Alloy Enterprises, Inc.

United States of America

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IPC Class
B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic 15
B33Y 10/00 - Processes of additive manufacturing 15
C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent 11
B33Y 80/00 - Products made by additive manufacturing 9
C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals 9
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Registered / In Force 18

1.

HEAT EXCHANGERS AND COLD PLATES MANUFACTURED VIA LAMINATED OBJECT MANUFACTURING

      
Application Number US2024038234
Publication Number 2025/019508
Status In Force
Filing Date 2024-07-16
Publication Date 2025-01-23
Owner ALLOY ENTERPRISES INC. (USA)
Inventor
  • Lai, Alan
  • Simon, Kevin
  • Titchener, Paul
  • Korsen, Ryan

Abstract

Methods and systems for the laminated object manufacturing of heat exchangers. Some embodiments include a method that includes patterning a plurality of metal sheets so that each metal sheet contains at least one void space of a plurality of void spaces and is otherwise a closed plane; assembling the plurality of metal sheets so that the plurality of void spaces forms at least one channel; bonding the plurality of assembled metal sheets to form a workpiece by applying a mechanical force; and subjecting the workpiece to a mechanical forming process to form the heat exchanger from the workpiece, wherein the heat exchanger contains at least one flow path formed from the at least one channel and connected to at least two externally accessible ports on the heat exchanger.

IPC Classes  ?

  • F28D 1/03 - Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with the heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits

2.

MANUFACTURING PRE-FORM BLANKS VIA LAMINATED OBJECT MANUFACTURING

      
Application Number US2024031709
Publication Number 2024/249658
Status In Force
Filing Date 2024-05-30
Publication Date 2024-12-05
Owner ALLOY ENTERPRISES INC. (USA)
Inventor
  • Geier, Sean
  • Titchener, Paul
  • Andree, Wyatt
  • Simon, Kevin
  • Mykulowycz, Nicholas

Abstract

Methods and systems for the laminated object manufacturing of metal parts. Some embodiments include a method that includes bonding a plurality of metal sheets to form a workpiece comprising at least one pre-form blank having a variable thickness and at least one support region; and subjecting the workpiece to a mechanical forming process to form the part from the at least one pre-form blank.

3.

Homogenizing heterogeneous foils for light alloy metal parts

      
Application Number 18775967
Status Pending
Filing Date 2024-07-17
First Publication Date 2024-11-07
Owner Alloy Enterprises Inc. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Lai, Alan
  • Cheatham, Lyle

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent

4.

Homogenizing heterogeneous foils for light alloy metal parts

      
Application Number 18776944
Status Pending
Filing Date 2024-07-18
First Publication Date 2024-11-07
Owner Alloy Enterprises Inc. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Lai, Alan
  • Cheatham, Lyle

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent

5.

Homogenizing heterogeneous foils for light alloy metal parts

      
Application Number 18753737
Status Pending
Filing Date 2024-06-25
First Publication Date 2024-10-24
Owner Alloy Enterprises Inc. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Lai, Alan
  • Cheatham, Lyle

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • C22C 21/16 - Alloys based on aluminium with copper as the next major constituent with magnesium
  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • C22C 21/14 - Alloys based on aluminium with copper as the next major constituent with silicon
  • C22C 21/18 - Alloys based on aluminium with copper as the next major constituent with zinc

6.

Support structures with fluid channels

      
Application Number 18696958
Status Pending
Filing Date 2022-10-03
First Publication Date 2024-10-10
Owner Alloy Enterprises Inc. (USA)
Inventor
  • Lai, Alan
  • Forsyth, Alison
  • Titchener, Paul
  • Cheatham, Lyle

Abstract

Methods and systems for manufacturing a workpiece. The method described herein includes depositing at least a first sheet on a substrate, the first sheet comprising a first part region and a first support structure region separated at least in part by a first void space; and operably positioning a plate with respect to the first sheet so that the first void space forms a channel suitable for carrying a fluid.

IPC Classes  ?

  • B29C 64/147 - Processes of additive manufacturing using only solid materials using sheet material, e.g. laminated object manufacturing [LOM] or laminating sheet material precut to local cross sections of the 3D object
  • B29L 23/00 - Tubular articles
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing

7.

HOMOGENIZING HETEROGENEOUS FOILS FOR LIGHT ALLOY METAL PARTS

      
Application Number US2024022429
Publication Number 2024/211200
Status In Force
Filing Date 2024-03-31
Publication Date 2024-10-10
Owner ALLOY ENTERPRISES INC. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Lai, Alan
  • Cheatham, Lyle

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/10 - Alloys based on aluminium with zinc as the next major constituent
  • C22C 21/14 - Alloys based on aluminium with copper as the next major constituent with silicon
  • C22C 21/16 - Alloys based on aluminium with copper as the next major constituent with magnesium
  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing

8.

STACK FORGING

      
Application Number 019087112
Status Pending
Filing Date 2024-10-03
Owner Alloy Enterprises Inc. (USA)
NICE Classes  ? 40 - Treatment of materials; recycling, air and water treatment,

Goods & Services

manufacturing of metal parts to order or specification of others; custom manufacturing of metal parts that have been custom designed to the order or specification of others; fabrication and casting of metal parts; additive manufacturing; aluminum additive manufacturing; hybrid manufacturing.

9.

Alloy ENTERPRISES

      
Application Number 019087161
Status Pending
Filing Date 2024-10-03
Owner Alloy Enterprises Inc. (USA)
NICE Classes  ? 40 - Treatment of materials; recycling, air and water treatment,

Goods & Services

manufacturing of metal parts to order or specification of others; custom manufacturing of metal parts that have been custom designed to the order or specification of others; fabrication and casting of metal parts; additive manufacturing; aluminum additive manufacturing; hybrid manufacturing.

10.

ISOSTATIC PRESSING ON LOM-ASSEMBLED METAL PARTS

      
Application Number US2024022426
Publication Number 2024/206963
Status In Force
Filing Date 2024-03-30
Publication Date 2024-10-03
Owner ALLOY ENTERPRISES INC. (USA)
Inventor
  • Onorato, Steve
  • Titchener, Paul
  • Cheatham, Lyle
  • Lai, Alan
  • Benn, Ellen
  • Simon, Kevin

Abstract

Methods and systems for the additive manufacturing of metal parts. Some embodiments include a method that includes depositing a plurality of foil layers, the plurality of foil layers comprising at least one void space and forming a workpiece having an object region and a support region, the support region connected to the object region and the void space being fluidically isolated from the exterior of the workpiece; and applying pressure to the workpiece to collapse the at least one void space.

IPC Classes  ?

  • B29C 64/188 - Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control
  • B29C 64/20 - Apparatus for additive manufacturingDetails thereof or accessories therefor
  • B29C 64/40 - Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof
  • B29C 64/223 - Foils or films, e.g. for transferring layers of building material from one working station to another

11.

ALLOY ENTERPRISES

      
Application Number 235308900
Status Pending
Filing Date 2024-10-01
Owner Alloy Enterprises Inc. (USA)
NICE Classes  ? 40 - Treatment of materials; recycling, air and water treatment,

Goods & Services

(1) Manufacturing of metal parts to order or specification of others; custom manufacturing of metal parts that have been custom designed to the order or specification of others; fabrication and casting of metal parts; additive manufacturing; aluminum additive manufacturing; hybrid manufacturing.

12.

STACK FORGING

      
Application Number 235309000
Status Pending
Filing Date 2024-10-01
Owner Alloy Enterprises Inc. (USA)
NICE Classes  ? 40 - Treatment of materials; recycling, air and water treatment,

Goods & Services

(1) Manufacturing of metal parts to order or specification of others; custom manufacturing of metal parts that have been custom designed to the order or specification of others; fabrication and casting of metal parts; additive manufacturing; aluminum additive manufacturing; hybrid manufacturing.

13.

MANUFACTURING LARGE SCALE METAL LAMINATED OBJECT PARTS

      
Application Number US2023077341
Publication Number 2024/086748
Status In Force
Filing Date 2023-10-19
Publication Date 2024-04-25
Owner ALLOY ENTERPRISES INC. (USA)
Inventor
  • Johnson, William
  • Titchener, Paul
  • Cheatham, Lyle
  • Lai, Alan
  • Geier, Sean
  • Benn, Ellen
  • Simon, Kevin
  • Mykulowycz, Nicholas

Abstract

Methods and apparatus for the manufacture of laminated metal parts having external dimensions exceeding 0.5 m in length, 0.5 m in width, and 0.1 m in height. Some embodiments include methods to apply force evenly to a workpiece via multiple rams and feature stiffened platens comprised of multiple alloys. Some embodiments include modifications to the workpiece itself, including designs for a temporary vacuum or controlled gas chamber constructed around the workpiece. Some embodiments include modifications to the workpiece and the support structures surrounding the part which direct force during bonding to the part. Control systems may be employed to coordinate the operation of the cylinders with heating, cooling, and pumping operations. Finally, some embodiments include alternative heating systems such as induction or joule heating.

IPC Classes  ?

  • B23B 37/06 -
  • B21D 39/03 - Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by platingTube expanders of sheet metal otherwise than by folding

14.

STACK FORGING

      
Serial Number 98486627
Status Pending
Filing Date 2024-04-05
Owner Alloy Enterprises Inc. ()
NICE Classes  ? 40 - Treatment of materials; recycling, air and water treatment,

Goods & Services

manufacturing of metal parts to order or specification of others; custom manufacturing of metal parts that have been custom designed to the order or specification of others; fabrication and casting of metal parts; additive manufacturing; aluminum additive manufacturing; hybrid manufacturing

15.

ALLOY ENTERPRISES

      
Serial Number 98486590
Status Pending
Filing Date 2024-04-05
Owner Alloy Enterprises Inc. ()
NICE Classes  ? 40 - Treatment of materials; recycling, air and water treatment,

Goods & Services

manufacturing of metal parts to order or specification of others; custom manufacturing of metal parts that have been custom designed to the order or specification of others; fabrication and casting of metal parts; additive manufacturing; aluminum additive manufacturing; hybrid manufacturing

16.

Bonding methods for laminated light alloy parts

      
Application Number 18502015
Status Pending
Filing Date 2023-11-05
First Publication Date 2024-02-29
Owner Alloy Enterprises, Inc. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Kovacs, Jason
  • Cheatham, Lyle

Abstract

A method for the additive manufacturing of an object and a system for manufacturing an object. The method includes depositing a second foil sheet onto the first foil sheet, wherein the first foil sheet and the second foil sheet each comprise a structural layer, forming a layer stack comprising the first foil sheet and the second foil sheet, the layer stack comprising an object section and at least one support section configured to enclose the object section in the layer stack, and applying at least one of heat or pressure to opposite sides of the layer stack with a first plate and a second plate, wherein applying the at least one of heat or pressure increases the temperature of the layer stack to a temperature lower than the melting temperature of the structural layer, and the at least one of heat or pressure bonds the first foil sheet to the second foil sheet in the layer stack, the first plate and the second plate are in contact with the at least one support section, and the at least one support section is configured to conduct the at least one of heat or pressure through the layer stack to the object section.

IPC Classes  ?

  • B29C 64/147 - Processes of additive manufacturing using only solid materials using sheet material, e.g. laminated object manufacturing [LOM] or laminating sheet material precut to local cross sections of the 3D object
  • B29C 64/223 - Foils or films, e.g. for transferring layers of building material from one working station to another
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - Apparatus for additive manufacturingDetails thereof or accessories therefor
  • B33Y 70/00 - Materials specially adapted for additive manufacturing

17.

Homogenizing heterogeneous foils for light alloy metal parts

      
Application Number 18482866
Grant Number 12043878
Status In Force
Filing Date 2023-10-07
First Publication Date 2024-02-08
Grant Date 2024-07-23
Owner Alloy Enterprises Inc. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Lai, Alan
  • Cheatham, Lyle

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals
  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22C 21/10 - Alloys based on aluminium with zinc as the next major constituent
  • C22C 21/14 - Alloys based on aluminium with copper as the next major constituent with silicon
  • C22C 21/16 - Alloys based on aluminium with copper as the next major constituent with magnesium
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • C22F 1/053 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
  • C22F 1/057 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B32B 7/02 - Physical, chemical or physicochemical properties

18.

Homogenizing heterogeneous foils for light alloy metal parts

      
Application Number 18480960
Grant Number 12071679
Status In Force
Filing Date 2023-10-04
First Publication Date 2024-01-25
Grant Date 2024-08-27
Owner Alloy Enterprises Inc. (USA)
Inventor
  • Forsyth, Alison
  • Lai, Alan

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon

19.

Homogenizing heterogeneous foils for light alloy metal parts

      
Application Number 18238310
Grant Number 12000009
Status In Force
Filing Date 2023-08-25
First Publication Date 2023-12-28
Grant Date 2024-06-04
Owner Alloy Enterprises Inc. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Lai, Alan
  • Cheatham, Lyle

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22C 21/10 - Alloys based on aluminium with zinc as the next major constituent
  • C22C 21/14 - Alloys based on aluminium with copper as the next major constituent with silicon
  • C22C 21/16 - Alloys based on aluminium with copper as the next major constituent with magnesium
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • C22F 1/053 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
  • C22F 1/057 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B32B 7/02 - Physical, chemical or physicochemical properties

20.

Homogenizing heterogeneous foils for light alloy metal parts

      
Application Number 18238860
Grant Number 12000010
Status In Force
Filing Date 2023-08-28
First Publication Date 2023-12-14
Grant Date 2024-06-04
Owner Alloy Enterprises Inc. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Lai, Alan
  • Cheatham, Lyle

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22C 21/10 - Alloys based on aluminium with zinc as the next major constituent
  • C22C 21/14 - Alloys based on aluminium with copper as the next major constituent with silicon
  • C22C 21/16 - Alloys based on aluminium with copper as the next major constituent with magnesium
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • C22F 1/053 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
  • C22F 1/057 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B32B 7/02 - Physical, chemical or physicochemical properties

21.

Homogenizing heterogeneous foils for light alloy metal parts

      
Application Number 18238236
Grant Number 11987858
Status In Force
Filing Date 2023-08-25
First Publication Date 2023-12-14
Grant Date 2024-05-21
Owner Alloy Enterprises Inc. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Lai, Alan
  • Cheatham, Lyle

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals
  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22C 21/10 - Alloys based on aluminium with zinc as the next major constituent
  • C22C 21/14 - Alloys based on aluminium with copper as the next major constituent with silicon
  • C22C 21/16 - Alloys based on aluminium with copper as the next major constituent with magnesium
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • C22F 1/053 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
  • C22F 1/057 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B32B 7/02 - Physical, chemical or physicochemical properties

22.

Homogenizing heterogeneous foils for light alloy metal parts

      
Application Number 18131340
Grant Number 11981974
Status In Force
Filing Date 2023-04-05
First Publication Date 2023-09-07
Grant Date 2024-05-14
Owner Alloy Enterprises Inc. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Lai, Alan
  • Cheatham, Lyle

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals
  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22C 21/10 - Alloys based on aluminium with zinc as the next major constituent
  • C22C 21/14 - Alloys based on aluminium with copper as the next major constituent with silicon
  • C22C 21/16 - Alloys based on aluminium with copper as the next major constituent with magnesium
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • C22F 1/053 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
  • C22F 1/057 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B32B 7/02 - Physical, chemical or physicochemical properties

23.

Homogenizing heterogeneous foils for light alloy metal parts

      
Application Number 18131428
Grant Number 11802320
Status In Force
Filing Date 2023-04-06
First Publication Date 2023-08-17
Grant Date 2023-10-31
Owner Alloy Enterprises, Inc. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Lai, Alan
  • Cheatham, Lyle

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/10 - Alloys based on aluminium with zinc as the next major constituent
  • C22C 21/14 - Alloys based on aluminium with copper as the next major constituent with silicon
  • C22C 21/16 - Alloys based on aluminium with copper as the next major constituent with magnesium
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • C22F 1/053 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
  • C22F 1/057 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B32B 7/02 - Physical, chemical or physicochemical properties

24.

Homogenizing heterogeneous foils for light alloy metal parts

      
Application Number 18131658
Grant Number 11807912
Status In Force
Filing Date 2023-04-06
First Publication Date 2023-08-17
Grant Date 2023-11-07
Owner Alloy Enterprises, Inc. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Lai, Alan
  • Cheatham, Lyle

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 80/00 - Products made by additive manufacturing
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/10 - Alloys based on aluminium with zinc as the next major constituent
  • C22C 21/14 - Alloys based on aluminium with copper as the next major constituent with silicon
  • C22C 21/16 - Alloys based on aluminium with copper as the next major constituent with magnesium
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • C22F 1/053 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
  • C22F 1/057 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B32B 7/02 - Physical, chemical or physicochemical properties

25.

Homogenizing heterogeneous foils for light alloy metal parts

      
Application Number 18120282
Grant Number 11859261
Status In Force
Filing Date 2023-03-10
First Publication Date 2023-07-06
Grant Date 2024-01-02
Owner Alloy Enterprises, Inc. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Lai, Alan
  • Cheatham, Lyle

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • C23C 24/10 - Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
  • C21D 9/46 - Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articlesFurnaces therefor for sheet metals
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating

26.

Support structures for laminated metallic parts

      
Application Number 17997553
Status Pending
Filing Date 2021-05-05
First Publication Date 2023-06-01
Owner ALLOY ENTERPRISES, INC. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison

Abstract

A method for the additive manufacturing of an object and a system for manufacturing an object. The method includes depositing a first foil layer, the first foil layer including a first body section, a first support section connected to the first body section, and a second support section connected to the first body section; depositing a second foil layer, the second foil layer comprising a second body section, a third support section, and a fourth support section; aligning the second foil layer and the first foil layer; and applying at least one of heat and pressure to the first foil layer and the second foil layer to form the object comprising the first body section and the second body section.

IPC Classes  ?

  • B23K 26/211 - Bonding by welding with interposition of special material to facilitate connection of the parts
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - Apparatus for additive manufacturingDetails thereof or accessories therefor
  • B33Y 40/20 - Post-treatment, e.g. curing, coating or polishing

27.

SUPPORT STRUCTURES WITH FLUID CHANNELS

      
Application Number US2022045577
Publication Number 2023/059569
Status In Force
Filing Date 2022-10-03
Publication Date 2023-04-13
Owner ALLOY ENTERPRISES, INC. (USA)
Inventor
  • Lai, Alan
  • Forsyth, Alison
  • Titchener, Paul
  • Cheatham, Lyle

Abstract

Methods and systems for manufacturing a workpiece. The method described herein includes depositing at least a first sheet on a substrate, the first sheet comprising a first part region and a first support structure region separated at least in part by a first void space; and operably positioning a plate with respect to the first sheet so that the first void space forms a channel suitable for carrying a fluid.

IPC Classes  ?

  • B29C 67/00 - Shaping techniques not covered by groups , or
  • B44C 3/02 - Superimposing layers
  • B29C 35/00 - Heating, cooling or curing, e.g. crosslinking or vulcanisingApparatus therefor
  • B29C 64/118 - Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
  • B29C 64/165 - Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
  • B29C 64/205 - Means for applying layers
  • B29C 64/371 - Conditioning of environment using an environment other than air, e.g. inert gas

28.

HOMOGENIZING HETEROGENEOUS FOILS FOR LIGHT ALLOY METAL PARTS

      
Document Number 03201892
Status Pending
Filing Date 2021-12-27
Open to Public Date 2022-07-07
Owner ALLOY ENTERPRISES, INC. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Lai, Alan
  • Cheatham, Lyle

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • B29C 64/147 - Processes of additive manufacturing using only solid materials using sheet material, e.g. laminated object manufacturing [LOM] or laminating sheet material precut to local cross sections of the 3D object
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • B32B 37/06 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method

29.

HOMOGENIZING HETEROGENEOUS FOILS FOR LIGHT ALLOY METAL PARTS

      
Application Number US2021065196
Publication Number 2022/146912
Status In Force
Filing Date 2021-12-27
Publication Date 2022-07-07
Owner ALLOY ENTERPRISES, INC. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Lai, Alan
  • Cheatham, Lyle

Abstract

A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.

IPC Classes  ?

  • B29C 64/147 - Processes of additive manufacturing using only solid materials using sheet material, e.g. laminated object manufacturing [LOM] or laminating sheet material precut to local cross sections of the 3D object
  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • B32B 37/06 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 50/02 - Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

30.

BONDING METHODS FOR LAMINATED LIGHT ALLOY PARTS

      
Document Number 03180739
Status Pending
Filing Date 2021-06-10
Open to Public Date 2021-12-16
Owner ALLOY ENTERPRISES, INC. (USA)
Inventor
  • Cheatham, Lyle
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Kovacs, Jason

Abstract

A method for the additive manufacturing of an object and a system for manufacturing an object. The method includes depositing a second foil sheet onto the first foil sheet, wherein the first foil sheet and the second foil sheet each comprise a structural layer, forming a layer stack comprising the first foil sheet and the second foil sheet, the layer stack comprising an object section and at least one support section configured to enclose the object section in the layer stack, and applying at least one of heat or pressure to opposite sides of the layer stack with a first plate and a second plate, wherein applying the at least one of heat or pressure increases the temperature of the layer stack to a temperature lower than the melting temperature of the structural layer, and the at least one of heat or pressure bonds the first foil sheet to the second foil sheet in the layer stack, the first plate and the second plate are in contact with the at least one support section, and the at least one support section is configured to conduct the at least one of heat or pressure through the layer stack to the object section.

IPC Classes  ?

  • B29C 64/147 - Processes of additive manufacturing using only solid materials using sheet material, e.g. laminated object manufacturing [LOM] or laminating sheet material precut to local cross sections of the 3D object
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - Apparatus for additive manufacturingDetails thereof or accessories therefor
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • B23K 1/19 - Soldering, e.g. brazing, or unsoldering taking account of the properties of the materials to be soldered
  • B32B 3/08 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
  • B32B 37/02 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
  • B32B 37/06 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
  • B32B 37/10 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using direct action of vacuum or fluid pressure

31.

BONDING METHODS FOR LAMINATED LIGHT ALLOY PARTS

      
Application Number US2021036770
Publication Number 2021/252736
Status In Force
Filing Date 2021-06-10
Publication Date 2021-12-16
Owner ALLOY ENTERPRISES, INC. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison
  • Kovacs, Jason

Abstract

A method for the additive manufacturing of an object and a system for manufacturing an object. The method includes depositing a second foil sheet onto the first foil sheet, wherein the first foil sheet and the second foil sheet each comprise a structural layer, forming a layer stack comprising the first foil sheet and the second foil sheet, the layer stack comprising an object section and at least one support section configured to enclose the object section in the layer stack, and applying at least one of heat or pressure to opposite sides of the layer stack with a first plate and a second plate, wherein applying the at least one of heat or pressure increases the temperature of the layer stack to a temperature lower than the melting temperature of the structural layer, and the at least one of heat or pressure bonds the first foil sheet to the second foil sheet in the layer stack, the first plate and the second plate are in contact with the at least one support section, and the at least one support section is configured to conduct the at least one of heat or pressure through the layer stack to the object section.

IPC Classes  ?

  • B29C 64/147 - Processes of additive manufacturing using only solid materials using sheet material, e.g. laminated object manufacturing [LOM] or laminating sheet material precut to local cross sections of the 3D object
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 30/00 - Apparatus for additive manufacturingDetails thereof or accessories therefor
  • B33Y 70/10 - Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials

32.

SUPPORT STRUCTURES FOR LAMINATED METALLIC PARTS

      
Application Number US2021030879
Publication Number 2021/226230
Status In Force
Filing Date 2021-05-05
Publication Date 2021-11-11
Owner ALLOY ENTERPRISES, INC. (USA)
Inventor
  • Mykulowycz, Nicholas
  • Forsyth, Alison

Abstract

A method for the additive manufacturing of an object and a system for manufacturing an object. The method includes depositing a first foil layer, the first foil layer including a first body section, a first support section connected to the first body section, and a second support section connected to the first body section; depositing a second foil layer, the second foil layer comprising a second body section, a third support section, and a fourth support section; aligning the second foil layer and the first foil layer; and applying at least one of heat and pressure to the first foil layer and the second foil layer to form the object comprising the first body section and the second body section.

IPC Classes  ?

  • B23K 1/00 - Soldering, e.g. brazing, or unsoldering
  • B23K 35/02 - Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • B32B 37/18 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of discrete sheets or panels only
  • B32B 37/30 - Partial laminating
  • B32B 38/04 - Punching, slitting or perforating