An apparatus and a method of additive manufacturing is provided. The apparatus includes a light source configured to emit light between 0 and 500 nm in wavelength. At least one vessel is provided that includes a chamber and a transparent base. The chamber contains a volume of liquid print material. The transparent base being made of Fluorinated ethylene propylene (FEP) or Polydimethylsiloxane (PDMS) through which the relevant wavelength can be received into the chamber to cure a portion of the volume of print material through at least one mask, the at least one mask being made of paper, polymer, glass, metal, composites, or laminated substrates, the at least one mask defining a series of patterns associated with layers of a three-dimensional (3D) object, the at least one mask being position-able between the light source and the transparent base, via a mechanism, wherein the at least one mask defines the pattern of the light that is received through the transparent base and into the print material.
B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
Systems, apparatus, and methods are described for additive manufacturing or three dimensional (3D) printing of objects using a set of physical masks. An additive manufacturing device can include one or more light sources, a vessel containing a volume of print material and a transparent base through which light can enter the vessel to cure a portion of the volume of print material, and a set of masks defining a series of patterns associated with layers of a 3D object that are each positionable between the light source and the transparent base to control a pattern of the light that is received through the transparent base and therefore the pattern of the cured portion of print material.
B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
An additive manufacturing device and a method of fabricating a 3D object is provided. The device includes a vessel configured to rotate about an axis and a membrane disposed to form a floor of the vessel. A build plate is movable between a first position and a second position, the build plate being positioned a predetermined distance apart from the membrane in the first position. A light source is arranged to direct electromagnetic radiation through the membrane towards the build plate. A processor is provided that is responsive to executable computer instructions for rotating on a periodic, aperiodic, or continuous basis, the vessel to oxygenate the membrane.
B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
B33Y 30/00 - Apparatus for additive manufacturingDetails thereof or accessories therefor
B29C 64/393 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
A system and method for continuous additive manufacturing of objects is provided. The system includes a container configured to receive a photopolymer and a print bed disposed within the container. An first end effector is movably disposed within the container. A light source is operably coupled to the first end effector, the light source being configured to emit and electromagnetic radiation. Wherein at least one of the print bed or first end effector is movable relative to the other to perform continuous separation curing of the photopolymer on the print bed with the electromagnetic radiation.
B29C 64/135 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
A system and method for continuous additive manufacturing of objects is provided. The system includes a container configured to receive a photopolymer and a print bed disposed within the container. An first end effector is movably disposed within the container. A light source is operably coupled to the first end effector, the light source being configured to emit and electromagnetic radiation. Wherein at least one of the print bed or first end effector is movable relative to the other to perform continuous separation curing of the photopolymer on the print bed with the electromagnetic radiation.
B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
B29C 64/188 - Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control
An additive manufacturing device and a method of fabricating a 3D object is provided. The device includes a vessel configured to rotate about an axis and a membrane disposed to form a floor of the vessel. A build plate is movable between a first position and a second position, the build plate being positioned a predetermined distance apart from the membrane in the first position. A light source is arranged to direct electromagnetic radiation through the membrane towards the build plate. A processor is provided that is responsive to executable computer instructions for rotating on a periodic, aperiodic, or continuous basis, the vessel to oxygenate the membrane.
B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
7.
SYSTEMS, APPARATUSES, AND METHODS FOR MANUFACTURING THREE DIMENSIONAL OBJECTS VIA CONTINUOUSLY CURING PHOTOPOLYMERS, UTILISING A VESSEL CONTAINING AN INTERFACE FLUID
A method and system for additively manufacturing an object is provided. The method including flowing an interface fluid (105) into a vessel (103), the interface fluid (105) having a first density. A photopolymer (106) is flowed into the vessel (103), the photopolymer (106) having a second density, the second density being less than the first density. A build plate (108) is disposed within the photopolymer (10), the build plate (108) being positioned a predetermined layer thickness from an interface (110) of the photopolymer (106) and interface fluid (105). At least a portion of the photopolymer (106) is irradiated with a light source (102) to define a first layer of an object being fabricated, the portion of the polymer being disposed between the interface fluid (105) and the build plate (108). The build plate (108) is moved in a direction away from the interface fluid (105) a predetermined second distance.
B29C 64/124 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
B29C 64/277 - Arrangements for irradiation using multiple radiation means, e.g. micromirrors or multiple light-emitting diodes [LED]
An additive manufacturing system is provided including a light source configured to emit light, a vessel configured to contain a photopolymer, and a bed having a surface disposed at least partially within the vessel. The surface is movable in a first direction relative to the light source. A membrane is fixed to the vessel and is positioned between the light source and the photopolymer. A movable carrier is disposed between the light source and the membrane. The light source is operably coupled to the movable carrier.
B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
B33Y 30/00 - Apparatus for additive manufacturingDetails thereof or accessories therefor
Systems, apparatus, and methods are described for additive manufacturing or three dimensional (3D) printing of objects using a set of physical masks and a flexible base vessel. An additive manufacturing device can include a light source configured to emit light; a vessel including: a receptacle configured to contain a volume of print material; and a transparent base through which light can be received to cure a portion of the volume of print material, which is not taut prior to photopolymer installation; a set of masks defining a set of patterns; and a mask carrier configured to support the set of masks between the light source and the transparent base to control a pattern of the light that is received through the transparent base, the mask carrier movable along the transparent base to cure portions of the volume of print material to form a layer of an object while releasing cured portions from the flexible base via a combination of forces.
Systems, apparatus, and methods are described for additive manufacturing or three dimensional (3D) printing of objects using a set of physical masks. An additive manufacturing device can include one or more light sources, a vessel containing a volume of print material and a transparent base through which light can enter the vessel to cure a portion of the volume of print material, and a set of masks defining a series of patterns associated with layers of a 3D object that are each positionable between the light source and the transparent base to control a pattern of the light that is received through the transparent base and therefore the pattern of the cured portion of print material.
B29C 64/129 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
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