A method for forming a bicycle frame component made of thermoplastic composite laminates has: a shell forming step: manufacturing multiple shells by compression molding; an overlapping step: overlapping two corresponding connecting margins of each two of the multiple shells to form an overlapping section of the two of the multiple shells and deploying a supporting unit within the multiple shells for supporting; a hot compressing connection step: heating and compressing the multiple shells to diffuse polymers of the multiple shells and to turn the multiple overlapping sections into multiple fusion areas for connection; a supporting unit removal step: removing the supporting unit disposed within the bicycle frame component.
B29C 70/46 - Shaping or impregnating by compression for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
A bicycle frame unit for constructing a bicycle frame has two half casing parts and an annular supporting element. The annular supporting element is connected between the half casing parts and has a connecting hole for matching an outer contour of an external post. A gap is formed between the half casing parts and the annular supporting element, and a connecting material fills the gap and connects the half casing parts and the annular supporting element. A manufacturing method of the bicycle frame unit is also provided.
B62K 19/06 - Cycle frames characterised by material or cross-section of frame members the material being wholly or mainly metallic, e.g. of high elasticity tubular
40 - Treatment of materials; recycling, air and water treatment,
42 - Scientific, technological and industrial services, research and design
Goods & Services
Custom manufacture of bicycles and electric bicycles; Custom manufacture of bicycle parts and accessories Scientific and technical research in the field of bicycles; Research and development of new products for others; Research and development of bicycles; Research and development of parts and accessories for bicycles; Design of parts and accessories for bicycles
40 - Treatment of materials; recycling, air and water treatment,
42 - Scientific, technological and industrial services, research and design
Goods & Services
Custom manufacture of bicycles and electric bicycles; Custom manufacture of bicycle parts and accessories Scientific and technical research services, namely, scientific research, design, analysis, and testing in the field of bicycles; Research and development of new products for others; Research and development of new bicycles products for others; Research and development of new products in the nature of parts and accessories for bicycles; Design of bicycle parts and accessories for bicycles
12 - Land, air and water vehicles; parts of land vehicles
Goods & Services
Bicycles; Electric bicycles; Structural parts of bicycles; Bicycle frames; Bicycle carriers for vehicles and parts thereof; Bicycle water bottle cages; Fenders for land vehicles; Bicycle racks for vehicles; Handlebar grips for bicycles; Handle bars for bicycles; Bicycle kickstands; Bicycle pedals; Bicycle saddles; Bicycle seat posts; Bicycle parts, namely, handle bar stems; Bicycle wheels; Bicycle brakes; Bicycle cranks; Motors for bicycles; Gears for bicycles; Bicycle wheel hubs; Wheel rims for bicycles; Spokes for bicycle wheels
40 - Treatment of materials; recycling, air and water treatment,
42 - Scientific, technological and industrial services, research and design
Goods & Services
Custom manufacture of bicycles and electric bicycles; Custom manufacture of bicycle parts and accessories. Research and development of bicycles; Research and development of parts and accessories for bicycles; Design of parts and accessories for bicycles.
40 - Treatment of materials; recycling, air and water treatment,
42 - Scientific, technological and industrial services, research and design
Goods & Services
Custom manufacture of bicycles and electric bicycles; Custom manufacture of bicycle parts and accessories. Research and development of bicycles; Research and development of parts and accessories for bicycles; Design of parts and accessories for bicycles.
9.
COMPOSITE STRUCTURES AND METHODS OF FORMING COMPOSITE STRUCTURES
Composite structures and methods of forming composite structures are provided. The composite structures can include one or more composite structure components. Each composite structure component is formed from a composite panel that includes one or more sheets of material. The sheets of material include a thermoplastic material and a plurality of reinforcing fibers. A composite panel can be formed in three dimensions to form a composite structure component. Multiple composite structure components can be fused to one another to form a composite structure. In addition, each composite structure component and the composite structure formed therefrom can include an aperture. An interior volume can be formed between adjacent composite structure components. Methods for forming a composite structure can include a step of simultaneously molding and fusing composite structure components.
B29C 70/46 - Shaping or impregnating by compression for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
B32B 3/26 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layerLayered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a layer with cavities or internal voids
B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
B29C 33/50 - Moulds or coresDetails thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with means for collapsing or disassembling elastic
B29C 70/44 - Shaping or impregnating by compression for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
B29C 70/08 - Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, with or without non-reinforced layers
10.
Manufacturing Method of Thermoplastic Composite Bicycle Frame
A manufacturing method of a thermoplastic composite bicycle frame comprises a shell forming step: turning thermoplastic composite laminates into shells being assemblable by compression molding, wherein each shell has a cavity surrounded by the shell, at least one straight segment and at least one curved segment connected with each other, the straight segments are aligned with one another, the curved segments are aligned with one another, each straight segment has a straight connecting edge, and each curved segment has a curved connecting edge; a shell assembling step: assembling the shells to make the straight connecting edges overlapped with one another and to make the curved connecting edges butt jointed with one another; and a hot pressing step: turning the straight connecting edges and the curved connecting edges into fusion areas by heating and compressing so as to connect the shells as a bicycle frame component.
A manufacturing method of a bicycle unit has the following steps. In a pressing step: press metal sheets to form casing parts being overlappable. In an abutting step: abut the casing parts to form an abutting line. In a connecting step: connecting the two casing parts along the abutting line to form a motor mount prestructure having side plates and a motor-installation space formed therebetween. A prestructure of a bicycle frame is thereby made. In a motor mount forming step: cut the two side plates of the motor mount prestructure in compliance with a pre-determined motor system so as to form a bicycle frame unit with a motor mount.
B62K 19/08 - Cycle frames characterised by material or cross-section of frame members the material being wholly or mainly metallic, e.g. of high elasticity made from sheet
B21D 53/86 - Making other particular articles other parts for bicycles or motorcycles
A hidden-type shock absorbing bicycle frame has a front vehicle frame, a transmission assembly, a rear vehicle frame, and a damper. The front vehicle frame has a seat tube having two assembly plates. The assembly plate has an upper pivot hole and a lower pivot hole. An assembly space is formed between the assembly plates. The transmission assembly is pivotally connected to the upper pivot holes and has two front arms located in the assembly space and two rear arms located at two sides of the seat tube and extending backwardly. The rear vehicle frame is pivotally connected with the rear arms and is pivotally connected with the seat tube. The damper hidden inside the assembly space has a top end pivotally connected with the front arms and a bottom end pivotally connected to the lower pivot holes.
Composite structures and methods of forming composite structures are provided. A composite structure as disclosed herein incorporates one or more composite structure components, such as composite panels and composite inserts. A composite panel is formed from one or more sheets of fiber reinforced thermoplastic material. Composite inserts can include one or more composite blocks or braided sleeves. A composite block can be formed as a stacked or molded structure from trimmings or waste produced during the formation of the composite structures. A braided sleeve can include a seamless, woven sleeve formed of reinforcing fibers and thermoplastic threads. In a completed composite structure, composite inserts are at least partially disposed within a volume defined by surfaces of composite panels. The various composite structures and inserts can be given a final shape and can be fused to one another in a molding and fusing step.
B62K 19/16 - Cycle frames characterised by material or cross-section of frame members the material being wholly or mainly of plastics
B29C 70/22 - Fibrous reinforcements only characterised by the structure of fibrous reinforcements using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure
B32B 3/08 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
B29L 31/30 - Vehicles, e.g. ships or aircraft, or body parts thereof
14.
ANNULAR STRUCTURES FORMED FROM COMPOSITE MATERIALS AND SYSTEMS AND METHODS FOR FORMING ANNULAR STRUCTURES FROM COMPOSITE MATERIALS
Annular structures formed using composite materials and systems and methods for forming annular structures using composite materials are provided. The composite materials can include fiber reinforced thermoplastic materials. The annular structures include a number of component parts. Each component part can be in the form of a strip of fiber reinforced thermoplastic material that extends around all or a portion of a circumference of the structure. The ends of the component parts can be staggered, so that they a placed at different locations about the circumference of the structure. Methods for forming annular composite structures include wrapping one or more strips of fiber reinforced thermoplastic material having one or more layers about a mandrel, and fusing the strips to form an integral annular structure.
B29C 53/60 - Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels
B29C 53/58 - Winding and joining, e.g. winding spirally helically
B29C 53/62 - Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels rotatable about the winding axis
B29C 70/32 - Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or coreShaping by spray-up, i.e. spraying of fibres on a mould, former or core on a rotating mould, former or core
B29C 65/00 - Joining of preformed partsApparatus therefor
15.
Composite structures and methods of forming composite structures
Composite structures and methods of forming composite structures are provided. A composite structure as disclosed herein incorporates one or more composite structure components, such as composite panels and composite inserts. A composite panel is formed from one or more sheets of fiber reinforced thermoplastic material. Composite inserts can include one or more composite blocks or braided sleeves. A composite block can be formed as a stacked or molded structure from trimmings or waste produced during the formation of the composite structures. A braided sleeve can include a seamless, woven sleeve formed of reinforcing fibers and thermoplastic threads. In a completed composite structure, composite inserts are at least partially disposed within a volume defined by surfaces of composite panels. The various composite structures and inserts can be given a final shape and can be fused to one another in a molding and fusing step.
B62K 19/16 - Cycle frames characterised by material or cross-section of frame members the material being wholly or mainly of plastics
B29C 70/22 - Fibrous reinforcements only characterised by the structure of fibrous reinforcements using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure
B32B 3/08 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
B32B 5/26 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer another layer also being fibrous or filamentary
B29L 31/30 - Vehicles, e.g. ships or aircraft, or body parts thereof
16.
Method for forming a bicycle frame component made of thermoplastic composite laminates and the bicycle frame for the same
A method for forming a bicycle frame component made of thermoplastic composite laminates has: a shell forming step: manufacturing multiple shells by compression molding; an overlapping step: overlapping two corresponding connecting margins of each two of the multiple shells to form an overlapping section of the two of the multiple shells and deploying a supporting unit within the multiple shells for supporting; a hot compressing connection step: heating and compressing the multiple shells to diffuse polymers of the multiple shells and to turn the multiple overlapping sections into multiple fusion areas for connection; a supporting unit removal step: removing the supporting unit disposed within the bicycle frame component.
B29C 70/46 - Shaping or impregnating by compression for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
Composite structures and methods of forming composite structures are provided. The composite structures can include one or more composite structure components. Each composite structure component is formed from a composite panel that includes one or more sheets of material. The sheets of material include a thermoplastic material and a plurality of reinforcing fibers. A composite panel can be formed in three dimensions to form a composite structure component. Multiple composite structure components can be fused to one another to form a composite structure. In addition, each composite structure component and the composite structure formed therefrom can include an aperture. An interior volume can be formed between adjacent composite structure components. Methods for forming a composite structure can include a step of simultaneously molding and fusing composite structure components.
B32B 3/24 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. apertured or formed of separate pieces of material characterised by an apertured layer, e.g. of expanded metal
B29C 70/46 - Shaping or impregnating by compression for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
B32B 3/26 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layerLayered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a layer with cavities or internal voids
B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
B29C 33/50 - Moulds or coresDetails thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with means for collapsing or disassembling elastic
B29C 70/44 - Shaping or impregnating by compression for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
B29C 70/08 - Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, with or without non-reinforced layers
B29K 105/12 - Condition, form or state of moulded material containing reinforcements, fillers or inserts of short lengths, e.g. chopped filaments, staple fibres or bristles
B29K 77/00 - Use of polyamides, e.g. polyesteramides, as moulding material
Composite structures and methods of forming composite structures are provided. The composite structures can include one or more composite structure components. Each composite structure component is formed from a composite panel that includes one or more sheets of material. The sheets of material include a thermoplastic material and a plurality of reinforcing fibers. A composite panel can be formed in three dimensions to form a composite structure component. Multiple composite structure components can be fused to one another to form a composite structure. In addition, each composite structure component and the composite structure formed therefrom can include an aperture. An interior volume can be formed between adjacent composite structure components. Methods for forming a composite structure can include a step of simultaneously molding and fusing composite structure components.
B32B 3/24 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. apertured or formed of separate pieces of material characterised by an apertured layer, e.g. of expanded metal
B29C 70/46 - Shaping or impregnating by compression for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
B32B 3/26 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layerLayered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a layer with cavities or internal voids
B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
B29C 33/50 - Moulds or coresDetails thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with means for collapsing or disassembling elastic
B29C 70/44 - Shaping or impregnating by compression for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
B29C 70/08 - Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, with or without non-reinforced layers
B29K 105/12 - Condition, form or state of moulded material containing reinforcements, fillers or inserts of short lengths, e.g. chopped filaments, staple fibres or bristles
B29K 77/00 - Use of polyamides, e.g. polyesteramides, as moulding material
A bicycle frame with a hidden battery pack has a tube member and a battery pack. The tube member is hollow and has a peripheral surface, a receiving space, and a replacement opening. The receiving space is formed inside the tube member. The replacement opening is defined in the peripheral surface of the tube member and communicates with the receiving space. The battery pack is mounted in the receiving space and has multiple batteries. Each two adjacent batteries of the multiple batteries are connected to each other and are able to rotate relative to each other. Each battery of the multiple batteries is capable of being rotated or swung to pass through the replacement opening.
A bicycle frame has a front frame, a lower bracket assembly, an upper bracket assembly, a rear frame and a shock absorber. The front frame has a head tube, a down tube, a bottom bracket shell and seat tube. The lower bracket assembly is connected pivotally to the bottom bracket shell and has a lower connecting bracket. The upper bracket assembly is connected pivotally to the seat tube and has two upper connecting brackets. The rear frame is connected pivotally to the upper connecting brackets and the lower connecting bracket of the upper and lower bracket assemblies and has an upper fork, a lower fork and two dropouts. The shock absorber is mounted pivotally between the upper connecting brackets and the lower connecting bracket.
