15
Owner
  • Sumitomo Metal Industries, Ltd. (Japan)
  • Fine Sinter Co., Ltd. (Japan)
Inventor
  • Kato, Takanori
  • Sakaguchi, Atsushi
  • Asabe, Kazutaka
  • Maejima, Takashi
  • Nakano, Satoru
  • Nakano, Takeshi

Abstract

In order to prevent rotation at the installation position of a friction member, a rail car brake lining that is pressed against the sliding surface of a brake disc by a brake caliper is disclosed, which is equipped with friction members (11) that press against the sliding surface of the brake disc and a back plate (12) that is attached to the brake caliper in order to support the friction members (11). The friction members (11) are divided into at least two parts in the radial direction and the circumferential direction of the brake disc. Each of the friction members (11) are formed with a sliding material (11a) that comes into contact with the sliding surface of the brake disc, and a back metal (11b) that is fixed on the back plate (12) side of the sliding material (11a). Protrusions (11ba) are formed on the back plate (12) side of the back metal (11b). Grooves (12b) that come into contact with the protrusions (11ba) formed on the back metal (11b) are formed on the friction member (11) side of the back plate (12). Disc springs (14) or spherical seats (15) are interposed between the back plate (12) and the back metal (11b) of each friction member (11). As a result, rotation at the installation position of the friction members can be prevented without adding new components.

IPC Classes  ?

  • F16D 65/092 - Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
  • B61H 5/00 - Applications or arrangements of brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes

24.

HARD PARTICLES FOR BLENDING IN SINTERED ALLOY, WEAR-RESISTANT IRON-BASED SINTERED ALLOY CONTAINING HARD PARTICLES, VALVE SEAT FORMED OF SINTERED ALLOY, AND PROCESS FOR MANUFACTURING HARD PARTICLES

      
Application Number IB2010002608
Publication Number 2011/101706
Status In Force
Filing Date 2010-10-13
Publication Date 2011-08-25
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • FINE SINTER CO., LTD. (Japan)
Inventor
  • Ando, Kimihiko
  • Kikko, Tadayoshi
  • Yoshida, Yusaku

Abstract

Hard particles for blending as a starting material in a sintered alloy contain 20 to 40 mass% of molybdenum, 0.5 to 1.0 mass% of carbon, 5 to 30 mass% of nickel, 1 to 10 mass% of manganese, 1 to 10 mass% of chromium, 5 to 30 mass% of cobalt, 0.05 to 2 mass% of yttrium, and the balance being inadvertent impurities and iron.

IPC Classes  ?

  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • C22C 27/04 - Alloys based on tungsten or molybdenum
  • C22C 33/02 - Making ferrous alloys by powder metallurgy
  • C22C 38/44 - Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
  • B22F 9/08 - Making metallic powder or suspensions thereof; Apparatus or devices specially adapted therefor using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying

25.

Powder for dust core and method for producing the same

      
Application Number 12988286
Grant Number 08337638
Status In Force
Filing Date 2009-04-17
First Publication Date 2011-02-03
Grant Date 2012-12-25
Owner
  • Toyota Jidosha Kabushiki Kaisha (Japan)
  • Fine Sinter Co., Ltd (Japan)
Inventor
  • Oishi, Yusuke
  • Hoshina, Eisuke
  • Yamaguchi, Toshiya
  • Kawashima, Kazuhiro

Abstract

silicon impregnation is performed under a diffusion atmosphere allowing dissociation where the reaction rate at which the silicon element is dissociated is higher than the diffusion rate at which the silicon element is diffused throughout the surface layer of the soft magnetic metal powder via impregnation.

IPC Classes  ?

  • H01F 1/147 - Alloys characterised by their composition
  • H01F 1/20 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder

26.

Powder for magnetic core, method for manufacturing powder for magnetic core, and dust core

      
Application Number 12742507
Grant Number 08414984
Status In Force
Filing Date 2008-11-11
First Publication Date 2010-10-28
Grant Date 2013-04-09
Owner
  • Toyota Jidosha Kabushiki Kaisha (Japan)
  • Fine Sinter Co., Ltd. (Japan)
Inventor
  • Hoshina, Eisuke
  • Yamaguchi, Toshiya
  • Oishi, Yusuke
  • Kitano, Tomoyasu
  • Kawashima, Kazuhiro
  • Hwang, Junghwan

Abstract

A method for manufacturing a powder for a magnetic core including at least a process of performing a siliconizing treatment on a surface of an iron powder containing elemental carbon. In the process of siliconizing treatment, a powder containing at least a silicon dioxide is brought into contact with the surface of the iron powder, elemental silicon is detached from the silicon dioxide by heating the powder of silicon dioxide, and the siliconizing treatment is performed by causing the detached elemental silicon to permeate and diffuse into a surface layer of the iron powder. The invention provides a method for manufacturing a powder for a magnetic core, by which loss reduction is achieved.

IPC Classes  ?

  • B05D 5/00 - Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures

27.

METHOD FOR FORMING THIN SIO2 FILM ON MAGNETIC MATERIAL

      
Application Number IB2009006320
Publication Number 2010/013109
Status In Force
Filing Date 2009-07-23
Publication Date 2010-02-04
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • FINE SINTER CO., LTD (Japan)
Inventor
  • Oishi, Yusuke
  • Yamaguchi, Toshiya
  • Hoshina, Eisuke
  • Kawashima, Kazuhiro
  • Hattori, Takeshi

Abstract

A method for forming a thin SiO2 film on a magnetic material by which a thin SiO2 film is formed on a surface of a magnetic material including iron and silicon as main components, the method including: an Fe oxide removal process of removing Fe oxide present on the surface of the magnetic material by performing a reduction treatment with respect to the magnetic material; and an oxidation treatment process of forming a thin SiO2 film on the surface of the magnetic material by performing an oxidation treatment with respect to the magnetic material from which the Fe oxide has been removed in the Fe oxide removal process. An electric resistance value of the magnetic material can be increased and eddy current loss can be decreased.

IPC Classes  ?

  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • H01F 1/147 - Alloys characterised by their composition
  • H01F 1/33 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metallic particles having oxide skin
  • B22F 1/00 - Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
  • B22F 9/22 - Making metallic powder or suspensions thereof; Apparatus or devices specially adapted therefor using chemical processes with reduction of metal compounds starting from solid metal compounds using gaseous reductors
  • C23C 8/02 - Pretreatment of the material to be coated

28.

POWDER FOR DUST CORE AND PROCESS FOR PRODUCING THE SAME

      
Application Number JP2009057728
Publication Number 2009/128524
Status In Force
Filing Date 2009-04-17
Publication Date 2009-10-22
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • FINE SINTER CO., LTD. (Japan)
Inventor
  • Oishi, Yusuke
  • Hoshina, Eisuke
  • Yamaguchi, Toshiya
  • Kawashima, Kazuhiro

Abstract

A powder for dust cores is provided which comprises a soft-magnetic metal powder having a particle diameter (D), the powder having a silicon-containing layer as a surface layer ranging to less than 0.15D. Also provided is a process for producing the powder. The process comprises subjecting the surface of a soft-magnetic metal powder (1) containing carbon element to a silicon impregnation treatment to produce a powder (10) for dust cores which has a silicon-containing layer (2). The silicon impregnation treatment comprises: bringing a powder for silicon impregnation comprising at least a silicon compound into contact with the surface of the soft-magnetic metal powder (1); heat-treating the powder for silicon impregnation to thereby cause the silicon compound to release the silicon element; and causing the released silicon element to infiltrate and diffuse into a surface layer of the soft-magnetic metal powder. This silicon impregnation treatment is conducted in a release/diffusion atmosphere in which the rate of the reaction in which silicon element is generated by release is higher than the rate of the infiltration/diffusion of the silicon element into the surface layer of the soft-magnetic metal powder.

IPC Classes  ?

  • B22F 1/00 - Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
  • H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated

29.

POWDER FOR MAGNETIC CORE, METHOD FOR MANUFACTURING POWDER FOR MAGNETIC CORE, AND DUST CORE

      
Application Number IB2008003399
Publication Number 2009/063316
Status In Force
Filing Date 2008-11-11
Publication Date 2009-05-22
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (United Kingdom)
  • FINE SINTER CO. LTD (Japan)
Inventor
  • Hoshina, Eisuke
  • Yamaguchi, Toshiya
  • Oishi, Yusuke
  • Kitano, Tomoyasu
  • Kawashima, Kazuhiro
  • Hwang, Junghwan

Abstract

A method for manufacturing a powder for a magnetic core including at least a process of performing a siliconizing treatment on a surface of an iron powder (Ha) containing elemental carbon. In the process of siliconizing treatment, a powder (21a) containing at least a silicon dioxide is brought into contact with the surface of the iron powder (Ha), elemental silicon is detached from the silicon dioxide by heating the powder (21a) of silicon dioxide, and the siliconizing treatment is performed by causing the detached elemental silicon to permeate and diffuse into a surface layer of the iron powder (21a). The invention provides a method for manufacturing a powder for a magnetic core, by which loss reduction is achieved.

IPC Classes  ?

  • B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
  • H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
  • C23C 10/46 - Siliconising of ferrous surfaces

30.

DUST CORE, METHOD FOR PRODUCING THE SAME, ELECTRIC MOTOR AND REACTOR

      
Application Number JP2008058000
Publication Number 2008/133319
Status In Force
Filing Date 2008-04-18
Publication Date 2008-11-06
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • FINE SINTER CO., LTD. (Japan)
Inventor
  • Hoshina, Eisuke
  • Yamaguchi, Toshiya
  • Oishi, Yusuke
  • Hwang, Junghwan
  • Kawashima, Kazuhiro

Abstract

Disclosed is a dust core having excellent insulating properties, high strength and high density (magnetic flux density). Also disclosed are a method for producing such a dust core, and an electric motor and a reactor, each having a core member composed of such a dust core. Specifically disclosed is a method for producing a dust core comprising a first step wherein a magnetic powder (1), which is obtained by forming an insulating film (a silica film (12)) over the surface of a soft magnetic metal powder (a pure iron powder (11)) in advance, and a resin powder (2) are prepared, a second step wherein the magnetic powder (1) and the resin powder (2) are mixed, thereby obtaining a powder mixture, and a third step wherein the resin powder (2) is gelled at a temperature at which condensation polymerization of the resin powder (2) does not occur, the powder mixture is press molded, thereby obtaining a press molded body (10), and then the press molded body (10) is annealed, thereby producing a dust core (20).

IPC Classes  ?

  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
  • B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
  • B22F 3/00 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor
  • B22F 3/02 - Compacting only
  • H01F 1/26 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
  • H01F 27/24 - Magnetic cores
  • H01F 27/255 - Magnetic cores made from particles
  • H02K 1/02 - DYNAMO-ELECTRIC MACHINES - Details of the magnetic circuit characterised by the magnetic material

31.

PROCESS FOR PRODUCING MAGNETIC POWDER AND PROCESS FOR PRODUCING DUST CORE

      
Application Number JP2007060886
Publication Number 2007/142075
Status In Force
Filing Date 2007-05-29
Publication Date 2007-12-13
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • FINE SINTER CO., LTD. (Japan)
Inventor
  • Hoshina, Eisuke
  • Yamaguchi, Toshiya
  • Kawashima, Kazuhiro

Abstract

A process for producing a magnetic powder which is sufficiently reduced in core losses such as iron loss and hysteresis loss and has sufficient strength; and a process for producing a dust core. The process for magnetic powder production comprises using a magnetic-material powder produced by water atomization as a raw powder and subjecting the powder to sphering in which a mechanical impact is applied to the powder to sphere the powder particles. After the sphering, the powder is subjected to a particle enlargement treatment in which the powder is annealed at a temperature not lower than the austenite transformation point. The process for dust core production comprises compacting the magnetic powder thus produced.

IPC Classes  ?

  • H01F 1/20 - Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
  • B22F 1/00 - Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
  • C21D 6/00 - Heat treatment of ferrous alloys
  • H01F 27/255 - Magnetic cores made from particles
  • H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets