An advanced processing method to produce protein feed products from dry grind cereal grains comprises separating a process stream into a fiber process stream and a defiber process stream, sending the fiber process stream through a fiber concentration system that outputs a fiber cake stream that is enhanced in fiber relative to the fiber process stream, and sending the defiber process stream through a feed processing system and a solids separation system to produce animal feed products. The advanced processing method can ferment and distil the defiber process stream or ferment and distill the process stream prior to the separating the process stream into the fiber process stream and the defiber process stream.
A23K 10/12 - Animal feeding-stuffs obtained by microbiological or biochemical processes by fermentation of natural products, e.g. of vegetable material, animal waste material or biomass
A23K 10/30 - Animal feeding-stuffs from material of fungal origin, e.g. mushrooms
This disclosure describes energy efficient process to distill a process stream in a production facility. A process uses multiple effect evaporators, ranging from one evaporator to eight evaporators in each effect. The process arrangement shows an example of four effect evaporators, with a zero-effect evaporator having a single evaporator, a first-effect evaporator having a set of three evaporators, a second-effect evaporator having a set of three evaporators, and a third-effect evaporator having a set of evaporators to create condensed distillers solubles.
Various examples disclosed relate to methods for processing an agricultural commodity to produce protein and starch. The present disclosure includes methods that produce protein and starch in addition to recyclable water. The methods can leverage various filtration techniques to separate protein and starch from the recyclable water.
A23J 1/12 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
C02F 1/00 - Treatment of water, waste water, or sewage
Various aspects disclosed relate to a feed product including less than 25 wt% crude protein; less than 10 wt% starch; greater than 7 wt% glycerin; and greater than 35 wt% neutral detergent fiber.
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in a defiber process stream by using two or more mechanical devices to separate the solids from the liquids based on density differences. The process produces animal feed products having a protein content ranging from approximately 45% to approximately 64%.
The subject matter of this application is using novel biological reactors for the fermentation of gases into liquid products. More specifically, the subject matter relates to the use of a Multiple-Pass Trickle Bed Reactor (MP-TBR) for the anaerobic or aerobic and biological fermentation of gases generated from industrial processes and/or from the gasification of biomass and other organic carbon sources. The products may include, but are not limited to, ethanol and other valuable chemicals.
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in a defiber process stream by using two or more mechanical devices to separate the solids from the liquids based on density differences. The process produces animal feed products having a protein content ranging from approximately 45% to approximately 64%.
A mechanical separation device optionally includes one or more of a housing, a screen a rotary assembly, one or more wash bars and a plurality of nozzles. The screen can be positioned within the housing to separate at least a portion of the liquid medium from the solids. The rotary assembly can be within the housing and can be configured to move the solids and the liquid medium along an axial length of the housing toward the discharge outlet. The one or more wash bars can be within the housing and can be positioned adjacent the screen. The plurality of nozzles can be spaced along the one or more wash bars. The he one or more wash bars can be configured to receive a wash fluid and the plurality of nozzles configured to discharge the wash fluid against the screen.
A mechanical separation device optionally includes one or more of a housing, a screen a rotary assembly, one or more wash bars and a plurality of nozzles. The screen can be positioned within the housing to separate at least a portion of the liquid medium from the solids. The rotary assembly can be within the housing and can be configured to move the solids and the liquid medium along an axial length of the housing toward the discharge outlet. The one or more wash bars can be within the housing and can be positioned adjacent the screen. The plurality of nozzles can be spaced along the one or more wash bars. The he one or more wash bars can be configured to receive a wash fluid and the plurality of nozzles configured to discharge the wash fluid against the screen.
This disclosure describes a method for retrofitting an existing plant. The method includes adding a fractionation process to separate bran from other components in a feedstock to the existing plant, adding a pretreatment process downstream of the fractionation process, the pretreatment process configured to receive the bran and utilize water and heat to break down cellulose and hemicellulose in the bran; adding a hydrolysis and cellulosic fermentation process downstream of the pretreatment process and upstream of the fermentation process to hydrolyze the bran with a cellulase enzyme complex cocktail and to ferment with an organism to produce cellulosic beer; and combining the cellulosic beer with starch from the grain in the existing plant into the fermentation process to increase overall yield per feedstock unit in the existing plant.
This disclosure describes energy efficient process to distill a process stream in a production facility. A process uses multiple effect evaporators, ranging from one evaporator to eight evaporators in each effect. The process arrangement shows an example of four effect evaporators, with a zero-effect evaporator having a single evaporator, a first-effect evaporator having a set of three evaporators, a second-effect evaporator having a set of three evaporators, and a third-effect evaporator having a set of evaporators to create condensed distillers solubles.
06 - Common metals and ores; objects made of metal
07 - Machines and machine tools
35 - Advertising and business services
37 - Construction and mining; installation and repair services
42 - Scientific, technological and industrial services, research and design
Goods & Services
Metal storage tanks for storing and dispensing liquids and liquefied gases for use in production, processing, and storing of ethanol; Ventilating ducts for metal for use in the equipment and machines for the production and processing of ethanol Machines for converting solid waste into ethanol fuel; machines for conveying solids or liquids for use in ethanol plants; machines for use in production and processing of ethanol Operational business assistance and consultancy to enterprises in the biofuel industry, ethanol plant industry, renewable energy industry, plant construction and management industry, and agricultural and feed industry Construction of ethanol plants; installation of equipment and machines in ethanol plants for use in the production and processing of ethanol; consultation services in the field of construction of ethanol plants; installation, maintenance, repair, servicing, retrofit, and replacement of biorefinery equipment, namely, oil centrifuges, machines for flaking larger starch particles into smaller starch particles, machines for separating starch away from fiber protein, or fats, machines for fiber separation or removal, machines for removing suspended solids from thin stillage stream during production and processing of ethanol, machines for separating crude protein from a process stream during production and processing of ethanol, animal feed drying machines, and machines for converting solid waste to energy Design of equipment and machines for use in the production and processing of ethanol; engineering design services in the nature of designing ethanol plants; engineering design services in the nature of designing equipment and machines for use in the production and processing of ethanol; research and development in the field of ethanol processing technologies; consultation services in the field of design of ethanol plants and ethanol processing technologies
06 - Common metals and ores; objects made of metal
07 - Machines and machine tools
35 - Advertising and business services
37 - Construction and mining; installation and repair services
42 - Scientific, technological and industrial services, research and design
Goods & Services
Metal storage tanks for storing and dispensing liquids and liquefied gases for use in production, processing, and storing of ethanol; Ventilating ducts for metal for use in the equipment and machines for the production and processing of ethanol Machines for converting solid waste into ethanol fuel; machines for conveying solids or liquids for use in ethanol plants; machines for use in production and processing of ethanol Operational business assistance and consultancy to enterprises in the biofuel industry, ethanol plant industry, renewable energy industry, plant construction and management industry, and agricultural and feed industry Construction of ethanol plants; installation of equipment and machines in ethanol plants for use in the production and processing of ethanol; consultation services in the field of construction of ethanol plants; installation, maintenance, repair, servicing, retrofit, and replacement of biorefinery equipment, namely, oil centrifuges, machines for flaking larger starch particles into smaller starch particles, machines for separating starch away from fiber protein, or fats, machines for fiber separation or removal, machines for removing suspended solids from thin stillage stream during production and processing of ethanol, machines for separating crude protein from a process stream during production and processing of ethanol, animal feed drying machines, and machines for converting solid waste to energy Design of equipment and machines for use in the production and processing of ethanol; engineering design services in the nature of designing ethanol plants; engineering design services in the nature of designing equipment and machines for use in the production and processing of ethanol; research and development in the field of ethanol processing technologies; consultation services in the field of design of ethanol plants and ethanol processing technologies
A system for producing ethanol comprises a rectifier column that receives a first process stream comprising from about 42% to about 60% ethanol, wherein the rectifier column purifies the first process stream to provide an ethanol product stream that is at least about 90% ethanol, and one or more evaporators configured to evaporate water from a second process stream, wherein the one or more evaporators generate vapor, and wherein at least a portion of the vapor supplies heat energy for separation of ethanol from water in the rectifier column.
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.
A23K 10/10 - Animal feeding-stuffs obtained by microbiological or biochemical processes
A23K 40/00 - Shaping or working-up of animal feeding-stuffs
A23K 50/10 - Feeding-stuffs specially adapted for particular animals for ruminants
A23K 50/30 - Feeding-stuffs specially adapted for particular animals for swine
A23K 50/75 - Feeding-stuffs specially adapted for particular animals for birds for poultry
A23K 50/80 - Feeding-stuffs specially adapted for particular animals for aquatic animals, e.g. fish, crustaceans or molluscs
A23J 1/12 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
A23J 1/16 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from waste water of starch-manufacturing plant or like wastes
B01D 21/26 - Separation of sediment aided by centrifugal force
A23K 10/38 - Animal feeding-stuffs from material of fungal origin, e.g. mushrooms from waste material from distillers' or brewers' waste
A23J 1/00 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.
A23K 10/10 - Animal feeding-stuffs obtained by microbiological or biochemical processes
A23K 40/00 - Shaping or working-up of animal feeding-stuffs
A23K 50/10 - Feeding-stuffs specially adapted for particular animals for ruminants
A23K 50/30 - Feeding-stuffs specially adapted for particular animals for swine
A23K 50/75 - Feeding-stuffs specially adapted for particular animals for birds for poultry
A23K 50/80 - Feeding-stuffs specially adapted for particular animals for aquatic animals, e.g. fish, crustaceans or molluscs
A23J 1/12 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
A23J 1/16 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from waste water of starch-manufacturing plant or like wastes
B01D 21/26 - Separation of sediment aided by centrifugal force
A23K 10/38 - Animal feeding-stuffs from material of fungal origin, e.g. mushrooms from waste material from distillers' or brewers' waste
A23J 1/00 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by using a mechanical device to separate the solids from the liquids based on a density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.
A23K 10/10 - Animal feeding-stuffs obtained by microbiological or biochemical processes
A23K 40/00 - Shaping or working-up of animal feeding-stuffs
A23K 50/10 - Feeding-stuffs specially adapted for particular animals for ruminants
A23K 50/30 - Feeding-stuffs specially adapted for particular animals for swine
A23K 50/75 - Feeding-stuffs specially adapted for particular animals for birds for poultry
A23K 50/80 - Feeding-stuffs specially adapted for particular animals for aquatic animals, e.g. fish, crustaceans or molluscs
A23J 1/12 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
A23J 1/16 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from waste water of starch-manufacturing plant or like wastes
A23K 10/38 - Animal feeding-stuffs from material of fungal origin, e.g. mushrooms from waste material from distillers' or brewers' waste
A23J 1/00 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
This disclosure describes energy efficient process to distill a process stream in a production facility. A process uses multiple effect evaporators, ranging from one evaporator to eight evaporators in each effect. The process arrangement shows an example of four effect evaporators, with a zero-effect evaporator having a single evaporator, a first-effect evaporator having a set of three evaporators, a second-effect evaporator having a set of three evaporators, and a third-effect evaporator having a set of evaporators to create condensed distillers solubles.
Screen designs and screens for a mechanical separation device are disclosed for separating solids from liquids in a process stream. A screen may have a plurality of openings, which are conical shaped, having a diameter of about 1.0 mm to about 1.4 mm in size that are formed on a stainless steel sheet.
B01D 29/01 - Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups ; Filtering elements therefor with flat filtering elements
B01D 29/23 - Supported filter elements arranged for outward flow filtration
B01D 29/54 - Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups ; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in parallel connection arranged concentrically or coaxially
B01D 29/64 - Regenerating the filter material in the filter by scrapers, brushes or the like, acting on the cake side of the filtering element
B01D 29/78 - Handling the filter cake in the filter for purposes other than for regenerating for washing
B01D 29/86 - Retarding cake deposition on the filter during the filtration period, e.g. using stirrers
B01D 39/10 - Filter screens essentially made of metal
20.
Gas fermentation using multiple-pass trickle bed reactors
The subject matter of this application is using novel biological reactors for the fermentation of gases into liquid products. More specifically, the subject matter relates to the use of a Multiple-Pass Trickle Bed Reactor (MP-TBR) for the anaerobic or aerobic and biological fermentation of gases generated from industrial processes and/or from the gasification of biomass and other organic carbon sources. The products may include, but are not limited to, ethanol and other valuable chemicals.
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in a defiber process stream by using two or more mechanical devices to separate the solids from the liquids based on density differences. The process produces animal feed products having a protein content ranging from approximately 45% to approximately 64%.
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in a defiber process stream by using two or more mechanical devices to separate the solids from the liquids based on density differences. The process produces animal feed products having a protein content ranging from approximately 45% to approximately 64%.
A23J 1/12 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
B01D 36/02 - Combinations of filters of different kinds
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.
B01D 21/26 - Separation of sediment aided by centrifugal force
A23J 1/16 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from waste water of starch-manufacturing plant or like wastes
A23J 1/12 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
A23K 10/38 - Animal feeding-stuffs from material of fungal origin, e.g. mushrooms from waste material from distillers' or brewers' waste
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.
A23K 10/10 - Animal feeding-stuffs obtained by microbiological or biochemical processes
A23J 1/00 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
A23J 1/12 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
A23J 1/16 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from waste water of starch-manufacturing plant or like wastes
A23K 10/38 - Animal feeding-stuffs from material of fungal origin, e.g. mushrooms from waste material from distillers' or brewers' waste
A23K 40/00 - Shaping or working-up of animal feeding-stuffs
A23K 50/10 - Feeding-stuffs specially adapted for particular animals for ruminants
A23K 50/30 - Feeding-stuffs specially adapted for particular animals for swine
A23K 50/75 - Feeding-stuffs specially adapted for particular animals for birds for poultry
A23K 50/80 - Feeding-stuffs specially adapted for particular animals for aquatic animals, e.g. fish, crustaceans or molluscs
B01D 5/00 - Condensation of vapours; Recovering volatile solvents by condensation
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.
A23K 10/10 - Animal feeding-stuffs obtained by microbiological or biochemical processes
A23J 1/00 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
A23J 1/12 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
A23J 1/16 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from waste water of starch-manufacturing plant or like wastes
A23K 10/38 - Animal feeding-stuffs from material of fungal origin, e.g. mushrooms from waste material from distillers' or brewers' waste
A23K 40/00 - Shaping or working-up of animal feeding-stuffs
A23K 50/10 - Feeding-stuffs specially adapted for particular animals for ruminants
A23K 50/30 - Feeding-stuffs specially adapted for particular animals for swine
A23K 50/75 - Feeding-stuffs specially adapted for particular animals for birds for poultry
A23K 50/80 - Feeding-stuffs specially adapted for particular animals for aquatic animals, e.g. fish, crustaceans or molluscs
B01D 5/00 - Condensation of vapours; Recovering volatile solvents by condensation
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.
A23K 10/10 - Animal feeding-stuffs obtained by microbiological or biochemical processes
A23K 10/38 - Animal feeding-stuffs from material of fungal origin, e.g. mushrooms from waste material from distillers' or brewers' waste
A23K 40/00 - Shaping or working-up of animal feeding-stuffs
A23K 50/10 - Feeding-stuffs specially adapted for particular animals for ruminants
A23K 50/75 - Feeding-stuffs specially adapted for particular animals for birds for poultry
A23K 50/80 - Feeding-stuffs specially adapted for particular animals for aquatic animals, e.g. fish, crustaceans or molluscs
A23J 1/00 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
A23J 1/12 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
A23J 1/16 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from waste water of starch-manufacturing plant or like wastes
This disclosure describes techniques to optimize dewatering process in a production facility. A process separates components in a mixture by using a separation device and a dewatering device. The process receives the mixture of liquids and solids, and separates out suspended solids from the mixture of liquids and solids by using the separation device, wherein a liquid with insoluble solids stream is created. The process dewaters the liquid with insoluble solids stream by using the dewatering device to produce a liquid with small particles stream and insoluble solids having particle sizes that are greater than about 20 microns to about 1000 microns.
C12F 3/10 - Recovery of by-products from distillery slops
B01D 33/11 - Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums arranged for outward flow filtration
A23K 10/38 - Animal feeding-stuffs from material of fungal origin, e.g. mushrooms from waste material from distillers' or brewers' waste
The subject matter of this application is using novel biological reactors for the fermentation of gases into liquid products. More specifically, the subject matter relates to the use of a Multiple-Pass Trickle Bed Reactor (MP-TBR) for the anaerobic or aerobic and biological fermentation of gases generated from industrial processes and/or from the gasification of biomass and other organic carbon sources. The products may include, but are not limited to, ethanol and other valuable chemicals.
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non- condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.
This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.
A23J 1/00 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
A23J 1/16 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from waste water of starch-manufacturing plant or like wastes
B01D 17/035 - Separation of non-miscible liquids by using gas-bubbles or moving solids introduced into the mixture
B01D 17/038 - Separation of non-miscible liquids by centrifugal force
B01D 21/26 - Separation of sediment aided by centrifugal force
This disclosure describes methods to create a single cell protein. The process adds an organism to a process stream, aerobically ferments the carbon source in the process stream to create a feed product, a single cell protein. The process dries the feed product, having a protein content at a minimum of 44% dry basis.
A23K 50/80 - Feeding-stuffs specially adapted for particular animals for aquatic animals, e.g. fish, crustaceans or molluscs
B01D 21/26 - Separation of sediment aided by centrifugal force
C12N 1/00 - Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
Screen designs and screens for a mechanical separation device are disclosed for separating solids from liquids in a process stream. A screen may have a plurality of openings, which are conical shaped, having a diameter of about 1.0 mm to about 1.4 mm in size that are formed on a stainless steel sheet.
B01D 29/01 - Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups ; Filtering elements therefor with flat filtering elements
B01D 39/10 - Filter screens essentially made of metal
B01D 29/78 - Handling the filter cake in the filter for purposes other than for regenerating for washing
B01D 29/54 - Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups ; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in parallel connection arranged concentrically or coaxially
B01D 29/86 - Retarding cake deposition on the filter during the filtration period, e.g. using stirrers
B01D 29/23 - Supported filter elements arranged for outward flow filtration
B01D 29/64 - Regenerating the filter material in the filter by scrapers, brushes or the like, acting on the cake side of the filtering element
37.
DESIGN IMPROVEMENTS FOR MECHANICAL SEPARATION DEVICES
Screen designs and screens for a mechanical separation device are disclosed for separating solids from liquids in a process stream. A screen may have a plurality of openings, which are conical shaped, having a diameter of about 1.0 mm to about 1.4 mm in size that are formed on a stainless steel sheet.
This disclosure describes techniques for using a single feedstock of barley to produce a fermented product and a method for filtering a large-particles stream from a liquid stream containing small particles of a process stream using a series of mechanical separation devices to increase yield.
This disclosure describes processes for using biomass feedstock to produce a fermented product and co-products. The process includes washing the biomass feedstock, pretreating the washed feedstock, hydrolysis and fermentation of the pretreated feedstock(s) to produce cellulosic biofuel and co- products. The processes may also include yeast hydrolysis and aerobic propagation.
C12N 1/19 - Yeasts; Culture media therefor modified by introduction of foreign genetic material
C12P 1/02 - Preparation of compounds or compositions, not provided for in groups , by using microorganisms or enzymes; General processes for the preparation of compounds or compositions by using microorganisms or enzymes by using fungi
C12P 7/02 - Preparation of oxygen-containing organic compounds containing a hydroxy group
C12P 19/00 - Preparation of compounds containing saccharide radicals
This disclosure describes processes for using biomass feedstock to produce a fermented product and co-products. The process includes washing the biomass feedstock, pretreating the washed feedstock, hydrolysis and fermentation of the pretreated feedstock(s) to produce cellulosic biofuel and co- products. The processes may also include yeast hydrolysis and aerobic propagation.
C12P 7/10 - Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate substrate containing cellulosic material
C12P 7/64 - Fats; Fatty oils; Ester-type waxes; Higher fatty acids, i.e. having at least seven carbon atoms in an unbroken chain bound to a carboxyl group; Oxidised oils or fats
This disclosure describes processes for using a single cellulosic feedstock or a combination of two or more different cellulosic feedstocks with a starch component to produce a fermented product. The process includes separating the components of the cellulosic feedstocks with fractionation, pretreating a component with wet fractionation with chemicals, hydrolysis and fermentation of the pretreated feedstock(s) to produce cellulosic biofuel. The process may include combining the cellulosic feedstock(s) with other components to a cook and/or a fermentation process, distilling and dehydrating the combined components to produce the bio fuel. The process may also include producing a whole stillage stream from the feedstock(s) and mechanically processing the whole stillage stream to produce a high-value protein animal feed.
A device includes a rotary drum and a fluid conduit. The rotary drum has a horizontal rotation axis and the drum has a sealed inlet end and a sealed outlet end. The drum is configured to receive biomass proximate the inlet end and has a discharge port proximate an outlet end. The fluid conduit is disposed along an inner surface of the drum. The fluid conduit is configured to carry heated fluid and has a coupling external to the drum.
C10L 5/44 - Solid fuels essentially based on materials of non-mineral origin on vegetable substances
C10L 9/08 - Treating solid fuels to improve their combustion by heat treatment, e.g. calcining
C10L 5/42 - Solid fuels essentially based on materials of non-mineral origin on animal substances or products obtained therefrom
C10B 47/30 - Other processes in rotary ovens or retorts
C10B 53/02 - Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
C10B 31/12 - Charging devices for coke ovens for liquid materials
C10L 5/46 - Solid fuels essentially based on materials of non-mineral origin on sewage, house, or town refuse
C10L 5/48 - Solid fuels essentially based on materials of non-mineral origin on industrial residues or waste materials
A multi-zoned screening apparatus is disclosed for separating fiber from a liquid medium during, for example, a grain wet mill or dry grind process. The apparatus can include a housing having a first and second zone and situated adjacent one another along a length of the housing. A cylindrical screen having a plurality of openings is situated lengthwise within the housing to correspond with the first and second zones. A conveyor is situated lengthwise within the screen and includes an elongated shaft having a first and second conveyor section and along a length of the conveyor that corresponds with the first and second zones, respectively. Each conveyor section is configured to move material in a direction along a length of the screen. In one example, the first conveyor section includes vanes and a ribbon flight helically winding about the vanes, and the second conveyor section includes a plurality of paddles.
B01D 29/90 - Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups ; Filtering elements therefor having feed or discharge devices for feeding
B01D 29/11 - Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups ; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
B30B 9/12 - Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
B07B 1/20 - Stationary drums with moving interior agitators
This disclosure describes providing techniques to separate suspended solids from liquid with dissolved solids in a process stream. This disclosure describes a method for adding a chemical to the process stream in which the chemical induces flocculation to occur with suspended solids. The process separates the suspended solids formed in in flocs by using a dewatering device. This creates a liquid with dissolved solids stream and suspended solids for furthering processing.
This disclosure describes techniques to optimize dewatering process in a production facility. A process separates components in a mixture by using a separation device and a dewatering device. The process receives the mixture of liquids and solids, and separates out suspended solids from the mixture of liquids and solids by using the separation device, wherein a liquid with insoluble solids stream is created. The process dewaters the liquid with insoluble solids stream by using the dewatering device to produce a liquid with small particles stream and insoluble solids having particle sizes that are greater than about 20 microns to about 1000 microns.
B01D 46/00 - Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
B01D 53/00 - Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases or aerosols
A method that includes clarifying a thin stillage product in a mechanical processor to produce a fine suspended solids stream and a clarified thin stillage is provided. The method further includes providing the thin stillage product and the clarified thin stillage, separately or in a combined stream, to one or more evaporators to produce one or more reduced suspended solids streams, each stream having a reduced amount of suspended solids and a lower viscosity as compared to process streams having a comparable total solids content but containing a higher amount of suspended solids. The method can further included further processing of one or more of the reduced suspended solids streams to produce a bio-oil product.
This disclosure describes techniques to optimize dewatering process in a production facility. A process separates components in a mixture by using a separation device and a dewatering device. The process receives the mixture of liquids and solids, and separates out suspended solids from the mixture of liquids and solids by using the separation device, wherein a liquid with insoluble solids stream is created. The process dewaters the liquid with insoluble solids stream by using the dewatering device to produce a liquid with small particles stream and insoluble solids having particle sizes that are greater than about 20 microns to about 1000 microns.
C12F 3/10 - Recovery of by-products from distillery slops
B01D 33/11 - Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums arranged for outward flow filtration
48.
METHOD OF PROCESSING CORN WITH MULTIPLE MILLING AND DEWEATERING STEPS
This disclosure describes techniques to optimize dewatering process in a production facility. A process separates components in a mixture by using a separation device and a dewatering device. The process receives the mixture of liquids and solids, and separates out suspended solids from the mixture of liquids and solids by using the separation device, wherein a liquid with insoluble solids stream is created. The process dewaters the liquid with insoluble solids stream by using the dewatering device to produce a liquid with small particles stream and insoluble solids having particle sizes that are greater than about 20 microns to about 1000 microns.
This disclosure describes providing techniques to remove suspended solids from a process stream. This disclosure describes a method for adding a chemical, a cationic flocculant to the process stream, in which the chemical induces flocs of suspended solids. The process removes the flocs of suspended solids by using a device. This creates two streams, a liquids and dissolved solids stream and a suspended solids stream.
This disclosure describes processes for using a single cellulosic feedstock or a combination of two or more different cellulosic feedstocks with a starch component to produce a fermented product. The process includes separating the components of the cellulosic feedstocks with fractionation, pretreating a component with wet fractionation with chemicals, hydrolysis and fermentation of the pretreated feedstock(s) to produce cellulosic biofuel. The process may include combining the cellulosic feedstock(s) with other components to a cook and/or a fermentation process, distilling and dehydrating the combined components to produce the biofuel. The process may also include producing a whole stillage stream from the feedstock(s) and mechanically processing the whole stillage stream to produce a high- value protein animal feed.
This disclosure describes processes for using a single cellulosic feedstock or a combination of two or more different cellulosic feedstocks with a starch component to produce a fermented product. The process includes separating the components of the cellulosic feedstocks with fractionation, pretreating a component with wet fractionation with chemicals, hydrolysis and fermentation of the pretreated feedstock(s) to produce cellulosic biofuel. The process may include combining the cellulosic feedstock(s) with other components to a cook and/or a fermentation process, distilling and dehydrating the combined components to produce the biofuel. The process may also include producing a whole stillage stream from the feedstock(s) and mechanically processing the whole stillage stream to produce a high-value protein animal feed.
C12P 7/10 - Ethanol, i.e. non-beverage produced as by-product or from waste or cellulosic material substrate substrate containing cellulosic material
C10L 1/02 - Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
C12P 1/00 - Preparation of compounds or compositions, not provided for in groups , by using microorganisms or enzymes; General processes for the preparation of compounds or compositions by using microorganisms or enzymes
C12P 7/02 - Preparation of oxygen-containing organic compounds containing a hydroxy group
C12P 19/00 - Preparation of compounds containing saccharide radicals
C12P 19/14 - Preparation of compounds containing saccharide radicals produced by the action of a carbohydrase, e.g. by alpha-amylase
C13K 1/02 - Glucose; Glucose-containing syrups obtained by saccharification of cellulosic materials
This disclosure describes providing techniques to treat large-size solids obtained from a slurry or a mash in dextrin production process as can be used in an alcohol production process. This disclosure describes a process for separating a large-particles stream from a liquid stream containing small particles of a process stream using a first mechanical separation device. The process further includes adding water to the large-particles stream to create a lower-solids stream in a cook tank. In an embodiment, the process may grind the large particles from the large- particles stream. In another embodiment, the process may adjust conditions (temperature, pH, processing aids addition) of the lower-solids stream in the cook tank and incubating for a predetermined amount of time. The process further includes separating components from the lower-solids stream by using a second mechanical separation device.
This disclosure describes providing techniques to treat large-size solids obtained from a slurry or a mash in dextrin production process as can be used in an alcohol production process. This disclosure describes a process for separating a large-particles stream from a liquid stream containing small particles of a process stream using a first mechanical separation device. The process further includes adding water to the large-particles stream to create a lower-solids stream in a cook tank. In an embodiment, the process may grind the large particles from the large-particles stream. In another embodiment, the process may adjust conditions (temperature, pH, processing aids addition) of the lower-solids stream in the cook tank and incubating for a predetermined amount of time. The process further includes separating components from the lower-solids stream by using a second mechanical separation device.
This disclosure describes techniques for using a single feedstock of barley to produce a fermented product and a method for filtering a large-particles stream from a liquid stream containing small particles of a process stream using a series of mechanical separation devices to increase yield.
This disclosure describes techniques for using a single feedstock of barley to produce a fermented product and a method for filtering a large-particles stream from a liquid stream containing small particles of a process stream using a series of mechanical separation devices to increase yield.
SUZHOU UNITED MACHINE CO., LTD. (Republic of Korea)
Inventor
Lee, Chie, Ying
Kohl, Scott, Dennis
Jianmin, Ren
Abstract
A multi-zoned screening apparatus (100) is disclosed for separating fiber from a liquid medium during, for example, a grain wet mill or dry grind process. The apparatus can include a housing (106) having a first and second zone (116A) and (116B) situated adjacent one another along a length (L) of the housing (106). A cylindrical screen (102) having a plurality of openings (104) is situated lengthwise within the housing 106 to correspond with the first and second zones (116A, 116B). A conveyor (130) is situated lengthwise within the screen (102) and includes an elongated shaft (132) having a first and second conveyor section (134A and 134B) along a length of the conveyor (130) that corresponds with the first and second zones (116A, 116B), respectively. Each conveyor section (134A, 134B) is configured to move material in a direction along a length of the screen (102). In one example, the first conveyor section (134A) includes vanes (136) and a ribbon flight (140) helically winding about the vanes (136), and the second conveyor section (134B) includes a plurality of paddles (146).
A multi-zoned screening apparatus (100) is disclosed for separating fiber from a liquid medium during, for example, a grain wet mill or dry grind process. The apparatus can include a housing (106) having a first and second zone (116A) and (116B) situated adjacent one another along a length (L) of the housing (106). A cylindrical screen (102) having a plurality of openings (104) is situated lengthwise within the housing 106 to correspond with the first and second zones (116A, 116B). A conveyor (130) is situated lengthwise within the screen (102) and includes an elongated shaft (132) having a first and second conveyor section (134A and 134B) along a length of the conveyor (130) that corresponds with the first and second zones (116A, 116B), respectively. Each conveyor section (134A, 134B) is configured to move material in a direction along a length of the screen (102). In one example, the first conveyor section (134A) includes vanes (136) and a ribbon flight (140) helically winding about the vanes (136), and the second conveyor section (134B) includes a plurality of paddles (146).
This disclosure describes providing techniques to treat large-size solids obtained from a slurry or a mash in dextrin production process as can be used in an alcohol production process. This disclosure describes a process for separating a large-particles stream from a liquid stream containing small particles of a process stream using a first mechanical separation device. The process further includes adding water to the large-particles stream to create a lower-solids stream in a cook tank. In an embodiment, the process may grind the large particles from the large-particles stream. In another embodiment, the process may adjust conditions (temperature, pH, processing aids addition) of the lower-solids stream in the cook tank and incubating for a predetermined amount of time. The process further includes separating components from the lower-solids stream by using a second mechanical separation device.
This disclosure describes techniques for using a single feedstock of barley to produce a fermented product and a method for filtering a large-particles stream from a liquid stream containing small particles of a process stream using a series of mechanical separation devices to increase yield.
C12P 1/00 - Preparation of compounds or compositions, not provided for in groups , by using microorganisms or enzymes; General processes for the preparation of compounds or compositions by using microorganisms or enzymes
A23J 1/12 - Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
A method that includes clarifying a thin stillage product in a mechanical processor to produce a fine suspended solids stream and a clarified thin stillage is provided. The method further includes providing the thin stillage product and the clarified thin stillage, separately or in a combined stream, to one or more evaporators to produce one or more reduced suspended solids streams, each stream having a reduced amount of suspended solids and a lower viscosity as compared to process streams having a comparable total solids content but containing a higher amount of suspended solids. The method can further included further processing of one or more of the reduced suspended solids streams to produce a bio-oil product.
A process is disclosed which includes separating selected solids from a process stream with a selected solids mechanical processor containing a filter to produce a filtrate substantially free of selected solids and a retentate containing recovered selected solids. In one embodiment, the process stream contains an increased amount of liquid is provided to a downstream mechanical processor as compared to a process stream having no selected solids mechanical processor upstream. The selected solids mechanical processor can be a dynamic filtration device or a static separation device. Bio-oil recovery efficiency, quantity, and quality can be improved as a result.
B01D 29/01 - Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups ; Filtering elements therefor with flat filtering elements
A method that includes clarifying a thin stillage product in a mechanical processor to produce a fine suspended solids stream and a clarified thin stillage is provided. The method further includes providing the thin stillage product and the clarified thin stillage, separately or in a combined stream, to one or more evaporators to produce one or more reduced suspended solids streams, each stream having a reduced amount of suspended solids and a lower viscosity as compared to process streams having a comparable total solids content but containing a higher amount of suspended solids. The method can further included further processing of one or more of the reduced suspended solids streams to produce a bio-oil product.
37 - Construction and mining; installation and repair services
42 - Scientific, technological and industrial services, research and design
45 - Legal and security services; personal services for individuals.
Goods & Services
(1) Providing licenses in the field of bio-fuel technology to others and consulting in the field of bio-fuel; design of ethanol plants; construction of ethanol plants; installation of equipment and machines in ethanol plants for use in the production and processing of ethanol; consultation services in the field of construction of ethanol plants; design of equipment and machines for use in the production and processing of ethanol; engineering services in the nature of designing ethanol plants; engineering services in the nature of designing equipment and machines for use in the production and processing of ethanol; research and development in the field of ethanol processing technologies; consultation services in the field of design of ethanol plants and ethanol processing technologies.
An emulsion-breaking additive is combined with an emulsion concentrate to yield a reaction product and the emulsion concentrate is produced in a process stream and contains entrapped bio-oil. Subsequent phase separating can be accomplished with gravity separation and/or mechanical processing. The emulsion-breaking additive can be native to the process stream. Related systems and methods are also provided.
An emulsion-breaking additive is combined with an emulsion concentrate to yield a reaction product and the emulsion concentrate is produced in a process stream and contains entrapped bio-oil. Subsequent phase separating can be accomplished with gravity separation and/or mechanical processing. The emulsion-breaking additive can be native to the process stream. Related systems and methods are also provided.
An emulsion-breaking additive is combined with an emulsion concentrate to yield a reaction product and the emulsion concentrate is produced in a process stream and contains entrapped bio-oil. Subsequent phase separating can be accomplished with gravity separation and/or mechanical processing. The emulsion-breaking additive can be native to the process stream. Related systems and methods are also provided.
A device includes a rotary drum and a fluid conduit. The rotary drum has a horizontal rotation axis and the drum has a sealed inlet end and a sealed outlet end. The drum is configured to receive biomass proximate the inlet end and has a discharge port proximate an outlet end. The fluid conduit is disposed along an inner surface of the drum. The fluid conduit is configured to carry heated fluid and has a coupling external to the drum.
C10B 47/30 - Other processes in rotary ovens or retorts
C10B 53/02 - Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
A device includes a rotary drum and a fluid conduit. The rotary drum has a horizontal rotation axis and the drum has a sealed inlet end and a sealed outlet end. The drum is configured to receive biomass proximate the inlet end and has a discharge port proximate an outlet end. The fluid conduit is disposed along an inner surface of the drum. The fluid conduit is configured to carry heated fluid and has a coupling external to the drum.
C10L 5/40 - Solid fuels essentially based on materials of non-mineral origin
C10L 3/00 - Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclasses , ; Liquefied petroleum gas
B01J 8/10 - Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with moving particles moved by stirrers or by rotary drums or rotary receptacles
C10B 47/30 - Other processes in rotary ovens or retorts
C10B 53/02 - Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
C10L 5/44 - Solid fuels essentially based on materials of non-mineral origin on vegetable substances
C10L 9/08 - Treating solid fuels to improve their combustion by heat treatment, e.g. calcining
69.
PROCESS FOR EDIBLE PROTEIN EXTRACTION FROM CORN GERM
A process for extraction of edible protein from corn germ. The process includes providing a defatted corn germ with a fat concentration of less than about 5% by weight, milling the corn germ to a granulation of less than about 100 US mesh at less than 180°F, preparing a slurry from the milled corn germ, extracting a edible protein solution from the slurry, recovering the edible protein by precipitating agents (ethanol, acids), and drying the edible protein. The resulting food is 80% to 90% protein.
A method of preparing a low viscosity slurry that includes grinding a small grain to produce a flour. The flour is mixed with water to form a slurry. An alpha-amylase enzyme and a hemicellulase blend enzyme are mixed into the slurry and allowed to convert the slurry into a mash. A saccharifying enzyme is mixed into the mash. It is possible to use coarse grains such as grain sorghum and maize in conjunction with the small grains.
An anaerobic wastewater treatment system includes a recycle tank, a bioreactor tank and a bioselector for recapturing anaerobic microbial consortia particles escaping from the bioreactor tank and returning them to the bioreactor tank. The bioreactor tank receives recycled wastewater feed from a recycle tank and discharges via an overflow outlet treated wastewater and microbial consortia particles to a bioselector. The bioselector is adapted to separate entrained microbial consortia particles and return a feed to the bioreactor tank which including some of the treated wastewater received from the bioreactor tank and the microbial consortia particles received from the bioreactor tank. The bioselector provides a recycle feed to the recycle tank. Overflow from the bioselector provides an effluent of treated wastewater leaving the system.
An anaerobic wastewater treatment system includes a recycle tank, a bioreactor tank and a bioselector for recapturing anaerobic microbial consortia particles escaping from the bioreactor tank and returning them to the bioreactor tank. The bioreactor tank receives recycled wastewater feed from a recycle tank and discharges via an overflow outlet treated wastewater and microbial consortia particles to a bioselector. The bioselector is adapted to separate entrained microbial consortia particles and return a feed to the bioreactor tank which including some of the treated wastewater received from the bioreactor tank and the microbial consortia particles received from the bioreactor tank. The bioselector provides a recycle feed to the recycle tank. Overflow from the bioselector provides an effluent of treated wastewater leaving the system.
37 - Construction and mining; installation and repair services
42 - Scientific, technological and industrial services, research and design
Goods & Services
Construction of ethanol plants; installation of equipment and machines in ethanol plants for use in the production and processing of ethanol; consultation services in the field of construction of ethanol plants Design of ethanol plants; design of equipment and machines for use in the production and processing of ethanol; engineering services in the nature of designing ethanol plants; engineering services in the nature of designing equipment and machines for use in the production and processing of ethanol; research and development in the field of ethanol processing technologies; consultation services in the field of design of ethanol plants and ethanol processing technologies