A method of producing a textile product wherein a functional code pattern is structurally embedded within a textile product as the textile yarns are interlaced to become a textile product is provided. The functional code pattern is embedded within the textile product by programming a textile process machine with conversion factors and mathematical ratios, producing an enlarged code pattern that adheres to the customary rules of public or proprietary barcode formatting. Alternatively, the functional code pattern can be digitally printed onto the textile. The resulting textile product includes a functional and decorative code pattern that is readable by a standard electronic code reading device. Depending upon the type of textile yarn materials used, the code pattern created in or printed on the textile fabric may or may not be visible to the human eye.
G06K 19/06 - Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
D03D 1/00 - Woven fabrics designed to make specified articles
D04B 1/12 - Patterned fabrics or articles characterised by thread material
D04B 21/08 - Patterned fabrics or articles characterised by thread material
G05B 19/4097 - Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by using design data to control NC machines, e.g. CAD/CAM
D03D 15/43 - Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with differing diameters
D03D 15/54 - Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
G06K 19/02 - Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the selection of materials, e.g. to avoid wear during transport through the machine
A yarn is produced having a functional core and a covering. The core is either an active functional core having electronic components or passive components and may be monofilament or multifilament. The core and covering are introduced together such that the covering protects the core and gives the core a more comfortable feel such that the yarn may be used in textile applications. The core may be covered by various spinning methods such as air jet or Vortex air jet spinning, ring spinning, open end, or friction spinning. The yarn may also be processed in a single or double covering operation. In one embodiment, the yarn is woven into clothing.
D02G 3/38 - Threads in which fibres, filaments, or yarns are wound with other yarns or filaments
D01H 1/115 - Spinning by false-twisting using pneumatic means
D03D 1/00 - Woven fabrics designed to make specified articles
D03D 15/47 - Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
D03D 15/513 - Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads heat-resistant or fireproof
D03D 15/52 - Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads thermal insulating, e.g. heating or cooling
3.
Flame Retardant Fiber with Preservative and Products Formed Therefrom
A fire-retardant and antimicrobial rayon fiber includes a preservative, e.g., zinc pyrithione, as an antimicrobial agent. The present invention is further directed to a yarn that includes the fire-retardant and antimicrobial rayon fiber. The yarn may be a sheath-and-core yarn where the fire-retardant and antimicrobial rayon fiber is incorporated into the sheath, and the core is formed from fiberglass or any other suitable material. The present invention is further directed to a fabric formed from the fire-retardant and antimicrobial rayon fiber, such as a nonwoven fabric, a knit fabric, or a woven fabric. Moreover, the present invention is further directed to an article such as one or more layers of a mattress or bedding formed from the fire-retardant and antimicrobial rayon fiber.
D02G 3/44 - Yarns or threads characterised by the purpose for which they are designed
A47C 27/12 - Spring, stuffed or fluid mattresses specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
A47C 31/00 - Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
D03D 15/225 - Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
D03D 15/513 - Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads heat-resistant or fireproof
D03D 15/292 - Conjugate, i.e. bi- or multicomponent, fibres or filaments
4.
Method of forming a fabric containing a functional code pattern
A method of producing a textile product wherein a functional code pattern is structurally embedded within a textile product as the textile yarns are interlaced to become a textile product is provided. The functional code pattern is embedded within the textile product by programming a textile process machine with conversion factors and mathematical ratios, producing an enlarged code pattern that adheres to the customary rules of public or proprietary barcode formatting. Alternatively, the functional code pattern can be digitally printed onto the textile. The resulting textile product includes a functional and decorative code pattern that is readable by a standard electronic code reading device. Depending upon the type of textile yarn materials used, the code pattern created in or printed on the textile fabric may or may not be visible to the human eye.
G06K 19/06 - Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
D03D 1/00 - Woven fabrics designed to make specified articles
D03D 15/43 - Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with differing diameters
D03D 15/54 - Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
G06K 19/02 - Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the selection of materials, e.g. to avoid wear during transport through the machine
D04B 1/12 - Patterned fabrics or articles characterised by thread material
D04B 21/08 - Patterned fabrics or articles characterised by thread material
G05B 19/4097 - Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by using design data to control NC machines, e.g. CAD/CAM
5.
WOVEN FABRIC WITH HOLLOW CHANNEL FOR PREVENTION OF STRUCTURAL DAMAGE TO FUNCTIONAL YARN, MONOFILAMENT YARN, OR WIRE CONTAINED THEREIN
A fabric substrate (100) having a warp direction (W) and a fill direction (F) is provided. The fabric substrate includes a plurality of warp yarns (112, 114) and a plurality of fill yarns (106). A portion of the plurality of the fill yarns (106) form a hollow channel (110) extending in the fill direction, and the hollow channel contains an encased fill yarn (108). As such, the encased fill yarn is protected from abrasion, bending, flexing, folding, compression, shrinkage, or expansion of the fabric substrate and remains undamaged after the fabric substrate is woven and subsequently handled or processed. In other embodiments, a hollow channel containing an encased yarn is formed in the warp direction, or hollow channels each containing an encased yarn are formed in both the fill direction and the warp direction.
A fabric substrate having a warp direction and a fill direction is provided. The fabric substrate includes a plurality of warp yarns, a plurality of fill yarns. A portion of the plurality of the fill yarns form a hollow channel extending in the fill direction, and the hollow channel contains an encased fill yarn. As such, the encased fill yarn is protected from abrasion, bending, flexing, folding, compression, shrinkage, or expansion of the fabric substrate and remains undamaged after the fabric substrate is woven and subsequently handled or processed. In other embodiments, a hollow channel containing an encased yarn is formed in the warp direction, or hollow channels each containing an encased yarn are formed in both the fill direction and the warp direction.
D03D 11/02 - Fabrics formed with pockets, tubes, loops, folds, tucks or flaps
D03D 13/00 - Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
D03D 1/00 - Woven fabrics designed to make specified articles
A fabric substrate material is provided. The fabric substrate includes at least a first layer and a second layer. The first layer includes a first plurality of non-functional fill yarns and at least one functional fill yarn, and the second layer includes a second plurality of fill yarns. The second plurality of fill yarns and the at least one functional fill yarn exhibit substantially the same compressive strength, compressive resistance, or flexural strength. As such, the functional fill yarn in the first layer is protected from shrinkage or expansion and remains undamaged and functional after the fabric substrate is woven and subsequently handled or processed. The aforementioned practice of reinforcement described in the fill direction of the second layer can also be applied in the warp yarn direction, using the same principles described herein.
D03D 1/00 - Woven fabrics designed to make specified articles
D03D 15/00 - Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
A yarn is produced having a functional core and a covering. The core is either an active functional core having electronic components or passive components and may be monofilament or multifilament. The core and covering are introduced together such that the covering protects the core and gives the core a more comfortable feel such that the yarn may be used in textile applications. The core may be covered by various spinning methods such as air jet or Vortex air jet spinning, ring spinning, open end, or friction spinning. The yarn may also be processed in a single or double covering operation. In one embodiment, the yarn is woven into clothing.
D03D 1/00 - Woven fabrics designed to make specified articles
D03D 15/47 - Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
D03D 15/513 - Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads heat-resistant or fireproof
9.
METHOD OF FORMING A FABRIC CONTAINING A FUNCTIONAL CODE PATTERN
A method of producing a textile product wherein a functional code pattern is structurally embedded within a textile product as the textile yarns are interlaced to become a textile product is provided. The functional code pattern is embedded within the textile product by programming a textile process machine with conversion factors and mathematical ratios, producing an enlarged code pattern that adheres to the customary rules of public or proprietary barcode formatting. Alternatively, the functional code pattern can be digitally printed onto the textile. The resulting textile product includes a functional and decorative code pattern that is readable by a standard electronic code reading device. Depending upon the type of textile yarn materials used, the code pattern created in or printed on the textile fabric may or may not be visible to the human eye.
G06K 19/14 - Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code using markings of different kinds in the same record carrier, e.g. one marking being sensed by optical and the other by magnetic means at least one kind of marking being used for authentication, e.g. of credit or identity cards the marking being sensed by radiation
G06K 19/02 - Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the selection of materials, e.g. to avoid wear during transport through the machine
A yarn containing a core of continuous filaments of an inorganic material and a sheath of staple fibers of a thermoplastic polymer is provided. The yarn can be formed into a fabric or unidirectional tape, which can then be heated under pressure to form a composite material that has excellent mechanical strength yet is lightweight. The fabric can be molded into a composite material having a two-dimensional or three-dimensional shape because of its excellent drapability. The composite material can be used in aircraft parts, automotive parts, marine parts, consumer electronic parts, and other products.
D02G 3/40 - Yarns in which fibres are united by adhesivesImpregnated yarns or threads
B29C 70/10 - Fibrous reinforcements only characterised by the structure of fibrous reinforcements
B29C 70/34 - Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or coreShaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression
D02G 1/02 - Producing crimped or curled fibres, filaments, yarns or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e . by imparting false twist
A yarn containing a core of continuous filaments of an inorganic material and a sheath of staple fibers of a thermoplastic polymer is provided. The yarn can be formed into a fabric or unidirectional tape, which can then be heated under pressure to form a composite material that has excellent mechanical strength yet is lightweight. The fabric can be molded into a composite material having a two-dimensional or three-dimensional shape because of its excellent drapability. The composite material can be used in aircraft parts, automotive parts, marine parts, consumer electronic parts, and other products.
A yarn containing a core of continuous filaments of an inorganic material and a sheath of staple fibers of a thermoplastic polymer is provided. The yarn can be formed into a fabric or unidirectional tape, which can then be heated under pressure to form a composite material that has excellent mechanical strength yet is lightweight. The fabric can be molded into a composite material having a two-dimensional or three-dimensional shape because of its excellent drapability. The composite material can be used in aircraft parts, automotive parts, marine parts, consumer electronic parts, and other products.
D02G 1/02 - Producing crimped or curled fibres, filaments, yarns or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e . by imparting false twist
D02G 3/40 - Yarns in which fibres are united by adhesivesImpregnated yarns or threads