Abstract

An automatic cloth roll uncoiling and connecting system, comprising a cloth roll shaft end recognition device, a cloth initial end uncoiling device, a cloth initial end picking device and a control device. The cloth initial end uncoiling device is connected to the cloth roll shaft end recognition device, and the cloth initial end picking device is connected to the cloth initial end uncoiling device; the cloth roll shaft end recognition device comprises a sensor (7) and a hoisting device (9) which are arranged at one end, close to a pipe port, of a cloth roll shaft (6), a first sensor (8) corresponding to the sensor (7) is mounted on the hoisting device (9), and the first sensor (8) can receive a signal of the sensor (7) when close to a cloth roll shaft end; a second sensor is arranged near a normal uncoiling position of the cloth initial end uncoiling device; and the control device is electrically connected to the cloth roll shaft end recognition device, the cloth initial end uncoiling device and the cloth initial end picking device, and the cloth initial end picking device is used for picking an initial end of cloth.

IPC Classes  ?

• B65H 19/12 - Lifting, transporting, or inserting the web rollRemoving empty core
• B65H 16/06 - Supporting web roll both-ends type
• B65H 20/16 - Advancing webs by web-gripping means, e.g. grippers, clips

Abstract

An automatic cloth roll shaft end recognition device, comprising a recognition sensor (2) provided at one end of a cloth roll shaft (1) and an inductor (3) provided on a hoisting device and corresponding to the recognition sensor (2). The recognition sensor (2) is provided in a pipe at one end of the cloth roll shaft (1) and is close to the pipe orifice, so that the corresponding inductor (3) can conveniently detect a signal of the recognition sensor (2). Because the recognition device is mounted in the shaft pipe, the recognition device can be protected by the cloth roll shaft pipe and is not prone to be damaged.

IPC Classes  ?

• B65H 19/12 - Lifting, transporting, or inserting the web rollRemoving empty core
• B65H 16/06 - Supporting web roll both-ends type
• B65H 20/16 - Advancing webs by web-gripping means, e.g. grippers, clips

Abstract

Provided is an automatic pressing device comprising rotary press rolls provided in a nozzle conduit. The rotary press rolls comprise two press rolls. One of the two press rolls is a driving press roll, and two ends thereof are fixed to a wall of the nozzle conduit. The other press roll is a driven press roll, and two ends thereof are respectively connected to two parallel rotating arms. A rotation pivot of the two parallel rotating arms is arranged at the wall of the nozzle conduit. The automatic pressing device has a water removal function that facilitates separation of residual dye liquor from a dyed fabric, such that the number of times that clean water needs to be provided is reduced, thereby reducing the time required for rinsing and water consumption, and accordingly meeting environmental requirements for reduced energy consumption and waste production.

IPC Classes  ?

• D06B 15/02 - Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
• D06B 23/04 - Carriers or supports for textile materials to be treated

Abstract

Disclosed is an automatic cloth roll clamping device, comprising a bracket (2), wherein a movable clamping jaw control device (4) is arranged on the bracket (2), and a clamping device (3) for clamping a cloth roll is arranged on the clamping jaw control device (4); the clamping jaw control device (4) drives an active guide rail (24) by means of a first driving device (22), such that the clamping jaw control device (4) is driven to laterally slide on a sliding rail (21) of the bracket (2); a second driving device (23) drives a connecting bracket (41) to slide on a longitudinal axis rail (44) so as to realize movement of the clamping device (3) in two dimensions, i.e. a horizontal axis and a longitudinal axis; and the clamping device (3) can realize effective and automatic clamping of a cloth roll (1), thus realizing automatic movement of the whole cloth roll (1).

IPC Classes  ?

• B65G 47/90 - Devices for picking-up and depositing articles or materials

Abstract

An efficient double-belt liquid mechanism for a continuous open-width cold pad-batch dyeing/bleaching rolling mill, which relates to the technical field of continuous open-width cold pad-batch dyeing/bleaching devices, and aims to ensure a sufficient liquid-carrying effect under controllable tension conditions. Comprised is a working liquid immersion tank, said working liquid immersion tank being provided with a driving roller and a driven roller. Water retaining plates are disposed at two sides of the driving roller and the driven roller, and the driving roller, the driven roller and the water retaining plates form a V-shaped immersion tank for liquid storage purposes. A batching tube is disposed above the V-shaped immersion tank. Excess air in a fabric structure is replaced by a working liquid in the working liquid immersion tank when pre-wetting, and the fabric is then rolled by a pre-rolling liquid roller group. After being rolled, the moisture in the fabric structure is extruded, and in the process, a negative pressure is also generated between yarn of the fabric and fiber thereof to aid in the supply of liquid. At the same time, a surface of the fabric is pre-wetted and contains the working liquid, and the surface tension thereof is also changed, which is beneficial for the capillary action to be effectively strengthened, thereby achieving an optimum liquid-carrying rate.

IPC Classes  ?

• D06B 21/00 - Successive treatments of textile materials by liquids, gases or vapours
• D06B 3/18 - Passing of textile materials through liquids, gases, or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
• D06B 23/04 - Carriers or supports for textile materials to be treated

Abstract

Provided by the present application is a guiding device with an overflow nozzle, comprising a swing-bucket; a half-ring nozzle is provided at the bending neck segment of the swing-bucket, and a plurality of low-pressure spraying holes are disposed at a diametral plane position of the bending diameter inside the arc-shaped bending segment of the swing-bucket. The half-ring nozzle is a conical nozzle and comprises an inner ring and an outer ring, and half of the annular slit between the inner ring and the outer ring is closed. The guiding device with an overflow nozzle further comprises a rotation axis disposed at the bottom of the swing-bucket, and the rotation axis is connected with the swing-bucket by means of a connecting block. By using the guiding device with an overflow nozzle, a soft texture of a fabric can be maintained, creases on the fabric can be reduced, dyeing of the fabric can be more uniform, and a winding of the fabric can be avoided such that a huge resource such as the committed time and manpower to unwound the winding knots are saved and the expenditure cost is reduced. Therefore, the device is in particular suitable for a bight-shaped fabric dyeing machine for continuous cloths to process fabrics requiring high soft texture, such as a towel cloth.

IPC Classes  ?

• D06B 3/28 - Passing of textile materials through liquids, gases, or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
• D06B 23/20 - Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation

Abstract

An undersurface fabric driving mechanism for a continuous open-width washing device, relating to the technical field of continuous open-width washing devices, and solving the technical problem of fabric stretching, uneven shrinking or uneven washing caused by the relatively small friction generated between an existing fabric and the bottom of a driving drum when the fabric is in a soaked and slack state. The mechanism comprises a driving rotary drum (2) and a driving rotor (3) provided inside the driving drum (2); the driving drum (2) comprises an outer cylinder (21), the outer cylinder (21) being provided, on the surface thereof, with a plurality of through holes (211) for water circulation; the driving rotor (3) comprises an inner cylinder (31) provided inside the outer cylinder (21), the inner cylinder (31) consisting of a plurality of circumferentially distributed paddle blades (311) for allowing the water pressure inside the outer cylinder (21) to be lower than the water pressure outside the outer cylinder. The rotation speed of the driving rotor (3) is greater than the rotation speed of the driving drum (2), and a fabric (4) is better adhered to the surface of the driving drum (2) under the suction effect so that the friction between the soaked undersurface fabric (4) and the driving drum (2) is increased, the washing condition of the fabric (4) is stable, and a lower conveying tension of the fabric (4) and a smoother washing process of the fabric (4) can be achieved.

IPC Classes  ?

• D06B 23/02 - Rollers

Abstract

An adjustable nozzle device, comprising a main nozzle body (12) and an outer cylinder body (15) with a set gap left between the two, and further comprising a driver device and a connecting device connected one to the other, the connecting device being connected to the outer cylinder body (15); the driver device drives movement of the connecting device, and the connecting device drives movement of the outer cylinder body (15), adjusting the nozzle gap between the main nozzle body (12) and the outer cylinder body (15), and thereby adjusting the size of the nozzle. By using this device, a nozzle gap can be directly and freely adjusted by hand, thereby controlling the water flow and speed of the nozzle, further decreasing flow control error, lowering chances of uneven dyeing, and adapting to fabric types sensitive to flow.

IPC Classes  ?

• B05B 1/02 - Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops
• B05B 1/30 - Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages

Abstract

Provided is an entanglement eliminating device for a dyeing machine, comprising a cylinder (6) that holds advancing cloth, a conveyor device used to convey cloth being provided in the cylinder (6), and a sprayer device and water storage device being provided opposite one another within the cylinder (6) along the direction of cloth conveyance; the sprayer device sprays liquid into the water storage device, the sprayer device comprising a nozzle (2) connected to a water supply pipe (7), and the water storage device comprising a water storage box (1), the water storage box (1) being provided internally with a water level sensor (4) capable of sensing the height of the water level and a drain device (5); the water level sensor (4) is connected to a controller (8), and sends the water level to the controller (8); the controller (8) is connected to the driver device of a conveyor belt (3), and controls the movement of the conveyor belt (3). By means of sensing changes in water level, the device learns about the current movement and bunching of fabric, and then controls the speed of the conveyor belt to achieve good dyeing results.

IPC Classes  ?

• D06B 23/20 - Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation

Abstract

Provided is a fabric storage tank of a dyeing machine, comprising: a fabric storage tank body (8) connected to a fabric guiding tube outlet (4), wherein the fabric storage tank body (8) is inclined downwardly and is divided into three continuous sections along a liquid flowing direction: a first section (5) is a waterproof bent plate having a smooth surface, a second section (6) is a water permeable sieving plate having holes on the surface thereof, and a third section (7) is a section having a low force of friction; the angle of inclination of the fabric storage tank body (8) is 5-35 degrees; and a Teflon coating is applied on the surface of the third section (7). By means of the fabric storage tank of the present invention, the fabric naturally moves forward by means of gravitation and is separated from the dyeing solution by means of continuous sections having different structures, thereby forming an ideal stacking form, and the stacking form is not affected by the water flow because most of the water content is drained when the fabric enters the last section of the fabric storage tank.

IPC Classes  ?

• D06B 23/04 - Carriers or supports for textile materials to be treated

Abstract

The present invention provides an apparatus and method for pre-treating a fabric in a vat. When a fabric is running in a fabric dyeing machine, a steam nozzle can be disposed behind a fabric guiding tube and in front of a fabric plaiter, to spray high-temperature steam to the fabric, such that a stress is released from the fabric, and the fabric can run more smoothly, thereby greatly reducing the possibility of fold repeat of the fabric. Meanwhile, the permeability of dyes is also improved, the dyeing is more even, a dyeing machine can have a better color yield, and the dyeing time is shortened; moreover, because the high-temperature steam has functions of drying and moisture absorption, an even dyeing effect can be achieved without heating the fabric by a user using a pre-treating machine, so that the purposes of energy saving, consumption reduction, low carbon emission and environmental protection can be achieved, thereby reducing costs.

IPC Classes  ?

• D06B 3/28 - Passing of textile materials through liquids, gases, or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material

Abstract

The present invention provides a flow guiding apparatus having nozzles for a fabric dyeing machine, comprising: a fabric guiding tube (1), wherein a first nozzle (21) is provided at an inlet (11) of the fabric guiding tube (1); an arc bent section (13) is provided on the downstream of the first nozzle (21); a second nozzle (22) is provided on the bottom of the fabric guiding tube (1) on the downstream of the bent section (13); a flow guiding plate (14) which is inclined with respect to the bottom of the fabric guiding tube (1) is provided on the downstream of the second nozzle (22); a recess (15) is provided on the bottom of the fabric guiding tube (1) between the second nozzle (22) and the flow guiding plate (14). The flow guiding apparatus further comprises a flow guiding recess (3) provided on the middle section of the fabric guiding tube (1), wherein the flow guiding recess (3) comprises two arc sidewalls which are respectively provided at two sides of the fabric guiding tube (1). The apparatus can reduce wrinkles on fabrics, make the fabric dyeing more even, avoid fabric twining, save labor resources and time for untwining the fabric, and reduce costs.

IPC Classes  ?

• D06B 23/04 - Carriers or supports for textile materials to be treated

Abstract

Disclosed herein is an apparatus and method for vat cleaning in a high temperature one-way outflow cheese dyeing machine. The apparatus is secured onto the vat cover of the high temperature one-way outflow cheese dyeing machine, a moving sleeve and the vat cover being secured by welding. During the cleaning process, clean water is provided by a water pump through the water supply pipe to a port of the moving sleeve, and is sprayed from a nozzle at high speed. At the same time, since the nozzle is driven by a rotating drive apparatus, it can dynamically rotate, and by rotating at a high frequency it drives the nozzle to spin at the same frequency, thereby causing the clean water to spray out of the activated nozzle and in a showering manner cleans the vat, top disk, and top lock. The apparatus can clean up accumulated fluid on the top disk and to lock at high speed, preventing it from contaminating the cheese, and reduces the top disk and top lock cooldown time, so a user does not need to waste time waiting for the top disk and top lock to cool down for disassembly, and provides great improvement in production efficiency.

IPC Classes  ?

• D06B 23/30 - Means for cleaning apparatus or machines, or parts thereof

Abstract

Disclosed in the present invention is a device for adjusting water flow distribution in a dyeing tank. The device comprises a fabric guiding tube (2), and a tail portion of the fabric guiding tube (2) extends downwards in a curve. Filter holes (6) are provided on a wall of the tail portion of the fabric guiding tube. A baffle plate (5) capable of rotating by a certain angle is provided at an exit of the tail portion of the fabric guiding tube (2). The baffle plate (5) surrounds the tail portion of the fabric guiding tube (2) such that the liquids flowing out of the filter holes (6) from a surface of the fabric guiding tube (2) are all restrained inside the baffle plate (5), and guides the liquids to exit from the exit of the baffle plate (5). The device can effectively adjust the volume of the liquid flow driving a fabric (1) to drop from the exit of the fabric guiding tube (2) onto a fabric storage tank (7). The device for adjusting the water flow distribution in the dyeing tank and the method thereof can improve the uneven stacking of the fabric caused by an irregular fall without affecting the overall operation of a dyeing machine.

IPC Classes  ?

• D06B 23/04 - Carriers or supports for textile materials to be treated
• D06B 23/20 - Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation

Abstract

Disclosed are a method and apparatus for controlling dual-tank impregnation and dual-drum loose dyeing. The method mainly comprises: a dyeing machine is activated, a fabric is introduced, and at the same time a dye injection system is activated; the fabric is driven by a master drum (3) and a slave drum (4) for cycled dyeing; the fabric is dip-dyed twice; the rotational speed of the slave drum (4) is increased until the fabric touches a sensor device (11); and, the rotational speed of the slave drum (4) is reduced until the fabric moves away from touching the sensor device (11). The apparatus comprises the master drum (3), the slave drum (4), a passive wheel (5), a bottom tank (10), an upper tank (6) provided with the sensor (11), and a controller. The controller is provided with a control loop system, a fabric automatic slacking control system, a master drum speed control system, a slave drum speed control system, a slack alarm control system, and a tightened-state detection system. The method and apparatus are widely applicable in the dyeing and finishing industry.

IPC Classes  ?

• D06B 3/10 - Passing of textile materials through liquids, gases, or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
• D06B 3/28 - Passing of textile materials through liquids, gases, or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material

Abstract

Disclosed is a towel dyeing machine. Same comprises a main housing (1), a dyeing bottom tank (10), a dyeing auxiliary tank (6), a lifting drum (3), an auxiliary lifting drum (4), and a fabric-laying apparatus. The dyeing auxiliary tank (6) is mounted above the dyeing bottom tank (10). A row of nozzles are horizontally mounted on the inner wall at the bottom part of the dyeing auxiliary tank (6). The dyeing auxiliary tank (6) is smaller in size than the bottom tank, is fitted with a passive drum (5), and is fitted at an entrance with a sensor (13) and the fabric-laying apparatus. The surfaces of the lifting drum (3) and the auxiliary lifting drum (4) are non-smooth corrugations. The main housing (1) of the dyeing machine is provided with a work door (2) and a maintenance door (12) to facilitate operation and maintenance. The present invention increases the uniformity of towel-type fabrics in absorbing dyes, reduces the amount of dye, water, and electricity used, is of a compact machine body size, implements reduced costs and reduced emissions, and is widely applicable in dyeing processes for heavy fabrics.

IPC Classes  ?

• D06B 3/00 - Passing of textile materials through liquids, gases, or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating

Abstract

A detecting and controlling method for a rinsing procedure of a dyeing machine, which comprises the following steps: introducing a dye liquor contained in a vessel for dyeing in the dyeing machine into a dye liquor-measuring chamber; emitting a light beam from an emitting device, the light beam passing through the dye liquor in the dye liquor-measuring chamber and then being received and collected by a receiving device; a receiving sensor being connected to a master control system, the master control system analysing data transmitted from the receiving sensor and defining the concentration of the dye liquor using colour data; the master control system selects a discharge outlet to discharge the dye liquor contained in a vessel for dyeing in stages according to the concentration of the dye liquor defined and by referring to a set value. The present invention directly captures the data of dye liquor colour in real time to detect the colour of the dye liquor, and achieves control of the procedures of dyeing and rinsing of the dyeing machine via a computer system in a control centre, and can be widely applied in dyeing and rinsing processes of the dyeing and finishing industry.

IPC Classes  ?

• D06B 23/00 - Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups

Abstract

The present invention is a dye liquor color detection apparatus for a dyeing machine. The dye liquor color detection apparatus comprises a measurement cavity (2), a light beam transmitting apparatus (7), and a light beam receiving apparatus (8). The measurement cavity (2) is provided with a measurement cavity inlet (3) and a measurement cavity outlet (4). Lenses (5A, 5B) are separately disposed at two ends of the measurement cavity (2). Light transmitted by the light beam transmitting apparatus (7) passes through the lens (5A) and then penetrates a dye liquor in the measurement cavity, and then passes through the lens (5B) and is received by the light beam receiving apparatus (8). A filter (16) is disposed in front of the measurement cavity inlet (3). A controller (15) is connected to the light beam receiving apparatus (8) and is connected to and controls valves comprising a measurement cavity inlet valve (27), a measurement cavity outlet valve (29) and a cleaning pipeline valve (28). The dye liquor color detection apparatus of the present invention can rapidly and accurately detect a dye liquor color and can be widely applicable to a special high-temperature and high-pressure work environment in the dyeing and finishing industry.

IPC Classes  ?

• G01N 21/01 - Arrangements or apparatus for facilitating the optical investigation
• G01N 21/25 - ColourSpectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
• D06B 23/00 - Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups
• D06B 23/30 - Means for cleaning apparatus or machines, or parts thereof

Abstract

A cloth swing apparatus of a cloth dyeing machine comprises a cloth guide pipe (6) of the cloth dyeing machine, a cloth swing hopper (1), a motor (7), a cylinder (13), and a support ring (2). A shaft sleeve (17A, 17B) and a rotating shaft (5) are disposed on the support ring (2). The support ring (2) is connected to the cloth swing hopper (1) by using a shaft member (16A, 16B). The cloth swing hopper (1) is connected to a piston (3) by a disposed ball chain apparatus. The rotating shaft (5) is connected to a rocking bar (10) and is connected to the motor (7) by using a four-connecting rod structure comprising a connecting rod (9) and a crank (8). The piston (3) is connected to a plunger (14) of the cylinder (13). The pneumatic control and the motor (7) can be operated by using an electronic control system. An outer wall of a tail of the cloth guide pipe (6) is spherical, a top of the cloth swing hopper (1) is circular, and the cloth swing hopper (1) covers the tail of the cloth guide pipe (6). The top of the cloth swing hopper (1) can be closely clung to the cloth guide pipe (6) in each swinging position. The cloth swing apparatus can be provided with more than one group of four-connecting rod structures, and each group of four-connecting rod structures are separately connected to one cloth swing hopper (1), and the cloth swing apparatus can be widely used in printing and dyeing machinery industries.

IPC Classes  ?

• D06B 23/04 - Carriers or supports for textile materials to be treated
• D06B 3/28 - Passing of textile materials through liquids, gases, or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
• D06B 3/16 - Passing of textile materials through liquids, gases, or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in superimposed, i.e. stack-packed, form

Abstract

Provided is a dyeing machine filter with a heat exchange device, the filter comprising a main body (1), a filter screen (8), a scraper (9), an end cover (16) and a motor (17), and further comprising a heat exchange device mounted in the main body (1). The heat exchange device is composed of a heat exchanger (13) of a metal structure, and is in a cylindrical or coil tube shape, and a heat exchange medium pipeline is arranged in the heat exchange device. The scraper (9) comprises helical blades, and has a hard structure. A plurality of blades can be mounted on a rotation shaft. The filter screen (8) is in a cylinder shape, a groove (20) is formed in the filter screen, a space which cannot be touched by the scraper when it rotates is formed in a part of the inner wall of the filter screen, so that the residue scraped by the scraper and adhered to the inner wall of the filter screen can be cleaned, thereby improving the cleanness of dyeing liquor. According to the present invention, the filter function and the heat exchange efficacy are integrated in the same main body, the amount of water used by a circulating system is reduced, the operating costs of machinery are reduced, and the energy consumption is reduced, so that the present invention can be widely applied to the dyeing and finishing industry.

IPC Classes  ?

• D06B 23/20 - Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation

Abstract

A novel cheese dyeing machine comprises a cylinder body (5), a yarn rack (15), yarn bamboo (16) and a driving motor (26), wherein the yarn rack (15) and the yarn bamboo (16) are arranged in the cylinder body (5); a centrifugal pump (27) and a heat exchange coiled pipe (18) are also arranged in the cylinder body (5); the heat exchange coiled pipe (18) is arranged at a bottom of the cylinder body (5); a shell of the centrifugal pump is divided into two parts, one half of the shell is integrated with a cylinder bottom (3), and the other half of the shell (11) can be separated and jointed with the cylinder bottom (3); the centrifugal pump comprises double suction ports (25a, b) and is provided with an electronic speed-regulating control system for controlling a rotary speed of the centrifugal pump (27); and the heat exchange coiled pipe (18) is fixed below the yarn rack (15) and is externally connected to a water and steam source. A fluid flow control system controls dyeing fluid to flow one-way, and a pressurization and depressurization system, an injection system and a temperature increasing and decreasing system are also arranged. The dyeing machine can be widely used in the dyeing and finishing industry.

IPC Classes  ?

• D06B 23/00 - Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups
• D06B 1/00 - Applying liquids, gases or vapours on to textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating