An optical inspection system is provided with a fixture to support a glass sheet, with the fixture having an optical fiducial. An ultraviolet laser and associated optics form a planar laser sheet that intersects a surface of the glass sheet causing the surface to fluoresce and form a visible wavelength line thereon. A camera has an image sensor for detecting the optical fiducial and the visible wavelength line across at least a portion of a width of the sheet. A control system is configured to (i) image the optical fiducial on the fixture, (ii) define an optical fiducial coordinate system from the imaged optical fiducial, (ii) receive a mathematical model of the glass sheet in a model coordinate system, and (iii) relate the optical fiducial coordinate system to the model coordinate system via at least one transformation. A method of using a non-contact optical inspection system is also provided.
An optical inspection system is provided with a fixture to support a glass sheet, with the fixture having an optical fiducial. An ultraviolet laser and associated optics form a planar laser sheet that intersects a surface of the glass sheet causing the surface to fluoresce and form a visible wavelength line thereon. A camera has an image sensor for detecting the optical fiducial and the visible wavelength line across at least a portion of a width of the sheet. A control system is configured to (i) image the optical fiducial on the fixture, (ii) define an optical fiducial coordinate system from the imaged optical fiducial, (ii) receive a mathematical model of the glass sheet in a model coordinate system, and (iii) relate the optical fiducial coordinate system to the model coordinate system via at least one transformation. A method of using a non-contact optical inspection system is also provided.
A glass sheet forming station for forming a glass sheet may include an upper mold, a lower outer mold arrangement and a lower inner mold arrangement disposed inwardly of the lower outer mold arrangement and movable relative to the lower outer mold arrangement. The lower outer mold arrangement may include first and second outer longitudinal support portions and first and second outer lateral support portions that are each configured to contact the glass sheet. The lower inner mold arrangement may include first and second inner longitudinal support portions and first and second inner lateral support portions that are each configured to contact the glass sheet. Furthermore, the lower outer mold arrangement and the lower inner mold arrangement may each be operable to press the glass sheet against the upper mold.
A glass sheet forming station for forming a glass sheet may include an upper mold, a lower outer mold arrangement and a lower inner mold arrangement disposed inwardly of the lower outer mold arrangement and movable relative to the lower outer mold arrangement. The lower outer mold arrangement may include first and second outer longitudinal support portions and first and second outer lateral support portions that are each configured to contact the glass sheet. The lower inner mold arrangement may include first and second inner longitudinal support portions and first and second inner lateral support portions that are each configured to contact the glass sheet. Furthermore, the lower outer mold arrangement and the lower inner mold arrangement may each be operable to press the glass sheet against the upper mold.
A quench arrangement for quenching glass sheets includes a main quench station having upper and lower main quench heads for performing a primary quench operation on a glass sheet, a first lower secondary quench head located downstream of the main quench station, and a second lower secondary quench head located downstream of the first lower secondary quench head. The arrangement further includes an upper secondary quench system positioned above the first and second lower secondary quench heads, and the upper secondary quench system is cooperable with the lower secondary quench heads to perform further cooling of the glass sheet. The arrangement further includes a conveyor located above the second lower secondary quench head for moving the glass sheet away from the second lower secondary quench head.
An articulated lower mold arrangement for use with an upper mold includes a mold portion configured to bend a heated glass sheet. The mold portion has a first end, a sharp bend area proximate the first end for bending an end portion of the glass sheet, and a second end opposite the first end and spaced away from the sharp bend area. The arrangement may further include a first guide member connected to the mold portion at a first location proximate the first end, and a second guide member connected to the mold portion at a second location proximate the second end and spaced away from the sharp bend area. The mold portion and the guide members are cooperable to allow the first end of the mold portion to move from a lowered position to a raised position in order to move the end portion of the glass sheet upwardly.
An articulated lower mold arrangement for use with an upper mold includes a mold portion configured to bend a heated glass sheet. The mold portion has a first end, a sharp bend area proximate the first end for bending an end portion of the glass sheet, and a second end opposite the first end and spaced away from the sharp bend area. The arrangement may further include a first guide member connected to the mold portion at a first location proximate the first end, and a second guide member connected to the mold portion at a second location proximate the second end and spaced away from the sharp bend area. The mold portion and the guide members are cooperable to allow the first end of the mold portion to move from a lowered position to a raised position in order to move the end portion of the glass sheet upwardly.
An articulated lower mold arrangement for use with an upper mold includes a mold portion configured to bend a heated glass sheet. The mold portion has a first end, a sharp bend area proximate the first end for bending an end portion of the glass sheet, and a second end opposite the first end and spaced away from the sharp bend area. The arrangement may further include a first guide member connected to the mold portion at a first location proximate the first end, and a second guide member connected to the mold portion at a second location proximate the second end and spaced away from the sharp bend area. The mold portion and the guide members are cooperable to allow the first end of the mold portion to move from a lowered position to a raised position in order to move the end portion of the glass sheet upwardly.
An end cap assembly for a conveyor roll includes an end cap configured to fit over an end of the conveyor roll, and the end cap has an opening. The end cap assembly further includes a spring member configured to be positioned between the end of the conveyor roll and the end cap, and a fastener that is insertable into the opening of the end cap. The fastener is configured to cooperate with the spring member to apply a retention force to assist in retaining the end cap on the conveyor roll.
B65G 39/09 - Arrangements of bearing or sealing means
B65G 49/06 - Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
C03B 35/16 - Transporting hot glass sheets by roller conveyors
11.
System and method for measuring a surface in contoured glass sheets
An optical inspection system is provided for an ultraviolet laser and associated optics forming a planar laser sheet directed to a glass sheet. The planar laser sheet intersects a surface of the glass sheet thereby causing the surface of the glass sheet to fluoresce and form a visible wavelength line on the surface. A camera has an image sensor for detecting the visible wavelength line. A control system in configured to receive image data indicative of the visible wavelength line, analyze and triangulate the data to determine a series of coordinates associated with the line, and create a three-dimensional map of the surface of the glass sheet as a function of the series of coordinates. Methods for using an optical inspection system, for gauging a surface using an optical inspection system, and for providing optical reflectance information for a surface using an optical inspection system are also provided.
A method is provided for measuring optical characteristics of a glass sheet as the glass sheet is conveyed in a system for fabricating glass sheets including one or more processing stations and one or more conveyors for conveying the glass sheet during processing. The method comprises providing a background screen including contrasting elements arranged in a pre-defined pattern and a camera for acquiring an image of the background screen; acquiring data associated with a shape of a glass sheet travelling on a conveyor upstream from the background screen; removing the glass sheet from the conveyor; and positioning the glass sheet between the camera and the screen and thereafter acquiring an image of the background screen; re-positioning the glass sheet for continued movement of the glass sheet on the conveyor; and performing one or more processing operations using the acquired image data to analyze the optical characteristics of the glass sheet.
B65G 49/06 - Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
A glass processing may include a heating station to heat glass sheets, and a bending station disposed downstream of the heating station to bend the heated glass sheets. The bending station may include first and second independent movement mechanisms configured to independently move first and second molds when the glass processing system is operated in a first mode, and to cooperate to move a third mold when the glass processing system is operated in a second mode. The system further includes a control system to control the movement mechanisms so that they operate independently when the glass processing system is operated in the first mode, and so that they operate simultaneously when the glass processing system is operated in the second mode.
A glass processing may include a heating station to heat glass sheets, and a bending station disposed downstream of the heating station to bend the heated glass sheets. The bending station may include first and second independent movement mechanisms configured to independently move first and second molds when the glass processing system is operated in a first mode, and to cooperate to move a third mold when the glass processing system is operated in a second mode. The system further includes a control system to control the movement mechanisms so that they operate independently when the glass processing system is operated in the first mode, and so that they operate simultaneously when the glass processing system is operated in the second mode.
A glass sheet processing system for processing a glass sheet includes a conveyor for conveying the glass sheet in a direction of conveyance, and a positioning apparatus for adjusting position of the glass sheet on the conveyor. The positioning apparatus includes a movable carriage having first and second carriage bodies. The first carriage body is translatable in the direction of conveyance, and the second carriage body is supported by the first carriage body such that the second carriage body is movable in a direction generally transverse to the direction of conveyance. The positioning apparatus further includes a first drive assembly for moving the first carriage body in the direction of conveyance, a second drive assembly for moving the second carriage body with respect to the first carriage body, and a positioner member connected to the second carriage body for contacting the glass sheet to adjust position of the glass sheet.
B65G 47/24 - Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
C03B 35/16 - Transporting hot glass sheets by roller conveyors
B65G 49/06 - Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
A quench arrangement for quenching glass sheets includes a main quench station having upper and lower main quench heads for performing a primary quench operation on a glass sheet, a first lower secondary quench head located downstream of the main quench station, and a second lower secondary quench head located downstream of the first lower secondary quench head. The arrangement further includes an upper secondary quench system positioned above the first and second lower secondary quench heads, and the upper secondary quench system is cooperable with the lower secondary quench heads to perform further cooling of the glass sheet. The arrangement further includes a conveyor located above the second lower secondary quench head for moving the glass sheet away from the second lower secondary quench head.
An end cap assembly for a conveyor roll includes an end cap configured to fit over an end of the conveyor roll, and the end cap has an opening. The end cap assembly further includes a spring member configured to be positioned between the end of the conveyor roll and the end cap, and a fastener that is insertable into the opening of the end cap. The fastener is configured to cooperate with the spring member to apply a retention force to assist in retaining the end cap on the conveyor roll.
An optical inspection system is provided for an ultraviolet laser and associated optics forming a planar laser sheet directed to a glass sheet. The planar laser sheet intersects a surface of the glass sheet thereby causing the surface of the glass sheet to fluoresce and form a visible wavelength line on the surface. A camera has an image sensor for detecting the visible wavelength line. A control system is configured to receive image data indicative of the visible wavelength line, analyze and triangulate the data to determine a series of coordinates associated with the line, and create a three-dimensional map of the surface of the glass sheet as a function of the series of coordinates. Methods for using an optical inspection system, for gauging a surface using an optical inspection system, and for providing optical reflectance information for a surface using an optical inspection system are also provided.
An optical inspection system is provided for an ultraviolet laser and associated optics forming a planar laser sheet directed to a glass sheet. The planar laser sheet intersects a surface of the glass sheet thereby causing the surface of the glass sheet to fluoresce and form a visible wavelength line on the surface. A camera has an image sensor for detecting the visible wavelength line. A control system is configured to receive image data indicative of the visible wavelength line, analyze and triangulate the data to determine a series of coordinates associated with the line, and create a three-dimensional map of the surface of the glass sheet as a function of the series of coordinates. Methods for using an optical inspection system, for gauging a surface using an optical inspection system, and for providing optical reflectance information for a surface using an optical inspection system are also provided.
A mold shuttle positioning system in a glass sheet forming system includes a mold mounted on a support frame. A shuttle frame including a pair of generally parallel elongate beams for receiving and supporting the mold support frame thereon. At least one support wheel assembly including a wheel and a shuttle guide is mounted in proximity to each of the shuttle beams to position and support each one of the beams as the shuttle frame is moved to position the mold supported thereon at one of multiple desired processing locations. At least one mold guide is mounted on the support surface of one of the beams for receiving and fixing the position of the mold support frame relative to the shuttle frame to align and prevent movement of the mold support frame with respect to the shuttle frame in any direction as the mold support frame is supported thereon.
A mold apparatus for bending a glass sheet includes a main frame structure and a first mold arrangement having a first mold and a guide frame connected to the first mold. A first guide member of the guide frame is guidable by the frame structure such that it is inhibited from moving laterally in any direction, and a second guide member of the guide frame is guidable by the frame structure such that it is movable laterally away from the first guide member due to thermal expansion. The apparatus further includes a second mold arrangement including a second mold and a frame that supports the second mold such that the second mold is movable laterally relative to the frame. A sensor is also included for sensing position of one of the molds to determine whether the one mold is in a suitable position for mating with the other mold.
A vacuum mold shuttle system in a glass sheet forming system includes a vacuum mold mounted on a support frame. A shuttle frame including a pair of generally parallel elongate beams for receiving and supporting the mold support frame thereon. A vacuum source is mounted on the shuttle frame near the end of the beams opposite to the end supporting the mold, a conduit and coupling port for releasably connecting the mold to the vacuum source. At least one guide element is mounted on the support surface of one of the beams for receiving and fixing the position of the mold support frame relative to the shuttle frame to align and prevent movement of the mold support frame with respect to the shuttle frame in any direction as the mold support frame is supported thereon.
A glass sheet optical inspection system installed online in a glass sheet processing system includes an apparatus for measuring small optical or obstructive defects in a first selected area of the glass sheet by acquiring and developing a first set of image data, and an apparatus for measuring transmitted optical distortion in a second selected area of the glass sheet by acquiring and developing a second set of image data. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and identifying the glass sheet as one of a set of known part types and thereafter securing and positioning the glass sheet based upon the part-shape analysis.
B65G 49/00 - Conveying systems characterised by their application for specified purposes not otherwise provided for
B65G 49/06 - Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
A small defect detection apparatus installed online in a glass sheet processing system includes a line scan camera, a background screen including contrasting elements arranged in a pre-defined pattern, an upstream conveyor and a downstream conveyor, wherein the upstream conveyor and downstream conveyor are positioned end-to-end, spaced apart by a selected size gap such that the camera may acquire multiple images of the background screen as the unsupported portion of the glass sheet is conveyed over the gap, and a computer programmed to execute logic for receiving the set of image data comprising multiple images of the background screen and identifying small defects in the glass from the data. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and selecting an area of interest on the glass sheet for the analysis.
A glass sheet optical inspection system installed online in a glass sheet processing system includes an apparatus for measuring small optical or obstructive defects in a first selected area of the glass sheet by acquiring and developing a first set of image data, and an apparatus for measuring transmitted optical distortion in a second selected area of the glass sheet by acquiring and developing a second set of image data. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and identifying the glass sheet as one of a set of known part types and thereafter securing and positioning the glass sheet based upon the part-shape analysis.
B65G 49/00 - Conveying systems characterised by their application for specified purposes not otherwise provided for
B65G 49/06 - Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
C03B 35/00 - Transporting of glass products during their manufacture
G03B 35/26 - Stereoscopic photography by simultaneous viewing using polarised or coloured light for separating different viewpoint images
26.
SYSTEM AND ASSOCIATED METHOD FOR ONLINE DETECTION OF SMALL DEFECTS ON/IN A GLASS SHEET
A small defect detection apparatus installed online in a glass sheet processing system includes a line scan camera, a background screen including contrasting elements arranged in a pre-defined pattern, an upstream conveyor and a downstream conveyor, wherein the upstream conveyor and downstream conveyor are positioned end-to-end, spaced apart by a selected size gap such that the camera may acquire multiple images of the background screen as the unsupported portion of the glass sheet is conveyed over the gap, and a computer programmed to execute logic for receiving the set of image data comprising multiple images of the background screen and identifying small defects in the glass from the data. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and selecting an area of interest on the glass sheet for the analysis.
A glass sheet optical inspection system installed online in a glass sheet processing system includes an apparatus for measuring small optical or obstructive defects in a first selected area of the glass sheet by acquiring and developing a first set of image data, and an apparatus for measuring transmitted optical distortion in a second selected area of the glass sheet by acquiring and developing a second set of image data. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and identifying the glass sheet as one of a set of known part types and thereafter securing and positioning the glass sheet based upon the part-shape analysis.
A small defect detection apparatus installed online in a glass sheet processing system includes a line scan camera, a background screen including contrasting elements arranged in a pre-defined pattern, an upstream conveyor and a downstream conveyor, wherein the upstream conveyor and downstream conveyor are positioned end-to-end, spaced apart by a selected size gap such that the camera may acquire multiple images of the background screen as the unsupported portion of the glass sheet is conveyed over the gap, and a computer programmed to execute logic for receiving the set of image data comprising multiple images of the background screen and identifying small defects in the glass from the data. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and selecting an area of interest on the glass sheet for the analysis.
A glass sheet forming and annealing system disclosed provides control of edge stresses by maintaining a press formed glass sheet on an annealing ring (72) below a heated upper forming mold (58) within a forming station (12) for slow cooling toward the glass strain point temperature.
A support structure for supporting a heated glass sheet in connection with a bending operation includes a frame, a support ring adjustably supported on the frame for supporting a peripheral portion of the glass sheet, and multiple rib assemblies associated with the frame. Each rib assembly includes a laterally extending rib supported on the frame and multiple spaced apart support members connected to the rib and configured such that at least a portion of each support member is adjustable with respect to the rib. Furthermore, each support member is configured to contact a respective inner portion of the glass sheet to support the respective inner portion of the glass sheet until the glass sheet has been sufficiently cooled.
A hot glass sheet processing system includes a roller conveyor (22) having sintered bonded fused silica rollers (24) and a roller support structure (34) located within a heated location (32) together with an elongated cooling unit (36) having a housing (38) defining a cooling chamber (40) that receives and has bearings (42) that rotatably support an aligned set of roller ends (30) having end caps (86) adhesively bonded to the roller ends. The cooling unit includes a cooling circuit that supplies cooling fluid to the cooling chamber (40) to provide cooling of the aligned set of roller ends (30) and the bearings (42).
F27B 9/30 - Details, accessories or equipment specially adapted for furnaces of these types
F27B 9/24 - Furnaces through which the charge is moved mechanically, e.g. of tunnel type Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatmentFurnaces through which the charge is moved mechanically, e.g. of tunnel type Similar furnaces in which the charge moves by gravity characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path being carried by a conveyor
A lift device for lifting a glass sheet in a glass processing system includes a lift jet array having peripheral lift jet outlets and inner lift jet outlets disposed inwardly of the peripheral lift jet outlets. Furthermore, each lift jet outlet is operable to allow gas to flow toward the glass sheet. The lift device also includes a control unit for controlling operation of the lift jet outlets, and the control unit is configured to commence operation of at least one of the inner lift jet outlets prior to commencing operation of at least one of the peripheral lift jet outlets.
A vacuum mold shuttle system in a glass sheet forming system includes a vacuum mold mounted on a support frame. A shuttle frame including a pair of generally parallel elongate beams for receiving and supporting the mold support frame thereon. A vacuum source is mounted on the shuttle frame near the end of the beams opposite to the end supporting the mold, a conduit and coupling port for releasably connecting the mold to the vacuum source. At least one guide element is mounted on the support surface of one of the beams for receiving and fixing the position of the mold support frame relative to the shuttle frame to align and prevent movement of the mold support frame with respect to the shuttle frame in any direction as the mold support frame is supported thereon.
A hot glass sheet processing system includes a conveyor roller support structure (34) located within a heated location (32) and has an elongated cooling unit (36) having a housing (38) defining a cooling chamber (40) that receives and has bearings (42) that rotatably support an aligned set of roller ends (30). The cooling unit includes a cooling circuit that supplies cooling fluid to the cooling chamber (40) to provide cooling of the aligned set of roller ends (30) and the bearings (42).
A mold apparatus for bending a glass sheet includes a main frame structure and a first mold arrangement having a first mold and a guide frame connected to the first mold. A first guide member of the guide frame is guidable by the frame structure such that it is inhibited from moving laterally in any direction, and a second guide member of the guide frame is guidable by the frame structure such that it is movable laterally away from the first guide member due to thermal expansion. The apparatus further includes a second mold arrangement including a second mold and a frame that supports the second mold such that the second mold is movable laterally relative to the frame. A sensor is also included for sensing position of one of the molds to determine whether the one mold is in a suitable position for mating with the other mold.
A system (10) for forming glass sheets includes a glass location sensing assembly (80) having a fluid switch (82) that is actuated by a roller conveyed glass sheet (G) to control operation of transfer apparatus (69) that transfers the glass sheet from the roller conveyor (22) to a forming mold (48) at a design position for forming. A frame of the sensing assembly (80) supports a carriage (124) on which the fluid switch (82) is mounted for lateral movement with respect to the direction of conveyance of the glass sheet (G) so as to sense its leading extremity. A lateral positioner (130) adjusts the lateral position of the carriage (124) and the fluid switch (82) mounted on the carriage.
A glass sheet forming system (10) has two parallel forming lines (12) that can utilize any two of three forming stations (18) to provide versatility in use for forming different glass sheet jobs of different sizes and shapes while reducing switchover time from one job to the next.
A glass sheet processing system for processing a glass sheet includes a conveyor for conveying the glass sheet in a direction of conveyance, and a positioning apparatus for adjusting position of the glass sheet on the conveyor. The positioning apparatus includes a movable carriage having first and second carriage bodies. The first carriage body is translatable in the direction of conveyance, and the second carriage body is supported by the first carriage body such that the second carriage body is movable in a direction generally transverse to the direction of conveyance. The positioning apparatus further includes a first drive assembly for moving the first carriage body in the direction of conveyance, a second drive assembly for moving the second carriage body with respect to the first carriage body, and a positioner member connected to the second carriage body for contacting the glass sheet to adjust position of the glass sheet.
A mold shuttle positioning system in a glass sheet forming system includes a mold mounted on a support frame. A shuttle frame including a pair of generally parallel elongate beams for receiving and supporting the mold support frame thereon. At least one support wheel assembly including a wheel and a shuttle guide is mounted in proximity to each of the shuttle beams to position and support each one of the beams as the shuttle frame is moved to position the mold supported thereon at one of multiple desired processing locations. At least one mold guide is mounted on the support surface of one of the beams for receiving and fixing the position of the mold support frame relative to the shuttle frame to align and prevent movement of the mold support frame with respect to the shuttle frame in any direction as the mold support frame is supported thereon.
A vacuum mold shuttle system in a glass sheet forming system includes a vacuum mold mounted on a support frame. A shuttle frame including a pair of generally parallel elongate beams for receiving and supporting the mold support frame thereon. A vacuum source is mounted on the shuttle frame near the end of the beams opposite to the end supporting the mold, a conduit and coupling port for releasably connecting the mold to the vacuum source. At least one guide element is mounted on the support surface of one of the beams for receiving and fixing the position of the mold support frame relative to the shuttle frame to align and prevent movement of the mold support frame with respect to the shuttle frame in any direction as the mold support frame is supported thereon.
A system (10) for forming glass sheets includes a glass location sensing assembly (80) having a fluid switch (82) that is actuated by a roller conveyed glass sheet (G) to control operation of transfer apparatus (69) that transfers the glass sheet from the roller conveyor (22) to a forming mold (48) at a design position for forming. A frame of the sensing assembly (80) supports a carriage (124) on which the fluid switch (82) is mounted for lateral movement with respect to the direction of conveyance of the glass sheet (G) so as to sense its leading extremity. A lateral positioner (130) adjusts the lateral position of the carriage (124) and the fluid switch (82) mounted on the carriage.
A glass sheet forming system (10) has two parallel forming lines (12) that can utilize any two of three forming stations (18) to provide versatility in use for forming different glass sheet jobs of different sizes and shapes while reducing switchover time from one job to the next.
A mold shuttle positioning system in a glass sheet forming system includes a mold mounted on a support frame. A shuttle frame including a pair of generally parallel elongate beams for receiving and supporting the mold support frame thereon. At least one support wheel assembly including a wheel and a shuttle guide is mounted in proximity to each of the shuttle beams to position and support each one of the beams as the shuttle frame is moved to position the mold supported thereon at one of multiple desired processing locations. At least one mold guide is mounted on the support surface of one of the beams for receiving and fixing the position of the mold support frame relative to the shuttle frame to align and prevent movement of the mold support frame with respect to the shuttle frame in any direction as the mold support frame is supported thereon.
A glass sheet processing system for processing a glass sheet includes a conveyor for conveying the glass sheet in a direction of conveyance, and a positioning apparatus for adjusting position of the glass sheet on the conveyor. The positioning apparatus includes a movable carriage having first and second carriage bodies. The first carriage body is translatable in the direction of conveyance, and the second carriage body is supported by the first carriage body such that the second carriage body is movable in a direction generally transverse to the direction of conveyance. The positioning apparatus further includes a first drive assembly for moving the first carriage body in the direction of conveyance, a second drive assembly for moving the second carriage body with respect to the first carriage body, and a positioner member connected to the second carriage body for contacting the glass sheet to adjust position of the glass sheet.
A hot glass sheet processing system includes a conveyor roller support structure (34) located within a heated location (32) and has an elongated cooling unit (36) having a housing (38) defining a cooling chamber (40) that receives and has bearings (42) that rotatably support an aligned set of roller ends (30). The cooling unit includes a cooling circuit that supplies cooling fluid to the cooling chamber (40) to provide cooling of the aligned set of roller ends (30) and the bearings (42).
A lift device for lifting a glass sheet in a glass processing system includes a lift jet array having peripheral lift jet outlets and inner lift jet outlets disposed inwardly of the peripheral lift jet outlets. Furthermore, each lift jet outlet is operable to allow gas to flow toward the glass sheet. The lift device also includes a control unit for controlling operation of the lift jet outlets, and the control unit is configured to commence operation of at least one of the inner lift jet outlets prior to commencing operation of at least one of the peripheral lift jet outlets.
A mold apparatus for bending a glass sheet includes a main frame structure and a first mold arrangement having a first mold and a guide frame connected to the first mold. A first guide member of the guide frame is guidable by the frame structure such that it is inhibited from moving laterally in any direction, and a second guide member of the guide frame is guidable by the frame structure such that it is movable laterally away from the first guide member due to thermal expansion. The apparatus further includes a second mold arrangement including a second mold and a frame that supports the second mold such that the second mold is movable laterally relative to the frame. A sensor is also included for sensing position of one of the molds to determine whether the one mold is in a suitable position for mating with the other mold.
A hot glass sheet processing system includes a conveyor roller support structure (34) located within a heated location (32) and has an elongated cooling unit (36) having a housing (38) defining a cooling chamber (40) that receives and has bearings (42) that rotatably support an aligned set of roller ends (30). The cooling unit includes a cooling circuit that supplies cooling fluid to the cooling chamber (40) to provide cooling of the aligned set of roller ends (30) and the bearings (42).
A lift device for lifting a glass sheet in a glass processing system includes a lift jet array having peripheral lift jet outlets and inner lift jet outlets disposed inwardly of the peripheral lift jet outlets. Furthermore, each lift jet outlet is operable to allow gas to flow toward the glass sheet. The lift device also includes a control unit for controlling operation of the lift jet outlets, and the control unit is configured to commence operation of at least one of the inner lift jet outlets prior to commencing operation of at least one of the peripheral lift jet outlets.
C03B 23/035 - Re-forming glass sheets by bending using a gas cushion or by changing gas pressure, e.g. by applying vacuum
C03B 35/24 - Transporting hot glass sheets on a fluid support bed, e.g. on molten metal on a gas support bed
B65G 51/03 - Directly conveying the articles, e.g. slips, sheets, stockings, containers or workpieces, by flowing gases over a flat surface or in troughs
A system (10) for forming glass sheets includes a glass location sensing assembly (80) having a fluid switch (82) that is actuated by a roller conveyed glass sheet (G) to control operation of transfer apparatus (69) that transfers the glass sheet from the roller conveyor (22) to a forming mold (48) at a design position for forming. A frame of the sensing assembly (80) supports a carriage (124) on which the fluid switch (82) is mounted for lateral movement with respect to the direction of conveyance of the glass sheet (G) so as to sense its leading extremity. A lateral positioner (130) adjusts the lateral position of the carriage (124) and the fluid switch (82) mounted on the carriage.
C03B 5/00 - Melting in furnacesFurnaces so far as specially adapted for glass manufacture
B65G 49/06 - Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
C03B 35/16 - Transporting hot glass sheets by roller conveyors
A glass sheet forming system (10) has two parallel forming lines (12) that can utilize any two of three forming stations (18) to provide versatility in use for forming different glass sheet jobs of different sizes and shapes while reducing switchover time from one job to the next.
A glass sheet press forming station (32) and method for press forming hot glass sheets with transverse curvature is performed by initially limiting the central forming of a glass sheet (G) between its end portions upon pickup from a roll conveyor to an upper mold (38) and prior to press forming with an associated lower mold (66) to prevent central area optical distortion of the press formed glass sheet.
A method for measuring optical distortion in a contoured glass sheet includes the steps of conveying the glass sheet in a first direction, employing at least one display to project a preselected multi-phase non-repeating contrasting pattern, and employing at least one camera, and uniquely pairing each one of the cameras one of the displays. The method may also include controlling each of the cameras to acquire the desired images, analyzing and combining the data acquired by the cameras to construct a definition of the surface of the glass sheet, and performing one or more optical processing operations on the surface data to analyze the optical characteristics of the glass sheet.
G05B 1/00 - Comparing elements, i.e. elements for effecting comparison directly or indirectly between a desired value and existing or anticipated values
A system for acquiring surface data from one of the surfaces of a curved panel having a specular surface and developing a surface definition of the panel includes a conveyor for conveying the panel in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the camera/display pairs to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the panel.
A system for measuring reflected optical distortion in a contoured panel having a specular surface includes a conveyor for conveying the panel in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the cameras to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the panel, and logic for performing one or more optical processing operations on the surface data to analyze the optical characteristics of the panel.
G01B 11/25 - Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures by projecting a pattern, e.g. moiré fringes, on the object
G06T 7/514 - Depth or shape recovery from specularities
G06T 7/521 - Depth or shape recovery from laser ranging, e.g. using interferometryDepth or shape recovery from the projection of structured light
56.
System and method for developing three-dimensional surface information corresponding to a contoured glass sheet
A system for acquiring surface data from one of the surfaces of a curved glass sheet and developing a surface definition of the glass sheet includes a conveyor for conveying the glass sheet in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the camera/display pairs to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the glass sheet.
G01B 11/25 - Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures by projecting a pattern, e.g. moiré fringes, on the object
G01B 11/245 - Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures using a plurality of fixed, simultaneously operating transducers
A system and method for gaging the shape of a curved panel includes, as components, (1) a system and method for acquiring three-dimensional surface data corresponding to the panel, and (2) a system and method for receiving the acquired surface data, comparing the acquired surface to a pre-defined surface description, and developing indicia of the level of conformance of the contoured panel to the pre-defined specification. The surface data acquisition system includes a conveyor for conveying the panel, at least one display projecting a preselected contrasting pattern, and at least one camera. The camera(s) and display(s) are uniquely paired and are mounted in a spaced-apart relationship a known distance and angle from the surface of the panel such that the camera detects the reflected image of the pattern projected on the surface of the panel from its associated display.
A system and method for gaging the shape of a curved glass sheet includes, as components, (1) a system and method for acquiring three-dimensional surface data corresponding to the glass sheet, and (2) a system and method for receiving the acquired surface data, comparing the acquired surface to a pre-defined surface description, and developing indicia of the level of conformance of the contoured glass sheet to the pre-defined specification. The surface data acquisition system includes a conveyor for conveying the glass sheet, at least one display projecting a preselected contrasting pattern, and at least one camera. The camera(s) and display(s) are uniquely paired and are mounted in a spaced-apart relationship a known distance and angle from the surface of the glass sheet such that the camera detects the reflected image of the pattern projected on the surface of the glass sheet from its associated display.
G01B 11/24 - Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
G01B 11/25 - Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures by projecting a pattern, e.g. moiré fringes, on the object
G01N 21/88 - Investigating the presence of flaws, defects or contamination
A system for acquiring surface data from one of the surfaces of a curved panel having a specular surface and developing a surface definition of the panel includes a conveyor for conveying the panel in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the camera/display pairs to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the panel.
A system for acquiring surface data from one of the surfaces of a curved panel having a specular surface and developing a surface definition of the panel includes a conveyor for conveying the panel in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the camera/display pairs to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the panel.
C03B 35/00 - Transporting of glass products during their manufacture
G01B 11/245 - Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures using a plurality of fixed, simultaneously operating transducers
G01B 11/25 - Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures by projecting a pattern, e.g. moiré fringes, on the object
G06T 7/521 - Depth or shape recovery from laser ranging, e.g. using interferometryDepth or shape recovery from the projection of structured light
G06T 7/62 - Analysis of geometric attributes of area, perimeter, diameter or volume
61.
Non-contact gaging system and method for contoured panels having specular surfaces
A system and method for gaging the shape of a curved panel includes, as components, (1) a system and method for acquiring three-dimensional surface data corresponding to the panel, and (2) a system and method for receiving the acquired surface data, comparing the acquired surface to a pre-defined surface description, and developing indicia of the level of conformance of the contoured panel to the pre-defined specification. The surface data acquisition system includes a conveyor for conveying the panel, at least one display projecting a preselected contrasting pattern, and at least one camera. The camera(s) and display(s) are uniquely paired and are mounted in a spaced-apart relationship a known distance and angle from the surface of the panel such that the camera detects the reflected image of the pattern projected on the surface of the panel from its associated display.
G01B 11/255 - Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures for measuring radius of curvature
G01B 11/25 - Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures by projecting a pattern, e.g. moiré fringes, on the object
G06T 7/514 - Depth or shape recovery from specularities
G06T 7/64 - Analysis of geometric attributes of convexity or concavity
62.
Non-contact gaging system and method for contoured glass sheets
A system and method for gaging the shape of a curved glass sheet includes, as components, (1) a system and method for acquiring three-dimensional surface data corresponding to the glass sheet, and (2) a system and method for receiving the acquired surface data, comparing the acquired surface to a pre-defined surface description, and developing indicia of the level of conformance of the contoured glass sheet to the pre-defined specification. The surface data acquisition system includes a conveyor for conveying the glass sheet, at least one display projecting a preselected contrasting pattern, and at least one camera. The camera(s) and display(s) are uniquely paired and are mounted in a spaced-apart relationship a known distance and angle from the surface of the glass sheet such that the camera detects the reflected image of the pattern projected on the surface of the glass sheet from its associated display.
G09G 3/36 - Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix by control of light from an independent source using liquid crystals
F21V 7/20 - specially adapted for facilitating cooling, e.g. with fins
G06K 9/00 - Methods or arrangements for reading or recognising printed or written characters or for recognising patterns, e.g. fingerprints
G01B 11/25 - Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures by projecting a pattern, e.g. moiré fringes, on the object
A system for measuring optical distortion in a contoured glass sheet includes a conveyor for conveying the glass sheet in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the cameras to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the glass sheet, and logic for performing one or more optical processing operations on the surface data to analyze the optical characteristics of the glass sheet.
A system for measuring reflected optical distortion in a contoured panel having a specular surface includes a conveyor for conveying the panel in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the cameras to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the panel, and logic for performing one or more optical processing operations on the surface data to analyze the optical characteristics of the panel.
G01B 11/25 - Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures by projecting a pattern, e.g. moiré fringes, on the object
65.
SYSTEM AND METHOD FOR DEVELOPING THREE-DIMENSIONAL SURFACE INFORMATION CORRESPONDING TO A CONTOURED GLASS SHEET
A system for acquiring surface data from one of the surfaces of a curved glass sheet and developing a surface definition of the glass sheet includes a conveyor for conveying the glass sheet in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the camera/display pairs to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the glass sheet.
A glass sheet forming method utilizes first and second upper molds and a lower mold to provide three stage forming. The glass is curved on the upper mold in the first stage but retains straight line elements transverse to the curvature. Transfer of the initially formed glass sheet from the first upper mold to the lower mold then provides the second stage of gravity forming and the glass sheet is then press formed between the second upper mold and the lower mold in the third stage which reduces optical distortion in the central viewing area of the formed glass sheet. In one embodiment the glass sheet is moved horizontally on the lower mold, and in another embodiment the glass sheet is moved horizontally on the first upper mold.
A system for measuring optical distortion in a contoured glass sheet includes a conveyor for conveying the glass sheet in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the cameras to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the glass sheet, and logic for performing one or more optical processing operations on the surface data to analyze the optical characteristics of the glass sheet.
A glass sheet acquisition and positioning system and associated method are utilized in a glass sheet optical inspection system installed in-line in a glass sheet processing system. The acquisition and positioning system include an exterior support frame and a moveable glass sheet support frame connected to the exterior support frame such that the glass sheet support frame may be selectively positioned from first orientation whereby a glass sheet is removed from a conveyor and retained on the support frame, to a second orientation whereby the glass sheet is positioned for processing by the optical inspection system. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and identifying the glass sheet as one of a set of known part types and thereafter securing and positioning the glass sheet on the glass sheet support frame based upon the part-shape analysis.
B65G 49/06 - Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
C03B 35/00 - Transporting of glass products during their manufacture
A glass sheet acquisition and positioning system and associated method are utilized in a glass sheet optical inspection system installed in-line in a glass sheet processing system. The acquisition and positioning system include an exterior support frame and a moveable glass sheet support frame connected to the exterior support frame such that the glass sheet support frame may be selectively positioned from first orientation whereby a glass sheet is removed from a conveyor and retained on the support frame, to a second orientation whereby the glass sheet is positioned for processing by the optical inspection system. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and identifying the glass sheet as one of a set of known part types and thereafter securing and positioning the glass sheet on the glass sheet support frame based upon the part-shape analysis.
B65G 49/06 - Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
A glass sheet acquisition and positioning system and associated method are utilized in a glass sheet optical inspection system installed in-line in a glass sheet processing system. The acquisition and positioning system include an exterior support frame and a moveable glass sheet support frame connected to the exterior support frame such that the glass sheet support frame may be selectively positioned from first orientation whereby a glass sheet is removed from a conveyor and retained on the support frame, to a second orientation whereby the glass sheet is positioned for processing by the optical inspection system. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and identifying the glass sheet as one of a set of known part types and thereafter securing and positioning the glass sheet on the glass sheet support frame based upon the part-shape analysis.
B65G 49/06 - Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
A press station (12) and system (10) for forming glass sheets that are initially formed with an upwardly concave curved shape with end portions (86) and an intermediate portion (88) having straight line elements that are subsequently formed with curved shapes to provide curvature along transverse directions. The forming is performed by initially providing curvature to the straight line elements of the glass sheet end portions (86) while the intermediate portion (88) still has the straight line elements. The glass sheet intermediate portion is subsequently formed to provide curvature to its straight line elements so the entire glass sheet has curvature in transverse directions.
Glass sheet forming and annealing disclosed provides control of edge stresses by maintaining a press formed glass sheet on an annealing ring (72) below a heated upper forming mold (58) within a forming station (12) for slow cooling toward the glass strain point temperature. An object of the present invention is to provide an improved method for glass sheet forming and annealing to control edges stresses.
Glass sheet forming and annealing disclosed provides control of edge stresses by maintaining a press formed glass sheet on an annealing ring (72) below a heated upper forming mold (58) within a forming station (12) for slow cooling toward the glass strain point temperature.
A glass quench apparatus according to the present disclosure includes lower and upper quench heads configured to supply upward and downward gas flows to a heated glass sheet, and each quench head has multiple quench fins for distributing gas. For each quench head, adjacent quench fins are spaced apart center to center by a distance in the range of 0.87 to 1.15 inches, and each quench fin has multiple outlet openings that each have a diameter in the range of 0.25 to 0.36 inches. Furthermore, for each quench fin, the outlet openings are configured to provide spaced apart impingement points on the glass sheet such that adjacent impingement points are spaced apart by a distance in the range of 0.82 to 1.15 inches.
A glass quench apparatus according to the present disclosure includes lower and upper quench heads configured to supply upward and downward gas flows to a heated glass sheet, and each quench head has multiple quench fins for distributing gas. For each quench head, adjacent quench fins are spaced apart center to center by a distance in the range of 0.87 to 1.15 inches, and each quench fin has multiple outlet openings that each have a diameter in the range of 0.25 to 0.36 inches. Furthermore, for each quench fin, the outlet openings are configured to provide spaced apart impingement points on the glass sheet such that adjacent impingement points are spaced apart by a distance in the range of 0.82 to 1.15 inches.
A method for supporting a heated glass sheet in connection with a glass processing operation may include adjusting a support structure so that multiple spaced apart support members of the support structure cooperate to define a shape that corresponds to a desired end shape of the glass sheet. The method may further include contacting the glass sheet with the support members until the glass sheet has been sufficiently cooled. Furthermore, the support structure may include a frame and a support assembly associated with the frame, the support assembly including the support members and a support connected to the support members such that at least a portion of each support member is adjustable with respect to the support. The support may further be connected to the frame at two locations on the frame such that the support spans an open area between the two locations on the frame.
C03B 23/025 - Re-forming glass sheets by bending by gravity
C03B 35/20 - Transporting hot glass sheets by gripping tongs or supporting frames
B25B 11/00 - Work holders or positioners not covered by groups , e.g. magnetic work holders, vacuum work holders
C03B 23/03 - Re-forming glass sheets by bending by press-bending between shaping moulds
C03B 23/035 - Re-forming glass sheets by bending using a gas cushion or by changing gas pressure, e.g. by applying vacuum
C03B 27/044 - Tempering glass products using gas for flat or bent glass sheets being in a horizontal position
C03B 40/00 - Preventing adhesion between glass and glass or between glass and the means used to shape it
77.
GLASS SHEET ACQUISITION AND POSITIONING MECHANISM AND ASSOCIATED METHOD FOR AN INLINE SYSTEM FOR MEASURING THE OPTICAL CHARACTERISTICS OF A GLASS SHEET
A glass sheet acquisition and positioning mechanism and associated method are utilized in an in-line glass sheet optical inspection system. The mechanism includes an exterior support frame mounted in proximity to one of the glass sheet processing system conveyors, and an interior support frame operably connected to the exterior support frame such that the interior support frame may be selectively positioned from its first orientation to a second orientation whereby the retained glass sheet is positioned between the camera and the screen at a preselected position. The interior support frame is also operably connected to the exterior support frame to provide for positioning of the interior support frame to a third orientation in which the glass sheet is released from the interior support frame for continued movement on the conveyor. An in-line glass sheet optical inspection system incorporating the glass sheet acquisition and positioning mechanism is also disclosed.
A glass sheet acquisition and positioning mechanism and associated method are utilized in an in-line glass sheet optical inspection system. The mechanism includes an exterior support frame mounted in proximity to one of the glass sheet processing system conveyors, and an interior support frame operably connected to the exterior support frame such that the interior support frame may be selectively positioned from its first orientation to a second orientation whereby the retained glass sheet is positioned between the camera and the screen at a preselected position. The interior support frame is also operably connected to the exterior support frame to provide for positioning of the interior support frame to a third orientation in which the glass sheet is released from the interior support frame for continued movement on the conveyor. An in-line glass sheet optical inspection system incorporating the glass sheet acquisition and positioning mechanism is also disclosed.
A glass sheet forming station and method utilize first and second upper molds and a lower mold to provide three stage forming. The glass is curved on the upper mold in the first stage but retains straight line elements transverse to the curvature. Transfer of the initially formed glass sheet from the first upper mold to the lower mold then provides the second stage of gravity forming and the glass sheet is then press formed between the second upper mold and the lower mold in the third stage which reduces optical distortion in the central viewing area of the formed glass sheet. The glass sheet is moved horizontally on the first upper mold.CA 2938426 2020-01-31
A glass sheet press forming station (32) and method for press forming hot glass sheets with transverse curvature is performed by initially limiting the central forming of a glass sheet (G) between its end portions upon pickup from a roll conveyor to an upper mold (38) and prior to press forming with an associated lower mold (66) to prevent central area optical distortion of the press formed glass sheet.
A glass sheet forming station and method utilize first and second upper molds and a lower mold to provide three stage forming. The glass is curved on the upper mold in the first stage but retains straight line elements transverse to the curvature. Transfer of the initially formed glass sheet from the first upper mold to the lower mold then provides the second stage of gravity forming and the glass sheet is then press formed between the second upper mold and the lower mold in the third stage which reduces optical distortion in the central viewing area of the formed glass sheet. In one embodiment the glass sheet is moved horizontally on the lower mold, and in another embodiment the glass sheet is moved horizontally on the first upper mold.
A glass sheet press forming station (32) and method for press forming hot glass sheets with transverse curvature is performed by initially limiting the central forming of a glass sheet (G) between its end portions upon pickup from a roll conveyor to an upper mold (38) and prior to press forming with an associated lower mold (66) to prevent central area optical distortion of the press formed glass sheet.
A glass sheet three stage forming station utilizes first and second upper molds and a lower mold to provide three stage forming. The glass is curved on the upper mold in the first stage but retains straight line elements transverse to the curvature. Transfer of the initially formed glass sheet from the first upper mold to the lower mold then provides the second stage of gravity forming and the glass sheet is then press formed between the second upper mold and the lower mold in the third stage which reduces optical distortion in the central viewing area of the formed glass sheet. The glass sheet is moved horizontally on the first upper mold and released onto the lower mold.
Apparatus (54) for positioning performed glass sheets for further forming includes positioners (55) that are moved slower than the speed of glass sheet conveyance to provide rotational adjustment of a glass sheet into alignment above a forming mold (52) under the operation of a controller (78). The forming mold (52) is moved upwardly for the forming in a pressing manner against a downwardly facing upper mold (58).
A support structure for supporting a heated glass sheet in connection with a bending operation includes a frame, a support ring adjustably supported on the frame for supporting a peripheral portion of the glass sheet, and multiple rib assemblies associated with the frame. Each rib assembly includes a laterally extending rib supported on the frame and multiple spaced apart support members connected to the rib and configured such that at least a portion of each support member is adjustable with respect to the rib. Furthermore, each support member is configured to contact a respective inner portion of the glass sheet to support the respective inner portion of the glass sheet until the glass sheet has been sufficiently cooled.
A support structure for supporting a heated glass sheet in connection with a bending operation includes a frame, a support ring adjustably supported on the frame for supporting a peripheral portion of the glass sheet, and multiple rib assemblies associated with the frame. Each rib assembly includes a laterally extending rib supported on the frame and multiple spaced apart support members connected to the rib and configured such that at least a portion of each support member is adjustable with respect to the rib. Furthermore, each support member is configured to contact a respective inner portion of the glass sheet to support the respective inner portion of the glass sheet until the glass sheet has been sufficiently cooled.
A system (10) and method for positioning a hot glass sheet G on a roll conveyor 24 for further processing utilizes sensors (60, 62, 64) for sensing a conveyed glass sheet position and a turntable (72) having an actuator (74) for providing axial shifting of rolls (26) supported on the turntable to properly locate the glass sheet G, without any sliding between the glass sheet and the conveyor rolls, both rotationally and laterally for further processing which is specifically disclosed as forming.
B65G 49/06 - Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
88.
System and method for evaluating the performance of a vehicle windshield/wiper combination
A system and method for evaluating the performance of a vehicle windshield wiper system includes a digital camera positioned to allow the camera to capture an image of the surface of the windshield, and a computer including logic for capturing a digital image of the surface of the soiled windshield, capturing a digital image of the surface of the wiped windshield, and comparing the data from both captured images to develop selected indicia related to the extent to which the soil has been removed from the windshield.
A system (10) and method for positioning a hot glass sheet G on a roll conveyor 24 for further processing utilizes sensors (60, 62, 64) for sensing a conveyed glass sheet position and a turntable (72) having an actuator (74) for providing axial shifting of rolls (26) supported on the turntable to properly locate the glass sheet G, without any sliding between the glass sheet and the conveyor rolls, both rotationally and laterally for further processing which is specifically disclosed as forming.
A support structure for supporting a heated glass sheet in connection with a bending operation includes a frame, a support ring adjustably supported on the frame for supporting a peripheral portion of the glass sheet, and multiple rib assemblies associated with the frame. Each rib assembly includes a laterally extending rib supported on the frame and multiple spaced apart support members connected to the rib and configured such that at least a portion of each support member is adjustable with respect to the rib. Furthermore, each support member is configured to contact a respective inner portion of the glass sheet to support the respective inner portion of the glass sheet until the glass sheet has been sufficiently cooled.
An inclined roller conveying assembly (40) includes a horizontally inclined roller (74) having opposite ends respectively supported by first and second supports (64, 66), with one support (64) having an idler bearing (80) and with the other support (66) having a drive coupling (94) that provides rotation of the inclined roller from a horizontal support and drive axis to provide support for the lower surface of an upper portion Gu of a hot upwardly concave formed glass sheet G being conveyed.
An inclined roller conveying assembly (40) includes a horizontally inclined roller (74) having opposite ends respectively supported by first and second supports (64, 66), with one support (64) having an idler bearing (80) and with the other support (66) having a drive coupling (94) that provides rotation of the inclined roller from a horizontal support and drive axis to provide support for the lower surface of an upper portion Gu of a hot upwardly concave formed glass sheet G being conveyed.
Apparatus (36, 36') and a method for forming glass sheets utilizes a press ring assembly (50) adjacent a heating furnace to receive a heated class sheet therefrom for press forming. The press ring assembly (50) includes a press ring (52) for mounting on a support (48), with the press ring having an open interior and peripheral shape including an upwardly oriented forming face (74) for contacting the heated glass sheet periphery. A heater (75) extends along the peripheral shape of the press ring (52) to provide heating under the control of at least one thermocouple (110), and insulation (78) extends along the periphery of the press ring within the interior, around the exterior and below the press ring to reduce heat loss, with the heater located between the insulation and the press ring. An upper press mold (58) cooperates with the press ring assembly (50) to provide press forming.
A method and apparatus (54) for positioning glass sheets for forming includes positioners (55) that are moved slower than the speed of glass sheet conveyance to provide rotational adjustment of a glass sheet into alignment above a forming mold (52). The forming mold (52) is moved upwardly for the forming in a pressing manner against a downwardly facing upper mold (58). Both preformed and flat glass sheets can be positioned by different embodiments of the apparatus.
B65G 49/06 - Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
C03B 23/03 - Re-forming glass sheets by bending by press-bending between shaping moulds
A method and apparatus (54) for positioning glass sheets for forming includes positioners (55) that are moved slower than the speed of glass sheet conveyance to provide rotational adjustment of a glass sheet into alignment above a forming mold (52). The forming mold (52) is moved upwardly for the forming in a pressing manner against a downwardly facing upper mold (58). Both preformed and flat glass sheets can be positioned by different embodiments of the apparatus.
A method for positioning glass sheets for forming includes positioners (55) that are moved slower than the speed of glass sheet conveyance to provide rotational adjustment of a glass sheet for accurate alignment above a forming mold (52). The forming mold (52) is moved upwardly for the forming in a pressing manner against a downwardly facing upper mold (58). Both preformed and flat glass sheets can be positioned by different embodiments of the apparatus.
An apparatus and associated method for measuring both transmitted optical distortion and other minimal visible defects in the surface of a glass sheet. The disclosed apparatus includes a glass stand which receives a glass sheet for mounting between a background screen which includes a pre-defined contrasting pattern, and a digital camera which captures an image of the pattern transmitted through the glass sheet. The digital image is downloaded to a computer that is suitably programmed to analyze the image data to determine (1) optical distortion indicia, including the magnification and lens power, in the observed image of the pattern transmitted through the glass sheet, and (2) small visible optical or obstructive defects on the glass sheet.
A method, press station (12), and system (10) for forming glass sheets that are initially formed with an upwardly concave curved shape with end portions (86) and an intermediate portion (88) having straight line elements that are subsequently formed with curved shapes to provide curvature along transverse directions. The forming is performed by initially providing curvature to the straight line elements of the glass sheet end portions while the intermediate portion (88) still has the straight line elements. The glass sheet intermediate portion is subsequently formed to provide curvature to its straight line elements so the glass sheet has curvature in transverse directions.
A method, press station (12), and system (10) for forming glass sheets that are initially formed with an upwardly concave curved shape with end portions (86) and an intermediate portion (88) having straight line elements that are subsequently formed with curved shapes to provide curvature along transverse directions. The forming is performed by initially providing curvature to the straight line elements of the glass sheet end portions while the intermediate portion (88) still has the straight line elements. The glass sheet intermediate portion is subsequently formed to provide curvature to its straight line elements so the glass sheet has curvature in transverse directions.
