Intevac, Inc.

United States of America

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IPC Class
C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering 21
C23C 14/34 - Sputtering 19
H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering 18
H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations 14
C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks 13
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07 - Machines and machine tools 8
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1.

SIMULTANEOUS ETCHING OF MULTI-FACETED SUBSTRATES

      
Application Number US2024046804
Publication Number 2025/059600
Status In Force
Filing Date 2024-09-13
Publication Date 2025-03-20
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Samuel D.
  • Sullivan, James
  • Lawson, Eric C.

Abstract

In an apparatus and related method, a substrate that has multiple facets is held in a chamber of a plasma reactor that has multiple plasma cavities. The substrate is positioned by a transport arrangement with each plasma cavity of the plasma reactor aligned to a facet of the substrate. A plasma is generated in each plasma cavity, to apply simultaneous plasma processing to multiple facets of the substrate.

IPC Classes  ?

  • H01J 37/147 - Arrangements for directing or deflecting the discharge along a desired path
  • C23C 16/505 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H05H 1/34 - Details, e.g. electrodes, nozzles

2.

SIMULTANEOUS ETCHING OF MULTI-FACETED SUBSTRATES

      
Application Number 18367759
Status Pending
Filing Date 2023-09-13
First Publication Date 2025-03-13
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Sullivan, James
  • Lawson, Eric C.

Abstract

In an apparatus and related method, a substrate that has multiple facets is held in a chamber of a plasma reactor that has multiple plasma cavities. The substrate is positioned by a transport arrangement with each plasma cavity of the plasma reactor aligned to a facet of the substrate. A plasma is generated in each plasma cavity, to apply simultaneous plasma processing to multiple facets of the substrate.

IPC Classes  ?

  • H01J 37/32 - Gas-filled discharge tubes
  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering

3.

ADJUSTABLE MULTIPLE FILAMENT ION BEAM DEPOSITION SYSTEM

      
Application Number 18367839
Status Pending
Filing Date 2023-09-13
First Publication Date 2025-03-13
Owner INTEVAC, INC. (USA)
Inventor Nolan, Thomas P.

Abstract

A chemical vapor deposition chamber including a vacuum chamber; a power source; a gas conduit coupling the vacuum chamber to a precursor gas source; a filament arrangement energized by the power source to thereby impart thermal energy to molecules of precursor gas flowing from the precursor gas source; a coupling mechanism; wherein the filament arrangement comprises a plurality of filaments and the coupling mechanism electrically coupling the power source only to a subset of the plurality of filaments at any given time, while remaining filaments are not energized.

IPC Classes  ?

  • H01J 37/08 - Ion sourcesIon guns
  • C23C 16/48 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating by irradiation, e.g. photolysis, radiolysis, particle radiation
  • C23C 16/52 - Controlling or regulating the coating process
  • H01J 37/317 - Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. ion implantation

4.

ACTIVELY COOLED ANODE FOR SPUTTERING PROCESSES

      
Application Number 18774819
Status Pending
Filing Date 2024-07-16
First Publication Date 2025-01-23
Owner INTEVAC, INC. (USA)
Inventor Morse, Patrick

Abstract

A sputtering chamber has a rotating cylindrical sputtering target inside a vacuum enclosure. An anode is positioned next to the target, having an outer copper pipe, a magnetic core axially located within the copper pipe, and liquid cooling channels formed between the magnetic core and the outer copper pipe. A shield is positioned to block line-of-sight from the plasma to the anode, the shield shaped as a half pipe exposing surface of the copper pipe in a direction away from the plasma.

IPC Classes  ?

  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering
  • C23C 14/34 - Sputtering
  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering

5.

ACTIVELY COOLED ANODE FOR SPUTTERING PROCESSES

      
Application Number US2024038229
Publication Number 2025/019504
Status In Force
Filing Date 2024-07-16
Publication Date 2025-01-23
Owner INTEVAC, INC. (USA)
Inventor Morse, Patrick

Abstract

A sputtering chamber has a rotating cylindrical sputtering target inside a vacuum enclosure. An anode is positioned next to the target, having an outer copper pipe, a magnetic core axially located within the copper pipe, and liquid cooling channels formed between the magnetic core and the outer copper pipe. A shield is positioned to block line-of-sight from the plasma to the anode, the shield shaped as a half pipe exposing surface of the copper pipe in a direction away from the plasma.

IPC Classes  ?

  • H01J 37/04 - Arrangements of electrodes and associated parts for generating or controlling the discharge, e.g. electron-optical arrangement, ion-optical arrangement
  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering
  • H01J 1/42 - Cooling of anodesHeating of anodes
  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering

6.

Cylindrical cathode and chamber using same for sputtering

      
Application Number 18535774
Grant Number 12542263
Status In Force
Filing Date 2023-12-11
First Publication Date 2024-08-01
Grant Date 2026-02-03
Owner Intevac, Inc. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Nolan, Thomas P.
  • Choi, Jae Ha
  • Demtchouk, Alexander Vassilievich
  • Bluck, Terry

Abstract

Sputtering system having cylindrical target with sputtering material on exterior surface; magnet arrangement inside the cylindrical target, having first set of magnets arranged on straight row, each having first pole facing interior wall of the target and second pole facing away from the interior wall, second set having plurality of magnets arranged in obround shape around the first set, each magnet having first pole facing away from the interior wall and second pole facing the interior wall; a keeper plate between the first set of magnets and the second set of magnets, such that straight line passing through an axis connecting the first pole and the second pole of a magnet from the second set intercepts the keeper plate prior to reaching the interior wall; and a cover.

IPC Classes  ?

  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering
  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering
  • C23C 14/50 - Substrate holders

7.

LOW INDEX OF REFRACTION THIN FILM WITH HIGH HARDNESS COATING AND METHOD AND APPARATUS TO PRODUCE SAME

      
Application Number US2023085247
Publication Number 2024/137879
Status In Force
Filing Date 2023-12-20
Publication Date 2024-06-27
Owner INTEVAC, INC. (USA)
Inventor
  • Nolan, Thomas P.
  • Demtchouk, Alexander Vassilievich
  • Harkness, Iv, Samuel D.
  • Choi, Jae Ha

Abstract

A coated article comprising: a transparent substrate and a protective coating comprising: an adhesion layer formed over the substrate; a protective layer formed over the adhesion layer and may have refractive index of from 1.6 to 1.8; and an anti-reflective layer formed over the protective layer, the anti-reflective layer comprises a plurality of sublayers, wherein at least one sublayer has a refractive index higher than index of said protective layer and at least one sublayer has a refractive index lower than the index of said protective layer.

IPC Classes  ?

  • C03C 17/22 - Surface treatment of glass, e.g. of devitrified glass, not in the form of fibres or filaments, by coating with other inorganic material
  • C03C 3/085 - Glass compositions containing silica with 40% to 90% silica by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
  • C03C 3/091 - Glass compositions containing silica with 40% to 90% silica by weight containing boron containing aluminium
  • C23C 14/00 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
  • C23C 14/08 - Oxides
  • C23C 14/10 - Glass or silica
  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering

8.

LOW INDEX OF REFRACTION THIN FILM WITH HIGH HARDNESS COATING AND METHOD AND APPARATUS TO PRODUCE SAME

      
Application Number 18391113
Status Pending
Filing Date 2023-12-20
First Publication Date 2024-06-20
Owner INTEVAC, INC. (USA)
Inventor
  • Nolan, Thomas P.
  • Demtchouk, Alexander Vassilievich
  • Harkness, Iv, Samuel D.
  • Choi, Jae Ha

Abstract

A coated article comprising: a transparent substrate and a protective coating comprising: an adhesion layer formed over the substrate; a protective layer formed over the adhesion layer and may have refractive index of from 1.6 to 1.8; and an anti-reflective layer formed over the protective layer, the anti-reflective layer comprises a plurality of sublayers, wherein at least one sublayer has a refractive index higher than index of said protective layer and at least one sublayer has a refractive index lower than the index of said protective layer.

IPC Classes  ?

  • G02B 1/14 - Protective coatings, e.g. hard coatings
  • C23C 14/06 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering
  • G02B 1/11 - Anti-reflection coatings

9.

METHOD AND APPARATUS FOR UNIFORM HIGH THROUGHPUT MULTIPLE LAYER FILMS

      
Application Number US2023083700
Publication Number 2024/129784
Status In Force
Filing Date 2023-12-12
Publication Date 2024-06-20
Owner INTEVAC, INC. (USA)
Inventor
  • Nolan, Thomas P.
  • Lyons, Zachary
  • Le, Uy

Abstract

Method for operating a plasma processing system by setting first process recipes for first station specifying initial gas flow rate, a change point, and a subsequent gas flow rate; setting second process recipes for second station specifying second gas flow rate; setting an initial estimate for gas leakage from the first station into the second station through the transport opening; and calculating a gas flow change for the second station using the initial gas flow rate and the subsequent gas flow rate of the first station, and the initial estimate; executing plasma processing simultaneously in the first station and the second station according to the first process recipe, the second process recipe and the gas flow change.

IPC Classes  ?

  • C23C 16/455 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into the reaction chamber or for modifying gas flows in the reaction chamber
  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering

10.

CYLINDRICAL CATHODE AND CHAMBER USING SAME FOR SPUTTERING

      
Application Number US2023083445
Publication Number 2024/129622
Status In Force
Filing Date 2023-12-11
Publication Date 2024-06-20
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Nolan, Thomas P.
  • Choi, Jae Ha
  • Demtchouk, Alexander Vassilievich
  • Bluck, Terry

Abstract

Sputtering system having cylindrical target with sputtering material on exterior surface; magnet arrangement inside the cylindrical target, having first set of magnets arranged on straight row, each having first pole facing interior wall of the target and second pole facing away from the interior wall, second set having plurality of magnets arranged in obround shape around the first set, each magnet having first pole facing away from the interior wall and second pole facing the interior wall; a keeper plate between the first set of magnets and the second set of magnets, such that straight line passing through an axis connecting the first pole and the second pole of a magnet from the second set intercepts the keeper plate prior to reaching the interior wall; and a cover.

IPC Classes  ?

  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering
  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering
  • C23C 14/00 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
  • C23C 14/34 - Sputtering

11.

STABLE GROUND ANODE APERTURE FOR THIN FILM PROCESSING

      
Application Number US2023083688
Publication Number 2024/129773
Status In Force
Filing Date 2023-12-12
Publication Date 2024-06-20
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Nolan, Thomas P.
  • Daly, Stephen M.
  • Choi, Jae Ha
  • Lyons, Zachary
  • Sullivan, Jim
  • Anthony, Mike
  • Morimoto, Todd

Abstract

A plasma chamber for physical vapor deposition, having an anode aperture shield that reduces the field of view to the substrate for deposition particles from the sputtering target. The anode aperture shield limits the deposition particles reaching the substrate to selected maximum angles from the vertical, and rejects particles approaching with a larger angle from the vertical. The node aperture shield is grounded and may be constructed of an upper plate and a lower plate spaced apart from the upper plate, wherein the upper plate may include perforations or may incorporate an electron filter.

IPC Classes  ?

  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering
  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering

12.

STABLE GROUND ANODE FOR THIN FILM PROCESSING

      
Application Number 18529106
Status Pending
Filing Date 2023-12-05
First Publication Date 2024-06-13
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Nolan, Thomas P.
  • Daly, Stephen M.

Abstract

An anode for a plasma chamber, having an anode block having a front surface to face a plasma and a rear surface to face away from the plasma; a magnet positioned within the anode block and generating magnetic field lines extending outwardly from the front surface of the anode block; and an electron filter bar spaced apart and extending over the front surface of the anode block and intercepting at least part of the magnetic field lines.

IPC Classes  ?

  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering

13.

SUBSTRATE CARRIER FOR THIN FILM PROCESSING

      
Application Number 18534479
Status Pending
Filing Date 2023-12-08
First Publication Date 2024-06-13
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Nolan, Thomas P.
  • Daly, Stephen M.
  • Anthony, Mike
  • Morimoto, Todd

Abstract

Embodiments of a substrate carrier are described. The substrate carrier includes a carrier tray having a deposition surface and a set of pedestal positions on the deposition surface. In some embodiments, the set comprises an N×M array of pedestal positions with N≥1 and M≥1. Each pedestal position is adapted to receive a corresponding substrate pedestal, and each pedestal has a working surface adapted to receive a substrate. One or more adjusters are positioned in a corresponding pedestal position. The adjuster can adjust a distance between the deposition surface and the working surface, an angular orientation of the working surface relative to the deposition surface, or both.

IPC Classes  ?

14.

SUBSTRATE CARRIER FOR THIN-FILM PROCESSING

      
Application Number US2023083250
Publication Number 2024/124217
Status In Force
Filing Date 2023-12-08
Publication Date 2024-06-13
Owner INTEVAC, INC. (USA)
Inventor
  • Nolan, Thomas, P.
  • Harkness, Iv, Samuel, D.
  • Daly, Stephen, M.
  • Anthony, Mike
  • Morimoto, Todd

Abstract

Embodiments of a substrate carrier are described. The substrate carrier includes a carrier tray having a deposition surface and a set of pedestal positions on the deposition surface. In some embodiments, the set comprises an N x M array of pedestal positions with N ≥ 1 and M ≥ 1. Each pedestal position is adapted to receive a corresponding substrate pedestal, and each pedestal has a working surface adapted to receive a substrate. One or more adjusters are positioned in a corresponding pedestal position. The adjuster can adjust a distance between the deposition surface and the working surface, an angular orientation of the working surface relative to the deposition surface, or both.

IPC Classes  ?

  • C23C 16/458 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
  • C23C 16/52 - Controlling or regulating the coating process
  • C23C 4/134 - Plasma spraying
  • C23C 14/00 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
  • C23C 16/44 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating

15.

STABLE GROUND ANODE APERTURE FOR THIN FILM PROCESSING

      
Application Number 18537523
Status Pending
Filing Date 2023-12-12
First Publication Date 2024-06-13
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Nolan, Thomas P.
  • Daly, Stephen M.
  • Choi, Jae Ha
  • Lyons, Zachary
  • Sullivan, Jim
  • Anthony, Mike
  • Morimoto, Todd

Abstract

A plasma chamber for physical vapor deposition, having an anode aperture shield that reduces the field of view to the substrate for deposition particles from the sputtering target. The anode aperture shield limits the deposition particles reaching the substrate to selected maximum angles from the vertical, and rejects particles approaching with a larger angle from the vertical. The node aperture shield is grounded and may be constructed of an upper plate and a lower plate spaced apart from the upper plate, wherein the upper plate may include perforations or may incorporate an electron filter.

IPC Classes  ?

  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering
  • C23C 14/50 - Substrate holders
  • C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks

16.

METHOD AND APPARATUS FOR UNIFORM HIGH THROUGHPUT MULTIPLE LAYER FILMS

      
Application Number 18537692
Status Pending
Filing Date 2023-12-12
First Publication Date 2024-06-13
Owner INTEVAC, INC. (USA)
Inventor
  • Nolan, Thomas P.
  • Lyons, Zachary
  • Le, Uy

Abstract

Method for operating a plasma processing system by setting first process recipes for first station specifying initial gas flow rate, a change point, and a subsequent gas flow rate; setting second process recipes for second station specifying second gas flow rate; setting an initial estimate for gas leakage from the first station into the second station through the transport opening; and calculating a gas flow change for the second station using the initial gas flow rate and the subsequent gas flow rate of the first station, and the initial estimate; executing plasma processing simultaneously in the first station and the second station according to the first process recipe, the second process recipe and the gas flow change.

IPC Classes  ?

17.

STABLE GROUND ANODE FOR THIN FILM PROCESSING

      
Application Number US2023082684
Publication Number 2024/123879
Status In Force
Filing Date 2023-12-06
Publication Date 2024-06-13
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Nolan, Thomas P.
  • Daly, Stephen M.

Abstract

An anode for a plasma chamber, having an anode block having a front surface to face a plasma and a rear surface to face away from the plasma; a magnet positioned within the anode block and generating magnetic field lines extending outwardly from the front surface of the anode block; and an electron filter bar spaced apart and extending over the front surface of the anode block and intercepting at least part of the magnetic field lines.

IPC Classes  ?

18.

SYSTEM AND METHOD FOR MAKING THICK-MULTILAYER DIELECTRIC FILMS

      
Application Number 18110269
Status Pending
Filing Date 2023-02-15
First Publication Date 2023-08-31
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Harkness, Iv, Samuel D.
  • Nolan, Tom

Abstract

A linear processing system having an entry loadlock, a first multi-pass processing chamber coupled to the entry loadlock, the first multi-pass processing chamber having a sputtering magnetron arrangement and configured to house a single substrate carrier for performing a multi-pass processing; a single-pass chamber coupled to the first multi-pass processing chamber and having a plurality of magnetron arrangements arranged along a carrier travel direction, the single-pass chamber configured to house multiple carriers arranged serially in a row and configured for a single-pass processing; a second multi-pass processing chamber coupled to the single-pass processing chamber, the second multi-pass processing chamber having a sputtering magnetron arrangement and configured to house a single substrate carrier for performing a multi-pass processing; and an exit loadlock chamber coupled to the second multi-pass processing chamber.

IPC Classes  ?

  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering
  • H01J 37/32 - Gas-filled discharge tubes

19.

SYSTEM AND METHOD FOR MAKING THICK-MULTILAYER DIELECTRIC FILMS

      
Application Number US2023013172
Publication Number 2023/158712
Status In Force
Filing Date 2023-02-15
Publication Date 2023-08-24
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Harkness, Iv, Samuel D.
  • Nolan, Tom

Abstract

A linear processing system having an entry loadlock, a first multi-pass processing chamber coupled to the entry loadlock, the first multi-pass processing chamber having a sputtering magnetron arrangement and configured to house a single substrate carrier for performing a multi-pass processing; a single-pass chamber coupled to the first multi-pass processing chamber and having a plurality of magnetron arrangements arranged along a carrier travel direction, the single-pass chamber configured to house multiple carriers arranged serially in a row and configured for a single-pass processing; a second multi-pass processing chamber coupled to the single-pass processing chamber, the second multi-pass processing chamber having a sputtering magnetron arrangement and configured to house a single substrate carrier for performing a multi-pass processing; and an exit loadlock chamber coupled to the second multi-pass processing chamber

IPC Classes  ?

  • C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks
  • C23C 14/54 - Controlling or regulating the coating process
  • H01L 21/673 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components using specially adapted carriers
  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering
  • G11B 5/851 - Coating a support with a magnetic layer by sputtering
  • C23C 14/06 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material

20.

SYSTEM AND METHOD FOR SCRATCH AND SCUFF RESISTANT LOW REFLECTIVITY OPTICAL COATINGS

      
Application Number US2022052196
Publication Number 2023/107590
Status In Force
Filing Date 2022-12-07
Publication Date 2023-06-15
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Nolan, Tom
  • Choi, Jae Ha
  • Demtchouk, Alexander
  • Bluck, Terry

Abstract

A system method and protective coating for transparent panels, especially beneficial for transparent panels covering digital displays, made by the system and coating. The protective coating includes an adhesion layer formed on a surface of the transparent panel, a stress grading intermediate layer formed over the adhesion layer, a protective layer formed over the stress grading intermediate layer, and an anti-reflective layer formed over the protective layer. Also provided is a sputtering system for fabricating the protective coating.

IPC Classes  ?

  • C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks
  • B65G 47/04 - Devices for feeding articles or materials to conveyors for feeding articles
  • C23C 14/34 - Sputtering

21.

HARD SCRATCH AND SCUFF RESISTANT LOW REFLECTIVITY OPTICAL COATINGS

      
Application Number 18076590
Status Pending
Filing Date 2022-12-07
First Publication Date 2023-06-08
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Nolan, Tom
  • Choi, Jae Ha
  • Demtchouk, Alexander Vassilievich
  • Bluck, Terry

Abstract

A protective coating for transparent panels, especially beneficial for transparent panels covering digital displays. The protective coating includes an adhesion layer formed on a surface of the transparent panel, a stress grading intermediate layer formed over the adhesion layer, a protective layer formed over the stress grading intermediate layer, and an antireflective layer formed over the protective layer. Also provided is a sputtering system for fabricating the protective coating.

IPC Classes  ?

  • G02B 1/14 - Protective coatings, e.g. hard coatings
  • G02B 1/11 - Anti-reflection coatings

22.

SYSTEM AND METHOD FOR SCRATCH AND SCUFF RESISTANT LOW REFLECTIVITY OPTICAL COATINGS

      
Application Number 18076644
Status Pending
Filing Date 2022-12-07
First Publication Date 2023-06-08
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Nolan, Tom
  • Choi, Jae Ha
  • Demtchouk, Alexander Vassilievich
  • Bluck, Terry

Abstract

A system and method for fabricating protective coating for transparent panels, especially beneficial for transparent panels covering digital displays. The protective coating includes an adhesion layer formed on a surface of the transparent panel, a stress grading intermediate layer formed over the adhesion layer, a protective layer formed over the stress grading intermediate layer, and an anti-reflective layer formed over the protective layer. Also provided is a sputtering system for fabricating the protective coating.

IPC Classes  ?

23.

Multifocal magnetron design for physical vapor deposition processing on a single cathode

      
Application Number 17822107
Grant Number 12283470
Status In Force
Filing Date 2022-08-24
First Publication Date 2022-12-22
Grant Date 2025-04-22
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Tran, Quang N.

Abstract

An apparatus has a keeper plate with a keeper plate outer perimeter. An annular magnet array with an annular magnet array outer perimeter is coincident with the keeper plater outer perimeter. An inner top magnet is positioned on a centerline of a first side of the keeper plate and an inner bottom magnet is positioned on the centerline of a second side of the keeper plate. The inner top magnet is of a first magnetic orientation and the annular magnet array and the inner bottom magnet have a second magnetic orientation opposite the first magnetic orientation to form a magnetic field environment that provides plasma confinement of ionizing electrons which causes a gas operative as a reactive gas and sputter gas to become ionized and subsequently be directed to a target cathode while simultaneously causing the ionization of sputtered species which are dispersed across a substrate.

IPC Classes  ?

  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering
  • C23C 14/34 - Sputtering
  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering

24.

System for forming nano-laminate optical coating

      
Application Number 17589498
Grant Number 11897811
Status In Force
Filing Date 2022-01-31
First Publication Date 2022-06-16
Grant Date 2024-02-13
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Blonigan, Wendell Thomas

Abstract

A processing system for forming an optical coating on a substrate is provided, wherein the optical coating including an anti-reflective coating and an oleophobic coating, the system comprising: a linear transport processing section configured for processing and transporting substrate carriers individually and one at a time in a linear direction; at least one evaporation processing system positioned in the linear transport processing system, the evaporation processing system configured to form the oleophobic coating; a batch processing section configured to transport substrate carriers in unison about an axis; at least one ion beam assisted deposition processing chamber positioned in the batch processing section, the ion beam assisted deposition processing chamber configured to deposit layer of the anti-reflective coating; a plurality of substrate carriers for mounting substrates; and, means for transferring the substrate carriers between the linear transport processing section and the batch processing section without exposing the substrate carrier to atmosphere.

IPC Classes  ?

  • C23C 14/34 - Sputtering
  • C03C 17/34 - Surface treatment of glass, e.g. of devitrified glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
  • C23C 14/54 - Controlling or regulating the coating process
  • C23C 14/00 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
  • C23C 14/10 - Glass or silica
  • C23C 14/08 - Oxides
  • C23C 14/50 - Substrate holders
  • C08J 7/04 - Coating
  • C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks
  • H01J 37/32 - Gas-filled discharge tubes
  • B05D 5/06 - Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
  • B32B 17/10 - Layered products essentially comprising sheet glass, or fibres of glass, slag or the like comprising glass as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • C03C 17/42 - Surface treatment of glass, e.g. of devitrified glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating of an organic material and at least one non-metal coating
  • G02B 1/111 - Anti-reflection coatings using layers comprising organic materials
  • G02B 1/116 - Multilayers including electrically conducting layers

25.

COMPACT PROXIMITY FOCUSED IMAGE SENSOR

      
Application Number US2021033948
Publication Number 2021/237226
Status In Force
Filing Date 2021-05-24
Publication Date 2021-11-25
Owner INTEVAC INC. (USA)
Inventor
  • Costello, Kenneth
  • Roderick, Kevin
  • Aebi, Verle

Abstract

An image sensor has a photocathode window assembly, an anode assembly, and a malleable metal seal. The photocathode window assembly has a photocathode layer. The anode assembly includes a silicon substrate that has an electron sensitive surface. The malleable metal seal bonds the photocathode window assembly and the silicon substrate to each other. A vacuum gap separates the photocathode layer from the electron sensitive surface. A first electrical connection and a second electrical connection are for a voltage bias of the photocathode layer relative to the electron sensitive surface.

IPC Classes  ?

  • H01J 1/34 - Photo-emissive cathodes
  • H01J 31/26 - Image pick-up tubes having an input of visible light and electric output
  • H01J 9/26 - Sealing together parts of vessels
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L 23/02 - ContainersSeals

26.

Creation of distributed voids in thin films

      
Application Number 17306054
Grant Number 12077851
Status In Force
Filing Date 2021-05-03
First Publication Date 2021-11-18
Grant Date 2024-09-03
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Harkness, Iv, Samuel D.

Abstract

A method for forming thin film layer having micro-voids therein. The method proceeds by dispersing micro-particles over the surface of a substrate. The micro particles are made of sublimable material. Then the thin film layer is formed over the surface, so as to cover the particles. The thin film is then etched back so as to expose the particles at least partially. The material of the particles is then sublimed, e.g., by heating the substrate, thereby leaving micro-voids inside the thin film layer. The micro voids can be filled or remain exposed to generate textured surface.

IPC Classes  ?

  • C23C 14/58 - After-treatment
  • C03C 17/34 - Surface treatment of glass, e.g. of devitrified glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
  • C23C 14/04 - Coating on selected surface areas, e.g. using masks
  • H04M 1/02 - Constructional features of telephone sets

27.

SYSTEM WITH DUAL-MOTION SUBSTRATE CARRIERS

      
Application Number US2019056823
Publication Number 2021/061169
Status In Force
Filing Date 2019-10-17
Publication Date 2021-04-01
Owner INTEVAC, INC. (USA)
Inventor Bluck, Terry

Abstract

A processing system is provided, including a vacuum enclosure having a plurality of process windows and a continuous track positioned therein; a plurality of processing chambers attached sidewalls of the vacuum enclosures, each processing chamber about one of the process windows; a loadlock attached at one end of the vacuum enclosure and having a loading track positioned therein; at least one gate valve separating the loadlock from the vacuum enclosure; a plurality of substrate carriers configured to travel on the continuous track and the loading track; at least one track exchanger positioned within the vacuum enclosure, the track exchangers movable between a first position, wherein substrate carriers are made to continuously move on the continuous track, and a second position wherein the substrate carriers are made to transfer between the continuous track and the loading track.

IPC Classes  ?

  • C23C 14/50 - Substrate holders
  • C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks
  • G02B 1/111 - Anti-reflection coatings using layers comprising organic materials
  • G02B 1/116 - Multilayers including electrically conducting layers

28.

System with dual-motion substrate carriers

      
Application Number 16583165
Grant Number 11414748
Status In Force
Filing Date 2019-09-25
First Publication Date 2021-03-25
Grant Date 2022-08-16
Owner INTEVAC, INC. (USA)
Inventor Bluck, Terry

Abstract

A processing system is provided, including a vacuum enclosure having a plurality of process windows and a continuous track positioned therein; a plurality of processing chambers attached sidewalls of the vacuum enclosures, each processing chamber about one of the process windows; a loadlock attached at one end of the vacuum enclosure and having a loading track positioned therein; at least one gate valve separating the loadlock from the vacuum enclosure; a plurality of substrate carriers configured to travel on the continuous track and the loading track; at least one track exchanger positioned within the vacuum enclosure, the track exchangers movable between a first position, wherein substrate carriers are made to continuously move on the continuous track, and a second position wherein the substrate carriers are made to transfer between the continuous track and the loading track.

IPC Classes  ?

  • H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations
  • C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks
  • C23C 14/34 - Sputtering
  • C23C 14/50 - Substrate holders
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components

29.

METHOD TO PRODUCE HIGH DENSITY DIAMOND LIKE CARBON THIN FILMS

      
Application Number US2020031734
Publication Number 2020/227451
Status In Force
Filing Date 2020-05-06
Publication Date 2020-11-12
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D
  • Takano, Kentaro
  • Choi, Jae Ha

Abstract

A method for forming a diamond-like carbon (DLC) coating on an article is provided, comprising: alternatingly performing a deposition process and an ashing process on the article a determined number of times, wherein during the deposition process the method proceeds by forming on the article a layer of DLC which includes graphitic sp2 carbon and tetrahedral sp3 carbon, and during the ashing process the method proceeds by selectively etching the graphitic sp2 carbon, wherein the determine number of time is configured to result in a designated overall thickness of the DLC coating.

IPC Classes  ?

  • G11B 5/72 - Protective coatings, e.g. anti-static
  • G11B 5/84 - Processes or apparatus specially adapted for manufacturing record carriers

30.

INLINE VACUUM PROCESSING SYSTEM WITH SUBSTRATE AND CARRIER COOLING

      
Application Number 15929378
Status Pending
Filing Date 2020-04-29
First Publication Date 2020-11-05
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Karamcheti, Arun

Abstract

A substrate processing system, including a processing module having at least one sputtering source; a first buffer module positioned on a first side of the processing module; a second buffer module positioned on a second side of the processing module directly opposite the first side; a first cooling module attached to the first buffer module; a second cooling module attached to the second buffer module; a transport system transporting substrate carriers in a straight line through the first cooling module, the first buffer module, the processing module, the second buffer module and the second cooling module; wherein the system is arranged linearly in the order: first cooling module, the first buffer module, the processing module, the second buffer module and the second cooling module.

IPC Classes  ?

  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations
  • H01L 21/203 - Deposition of semiconductor materials on a substrate, e.g. epitaxial growth using physical deposition, e.g. vacuum deposition, sputtering

31.

HYBRID SYSTEM ARCHITECTURE FOR THIN FILM DEPOSITION

      
Application Number US2019067235
Publication Number 2020/132105
Status In Force
Filing Date 2019-12-18
Publication Date 2020-06-25
Owner INTEVAC, INC. (USA)
Inventor Bluck, Terry

Abstract

A processing system is provided, including a vacuum enclosure having a plurality of process windows and a continuous track positioned therein; a plurality of processing chambers attached sidewalls of the vacuum enclosures, each processing chamber about one of the process windows; a loadlock attached at one end of the vacuum enclosure and having a loading track positioned therein; at least one gate valve separating the loadlock from the vacuum enclosure; a plurality of substrate carriers configured to travel on the continuous track and the loading track; at least one track exchanger positioned within the vacuum enclosure, the track exchangers movable between a first position, wherein substrate carriers are made to continuously move on the continuous track, and a second position wherein the substrate carriers are made to transfer between the continuous track and the loading track.

IPC Classes  ?

  • B25J 9/12 - Programme-controlled manipulators characterised by positioning means for manipulator elements electric
  • B65G 49/07 - Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for semiconductor wafers
  • H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping

32.

Hybrid system architecture for thin film deposition

      
Application Number 16716173
Grant Number 11694913
Status In Force
Filing Date 2019-12-16
First Publication Date 2020-06-18
Grant Date 2023-07-04
Owner INTEVAC, INC. (USA)
Inventor Bluck, Terry

Abstract

A processing system is provided, including a vacuum enclosure having a plurality of process windows and a continuous track positioned therein; a plurality of processing chambers attached sidewalls of the vacuum enclosures, each processing chamber about one of the process windows; a loadlock attached at one end of the vacuum enclosure and having a loading track positioned therein; at least one gate valve separating the loadlock from the vacuum enclosure; a plurality of substrate carriers configured to travel on the continuous track and the loading track; at least one track exchanger positioned within the vacuum enclosure, the track exchangers movable between a first position, wherein substrate carriers are made to continuously move on the continuous track, and a second position wherein the substrate carriers are made to transfer between the continuous track and the loading track.

IPC Classes  ?

  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations
  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering
  • H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping
  • C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks

33.

Multi-colored dielectric coating

      
Application Number 16281013
Grant Number 11187834
Status In Force
Filing Date 2019-02-20
First Publication Date 2019-12-19
Grant Date 2021-11-30
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Markoff Johnson, Paul Ramon
  • Demchuk, Alexander Vassilievich

Abstract

A multi-color dielectric coating is formed using interleaved layers of dielectric material, having alternating refractive index, to create reflections at selected wavelengths, thus appearing as different colors. Etching of selected layers at selected locations changes the color appearance of the etched locations, thus generating a coating having multiple colors. The thicknesses of the layers are chosen such that the path-length differences for reflections from different high-index layers are integer multiples of the wavelength for which the coating is designed.

IPC Classes  ?

34.

MULTI-COLORED DIELECTRIC COATING

      
Application Number US2019034223
Publication Number 2019/240939
Status In Force
Filing Date 2019-05-28
Publication Date 2019-12-19
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Markoff Johnson, Paul Ramon
  • Demchuk, Alexander Vassilievich

Abstract

A multi-color dielectric coating is formed using interleaved layers of dielectric material, having alternating refractive index, to create reflections at selected wavelengths, thus appearing as different colors. Etching of selected layers at selected locations changes the color appearance of the etched locations, thus generating a coating having multiple colors. The thicknesses of the layers are chosen such that the path-length differences for reflections from different high-index layers are integer multiples of the wavelength for which the coating is designed.

IPC Classes  ?

  • H01L 31/0232 - Optical elements or arrangements associated with the device
  • H01L 31/0216 - Coatings
  • B32B 7/02 - Physical, chemical or physicochemical properties
  • B32B 9/00 - Layered products essentially comprising a particular substance not covered by groups
  • G02B 1/115 - Multilayers
  • G06F 3/041 - Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
  • G09F 9/00 - Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements

35.

DIAMOND DOG

      
Serial Number 88627864
Status Registered
Filing Date 2019-09-23
Registration Date 2021-01-12
Owner Intevac, Inc. ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Protective and decorative chemically coated glass display panel covers and display screen protectors adapted for use with electronic devices in the nature of mobile phones

36.

Multifocal magnetron design for physical vapor deposition processing on a single cathode

      
Application Number 16210488
Grant Number 11456162
Status In Force
Filing Date 2018-12-05
First Publication Date 2019-06-13
Grant Date 2022-09-27
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Tran, Quang N.

Abstract

An apparatus has a cathode target with a cathode target outer perimeter. An inner magnet array with an inner magnet array inner perimeter is within the cathode target outer perimeter. The inner magnet array includes an inner magnet array base portion and an inner magnet array upper portion. A keeper plate assembly is connected to the inner magnet array upper portion and isolates the inner magnet array upper portion from the inner magnet array base portion. An outer magnet array is connected to a bottom surface of the keeper plate. The outer magnet array has an outer magnet array outer perimeter larger than the inner magnet array inner perimeter. The inner magnet array upper portion has a first magnetic orientation and the outer magnet array and the inner magnet array base portion have a second magnetic orientation opposite the first magnetic orientation.

IPC Classes  ?

  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering
  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering
  • C23C 14/34 - Sputtering

37.

THERMALLY ASSISTED NEGATIVE ELECTRON AFFINITY PHOTOCATHODE

      
Application Number US2018050735
Publication Number 2019/055554
Status In Force
Filing Date 2018-09-12
Publication Date 2019-03-21
Owner INTEVAC, INC. (USA)
Inventor
  • Costello, Kenneth A.
  • Aebi, Verle
  • Jurkovic, Michael
  • Zeng, Xi

Abstract

A novel photocathode employing a conduction band barrier is described. Incorporation of a barrier optimizes a trade-off between photoelectron transport efficiency and photoelectron escape probability. The barrier energy is designed to achieve a net increase in photocathode sensitivity over a specific operational temperature range.

IPC Classes  ?

  • H01J 29/04 - Cathodes
  • H01J 31/48 - Tubes with amplification of output effected by electron-multiplier arrangements within the vacuum space
  • H01J 31/49 - Pick-up tubes adapted for an input of electromagnetic radiation other than visible light and having an electric output, e.g. for an input of X-rays, for an input of infrared radiation

38.

SYSTEM FOR FORMING NANO-LAMINATE OPTICAL COATING

      
Application Number US2018042971
Publication Number 2019/018698
Status In Force
Filing Date 2018-07-19
Publication Date 2019-01-24
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Blonigan, Wendell Thomas

Abstract

A processing system for forming an optical coating on a substrate is provided, wherein the optical coating including an anti-reflective coating and an oleophobic coating, the system comprising: a linear transport processing section configured for processing and transporting substrate carriers individually and one at a time in a linear direction; at least one evaporation processing system positioned in the linear transport processing system, the evaporation processing system configured to form the oleophobic coating; a batch processing section configured to transport substrate carriers in unison about an axis; at least one ion beam assisted deposition processing chamber positioned in the batch processing section, the ion beam assisted deposition processing chamber configured to deposit layer of the anti-reflective coating; a plurality of substrate carriers for mounting substrates; and, means for transferring the substrate carriers between the linear transport processing section and the batch processing section without exposing the substrate carrier to atmosphere.

IPC Classes  ?

  • C23C 14/06 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
  • C23C 14/08 - Oxides
  • C23C 14/10 - Glass or silica
  • C23C 14/24 - Vacuum evaporation
  • C23C 14/34 - Sputtering
  • C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks

39.

Multi-piece substrate holder and alignment mechanism

      
Application Number 16040387
Grant Number 10854772
Status In Force
Filing Date 2018-07-19
First Publication Date 2019-01-24
Grant Date 2020-12-01
Owner INTEVAC, INC. (USA)
Inventor
  • Vu, Hoang Huy
  • Adibi, Babak
  • Bluck, Terry

Abstract

A system for transporting substrates and precisely align the substrates horizontally and vertically. The system decouples the functions of transporting the substrates, vertically aligning the substrates, and horizontally aligning the substrates. The transport system includes a carriage upon which plurality of chuck assemblies are loosely positioned, each of the chuck assemblies includes a base having vertical alignment wheels to place the substrate in precise vertical alignment. A pedestal is configured to freely slide on the base. The pedestal includes a set of horizontal alignment wheels that precisely align the pedestal in the horizontal direction. An electrostatic chuck is magnetically held to the pedestal.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01J 37/317 - Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. ion implantation
  • H01L 31/0203 - Containers; Encapsulations
  • H01J 37/20 - Means for supporting or positioning the object or the materialMeans for adjusting diaphragms or lenses associated with the support

40.

System of height and alignment rollers for precise alignment of wafers for ion implantation

      
Application Number 16040423
Grant Number 10559710
Status In Force
Filing Date 2018-07-19
First Publication Date 2019-01-24
Grant Date 2020-02-11
Owner INTEVAC, INC. (USA)
Inventor
  • Runstadler, Jr., William Eugene
  • Adibi, Babak
  • Bluck, Terry

Abstract

A system for transporting substrates and precisely alignment the substrates to shadow masks. The system decouples the functions of transporting the substrates, vertically aligning the substrates, and horizontally aligning the substrates. The transport system includes a carriage upon which plurality of pedestals are loosely positioned, each of the pedestals includes a base having vertical alignment wheels to place the substrate in precise vertical alignment. Two sidebars are configured to freely slide on the base. Each of the sidebars includes a set of horizontal alignment wheels that precisely align the substrate in the horizontal direction. Substrate support claws are attached to the sidebars in precise alignment to the vertical alignment wheels and the horizontal alignment wheels.

IPC Classes  ?

  • H01J 37/20 - Means for supporting or positioning the object or the materialMeans for adjusting diaphragms or lenses associated with the support
  • H01J 37/18 - Vacuum locks
  • H01J 37/317 - Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. ion implantation
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof

41.

System for forming nano-laminate optical coating

      
Application Number 16040468
Grant Number 11236013
Status In Force
Filing Date 2018-07-19
First Publication Date 2019-01-24
Grant Date 2022-02-01
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Blonigan, Wendell Thomas

Abstract

A processing system for forming an optical coating on a substrate is provided, wherein the optical coating including an anti-reflective coating and an oleophobic coating, the system comprising: a linear transport processing section configured for processing and transporting substrate carriers individually and one at a time in a linear direction; at least one evaporation processing system positioned in the linear transport processing system, the evaporation processing system configured to form the oleophobic coating; a batch processing section configured to transport substrate carriers in unison about an axis; at least one ion beam assisted deposition processing chamber positioned in the batch processing section, the ion beam assisted deposition processing chamber configured to deposit layer of the anti-reflective coating; a plurality of substrate carriers for mounting substrates; and, means for transferring the substrate carriers between the linear transport processing section and the batch processing section without exposing the substrate carrier to atmosphere.

IPC Classes  ?

  • C23C 14/54 - Controlling or regulating the coating process
  • C03C 17/34 - Surface treatment of glass, e.g. of devitrified glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
  • C23C 14/34 - Sputtering
  • C23C 14/00 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
  • C23C 14/10 - Glass or silica
  • C23C 14/08 - Oxides
  • C23C 14/50 - Substrate holders
  • C08J 7/04 - Coating
  • B05D 5/06 - Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
  • B32B 17/10 - Layered products essentially comprising sheet glass, or fibres of glass, slag or the like comprising glass as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • C03C 17/42 - Surface treatment of glass, e.g. of devitrified glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating of an organic material and at least one non-metal coating
  • G02B 1/111 - Anti-reflection coatings using layers comprising organic materials
  • G02B 1/116 - Multilayers including electrically conducting layers

42.

Optical coating having nano-laminate for improved durability

      
Application Number 15996323
Grant Number 10955589
Status In Force
Filing Date 2018-06-01
First Publication Date 2018-12-06
Grant Date 2021-03-23
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Saraf, Gaurav
  • Hunter, James Craig
  • Hwang, Changwan
  • Johnson, Paul R. Markoff
  • Choi, Jae Ha

Abstract

An optical coating, such as anti-reflective coating (ARC) or colored coating for optical devices, suitable especially for mobile devices. The ARC is made up of alternating layers of low refractive index and high refractive index. At least one of the layers, preferably the top layer, is made up of nano-laminate. The nano-laminate is a structure of alternating nano-layers, each nano-layer made out of a material having refractive index similar to the layer it replaces. Optionally, each of the layers are made up of nano-laminates, such that a layer having low refractive index is made up of nano-laminates of nano-layers having low refractive index, while high index layers are made up of nano-lamonate of nano-layers having high refractive index. Each of the nano-layers is of 2-10 nanometer thickness.

IPC Classes  ?

  • B32B 7/02 - Physical, chemical or physicochemical properties
  • G02B 1/115 - Multilayers
  • C03C 17/34 - Surface treatment of glass, e.g. of devitrified glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
  • C03C 17/42 - Surface treatment of glass, e.g. of devitrified glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating of an organic material and at least one non-metal coating
  • B82Y 20/00 - Nanooptics, e.g. quantum optics or photonic crystals

43.

OPTICAL COATING HAVING NANO-LAMINATE FOR IMPROVED DURABILITY

      
Application Number US2018035709
Publication Number 2018/223070
Status In Force
Filing Date 2018-06-01
Publication Date 2018-12-06
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Saraf, Gaurav
  • Hunter, James Craig
  • Hwang, Changwan
  • Johnson, Paul R. Markoff
  • Choi, Jae Ha

Abstract

An optical coating, such as anti-reflective coating (ARC) or colored coating for optical devices, suitable especially for mobile devices. The ARC is made up of alternating layers of low refractive index and high refractive index. At least one of the layers, preferably the top layer, is made up of nano-laminate. The nano-laminate is a structure of alternating nano-layers, each nano-layer made out of a material having refractive index similar to the layer it replaces. Optionally, each of the layers are made up of nano-laminates, such that a layer having low refractive index is made up of nano-laminates of nano-layers having low refractive index, while high index layers are made up of nano-lamonate of nano-layers having high refractive index. Each of the nano-layers is of 2-10 nanometer thickness.

IPC Classes  ?

  • G02B 1/115 - Multilayers
  • G02B 1/14 - Protective coatings, e.g. hard coatings
  • G02B 1/18 - Coatings for keeping optical surfaces clean, e.g. hydrophobic or photo-catalytic films
  • C03C 17/34 - Surface treatment of glass, e.g. of devitrified glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions

44.

VERTEX SPECTRA

      
Serial Number 88143590
Status Registered
Filing Date 2018-10-04
Registration Date 2019-12-10
Owner Intevac, Inc. ()
NICE Classes  ? 07 - Machines and machine tools

Goods & Services

Sputtering machines for the application of thin film depositions to glass, plastic and other material substrates for use in the manufacture of touch screens and touch panels; thin film deposition machines for processing glass, plastic and other material substrates for use in the manufacture of touch screens and touch panels; enhanced plasma deposition machines for processing glass, plastic and other material substrates for use in the manufacture of touch screens and touch panels; vacuum plasma chambers for surface processing of glass, plastic and other material substrates; replacement parts for all of the aforesaid goods

45.

SEE THROUGH AXIAL HIGH ORDER PRISM

      
Application Number US2018020771
Publication Number 2018/161040
Status In Force
Filing Date 2018-03-02
Publication Date 2018-09-07
Owner INTEVAC, INC. (USA)
Inventor Hoppe, Michael James

Abstract

An optical arrangement for a head mounted display, having optical surface that can be described by standard mathematical equations. A prism element is used having three optical surfaces, and wherein the reference surface of the three optical surfaces are centered at, and have no tilt, relative to the optical axis. The prism has first surface that faces the display device and comprises a high order polynomial surface with a reference plane orthogonal to the optical axis. All of the surfaces of the prism are described by extended polynomials defined on a Cartesian coordinates having the z-axis coinciding with the optical axis.

IPC Classes  ?

  • G02B 17/04 - Catoptric systems, e.g. image erecting and reversing system using prisms only
  • G02B 27/01 - Head-up displays

46.

System architecture for combined static and pass-by processing

      
Application Number 15899064
Grant Number 10752987
Status In Force
Filing Date 2018-02-19
First Publication Date 2018-06-21
Grant Date 2020-08-25
Owner INTEVAC, INC. (USA)
Inventor
  • Leahey, Patrick
  • Lawson, Eric
  • Liu, Charles
  • Bluck, Terry
  • Fairbairn, Kevin P.
  • Ruck, Robert L.
  • Harkness, Iv, Samuel D.

Abstract

Disclosed is a substrate processing system which enables combined static and pass-by processing. Also, a system architecture is provided, which reduces footprint size. The system is constructed such that the substrates are processed therein vertically, and each chamber has a processing source attached to one sidewall thereof, wherein the other sidewall backs to a complementary processing chamber. The chamber system can be milled from a single block of metal, e.g., aluminum, wherein the block is milled from both sides, such that a wall remains and separates each two complementary processing chambers.

IPC Classes  ?

  • C23C 14/34 - Sputtering
  • C23C 14/50 - Substrate holders
  • C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks
  • H01J 37/32 - Gas-filled discharge tubes
  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering

47.

IN LINE FAN OUT SYSTEM

      
Application Number US2017049210
Publication Number 2018/044947
Status In Force
Filing Date 2017-08-29
Publication Date 2018-03-08
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Pederson, Terry
  • Runstadler, William Eugene, Jr.

Abstract

A system for fan out chip encapsulation processing is provided, wherein a plurality of microchips are encapsulated in molding compound, the system comprising: an atmospheric loading camber, configured to load substrates onto carriers in atmospheric environment; an entry loadlock arrangement configured to introduce the carriers into vacuum environment of the system; a degas chamber positioned downstream of the loadlock arrangement within the vacuum environment, the degas chamber comprising a heating element and a pumping arrangement to remove gases emitted from the molding compound; an etch chamber positioned downstream of the degas chamber and within the vacuum environment, the etch chamber comprising an ion beam generator and an ion neutralizer; a metal sputtering chamber positioned downstream of the etch chamber and inside the vacuum environment; and, an exit loadlock arrangement configured to remove carriers from the vacuum environment.

IPC Classes  ?

  • C23C 14/22 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
  • C23C 16/46 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 21/78 - Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices

48.

Apparatus for enhanced physical vapor deposition

      
Application Number 15065704
Grant Number 09911583
Status In Force
Filing Date 2016-03-09
First Publication Date 2018-03-06
Grant Date 2018-03-06
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Tran, Quang N.

Abstract

−3, with ignition capability above 0.05 Pa.

IPC Classes  ?

  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering
  • C23C 14/34 - Sputtering
  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering

49.

In line fan out system

      
Application Number 15690211
Grant Number 10418260
Status In Force
Filing Date 2017-08-29
First Publication Date 2018-03-01
Grant Date 2019-09-17
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Pederson, Terry
  • Runstadler, Jr., William Eugene

Abstract

A system for fan out chip encapsulation processing is provided, wherein a plurality of microchips are encapsulated in molding compound, the system comprising: an atmospheric loading camber, configured to load substrates onto carriers in atmospheric environment; an entry loadlock arrangement configured to introduce the carriers into vacuum environment of the system; a degas chamber positioned downstream of the loadlock arrangement within the vacuum environment, the degas chamber comprising a heating element and a pumping arrangement to remove gases emitted from the molding compound; an etch chamber positioned downstream of the degas chamber and within the vacuum environment, the etch chamber comprising an ion beam generator and an ion neutralizer; a metal sputtering chamber positioned downstream of the etch chamber and inside the vacuum environment; and, an exit loadlock arrangement configured to remove carriers from the vacuum environment.

IPC Classes  ?

  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 21/673 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components using specially adapted carriers
  • H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations
  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
  • H01L 21/768 - Applying interconnections to be used for carrying current between separate components within a device
  • H01L 21/56 - Encapsulations, e.g. encapsulating layers, coatings

50.

ADAPTIVE XDR VIA RESET AND MEAN SIGNAL VALUES

      
Application Number US2017044503
Publication Number 2018/023065
Status In Force
Filing Date 2017-07-28
Publication Date 2018-02-01
Owner INTEVAC, INC. (USA)
Inventor
  • Trieu, Simeon Su-Ming
  • Wilke, Emil Abraham

Abstract

Dynamic range of a photosensor is controlled dynamically improving image detail especially in dark and bright areas of the image. At least one reset threshold and one reset value are set. At the end of the frame integration the value of the average pixel and the value of the brightest pixel that was not reset are determined and, based on that, at least one of the reset threshold and the reset value are changed. The change may reduce/increase the reset threshold such that more/less pixels are being reset, may reduce/increase the reset value thereby causing the pixels to be reset to a lower/higher value, or change the timing of the reset. In some embodiments, a calculated value for the reset threshold and the reset value are averaged with calculated values of prior N frames, and the result is applied to the next frame.

IPC Classes  ?

  • H04N 5/30 - Transforming light or analogous information into electric information
  • H04N 5/363 - Noise processing, e.g. detecting, correcting, reducing or removing noise applied to reset noise, e.g. KTC noise
  • H04N 5/341 - Extracting pixel data from an image sensor by controlling scanning circuits, e.g. by modifying the number of pixels having been sampled or to be sampled
  • H04N 5/3745 - Addressed sensors, e.g. MOS or CMOS sensors having additional components embedded within a pixel or connected to a group of pixels within a sensor matrix, e.g. memories, A/D converters, pixel amplifiers, shared circuits or shared components
  • H04N 3/14 - Scanning details of television systemsCombination thereof with generation of supply voltages by means not exclusively optical-mechanical by means of electrically scanned solid-state devices
  • H04N 5/372 - Charge-coupled device [CCD] sensors; Time delay and integration [TDI] registers or shift registers specially adapted for SSIS
  • H04N 5/953 - Time-base error compensation by using an analogue memory, e.g. a CCD-shift register, the delay of which is controlled by a voltage controlled oscillator
  • H04N 9/893 - Time-base error compensation using an analogue memory, e.g. a CCD-shift register, the delay of which is controlled by a voltage controlled oscillator
  • G06T 5/40 - Image enhancement or restoration using histogram techniques

51.

BIOCULAR COMPACT COLLIMATION APPARATUS

      
Application Number US2017044614
Publication Number 2018/023107
Status In Force
Filing Date 2017-07-31
Publication Date 2018-02-01
Owner INTEVAC, INC. (USA)
Inventor Hoppe, Michael James

Abstract

A compact, lightweight, multi-wavelength display system which can be used for simultaneous viewing with both eyes is provided. The system utilizes a field flattener lens to remove abrasions introduced by the system's lenses. The system also uses a polarization selective optical element that reflects one linear polarization state while transmitting radiation of the orthogonal linear polarization state. The PS element is used in combination with a quarter wave plate and an optical element, the optical element including a partially reflective surface. The optical element may either be a single element or an optical doublet. In the latter configuration, the partially reflective surface is at the interface between the two singlets that comprise the doublet. The system also includes an image source that either alone, or in combination with other optical elements, produces circularly polarized light of the desired rotary sense.

IPC Classes  ?

52.

Ion implantation for modification of thin film coatings on glass

      
Application Number 15721638
Grant Number 11255013
Status In Force
Filing Date 2017-09-29
First Publication Date 2018-01-25
Grant Date 2022-02-22
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Adibi, Babak

Abstract

The use of non-mass analyzed ion implanter is advantageous in such application as it generates ion implanting at different depth depending on the ions energy and mass. This allows for gaining advantage from lubricity offered as a result of the very light deposition on the surface, and at the same time the hardness provided by the intercalated ions implanted below it, providing benefits for cover glass, low E enhancement, and other similar materials. In further aspects, ion implantation is used to create other desirable film properties such anti-microbial and corrosion resistance.

IPC Classes  ?

  • C23C 14/48 - Ion implantation
  • C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks
  • C23C 14/08 - Oxides
  • C23C 14/06 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
  • C03C 17/36 - Surface treatment of glass, e.g. of devitrified glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
  • C03C 17/245 - Oxides by deposition from the vapour phase

53.

SMUDGE, SCRATCH AND WEAR RESISTANT GLASS VIA ION IMPLANTATION

      
Application Number US2017018604
Publication Number 2017/143324
Status In Force
Filing Date 2017-02-20
Publication Date 2017-08-24
Owner INTEVAC, INC. (USA)
Inventor
  • Adibi, Babak
  • Bluck, Terry

Abstract

Mechanical properties of a cover glass for a touch screen are improved by ion implanting the front surface. The implant process uses non-mass analyzed ions that physically embed in voids between inter-connected molecules of the glass. The embedded ions create compression stress on the molecular structure, thus enhancing the mechanical properties of the glass to avoid scratches. Also, implanting ions containing fluoride enhances the hydrophobic and oleophobis properties of the glass to prevent finger prints.

IPC Classes  ?

  • G02B 1/12 - Optical coatings produced by application to, or surface treatment of, optical elements by surface treatment, e.g. by irradiation
  • B01J 35/02 - Solids

54.

ULTRA-THIN CORROSION RESISTANT HARD OVERCOAT FOR HARD DISK MEDIA

      
Application Number US2017018606
Publication Number 2017/143325
Status In Force
Filing Date 2017-02-20
Publication Date 2017-08-24
Owner INTEVAC, INC. (USA)
Inventor Bluck, Terry

Abstract

A magnetic media disk is fabricated by depositing magnetic layers over the disk, then depositing protective later over the magnetic layer, and then performing ion implant process to implant ions into the protective coating. A system for performing the ion implant of the magnetic media disk includes two ion implant chambers. During operation one chamber performs ion implant and one chamber performs chamber cleaning by maintaining inside a plasma of cleaning gas without a disk present inside the chamber.

IPC Classes  ?

  • G11B 5/84 - Processes or apparatus specially adapted for manufacturing record carriers
  • C23C 14/48 - Ion implantation
  • G11B 7/24 - Record carriers characterised by shape, structure or physical properties, or by the selection of the material
  • G11B 7/254 - Record carriers characterised by the selection of the material of layers other than recording layers of protective topcoat layers
  • G11B 5/716 - Record carriers characterised by the selection of the material comprising one or more layers of magnetisable particles homogeneously mixed with a bonding agent on a base layer characterised by two or more magnetic layers
  • G11B 5/72 - Protective coatings, e.g. anti-static
  • C09K 3/18 - Materials not provided for elsewhere for application to surface to minimize adherence of ice, mist or water theretoThawing or antifreeze materials for application to surfaces

55.

Patterned chuck for substrate processing

      
Application Number 15410634
Grant Number 10446430
Status In Force
Filing Date 2017-01-19
First Publication Date 2017-08-17
Grant Date 2019-10-15
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Adibi, Babak
  • Prabhakar, Vinay
  • Runstadler, Jr., William Eugene

Abstract

A chuck for wafer processing that counters the deleterious effects of thermal expansion of the wafer. Also, a combination of chuck and shadow mask arrangement that maintains relative alignment between openings in the mask and the wafer in spite of thermal expansion of the wafer. A method for fabricating a solar cell by ion implant, while maintaining relative alignment of the implanted features during thermal expansion of the wafer.

IPC Classes  ?

  • H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping
  • H01L 21/66 - Testing or measuring during manufacture or treatment
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches

56.

PATTERNED CHUCK FOR SUBSTRATE PROCESSING

      
Application Number US2017013890
Publication Number 2017/127405
Status In Force
Filing Date 2017-01-18
Publication Date 2017-07-27
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Adibi, Babak
  • Prabhakar, Vinay
  • Runstadler, Jr., William Eugene

Abstract

A chuck for wafer processing that counters the deleterious effects of thermal expansion of the wafer. Also, a combination of chuck and shadow mask arrangement that maintains relative alignment between openings in the mask and the wafer in spite of thermal expansion of the wafer. A method for fabricating a solar cell by ion implant, while maintaining relative alignment of the implanted features during thermal expansion of the wafer.

IPC Classes  ?

  • H01L 21/68 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for positioning, orientation or alignment
  • H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping
  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches

57.

Method to produce highly transparent hydrogenated carbon protective coating for transparent substrates

      
Application Number 15432815
Grant Number 09896758
Status In Force
Filing Date 2017-02-14
First Publication Date 2017-06-01
Grant Date 2018-02-20
Owner INTEVAC, INC. (USA)
Inventor
  • Chen, David Fang Wei
  • Brown, David Ward
  • Liu, Charles
  • Harkness, Iv, Samuel D.

Abstract

A physical vapor deposition (PVD) chamber for depositing a transparent and clear hydrogenated carbon, e.g., hydrogenated diamond-like carbon, film. A chamber body is configured for maintaining vacuum condition therein, the chamber body having an aperture on its sidewall. A plasma cage having an orifice is attached to the sidewall, such that the orifice overlaps the aperture. Two sputtering targets are situated on cathodes inside the plasma cage and are oriented opposite each other and configured to sustain plasma there-between and confined inside the plasma cage. The plasma inside the cage sputters material from the targets, which then passes through the orifice and aperture and lands on the substrate. The substrate is moved continuously in a pass-by fashion during the process.

IPC Classes  ?

  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering
  • C23C 14/00 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
  • C23C 14/06 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering
  • C23C 14/34 - Sputtering

58.

WAFER PLATE AND MASK ARRANGEMENT FOR SUBSTRATE FABRICATION

      
Application Number US2016055021
Publication Number 2017/059373
Status In Force
Filing Date 2016-09-30
Publication Date 2017-04-06
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Zanetto, Aaron
  • Pederson, Terry
  • Runstadler, Jr, William Eugene

Abstract

A system for processing wafers in a vacuum processing chamber. Carrier comprising a frame having a plurality of openings, each opening configured to accommodate one wafer. A transport mechanism configured to transport the plurality of carriers throughout the system. A plurality of wafer plates configured for supporting wafers. An attachment mechanism for attaching a plurality of wafer plates to each of the carriers, wherein each of the wafer plates is attached to a corresponding position at an underside of a corresponding carrier, such that each of the wafers positioned on one of the wafer carriers is positioned within one of the plurality of opening in the carrier. Mask attached over front side of one of the plurality of opening in the carrier. Alignment stage supports wafer plate under the opening in the carrier. A camera positioned to simultaneously image the mask and the wafer.

IPC Classes  ?

  • B65G 49/07 - Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for semiconductor wafers
  • G01B 11/14 - Measuring arrangements characterised by the use of optical techniques for measuring distance or clearance between spaced objects or spaced apertures
  • G03F 9/02 - Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically combined with means for automatic focusing
  • H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations
  • H01L 21/68 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for positioning, orientation or alignment

59.

IMAGE INTENSIFIER WITH INDEXED COMPLIANT ANODE ASSEMBLY

      
Application Number US2016042112
Publication Number 2017/015028
Status In Force
Filing Date 2016-07-13
Publication Date 2017-01-26
Owner INTEVAC, INC. (USA)
Inventor
  • Costello, Kenneth
  • Roderick, Kevin

Abstract

An image intensifier contains a photocathode assembly (120) including a vacuum window to generate photoelectrons in response to light, a vacuum package (110) and an anode assembly (130) to receive the photoelectrons. The anode assembly is mounted to the vacuum package via a compliant, springy, support structure (160). The anode additionally includes one or more insulating spacers (140) on the surface facing the photocathode so as to precisely index the position of the anode assembly with respect to the photocathode surface. The photocathode and vacuum window assembly is pressed into the vacuum package to generate a sealed leak tight vacuum envelope. During the photocathode assembly to vacuum package assembly pressing operation, the inner surface of the photocathode assembly contacts the insulating spacer/spacers of the anode assembly, thereby compressing the compliant support structure. This structure and assembly method result in a precisely indexed photocathode to anode assembly sealed image intensifier.

IPC Classes  ?

  • H01J 1/34 - Photo-emissive cathodes
  • H01J 31/50 - Image-conversion or image-amplification tubes, i.e. having optical, X-ray, or analogous input, and optical output

60.

Grid for plasma ion implant

      
Application Number 15073427
Grant Number 09583661
Status In Force
Filing Date 2016-03-17
First Publication Date 2016-07-14
Grant Date 2017-02-28
Owner INTEVAC, INC. (USA)
Inventor
  • Prabhakar, Vinay
  • Adibi, Babak

Abstract

A grid for minimizing effects of ion divergence in plasma ion implant. The plasma grid is made of a flat plate having a plurality of holes, wherein the holes are arranged in a plurality of rows and a plurality of columns thereby forming beamlets of ions that diverge in one direction. A mask is used to form the implanted shapes on the wafer, wherein the holes in the mask are oriented orthogonally to the direction of beamlet divergence.

IPC Classes  ?

  • H01L 21/425 - Bombardment with radiation with high-energy radiation producing ion implantation
  • C23C 16/00 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
  • H01L 31/05 - Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
  • H01L 21/266 - Bombardment with wave or particle radiation with high-energy radiation producing ion implantation using masks
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/068 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
  • H01L 21/426 - Bombardment with radiation with high-energy radiation producing ion implantation using masks
  • H01J 37/32 - Gas-filled discharge tubes

61.

Ion implant system having grid assembly

      
Application Number 15054049
Grant Number 09741894
Status In Force
Filing Date 2016-02-25
First Publication Date 2016-06-23
Grant Date 2017-08-22
Owner INTEVAC, INC. (USA)
Inventor
  • Adibi, Babak
  • Chun, Moon

Abstract

An ion implantation system having a grid assembly. The system includes a plasma source configured to provide plasma in a plasma region; a first grid plate having a plurality of apertures configured to allow ions from the plasma region to pass therethrough, wherein the first grid plate is configured to be biased by a power supply; a second grid plate having a plurality of apertures configured to allow the ions to pass therethrough subsequent to the ions passing through the first grid plate, wherein the second grid plate is configured to be biased by a power supply; and a substrate holder configured to support a substrate in a position where the substrate is implanted with the ions subsequent to the ions passing through the second grid plate.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • C23C 14/04 - Coating on selected surface areas, e.g. using masks
  • C23C 14/48 - Ion implantation
  • H01J 37/32 - Gas-filled discharge tubes
  • H01L 21/223 - Diffusion of impurity materials, e.g. doping materials, electrode materials, into, or out of, a semiconductor body, or between semiconductor regionsRedistribution of impurity materials, e.g. without introduction or removal of further dopant using diffusion into, or out of, a solid from or into a gaseous phase
  • H01J 37/18 - Vacuum locks
  • H01J 37/317 - Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. ion implantation
  • H01L 31/068 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells

62.

INTEVAC LINEAR SCANNING MAGNET ARRAY

      
Serial Number 87024063
Status Registered
Filing Date 2016-05-04
Registration Date 2019-09-10
Owner Intevac, Inc. ()
NICE Classes  ? 07 - Machines and machine tools

Goods & Services

Machines for depositing thin films on a variety of substrates made of different materials, namely, glass, stainless steel or silicon, all for use in the thin film industry

63.

Implant masking and alignment system with rollers

      
Application Number 14819402
Grant Number 09543114
Status In Force
Filing Date 2015-08-05
First Publication Date 2016-02-11
Grant Date 2017-01-10
Owner INTEVAC, INC. (USA)
Inventor
  • Adibi, Babak
  • Prabhakar, Vinay
  • Bluck, Terry

Abstract

System and method to align a substrate under a shadow mask. A substrate holder has alignment mechanism, such as rollers, that is made to abut against an alignment straight edge. The substrate is then aligned with respect to the straight edge and is chucked to the substrate holder. The substrate holder is then transported into a vacuum processing chamber, wherein it is made to abut against a mask straight edge to which the shadow mask is attached and aligned to. Since the substrate was aligned to an alignment straight edge, and since the mask is aligned to the mask straight edge that is precisely aligned to the alignment straight edge, the substrate is perfectly aligned to the mask.

IPC Classes  ?

  • G01N 23/00 - Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups , or
  • H01J 37/20 - Means for supporting or positioning the object or the materialMeans for adjusting diaphragms or lenses associated with the support
  • H01J 37/18 - Vacuum locks
  • H01J 37/317 - Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. ion implantation

64.

COATING FOR GLASS WITH IMPROVED SCRATCH/WEAR RESISTANCE AND OLEOPHOBIC PROPERTIES

      
Application Number US2015041423
Publication Number 2016/022286
Status In Force
Filing Date 2015-07-21
Publication Date 2016-02-11
Owner INTEVAC, INC. (USA)
Inventor
  • Brown, David Ward
  • Liu, Charles
  • Xie, Jun

Abstract

A protective coating on a front surface of a glass, by forming a diamond-like coating over the front surface of the glass; performing passive sputtering to form a protective layer directly on the diamond-like coating; performing reactive sputtering to form an adhesion layer directly on the protective layer; forming an anti-finger print layer directly over the adhesion layer.

IPC Classes  ?

  • B32B 17/06 - Layered products essentially comprising sheet glass, or fibres of glass, slag or the like comprising glass as the main or only constituent of a layer, next to another layer of a specific substance

65.

IMPLANT MASKING AND ALIGNMENT

      
Application Number US2015043884
Publication Number 2016/022728
Status In Force
Filing Date 2015-08-05
Publication Date 2016-02-11
Owner INTEVAC, INC. (USA)
Inventor
  • Adibi, Babak
  • Prabhakar, Vinay
  • Bluck, Terry

Abstract

System and method to align a substrate under a shadow mask. A substrate holder has alignment mechanism, such as rollers, that is made to abut against an alignment straight edge. The substrate is then aligned with respect to the straight edge and is chucked to the substrate holder. The substrate holder is then transported into a vacuum processing chamber, wherein it is made to abut against a mask straight edge to which the shadow mask is attached and aligned to. Since the substrate was aligned to an alignment straight edge, and since the mask is aligned to the mask straight edge that is precisely aligned to the alignment straight edge, the substrate is perfectly aligned to the mask.

IPC Classes  ?

  • H01L 21/68 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for positioning, orientation or alignment

66.

SPUTTERING SYSTEM AND METHOD USING DIRECTION-DEPENDENT SCAN SPEED OR POWER

      
Application Number US2015016448
Publication Number 2015/130532
Status In Force
Filing Date 2015-02-18
Publication Date 2015-09-03
Owner INTEVAC, INC. (USA)
Inventor
  • Shah, Vinay
  • Riposan, Alexandru
  • Bluck, Terry
  • Kudriavtsev, Vladimir

Abstract

A sputtering system having a processing chamber with an inlet port and an outlet port, and a sputtering target positioned on a wall of the processing chamber. A movable magnet arrangement is positioned behind the sputtering target and reciprocally slides behind the target. A conveyor continuously transports substrates at a constant speed past the sputtering target, such that at any given time, several substrates face the target between the leading edge and the trailing edge. The movable magnet arrangement slides at a speed that is at least several times faster than the constant speed of the conveyor. A rotating zone is defined behind the leading edge and trailing edge of the target, wherein the magnet arrangement decelerates when it enters the rotating zone and accelerates as it reverses direction of sliding within the rotating zone. Magnet power and/or speed varies as function of direction of magnet travel.

IPC Classes  ?

  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering
  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering

67.

SPUTTERING SYSTEM AND METHOD FOR HIGHLY MAGNETIC MATERIALS

      
Application Number US2015016712
Publication Number 2015/127141
Status In Force
Filing Date 2015-02-19
Publication Date 2015-08-27
Owner INTEVAC, INC. (USA)
Inventor
  • Brown, David, Ward
  • Bluck, Terry

Abstract

A system for depositing material from a target onto substrates, comprising a processing chamber; a sputtering target having length L and having highly magnetic sputtering material provided on front surface thereof; a magnet assembly operable to reciprocally scan across the length L in close proximity to rear surface of the target; and the magnet assembly comprises: a back plate made of magnetic material; a first group of magnets arranged in a single line central to the back plate and having a first pole positioned to face the rear surface of the target; and, a second group of magnets provided around periphery of the back plate so as to surround the first group of magnets, the second group of magnets having a second pole, opposite the first pole, positioned to face the rear surface of the target.

IPC Classes  ?

  • C23C 14/00 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
  • C23C 14/34 - Sputtering
  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering

68.

SYSTEM AND METHOD FOR BI-FACIAL PROCESSING OF SUBSTRATES

      
Application Number US2015016799
Publication Number 2015/127191
Status In Force
Filing Date 2015-02-20
Publication Date 2015-08-27
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Shah, Vinay
  • Latchford, Ian
  • Riposan, Alexandru

Abstract

A system for processing substrates in plasma chambers, such that all substrates transport and loading/unloading operations are performed in atmospheric environment, but processing is performed in vacuum environment. The substrates are transported throughout the system on carriers. The system's chambers are arranged linearly, such that carriers move from one chamber directly to the next. A conveyor, placed above or below the system's chambers, returns the carriers to the system's entry area after processing is completed. The carriers are configured for supporting substrates of different sizes. The carriers are also configured for flipping the substrates such that both surfaces of the substrates may be processed.

IPC Classes  ?

  • C23C 14/50 - Substrate holders
  • H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations

69.

SPUTTERING SYSTEM AND METHOD USING COUNTERWEIGHT

      
Application Number US2015016611
Publication Number 2015/127074
Status In Force
Filing Date 2015-02-19
Publication Date 2015-08-27
Owner INTEVAC, INC. (USA)
Inventor
  • Shah, Vinay
  • Riposan, Alexandru
  • Bluck, Terry

Abstract

A system for depositing material from a target onto substrates, comprising a processing chamber; a sputtering target having length L and having sputtering material provided on front surface thereof; a magnet operable to reciprocally scan across the length L in close proximity to rear surface of the target; and a counterweight operable to reciprocally scan at same speed but opposite direction of the magnet.

IPC Classes  ?

  • C23C 14/00 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering
  • C23C 14/54 - Controlling or regulating the coating process

70.

METHOD AND APPARATUS TO PRODUCE HIGH DENSITY OVERCOATS

      
Application Number US2014059105
Publication Number 2015/051277
Status In Force
Filing Date 2014-10-03
Publication Date 2015-04-09
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Iv, Samuel D.
  • Bluck, Terry
  • Russak, Michael A.
  • Tran, Quang N.
  • Brown, David Ward

Abstract

A deposition system is provided, where conductive targets of similar composition are situated opposing each other. The system is aligned parallel with a substrate, which is located outside the resulting plasma that is largely confined between the two cathodes. A "plasma cage" is formed wherein the carbon atoms collide with accelerating electrons and get highly ionized. The electrons are trapped inside the plasma cage, while the ionized carbon atoms are deposited on the surface of the substrate. Since the electrons are confined to the plasma cage, no substrate damage or heating occurs. Additionally, argon atoms, which are used to ignite and sustain the plasma and to sputter carbon atoms from the target, do not reach the substrate, so as to avoid damaging the substrate.

IPC Classes  ?

  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering
  • C23C 8/00 - Solid state diffusion of only non-metal elements into metallic material surfacesChemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals

71.

Ion implant system having grid assembly

      
Application Number 14510109
Grant Number 09303314
Status In Force
Filing Date 2014-10-08
First Publication Date 2015-03-12
Grant Date 2016-04-05
Owner INTEVAC, INC. (USA)
Inventor
  • Adibi, Babak
  • Chun, Moon

Abstract

An ion implantation system having a grid assembly. The system includes a plasma source configured to provide plasma in a plasma region; a first grid plate having a plurality of apertures configured to allow ions from the plasma region to pass therethrough, wherein the first grid plate is configured to be biased by a power supply; a second grid plate having a plurality of apertures configured to allow the ions to pass therethrough subsequent to the ions passing through the first grid plate, wherein the second grid plate is configured to be biased by a power supply; and a substrate holder configured to support a substrate in a position where the substrate is implanted with the ions subsequent to the ions passing through the second grid plate.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • C23C 14/48 - Ion implantation
  • C23C 14/04 - Coating on selected surface areas, e.g. using masks
  • H01J 37/32 - Gas-filled discharge tubes
  • H01L 21/223 - Diffusion of impurity materials, e.g. doping materials, electrode materials, into, or out of, a semiconductor body, or between semiconductor regionsRedistribution of impurity materials, e.g. without introduction or removal of further dopant using diffusion into, or out of, a solid from or into a gaseous phase
  • H01J 37/18 - Vacuum locks
  • H01J 37/317 - Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. ion implantation
  • H01L 31/068 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells

72.

Elevator linear motor drive

      
Application Number 14477783
Grant Number 09633880
Status In Force
Filing Date 2014-09-04
First Publication Date 2014-12-25
Grant Date 2017-04-25
Owner INTEVAC, INC. (USA)
Inventor Scollay, Stuart

Abstract

Disclosed is a substrate processing system with a magnetic conduit configuration to improve the movement of a substrate carrier within the system. The configuration specifically provides for safe, secure movement of a carrier between multiple levels of a substrate processing system by using magnetic conduits to redirect magnetic forces created by a linear motor, permitting the linear motor to be positioned outside of the system and in a location that will not interfere with the movement of the carrier.

IPC Classes  ?

  • H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations
  • G11B 5/84 - Processes or apparatus specially adapted for manufacturing record carriers
  • H01L 21/673 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components using specially adapted carriers

73.

SOLAR CELLS HAVING GRADED DOPED REGIONS AND METHODS OF MAKING SOLAR CELLS HAVING GRADED DOPED REGIONS

      
Application Number US2013075869
Publication Number 2014/100043
Status In Force
Filing Date 2013-12-17
Publication Date 2014-06-26
Owner INTEVAC, INC. (USA)
Inventor
  • Hieslmair, Henry
  • Adibi, Babak

Abstract

A photovoltaic cell having a graded doped region such as a graded emitter and methods of making photovoltaic cells having graded doped regions such as a graded emitter are disclosed. Doping is adjusted across a surface to minimize resistive (I2R) power losses. The graded emitters provide a gradual change in sheet resistance over the entire distance between the lines. The graded emitter profile may have a lower sheet resistance near the metal lines and a higher sheet resistance farther from the metal line edges. The sheet resistance is graded such that the sheet resistance is lower where I2R power losses are highest due to current crowding. One advantage of graded emitters over selective emitters is improved efficiency. An additional advantage of graded emitters over selective emitters is improved ease of aligning metallization to the low sheet resistance regions.

IPC Classes  ?

  • H01L 31/00 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof

74.

GRID FOR PLASMA ION IMPLANT

      
Application Number US2013076741
Publication Number 2014/100506
Status In Force
Filing Date 2013-12-19
Publication Date 2014-06-26
Owner INTEVAC, INC. (USA)
Inventor
  • Prabhakar, Vinay
  • Adibi, Babak

Abstract

A grid for minimizing effects of ion divergence in plasma ion implant. The plasma grid is made of a flat plate having a plurality of holes, wherein the holes are arranged in a plurality of rows and a plurality of columns thereby forming beamlets of ions that diverge in one direction. A mask is used to form the implanted shapes on the wafer, wherein the holes in the mask are oriented orthogonally to the direction of beamlet divergence.

IPC Classes  ?

  • G21K 5/04 - Irradiation devices with beam-forming means
  • G21K 5/10 - Irradiation devices with provision for relative movement of beam source and object to be irradiated
  • H01L 21/265 - Bombardment with wave or particle radiation with high-energy radiation producing ion implantation
  • H01L 21/266 - Bombardment with wave or particle radiation with high-energy radiation producing ion implantation using masks
  • H01L 21/425 - Bombardment with radiation with high-energy radiation producing ion implantation
  • H01L 21/426 - Bombardment with radiation with high-energy radiation producing ion implantation using masks

75.

Grid for plasma ion implant

      
Application Number 14135519
Grant Number 09318332
Status In Force
Filing Date 2013-12-19
First Publication Date 2014-06-19
Grant Date 2016-04-19
Owner INTEVAC, INC. (USA)
Inventor
  • Prabhakar, Vinay
  • Adibi, Babak

Abstract

A grid for minimizing effects of ion divergence in plasma ion implant. The plasma grid is made of a flat plate having a plurality of holes, wherein the holes are arranged in a plurality of rows and a plurality of columns thereby forming beamlets of ions that diverge in one direction. A mask is used to form the implanted shapes on the wafer, wherein the holes in the mask are oriented orthogonally to the direction of beamlet divergence.

IPC Classes  ?

  • H01L 21/425 - Bombardment with radiation with high-energy radiation producing ion implantation
  • C23C 16/00 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
  • H01L 21/266 - Bombardment with wave or particle radiation with high-energy radiation producing ion implantation using masks
  • H01L 31/068 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 21/426 - Bombardment with radiation with high-energy radiation producing ion implantation using masks
  • H01J 37/32 - Gas-filled discharge tubes

76.

METHOD TO PRODUCE HIGHLY TRANSPARENT HYDROGENATED CARBON PROTECTIVE COATING FOR TRANSPARENT SUBSTRATES

      
Application Number US2013049467
Publication Number 2014/008484
Status In Force
Filing Date 2013-07-05
Publication Date 2014-01-09
Owner INTEVAC, INC. (USA)
Inventor
  • Chen, David Fang Wei
  • Brown, David Ward
  • Liu, Charles
  • Harkness Iv, Samuel D.

Abstract

A physical vapor deposition (PVD) chamber for depositing a transparent and clear hydrogenated carbon, e.g., hydrogenated diamond-like carbon, film. A chamber body is configured for maintaining vacuum condition therein, the chamber body having an aperture on its sidewall. A plasma cage having an orifice is attached to the sidewall, such that the orifice overlaps the aperture. Two sputtering targets are situated on cathodes inside the plasma cage and are oriented opposite each other and configured to sustain plasma there-between and confined inside the plasma cage. The plasma inside the cage sputters material from the targets, which then passes through the orifice and aperture and lands on the substrate. The substrate is moved continuously in a pass-by fashion during the process.

IPC Classes  ?

77.

System architecture for vacuum processing

      
Application Number 13871871
Grant Number 09502276
Status In Force
Filing Date 2013-04-26
First Publication Date 2013-10-31
Grant Date 2016-11-22
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Shah, Vinay
  • Riposan, Alex

Abstract

A system for processing substrates in plasma chambers, such that all substrates transport and loading/unloading operations are performed in atmospheric environment, but processing is performed in vacuum environment. The substrates are transported throughout the system on carriers. The system's chambers are arranged linearly, such that carriers move from one chamber directly to the next. A conveyor, placed above or below the system's chambers, returns the carriers to the system's entry area after processing is completed. Loading and unloading of substrates may be performed at one side of the system, or loading can be done at the entry side and unloading at the exit side.

IPC Classes  ?

  • H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches

78.

Narrow source for physical vapor deposition processing

      
Application Number 13871936
Grant Number 09892890
Status In Force
Filing Date 2013-04-26
First Publication Date 2013-10-31
Grant Date 2018-02-13
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Riposan, Alex

Abstract

A narrow sputtering source and target which are designed to be installed in a series on a sputtering chamber. Each of the narrow sputtering source has length sufficient to traverse one direction of the sputtering zone, but is much narrower than the orthogonal direction of the sputtering zone. When the sputtering chamber performs a pass-by sputtering process, each of the narrow sputtering sources is sufficiently long to traverse the sputtering zone in the direction orthogonal to the substrate travel direction, but is much narrower than the sputtering zone in the direction of substrate travel. Several narrow sputtering sources are installed so as to traverse the entire sputtering zone in all directions.

IPC Classes  ?

  • H01J 37/34 - Gas-filled discharge tubes operating with cathodic sputtering
  • C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks
  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering
  • C23C 14/34 - Sputtering
  • H01J 37/32 - Gas-filled discharge tubes

79.

SYSTEM ARCHITECTURE FOR VACUUM PROCESSING

      
Application Number US2013038530
Publication Number 2013/163622
Status In Force
Filing Date 2013-04-26
Publication Date 2013-10-31
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Shah, Vinay
  • Riposan, Alex

Abstract

A system for processing substrates in plasma chambers, such that all substrates transport and loading/unloading operations are performed in atmospheric environment, but processing is performed in vacuum environment. The substrates are transported throughout the system on carriers. The system's chambers are arranged linearly, such that carriers move from one chamber directly to the next. A conveyor, placed above or below the system's chambers, returns the carriers to the system's entry area after processing is completed. Loading and unloading of substrates may be performed at one side of the system, or loading can be done at the entry side and unloading at the exit side.

IPC Classes  ?

  • B05D 3/00 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials

80.

NARROW SOURCE FOR PHYSICAL VAPOR DEPOSITION PROCESSING

      
Application Number US2013038531
Publication Number 2013/163623
Status In Force
Filing Date 2013-04-26
Publication Date 2013-10-31
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Riposan, Alex

Abstract

A narrow sputtering source and target which are designed to be installed in a series on a sputtering chamber. Each of the narrow sputtering source has length sufficient to traverse one direction of the sputtering zone, but is much narrower than the orthogonal direction of the sputtering zone. When the sputtering chamber performs a pass-by sputtering process, each of the narrow sputtering sources is sufficiently long to traverse the sputtering zone in the direction orthogonal to the substrate travel direction, but is much narrower than the sputtering zone in the direction of substrate travel. Several narrow sputtering sources are installed so as to traverse the entire sputtering zone in all directions.

IPC Classes  ?

  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering

81.

Dual-mask arrangement for solar cell fabrication

      
Application Number 13866856
Grant Number 09525099
Status In Force
Filing Date 2013-04-19
First Publication Date 2013-10-24
Grant Date 2016-12-20
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Latchford, Ian
  • Shah, Vinay
  • Riposan, Alex

Abstract

An arrangement for supporting substrates during processing, having a wafer carrier with a susceptor for supporting the substrate and confining the substrate to predetermined position. An inner mask is configured for placing on top of the substrate, the inner mask having an opening pattern to mask unprocessed parts of the substrate, but expose remaining parts of the substrate for processing. An outer mask is configured for placing on top of the inner mask, the outer mask having an opening that exposes the part of the inner mask having the opening pattern, but cover the periphery of the inner mask.

IPC Classes  ?

  • C23C 14/04 - Coating on selected surface areas, e.g. using masks
  • C23C 14/50 - Substrate holders
  • C23C 16/04 - Coating on selected surface areas, e.g. using masks
  • C23C 16/458 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
  • H01L 21/673 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components using specially adapted carriers
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof

82.

DUAL-MASK ARRANGEMENT FOR SOLAR CELL FABRICATION

      
Application Number US2013037464
Publication Number 2013/159050
Status In Force
Filing Date 2013-04-19
Publication Date 2013-10-24
Owner INTEVAC, INC. (USA)
Inventor
  • Bluck, Terry
  • Latchford, Ian
  • Shah, Vinay
  • Riposan, Alex

Abstract

An arrangement for supporting substrates during processing, having a wafer carrier with a susceptor for supporting the substrate and confining the substrate to predetermined position. An inner mask is configured for placing on top of the substrate, the inner mask having an opening pattern to mask unprocessed parts of the substrate, but expose remaining parts of the substrate for processing. An outer mask is configured for placing on top of the inner mask, the outer mask having an opening that exposes the part of the inner mask having the opening pattern, but cover the periphery of the inner mask.

IPC Classes  ?

  • C23C 14/04 - Coating on selected surface areas, e.g. using masks

83.

LINEAR SCANNING SPUTTERING SYSTEM AND METHOD

      
Application Number US2012063432
Publication Number 2013/109333
Status In Force
Filing Date 2012-11-02
Publication Date 2013-07-25
Owner INTEVAC, INC. (USA)
Inventor
  • Brown, David, Ward
  • Shah, Vinay
  • Pederson, Terry
  • Bluck, Terry

Abstract

A sputtering system having a processing chamber with an inlet port and an outlet port, and a sputtering target positioned on a wall of the processing chamber. A movable magnet arrangement is positioned behind the sputtering target and reciprocally slides behinds the target. A conveyor continuously transports substrates at a constant speed past the sputtering target, such that at any given time, several substrates face the target between the leading edge and the trailing edge. The movable magnet arrangement slides at a speed that is at least several times faster than the constant speed of the conveyor. A rotating zone is defined behind the leading edge and trailing edge of the target, wherein the magnet arrangement decelerates when it enters the rotating zone and accelerates as it reverses direction of sliding within the rotating zone.

IPC Classes  ?

  • C23C 14/35 - Sputtering by application of a magnetic field, e.g. magnetron sputtering

84.

SYSTEM ARCHITECTURE FOR COMBINED STATIC AND PASS-BY PROCESSING

      
Application Number US2012071684
Publication Number 2013/101851
Status In Force
Filing Date 2012-12-26
Publication Date 2013-07-04
Owner INTEVAC, INC. (USA)
Inventor
  • Leahey, Patrick
  • Lawson, Eric
  • Liu, Charles
  • Bluck, Terry
  • Fairbairn, Kevin, P.
  • Ruck, Robert, L.
  • Harkness, Iv., Samuel, D.

Abstract

Disclosed is a substrate processing system which enables combined static and pass-by processing. Also, a system architecture is provided, which reduces footprint size. The system is constructed such that the substrates are processed therein vertically, and each chamber has a processing source attached to one sidewall thereof, wherein the other sidewall backs to a complementary processing chamber. The chamber system can be milled from a single block of metal, e.g., aluminum, wherein the block is milled from both sides, such that a wall remains and separates each two complementary processing chambers.

IPC Classes  ?

  • H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations

85.

System architecture for combined static and pass-by processing

      
Application Number 13728145
Grant Number 09914994
Status In Force
Filing Date 2012-12-27
First Publication Date 2013-06-27
Grant Date 2018-03-13
Owner INTEVAC, INC. (USA)
Inventor
  • Leahey, Patrick
  • Lawson, Eric
  • Liu, Charles
  • Bluck, Terry
  • Fairbairn, Kevin P.
  • Ruck, Robert L.
  • Harkness, Iv, Samuel D.

Abstract

Disclosed is a substrate processing system which enables combined static and pass-by processing. Also, a system architecture is provided, which reduces footprint size. The system is constructed such that the substrates are processed therein vertically, and each chamber has a processing source attached to one sidewall thereof, wherein the other sidewall backs to a complementary processing chamber. The chamber system can be milled from a single block of metal, e.g., aluminum, wherein the block is milled from both sides, such that a wall remains and separates each two complementary processing chambers.

IPC Classes  ?

  • C23C 14/34 - Sputtering
  • C23C 14/50 - Substrate holders
  • C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks

86.

High throughput load lock for solar wafers

      
Application Number 13708751
Grant Number 08998553
Status In Force
Filing Date 2012-12-07
First Publication Date 2013-06-13
Grant Date 2015-04-07
Owner Intevac, Inc. (USA)
Inventor
  • Shah, Vinay
  • Runstadler, Jr., William
  • Fairbairn, Kevin P.
  • Bluck, Terry
  • Cooke, Richard Henry

Abstract

A system for transporting substrates from an atmospheric pressure to high vacuum pressure and comprising: a rough vacuum chamber having an entry valve and an exit opening; a high vacuum chamber having an entry opening, the high vacuum chamber coupled to the rough vacuum chamber such that the exit opening and the entry opening are aligned; a valve situated between the exit opening and the entry opening; a first conveyor belt provided in the rough vacuum chamber; a second conveyor provided in the high vacuum chamber; a sensing element provided in the high vacuum chamber to enable detection of broken substrates on the second conveyor; and, a mechanism provided on the second conveyor belt enabling dumping of broken substrates onto the bottom of the high vacuum chamber.

IPC Classes  ?

  • H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components

87.

HIGH THROUGHPUT LOAD LOCK FOR SOLAR WAFERS

      
Application Number US2012068595
Publication Number 2013/086432
Status In Force
Filing Date 2012-12-07
Publication Date 2013-06-13
Owner INTEVAC, INC. (USA)
Inventor
  • Shah, Vinay
  • Runstadler, William Jr.
  • Fairbairn, Kevin, P.
  • Bluck, Terry
  • Cooke, Richard, Henry

Abstract

A system for transporting substrates from an atmospheric pressure to high vacuum pressure and comprising: a rough vacuum chamber having an entry valve and an exit opening; a high vacuum chamber having an entry opening, the high vacuum chamber coupled to the rough vacuum chamber such that the exit opening and the entry opening are aligned; a valve situated between the exit opening and the entry opening; a first conveyor belt provided in the rough vacuum chamber; a second conveyor provided in the high vacuum chamber; a sensing element provided in the high vacuum chamber to enable detection of broken substrates on the second conveyor; and, a mechanism provided on the second conveyor belt enabling dumping of broken substrates onto the bottom of the high vacuum chamber.

IPC Classes  ?

  • H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations
  • B01J 3/02 - Feed or outlet devices therefor

88.

SUBSTRATE PROCESSING SYSTEM AND METHOD

      
Application Number US2012064241
Publication Number 2013/070978
Status In Force
Filing Date 2012-11-08
Publication Date 2013-05-16
Owner INTEVAC, INC. (USA)
Inventor
  • Pederson, Terry
  • Hieslmair, Henry
  • Chun, Moon
  • Prabhakar, Vinay
  • Adibi, Babak
  • Bluck, Terry

Abstract

A system for processing substrates has a vacuum enclosure and a processing chamber situated to process wafers in a processing zone inside the vacuum enclosure. Two rail assemblies are provided, one on each side of the processing zone. Two chuck arrays ride, each on one of the rail assemblies, such that each is cantilevered on one rail assemblies and support a plurality of chucks. The rail assemblies are coupled to an elevation mechanism that places the rails in upper position for processing and at lower position for returning the chuck assemblies for loading new wafers. A pickup head assembly loads wafers from a conveyor onto the chuck assemblies. The pickup head has plurality of electrostatic chucks that pick up the wafers from the front side of the wafers.

IPC Classes  ?

  • H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations
  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches

89.

SOLAR WAFER ELECTROSTATIC CHUCK

      
Application Number US2012063114
Publication Number 2013/067218
Status In Force
Filing Date 2012-11-01
Publication Date 2013-05-10
Owner INTEVAC, INC. (USA)
Inventor
  • Cho, Young, Kyu
  • Janakiraman, Karthik
  • Bluck, Terry
  • Kedlaya, Diwakar

Abstract

An electrostatic chuck is disclosed, which is especially suitable for fabrication of substrates at high throughput. The disclosed chuck may be used for fabricating large substrates or several smaller substrates simultaneously. For example, disclosed embodiments can be used for fabrication of multiple solar cells simultaneously, providing high throughput. An electrostatic chuck body is constructed using aluminum body having sufficient thermal mass to control temperature rise of the chuck, and anodizing the top surface of the body. A ceramic frame is provided around the chuck's body to protect it from plasma corrosion. If needed, conductive contacts are provided to apply voltage bias to the wafer. The contacts are exposed through the anodization.

IPC Classes  ?

  • H02N 13/00 - Clutches or holding devices using electrostatic attraction, e.g. using Johnson-Rahbek effect

90.

SYSTEM ARCHITECTURE FOR PLASMA PROCESSING SOLAR WAFERS

      
Application Number US2012063090
Publication Number 2013/067201
Status In Force
Filing Date 2012-11-01
Publication Date 2013-05-10
Owner INTEVAC, INC. (USA)
Inventor
  • Cho, Young, Kyu
  • Janakiraman, Karthik
  • Bluck, Terry
  • Kedlaya, Diwakar

Abstract

A system for plasma processing of wafers at high throughput, particularly suitable for processing solar cells. A loading station has a loading conveyor, a loading transport mechanism, and a chuck loading station accepting transportable electrostatic chucks, wherein the loading transport mechanism is configured to remove wafers from the conveyor and place them on the transportable electrostatic chucks. The transportable chuck is delivered to at least one processing chamber to perform plasma processing of wafers. An unloading station has an unloading conveyor, an unloading transport mechanism, and a chuck unloading station accepting the transportable electrostatic chucks from the processing chamber, wherein the unloading transport mechanism is configured to remove wafers from the transportable electrostatic chucks and place them on the conveyor. A chuck return module configured for transporting the transportable electrostatic chucks from the chuck unloading station to the chuck loading station.

IPC Classes  ?

  • H01L 21/687 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches

91.

Substrate processing system and method

      
Application Number 13672652
Grant Number 09324598
Status In Force
Filing Date 2012-11-08
First Publication Date 2013-05-09
Grant Date 2016-04-26
Owner INTEVAC, INC. (USA)
Inventor
  • Pederson, Terry
  • Hieslmair, Henry
  • Chun, Moon
  • Prabhakar, Vinay
  • Adibi, Babak
  • Bluck, Terry

Abstract

A system for processing substrates has a vacuum enclosure and a processing chamber situated to process wafers in a processing zone inside the vacuum enclosure. Two rail assemblies are provided, one on each side of the processing zone. Two chuck arrays ride, each on one of the rail assemblies, such that each is cantilevered on one rail assemblies and support a plurality of chucks. The rail assemblies are coupled to an elevation mechanism that places the rails in upper position for processing and at lower position for returning the chuck assemblies for loading new wafers. A pickup head assembly loads wafers from a conveyor onto the chuck assemblies. The pickup head has plurality of electrostatic chucks that pick up the wafers from the front side of the wafers. Cooling channels in the processing chucks are used to create air cushion to assist in aligning the wafers when delivered by the pickup head.

IPC Classes  ?

  • H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations
  • H01L 21/265 - Bombardment with wave or particle radiation with high-energy radiation producing ion implantation
  • H01L 21/68 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for positioning, orientation or alignment
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping

92.

BACKSIDE-THINNED IMAGE SENSOR USING A12O3 SURFACE PASSIVATION

      
Application Number US2012055658
Publication Number 2013/062687
Status In Force
Filing Date 2012-09-14
Publication Date 2013-05-02
Owner INTEVAC, INC. (USA)
Inventor
  • Costello, Kenneth, A.
  • Yin, Edward
  • Pelczynski, Michael, Wayne
  • Aebi, Verle, W.

Abstract

A structure and method of manufacture is disclosed for a backside thinned imager that incorporates a conformal, A12O3, low thermal budget, surface passivation. This passivation approach facilitates fabrication of backside thinned, backside illuminated, silicon image sensors with thick silicon absorber layer patterned with vertical trenches that are formed by etching the exposed back surface of a backside-thinned image sensor to control photo-carrier diffusion and optical crosstalk. A method of manufacture employing conformal, A12O3, surface passivation approach is shown to provide high quantum efficiency and low dark current while meeting the thermal budget constraints of a finished standard foundry-produced CMOS imager.

IPC Classes  ?

  • H01L 21/00 - Processes or apparatus specially adapted for the manufacture or treatment of semiconductor or solid-state devices, or of parts thereof

93.

INDUCTIVE/CAPACITIVE HYBRID PLASMA SOURCE AND SYSTEM WITH SUCH CHAMBER

      
Application Number US2012058819
Publication Number 2013/052713
Status In Force
Filing Date 2012-10-04
Publication Date 2013-04-11
Owner INTEVAC, INC. (USA)
Inventor
  • Cho, Young, Kyu
  • Tan, Kenneth
  • Janakiraman, Karthik
  • Huang, Judy

Abstract

A plasma processing chamber having capacitive and inductive coupling of RF power. An RF power source is connected to an inductive coil and to a top electrode via a variable capacitor to control the ratio of power applied to the coil and electrode. The bottom electrode, which is part of the chuck holding the substrates, is floating, but has parasitive capacitance coupling to ground. No RF bias is applied to the chuck and/or the substrate, but the substrate is chucked using DC power. In a system utilizing the chamber, the chuck is movable and is loaded with substrates outside the chamber, enter the chamber from one side for processing, exit the chamber from an opposite side after the processing, and is unloaded in an unloading chamber. The chuck is then transported back to the loading chamber. Substrates are delivered to and removed from the system using conveyor belts.

IPC Classes  ?

  • H05H 1/46 - Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy

94.

Inductive/capacitive hybrid plasma source and system with such chamber

      
Application Number 13644620
Grant Number 09034143
Status In Force
Filing Date 2012-10-04
First Publication Date 2013-04-11
Grant Date 2015-05-19
Owner INTEVAC, INC. (USA)
Inventor
  • Cho, Young Kyu
  • Tan, Kenneth
  • Janakiraman, Karthik
  • Huang, Judy

Abstract

A plasma processing chamber having capacitive and inductive coupling of RF power. An RF power source is connected to an inductive coil and to a top electrode via a variable capacitor to control the ratio of power applied to the coil and electrode. The bottom electrode, which is part of the chuck holding the substrates, is floating, but has parasitive capacitance coupling to ground. No RF bias is applied to the chuck and/or the substrate, but the substrate is chucked using DC power. In a system utilizing the chamber, the chuck is movable and is loaded with substrates outside the chamber, enter the chamber from one side for processing, exit the chamber from an opposite side after the processing, and is unloaded in an unloading chamber. The chuck is then transported back to the loading chamber. Substrates are delivered to and removed from the system using conveyor belts.

IPC Classes  ?

  • C23C 16/00 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
  • C23F 1/00 - Etching metallic material by chemical means
  • H01J 7/24 - Cooling arrangementsHeating arrangementsMeans for circulating gas or vapour within the discharge space
  • H05B 31/26 - Influencing the shape of arc discharge by gas blowing devices
  • H01J 37/32 - Gas-filled discharge tubes

95.

NON-CONTACTING BUS BARS FOR SOLAR CELLS AND METHODS OF MAKING NON-CONTACTING BUS BARS

      
Application Number US2012021355
Publication Number 2012/097324
Status In Force
Filing Date 2012-01-13
Publication Date 2012-07-19
Owner INTEVAC, INC. (USA)
Inventor Hieslmair, Henry

Abstract

A photovoltaic module having non-contacting bus bars and methods of making non-contacting bus bars are disclosed. The fingers are screen printed on the substrate using a paste. The bus bar(s) can be formed over the fingers using a number of techniques that do not dissolve through the passivation layer of the substrate. The bus bar(s) can be screen printed over the fingers using a second paste that is more viscous and/or conductive than the first paste. The bus bar(s) can be a conductive trace that is deposited over the fingers. The bus bar(s) can be a metal wire coated with solder or paste that is positioned on the fingers. Metal plating techniques may also be used to thicken the fingers and/or bus bars. One or more doping steps may be used to form selective emitters under the fingers and bus bar.

IPC Classes  ?

  • H01R 43/00 - Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors

96.

METHOD AND APPARATUS FOR MASKING SUBSTRATES FOR DEPOSITION

      
Application Number US2011067438
Publication Number 2012/092301
Status In Force
Filing Date 2011-12-27
Publication Date 2012-07-05
Owner INTEVAC, INC. (USA)
Inventor
  • Berger, Alexander, J.
  • Bluck, Terry
  • Shah, Vinay
  • Huang, Judy
  • Janakiraman, Karthik
  • Nguyen, Chau, T.
  • Stumbo, Greg

Abstract

Disclosed are methods and apparatus for masking of substrates for deposition, and subsequent lifting of the mask with deposited material. Masking materials are utilized that can be used in high temperatures and vacuum environment. The masking material has minimal outgassing once inside a vacuum chamber and withstand the temperatures during deposition process. The mask is inkjeted over the wafers and, after deposition, removed using agitation, such as ultrasonic agitation, or using laser burn off.

IPC Classes  ?

  • H01L 21/00 - Processes or apparatus specially adapted for the manufacture or treatment of semiconductor or solid-state devices, or of parts thereof

97.

METHOD AND APPARATUS TO PRODUCE HIGH DENSITY OVERCOATS

      
Application Number US2011060387
Publication Number 2012/082279
Status In Force
Filing Date 2011-11-11
Publication Date 2012-06-21
Owner INTEVAC, INC. (USA)
Inventor
  • Harkness, Samuel, D.
  • Bluck, Terry
  • Russak, Michael, A.
  • Tran, Quang, N.

Abstract

A deposition system is provided, where conductive targets of similar composition are situated opposing each other. The system is aligned parallel with a substrate, which is located outside the resulting plasma that is largely confined between the two cathodes. A "plasma cage" is formed wherein the carbon atoms collide with accelerating electrons and get highly ionized. The electrons are trapped inside the plasma cage, while the ionized carbon atoms are deposited on the surface of the substrate. Since the electrons are confined to the plasma cage, no substrate damage or heating occurs. Additionally, argon atoms, which are used to ignite and sustain the plasma and to sputter carbon atoms from the target, do not reach the substrate, so as to avoid damaging the substrate.

IPC Classes  ?

  • G11B 5/72 - Protective coatings, e.g. anti-static
  • C23C 14/00 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material

98.

Ion implant system having grid assembly

      
Application Number 13363341
Grant Number 08997688
Status In Force
Filing Date 2012-01-31
First Publication Date 2012-05-24
Grant Date 2015-04-07
Owner Intevac, Inc. (USA)
Inventor
  • Adibi, Babak
  • Chun, Moon

Abstract

An ion implantation system having a grid assembly. The system includes a plasma source configured to provide plasma in a plasma region; a first grid plate having a plurality of apertures configured to allow ions from the plasma region to pass therethrough, wherein the first grid plate is configured to be biased by a power supply; a second grid plate having a plurality of apertures configured to allow the ions to pass therethrough subsequent to the ions passing through the first grid plate, wherein the second grid plate is configured to be biased by a power supply; and a substrate holder configured to support a substrate in a position where the substrate is implanted with the ions subsequent to the ions passing through the second grid plate.

IPC Classes  ?

  • C23C 14/48 - Ion implantation
  • H01J 37/32 - Gas-filled discharge tubes
  • H01L 21/223 - Diffusion of impurity materials, e.g. doping materials, electrode materials, into, or out of, a semiconductor body, or between semiconductor regionsRedistribution of impurity materials, e.g. without introduction or removal of further dopant using diffusion into, or out of, a solid from or into a gaseous phase
  • C23C 14/04 - Coating on selected surface areas, e.g. using masks

99.

Method for ion implant using grid assembly

      
Application Number 13363347
Grant Number 08697552
Status In Force
Filing Date 2012-01-31
First Publication Date 2012-05-24
Grant Date 2014-04-15
Owner Intevac, Inc. (USA)
Inventor
  • Adibi, Babak
  • Chun, Moon

Abstract

A method of ion implantation comprising: providing a plasma within a plasma region of a chamber; positively biasing a first grid plate, wherein the first grid plate comprises a plurality of apertures; negatively biasing a second grid plate, wherein the second grid plate comprises a plurality of apertures; flowing ions from the plasma in the plasma region through the apertures in the positively-biased first grid plate; flowing at least a portion of the ions that flowed through the apertures in the positively-biased first grid plate through the apertures in the negatively-biased second grid plate; and implanting a substrate with at least a portion of the ions that flowed through the apertures in the negatively-biased second grid plate.

IPC Classes  ?

  • H01L 21/223 - Diffusion of impurity materials, e.g. doping materials, electrode materials, into, or out of, a semiconductor body, or between semiconductor regionsRedistribution of impurity materials, e.g. without introduction or removal of further dopant using diffusion into, or out of, a solid from or into a gaseous phase

100.

DIRECT CURRENT ION IMPLANTATION FOR SOLID PHASE EPITAXIAL REGROWTH IN SOLAR CELL FABRICATION

      
Application Number US2011061274
Publication Number 2012/068417
Status In Force
Filing Date 2011-11-17
Publication Date 2012-05-24
Owner INTEVAC, INC. (USA)
Inventor
  • Chun, Moon
  • Adibi, Babak

Abstract

An apparatus and methods for ion implantation of solar cells. The disclosure provide enhanced throughput and recued or elimination of defects after SPER anneal step. The substrate is continually implanted using continuous high dose-rate implantation, leading to efficient defect accumulation, i.e., amorphization, while suppressing dynamic self-annealing.

IPC Classes  ?

  • H01L 21/20 - Deposition of semiconductor materials on a substrate, e.g. epitaxial growth
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