A surgical file instrument comprising a file, file guide, an outer split casing, a motion converter converting rotary motion to reciprocal motion and file assembly. The file assembly consists of an angular shaped elongated tube fairing into a generally flat portion defining the guide for the blade of the file, a complementary shaped file and a plastic rod insert having a lumen for the file and a lumen defining a passage for flowing a fluid to the surgical site. The motion converter consists of a planetary gear system connected to the battery powered motor that rotates a platen which in turn drives a cam and cam follower fitted into the cam slot for driving a drum for producing rectilinear motion. The file assembly is attached to the drum for reciprocating the file blade for use in a medical procedure for removing bone or a portion thereof.
A surgical file instrument including a surgical file assembly having an elongated tubular member with a guide/shield supporting the blade of the surgical file and being formed on the distal end thereof, the guide/shield portion being generally planar shaped and having an elongated longitudinally extending dimple defining a rail for guiding said blade and keeping it central and preventing wobbling. The side edges of said guide/shield extend upwardly and bear against the underside of the blade for supporting the same.
A cris-cross pattern of flow channels serves to divide the flow of fluid and then cross the flow to cause an impact between the flow in each channel to impact against each other to reduce the decibels and noise level created by the flowing of the fluid. In a pneumatic surgical drill the spent air used to power the vane motor is diverted so that the flow of is divided in separate flow paths that cross to allow the air that flows from one of the divided channels impinges on the air flowing from the other of the divided channels. In one embodiment the divided channels or flow passageways is formed in the end cap of the housing of a pneumatic surgical drill and in another embodiment the flow diverter with the divided passageways or channels is formed in a plug the fits into the coaxial hose that connects to the housing of the pneumatic surgical drill.
A seal for a rotating machine is designed to be operable when set and cured in situ and one seal arrangement includes a washer having a beveled face and a nut having a beveled face axially spaced therefrom and mounted in a housing, the one seal arrangement is mounted between the bevel faces and assembled to be angularly disposed relative to the rotating shaft. The bottom edge defines a lip that defines a minuscule opening allowing only the air from an air/oil mist to leak downstream thereof. Another seal arrangement also set and cured in situ, is mounted adjacent the rotating inner race of a ball bearing so that the reaction from the seals static relationship and the rotating inner race causes the oil of the oil mist to be slung in a direction complementing the centrifugal force while the air flows axially. When the two seals are mounted in tandem the oil does not leak pass the angularly disposed seal.
A seal for an attachment to a surgical motor is provided by cutting threads into the inner surface of the nose cone of the attachment whereby the helical wound threads are in a direction opposite to the direction of the rotating shaft of the instrument being supported by the attachment. The motor can likewise by configured to define a seal where an attachment is not being utilized.
A modular constructed surgical motor with an outer cylindrical case used as the handle, and a spaced inner motor case resiliently mounted thereto forms an air gap for reducing vibrations and heat, a separate module houses the chuck, a ball coupling made from an elastomeric material transmits rotary motion, undercuts in the spindle adjacent the vanes and in the peripheral edge enhance power, the inlet opening to the vanes are positioned to increase the volume of inlet air, the inner surface of the cylinder is contoured to define a crescent seal, the inlet and outlet to the spindle are positioned in the cylinder to increase the power stroke, the discharge holes in the cylinder are oriented for uniform contact surface, the flow passages in the cylinder cool the cylinder and bearing, and one seal cured in situ and another seal adjacent the bearing prevent leakage of oil into ambient and the surgical tool.
A surgical pneumatic motor is designed to be used with or without an MRI machine without affecting or influencing the magnetic characteristic of the MRI machine. The motor includes an improved vane motor with undercuts in the spindle to increase the power faces of the vanes and spindle itself, the holes in the cylinder are modified to increase the sealing area between the spindle. The inlet cylindrical holes and the cylinder holes and grooves are arranged to enhance the life . Wear of the edge of the vanes is decreased by the judicious location of the discharge holes. The bearings are cooled by bypassing a portion of cylinder air before re-entering the air. The noise is attenuated by a cris-cross plug in the hose the temperature of the handle is reduced by a serrated sleeve. Slipping discs in the seal serves to enhance seal life.
The rotary motion created by a motor is transmitted from the drive shaft of the motor to the driven shaft through a pair of diametrically opposed balls fitted into a coupling mechanism attached to the drive shaft and through a pin fitted into holes formed in the opposed balls and through the driven shaft disposed between the opposed balls for eliminating vibration and noise. The thrust loads imposed in the structure supporting the motor is directed to bypass the motor through a bearing supporting the driven shaft through its housing and into the outer housing surrounding the motor. The motor is encased in a cartridge disposed in a central cavity of the outer housing and the cartridge is not rigidly attached to the outer housing so that the thrust loads bypass the motor.
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