The present invention is directed to forming fabrics. The forming fabrics may include a series of repeat units. Each of the repeat units may include a set of binding warp yarns including a first set of binding warp yarns and a second set of binding warp yarns, wherein a binding warp yarn from the first set is paired with a binding warp yarn from the second set; a set of spring warp yarns, wherein each spring warp yarn is between a first pair of binding warp yarns and a second pair of binding warp yarns; a set of top weft yarns including odd and even top weft yarns, wherein the top weft yarns interweave with the binding warp yarns and the spring warp yarns to form a top fabric layer, wherein the spring warp yarns interweave only with the top weft yarns; a set of bottom weft yarns; and a set of bottom warp yarns, the bottom warp yarns interwoven with the bottom weft yarns to form a bottom fabric layer. The binding warp yarns from the first and second set and the spring warp yarns interweave with the top weft yarns to relatively form a plain weave pattern in defined zones such that (a) the first set of binding warp yarns only pass over even top weft yarns; (b) the second set of binding warp yarns only pass over odd top weft yarns; (c) the first binding warp yarn in the pair is offset from the second binding warp yarn in the pair by at least three top weft yarns to create an overlap in the warp path of the pair of binding warp yarns; and (d) each spring warp yarn passes over even and odd top weft yarns. The binding warp yarns from the first and second set and the bottom warp yarn interweave with the bottom weft yarns.
An endless-woven dryer fabric for a papermaking machine includes: a plurality of upper warp yarns; a plurality of lower warp yarns; and a plurality of weft yarns interwoven with the plurality of upper and lower warp yarns in a series of repeat units. Each weft yarn includes upper and lower portions, the upper portions interwoven with the upper warp yarns, and the lower portions interwoven with the lower warp yarns. The upper portion of each weft yarn includes a first seam loop and the lower portion of each weft yarn includes a second seam loop. The first and second seam loops of the weft yarns are interdigitated to form a seam, the seam receiving a pintle so that the fabric forms an endless loop.
D21F 1/00 - Wet end of machines for making continuous webs of paper
D03D 13/00 - Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
5.
Endless woven dryer fabric for papermaking machine
An endless-woven dryer fabric for a papermaking machine includes: a plurality of upper warp yarns; a plurality of lower warp yarns; and a plurality of weft yarns interwoven with the plurality of upper and lower warp yarns in a series of repeat units. Each weft yarn includes upper and lower portions, the upper portions interwoven with the upper warp yarns, and the lower portions interwoven with the lower warp yarns. The upper portion of each weft yarn includes a first seam loop and the lower portion of each weft yarn includes a second seam loop. The first and second seam loops of the weft yarns are interdigitated to form a seam, the seam receiving a pintle so that the fabric forms an endless loop.
D03D 13/00 - Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
D21F 1/00 - Wet end of machines for making continuous webs of paper
The present invention is directed to forming fabrics. The forming fabrics may include a series of repeat units. Each of the repeat units may include a set of binding warp yarns including a first set of binding warp yarns and a second set of binding warp yarns, wherein a binding warp yarn from the first set is paired with a binding warp yarn from the second set; a set of spring warp yarns, wherein each spring warp yarn is between a first pair of binding warp yarns and a second pair of binding warp yarns; a set of top weft yarns including odd and even top weft yarns, wherein the top weft yarns interweave with the binding warp yarns and the spring warp yarns to form a top fabric layer, wherein the spring warp yarns interweave only with the top weft yarns; a set of bottom weft yarns; and a set of bottom warp yarns, the bottom warp yarns interwoven with the bottom weft yarns to form a bottom fabric layer. The binding warp yarns from the first and second set and the spring warp yarns interweave with the top weft yarns to relatively form a plain weave pattern in defined zones such that (a) the first set of binding warp yarns only pass over even top weft yarns; (b) the second set of binding warp yarns only pass over odd top weft yarns; (c) the first binding warp yarn in the pair is offset from the second binding warp yarn in the pair by at least three top weft yarns to create an overlap in the warp path of the pair of binding warp yarns; and (d) each spring warp yarn passes over even and odd top weft yarns. The binding warp yarns from the first and second set and the bottom warp yarn interweave with the bottom weft yarns.
The present invention is directed to forming fabrics. The forming fabrics may include a series of repeat units. Each of the repeat units may include a set of binding warp yarns including a first set of binding warp yarns and a second set of binding warp yarns, wherein a binding warp yarn from the first set is paired with a binding warp yarn from the second set; a set of spring warp yarns, wherein each spring warp yarn is between a first pair of binding warp yarns and a second pair of binding warp yarns; a set of top weft yarns including odd and even top weft yarns, wherein the top weft yarns interweave with the binding warp yarns and the spring warp yarns to form a top fabric layer, wherein the spring warp yarns interweave only with the top weft yarns; a set of bottom weft yarns; and a set of bottom warp yarns, the bottom warp yarns interwoven with the bottom weft yarns to form a bottom fabric layer. The binding warp yarns from the first and second set and the spring warp yarns interweave with the top weft yarns to relatively form a plain weave pattern in defined zones such that (a) the first set of binding warp yarns only pass over even top weft yarns; (b) the second set of binding warp yarns only pass over odd top weft yarns; (c) the first binding warp yarn in the pair is offset from the second binding warp yarn in the pair by at least three top weft yarns to create an overlap in the warp path of the pair of binding warp yarns; and (d) each spring warp yarn passes over even and odd top weft yarns. The binding warp yarns from the first and second set and the bottom warp yarn interweave with the bottom weft yarns.
A papermaker's fabric includes a series of repeat units, wherein each of the repeat units includes: a set of top machine direction MD yarns having a first diameter; a set of bottom MD yarns having a second diameter larger than the first diameter; a set of auxiliary bottom MD yarns having the first diameter; a set of top cross machine direction CMD yarns interwoven with the top MD yarns to form a top fabric layer; a set of bottom CMD yarns interwoven with the bottom MD yarns and the auxiliary bottom MD yarns to form a bottom fabric layer; and a set of stitching yarns arranged in pairs, wherein at least one of the stitching yarns of the pair interweaves with the top and bottom fabric layers.
D21F 1/00 - Wet end of machines for making continuous webs of paper
B32B 7/09 - Interconnection of layers by mechanical means by stitching, needling or sewing
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
D03D 1/00 - Woven fabrics designed to make specified articles
D03D 11/00 - Double or multi-ply fabrics not otherwise provided for
D03D 25/00 - Woven fabrics not otherwise provided for
9.
Multi-layer papermaker's forming fabric with auxiliary bottom MD yarns
A papermaker's fabric includes a series of repeat units, wherein each of the repeat units includes: a set of top machine direction MD yarns having a first diameter; a set of bottom MD yarns having a second diameter larger than the first diameter; a set of auxiliary bottom MD yarns having the first diameter; a set of top cross machine direction CMD yarns interwoven with the top MD yarns to form a top fabric layer; a set of bottom CMD yarns interwoven with the bottom MD yarns and the auxiliary bottom MD yarns to form a bottom fabric layer; and a set of stitching yarns arranged in pairs, wherein at least one of the stitching yarns of the pair interweaves with the top and bottom fabric layers.
D21F 1/00 - Wet end of machines for making continuous webs of paper
B32B 7/09 - Interconnection of layers by mechanical means by stitching, needling or sewing
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
D03D 1/00 - Woven fabrics designed to make specified articles
D03D 11/00 - Double or multi-ply fabrics not otherwise provided for
D03D 25/00 - Woven fabrics not otherwise provided for
A papermaker's fabric includes a series of repeat units, wherein each of the repeat units includes: a set of top machine direction MD yarns having a first diameter; a set of bottom MD yarns having a second diameter larger than the first diameter; a set of auxiliary bottom MD yarns having the first diameter; a set of top cross machine direction CMD yarns interwoven with the top MD yarns to form a top fabric layer; a set of bottom CMD yarns interwoven with the bottom MD yarns and the auxiliary bottom MD yarns to form a bottom fabric layer; and a set of stitching yarns arranged in pairs, wherein at least one of the stitching yarns of the pair interweaves with the top and bottom fabric layers.
A papermaker's fabric includes a series of repeat units, wherein each of the repeat units includes: a set of top machine direction (MD) yarns having a first diameter; a set of bottom MD yarns having a second diameter larger than the first diameter; a set of auxiliary bottom MD yarns having the first diameter; a set of top cross machine direction (CMD) yarns interwoven with the top MD yarns to form a top fabric layer; a set of bottom CMD yarns interwoven with the bottom MD yarns and the auxiliary bottom MD yarns to form a bottom fabric layer; and a set of stitching yarns arranged in pairs, wherein at least one of the stitching yarns of the pair interweaves with the top and bottom fabric layers.
The present invention is directed to a fiber cement felt comprising repeat units, each of which includes top, middle, and bottom machine direction yarns and cross-machine direction yarns interwoven with the top, middle, and bottom machine direction yarns in a predetermined weave pattern. The top, middle, and bottom machine direction yarns may comprise effect yarns and linear yarns without the need for a batt layer.
D03D 11/00 - Double or multi-ply fabrics not otherwise provided for
B28B 5/02 - Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
15.
Felt for forming fiber cement articles and related methods
The present invention is directed to a fiber cement felt comprising repeat units, each of which includes top, middle, and bottom machine direction yarns and cross-machine direction yarns interwoven with the top, middle, and bottom machine direction yarns in a predetermined weave pattern. The top, middle, and bottom machine direction yarns may comprise effect yarns and linear yarns without the need for a batt layer.
B28B 1/52 - Producing shaped articles from the material specially adapted for producing articles from mixtures containing fibres
B28B 1/42 - Producing shaped articles from the material by applying the material on to a core, or other moulding surface to form a layer thereon by wrapping, e.g. winding using mixtures containing fibres, e.g. for making sheets by slitting the wound layer
D03D 11/00 - Double or multi-ply fabrics not otherwise provided for
B28B 3/12 - Producing shaped articles from the material by using pressesPresses specially adapted therefor wherein one or more rollers exert pressure on the material
(c) tensioning the fabric so that each of the ends of the second set of MD yarns forms a gap with a respective end of first set of MD yarns that approaches the seam from the opposite direction, and wherein the gap is no more than about 0.3 mm.
A method of making a fabric for a press felt for a papermaking machine includes: forming a base fabric comprising a plurality of repeat units, each of the repeat units comprising a plurality of cross machine direction (CMD) yarns and a plurality of machine direction (MD) yarns interwoven with the CMD yarns, wherein the machine direction yarns comprise a first set of MD yarns and a second set of MD yarns, comprising a plurality of repeat units, each of the repeat units comprising a plurality of cabled cross machine direction (CMD) yarns and a plurality of machine direction (MD) yarns interwoven with the CMD yarns, wherein the machine direction yarns comprise a first set of MD yarns and a second set of MD yarns, wherein the first set of MD yarns include seam loops at their ends that capture a first pintle, and wherein the second set of MD yarns include loops at their ends that capture a second pintle that is positioned above the first pintle; and removing the second pintle from the ends of the second set of MD yarns; and tensioning the fabric so that each of the ends of the second set of MD yarns forms a gap with a respective end of first set of MD yarns that approaches the seam from the opposite direction, and wherein the gap is no more than about 0.3 mm.
A press felt for a papermaking machine includes: (a) a base fabric comprising a plurality of repeat units, each of the repeat units comprising a plurality of cross machine direction (CMD) yarns and a plurality of machine direction (MD) yarns interwoven with the CMD yarns, wherein the machine direction yarns comprise a first set of MD yarns and a second set of MD yarns, wherein the first yarns include seam loops at their ends and the second yarns are devoid of seam loops at their ends; and (b) at least one batt layer overlying the base fabric.
A papermaker's felt includes a base fabric (24) having a seam (30, 32, 34) and at least one batt layer (52) overlying the base fabric, wherein the batt layer includes a flap (52a) that overlies the seam. The batt layer comprises multiple batt sublayers (53) and at least one scrim layer (54), the scrim layer comprising a polyamide elastomer or a polyolefin elastomer.
A fiber cement felt includes: a base fabric layer including machine direction yarns (MD yarns) and cross-machine direction yarns (CMD yarns); and one or more batt layers overlying the base fabric layer. One of the MD yarns, CMD yarns, and batt layer includes erodible cellulosic fibers.
A fiber cement felt includes: a base fabric layer including MD and CMD yarns interwoven with each other, wherein the CMD yarns comprise twisted monofilaments; and at least one batt layer overlying the base fabric layer.
B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
C04B 28/02 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
D03D 1/00 - Woven fabrics designed to make specified articles
B32B 5/08 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments the fibres or filaments of a layer being specially arranged or being of different substances
B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
D03D 25/00 - Woven fabrics not otherwise provided for
33.
PIN SEAMED PRESS FELT WITH TRIPLE LAYER BASE FABRIC
A press felt includes: a base fabric comprising a plurality of repeat units, each of the repeat units comprising a plurality of exterior machine direction (MD) yarns, each of which includes an upper run and a lower run merging with seam loops at each end, a plurality of middle MD yarns positioned between the upper and lower runs of the exterior MD yams, a plurality of cross machine direction (CMD) yarns interwoven with the exterior MD yarns and the middle MD yarns in a predetermined regular weave pattern, the seam loops defining the longitudinal ends of the press felt; and a batt layer overlying the base fabric.
A fiber cement felt includes: a base fabric layer including MD and CMD yarns interwoven with each other, wherein the CMD yarns comprise twisted monofilaments; and at least one batt layer overlying the base fabric layer.
D03D 1/00 - Woven fabrics designed to make specified articles
D03D 15/00 - Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
C04B 28/02 - Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
35.
PAPERMAKING FORMING FABRIC WITH LONG BOTTOM CMD YARN FLOATS
A papermaking forming fabric includes a series of repeat unit, wherein each of the repeat units includes: a set of top machine direction (MD) yarns; a set of top cross-machine direction (CMD) yarns interwoven with the top MD yarns to form a top fabric layer; a set of bottom MD yarns; a set of bottom CMD yarns interwoven with the bottom MD yarns to form a bottom fabric layer; and a set of stitching yarns interwoven with the top and bottom fabric layers. The bottom MD yarns and bottom CMD are woven such that floats formed by the bottom CMD yarns under the bottom MD yarns are at least 1.8 mm in length. A first ratio of top MD yarn coverage area to bottom MD yarn coverage area is less than 0.5, and a second ratio of bottom CMD yarn cross-sectional area to bottom MD yarn cross-sectional area is greater than 2.0. In this structure, the fabric can provide, inter alia, improved drainage.
A method of forming a fiber cement article includes the steps of: (a) providing a fiber cement felt (30), the fiber cement felt (30) comprising a base fabric layer (32) that includes a set of parallel machine direction (MD) yarns (40); (b) depositing a fiber cement slurry (14) on the fiber cement felt (30); (c) removing moisture from the slurry (14); and (d) transferring slurry (14) b from the felt (30) to a forming structureb (22).
A method of manufacturing a non-woven web includes the step of collecting stretched filaments that form the non-woven web on a fabric in an apparatus for the formation of non-woven webs. The fabric comprises machine direction (MD) yarns and cross-machine direction (CMD) yarns, wherein the MD and CMD yarns are interwoven in a repeating pattern in which at least some of the CMD yarns are interwoven with the MD yarns in pairs that follow the same weaving sequence. Such a fabric can provide potential advantages such as reduced air leakage, reduced air disturbances, and improved web hold-down effect.
D03D 13/00 - Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
D03D 15/00 - Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
A papermaker's fabric includes a series of repeat units, wherein each of the repeat units includes: a set of top machine direction (MD) yarns having a first diameter; a set of bottom MD yarns having a second diameter larger than the first diameter; a set of auxiliary bottom MD yarns having the first diameter; a set of top cross machine direction (CMD) yarns interwoven with the top MD yarns to form a top fabric layer; a set of bottom CMD yarns interwoven with the bottom MD yarns and the auxiliary bottom MD yarns to form a bottom fabric layer; and a set of stitching yarns arranged in pairs, wherein at least one of the stitching yarns of the pair interweaves with the top and bottom fabric layers.
The present invention is directed to forming fabrics. The forming fabrics may include a series of repeat units. Each of the repeat units may include a set of binding warp yarns including a first set of binding warp yarns and a second set of binding warp yarns, wherein a binding warp yarn from the first set is paired with a binding warp yarn from the second set; a set of spring warp yarns, wherein each spring warp yarn is between a first pair of binding warp yarns and a second pair of binding warp yarns; a set of top weft yarns including odd and even top weft yarns, wherein the top weft yarns interweave with the binding warp yarns and the spring warp yarns to form a top fabric layer, wherein the spring warp yarns interweave only with the top weft yarns; a set of bottom weft yarns; and a set of bottom warp yarns, the bottom warp yarns interwoven with the bottom weft yarns to form a bottom fabric layer. The binding warp yarns from the first and second set and the spring warp yarns interweave with the top weft yarns to relatively form a plain weave pattern in defined zones such that (a) the first set of binding warp yarns only pass over even top weft yarns; (b) the second set of binding warp yarns only pass over odd top weft yarns; (c) the first binding warp yarn in the pair is offset from the second binding warp yarn in the pair by at least three top weft yarns to create an overlap in the warp path of the pair of binding warp yarns; and (d) each spring warp yarn passes over even and odd top weft yarns. The binding warp yarns from the first and second set and the bottom warp yarn interweave with the bottom weft yarns.
D03D 13/00 - Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
D03D 25/00 - Woven fabrics not otherwise provided for
D21F 1/00 - Wet end of machines for making continuous webs of paper
D21F 7/00 - Other details of machines for making continuous webs of paper
D21F 9/02 - Complete machines for making continuous webs of paper of the Fourdrinier type
41.
ENDLESS WOVEN DRYER FABRIC FOR PAPERMAKING MACHINE
An endless-woven dryer fabric for a papermaking machine includes: a plurality of upper warp yarns; a plurality of lower warp yarns; and a plurality of weft yarns interwoven with the plurality of upper and lower warp yarns in a series of repeat units. Each weft yarn includes upper and lower portions, the upper portions interwoven with the upper warp yarns, and the lower portions interwoven with the lower warp yarns. The upper portion of each weft yarn includes a first seam loop and the lower portion of each weft yarn includes a second seam loop. The first and second seam loops of the weft yarns are interdigitated to form a seam, the seam receiving a pintle so that the fabric forms an endless loop.
D03D 13/00 - Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
D21F 1/00 - Wet end of machines for making continuous webs of paper
A method of making a fabric for a press felt for a papermaking machine includes: - forming a base fabric comprising repeat units, comprising cross machine direction (CMD) yarns and two sets of machine direction (MD) yarns interwoven with the CMD yarns, the first set of yarns including seam loops at their ends that capture a first pintle and the second set including loops at their ends that capture a second pintle that is positioned above the first pintle; - removing the second pintle from the ends of the second set of yams; and - tensioning the fabric so that each of the ends of the second set of yarns forms a gap of no more than about 0.3 min with a respective end of first set of MD yarns that approaches the seam from the opposite direction.
A method of installing an industrial fabric on a machine configured to utilize such a fabric includes as a first step: (a) providing an industrial fabric having: a plurality of machine direction (MD) yarns, the MD yarns forming seam loops at first and second ends of the fabric; a first flap attached adjacent the first end and underlying a first portion of the fabric, the first flap including a first zipper track on an edge portion thereof; and a second flap attached adjacent the second end and underlying a second portion of the fabric, the second flap including a second zipper on an edge portion thereof, the second flap able to stretch elastically such that the distance between its attachment to the second portion of the fabric and the second zipper track can increase when a load is applied to the second zipper track. The method comprises the further steps of: (b) positioning the industrial fabric in the machine; (c) intermeshing the first zipper track and the second zipper track; (d) interdigitating the seam loops on the first end and the second end; and (e) inserting a pintle through the interdigitated seam loops. The use of the flaps can help to align the seam loops, thereby facilitating the subsequent insertion of the pintle.
A method of manufacturing a non-woven web includes the step of collecting stretched filaments that form the non-woven web on a fabric in an apparatus for the formation of non-woven webs. The fabric comprises machine direction (MD) yarns and cross-machine direction (CMD) yarns, wherein the MD and CMD yarns are interwoven in a repeating pattern in which at least some of the CMD yarns are interwoven with the MD yarns in pairs that follow the same weaving sequence. Such a fabric can provide potential advantages such as reduced air leakage, reduced air disturbances, and improved web hold-down effect.
D03D 13/00 - Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
45.
PAPERMAKING FORMING FABRIC WITH LONG BOTTOM CMD YARN FLOATS
A papermaking forming fabric includes a series of repeat unit, wherein each of the repeat units includes: a set of top machine direction (MD) yarns; a set of top cross-machine direction (CMD) yarns interwoven with the top MD yarns to form a top fabric layer; a set of bottom MD yarns; a set of bottom CMD yarns interwoven with the bottom MD yarns to form a bottom fabric layer; and a set of stitching yarns interwoven with the top and bottom fabric layers. The bottom MD yarns and bottom CMD are woven such that floats formed by the bottom CMD yarns under the bottom MD yarns are at least 1.8 mm in length. A first ratio of top MD yarn coverage area to bottom MD yarn coverage area is less than 0.5, and a second ratio of bottom CMD yarn cross-sectional area to bottom MD yarn cross-sectional area is greater than 2.0. In this structure, the fabric can provide, inter alia, improved drainage.
A press felt comprises a base fabric and a bat layer. Each of the repeat units of the base fabric comprises a plurality of exterior machine direction (MD) yarns, each including an upper run and a lower run merging with seam loops at each end, a plurality of middle MD yarns between the upper and lower runs of the exterior MD yarns, and a plurality of cross machine direction (CMD) yarns interwoven with the exterior and middle MD yarns in a predetermined regular weave pattern, the seam loops defining the longitudinal ends of the press felt. Each of the middle MD yarns forms two generally parallel runs connected by a loop. The middle MD yarns comprises half the number of the exterior MD yarns. A CMD yarn nearest the seam loops interweaves with the upper and lower runs of the exterior MD yarns and with the middle MD yarns.
