A method of fabricating a plenum insert for a vehicle seat includes the steps of providing an outer material layer having an edge, providing an inner spacer layer, placing the inner spacer layer material on the outer material layer, folding the outer material layer over the inner spacer layer such that the edge overlaps itself, and sealing the overlapping edge of the outer material layer to contain the spacer layer.
B60N 2/00 - Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
B32B 3/04 - Layered products essentially comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products essentially having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by a layer folded at the edge, e.g. over another layer
B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
B32B 27/12 - Layered products essentially comprising synthetic resin next to a fibrous or filamentary layer
A seat heater includes a substrate. A formed heating wire is disposed on the substrate. A sewing thread attaches the formed heating wire to the substrate. A method of fabricating the seat heater includes forming a straight heating wire into a formed heating wire having miniature wave shape, feeding the formed heating wire onto a substrate, and attaching the formed heating wire onto the substrate by sewing a thread.
D05B 27/00 - Work-feeding means for sewing machines
H05B 3/34 - Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
An air conditioning unit includes a shaped body forming at least one part of a seat cushion. The shaped body has a seating surface and an opposite lower side. An air flow module is arranged at the lower side of the shaped body. The air flow module includes an air mover and has an air inlet opening and an air outlet opening. The shaped body has at least one air through-hole extending from the seating surface to the air flow module. The air flow module is in fluid communication with the at least one air through-hole in the shaped body. At least one channel extends in a radial direction adjacent the lower surface of the shaped body. The air flow module is in fluid communication with the at least one channel, and provides airflow between the seating surface of the shaped body and the at least one channel.
An air manifold includes a sheet-like body including first and second spaced, opposing walls and a sealed perimeter. A plurality of divider walls connects the first and second walls together and defines a plurality of air channels within the body. An opening in the body defines an air port cooperable with an air mover. The air port is in fluid communication with the air channels. At least one zone inside the body is free of the divider walls. A group of the air channels are in fluid communication with each other through one the zone. A plurality of air vents located in the first wall are in fluid communication with at least one of the air channels. The air manifold is disposable between a seat cushion element and a structural support of a seat. The first wall of the air manifold faces a backside surface of the seat cushion element.
A47C 7/74 - Adaptations for incorporating lamps, radio sets, bars, telephones, ventilation, heating or cooling arrangements or the like for ventilation, heating or cooling
A method of manufacturing a ventilation diffuser bag includes providing a perforated, occupant facing side of the diffuser bag and an air mover; molding a non-perforated, support facing side of the diffuser bag having an opening to allow air flow therethrough and including an integral air mover support, the air mover support including an endless sidewall extending from the opening for supporting the air mover, the endless sidewall including a retaining edge spaced from the non-perforated side for suspendably retaining the air mover, and a vibration dampening suspension portion; mounting the air mover in the air mover support such that the air mover engages the retaining edge; disposing an air permeable material adjacent the non-perforated side; and permanently connecting edges of the perforated, occupant facing side to edges of the non-perforated, support facing side such that the air permeable material is disposed between the perforated side and the non-perforated side.
B21B 1/46 - Metal rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
6.
Modular comfort assembly diffuser bag having integral air mover support
A ventilation diffuser bag for disposition on a vehicle occupant support includes a perforated, occupant facing side and an opposite non-perforated, support surface facing side. The non-perforated side includes an opening to allow air flow into the diffuser bag. An air mover support integral with the non-perforated side includes an endless sidewall extending from the opening for providing support for an air mover. The endless sidewall includes a retaining edge spaced from the non-perforated side for suspendably retaining the air mover within the air mover support. The non-perforated side of the diffuser bag is supportable on an occupant facing surface of a vehicle occupant support, and the air mover support extends into the occupant support.
A47C 7/74 - Adaptations for incorporating lamps, radio sets, bars, telephones, ventilation, heating or cooling arrangements or the like for ventilation, heating or cooling
A modular comfort assembly is disclosed. The modular comfort assembly is adapted for installation within an occupant support. The occupant support includes a surface, which has a recess therein. The modular comfort assembly includes a ventilation diffuser allowing for flow of air through the diffuser. The diffuser has an outer edge sized to extend over and cover a perimeter of the recess. The modular comfort assembly also has a heating element adapted for placement on a surface of the diffuser.
A47C 31/00 - CHAIRS; SOFAS; BEDS - Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
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