Mazak Corporation

United States of America

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2024 7
2023 1
2022 5
2021 4
Before 2020 26
IPC Class
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding 22
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating 4
B23B 3/06 - Turning-machines or devices characterised only by the special arrangement of constructional units 3
B23K 9/095 - Monitoring or automatic control of welding parameters 3
B23K 103/10 - Aluminium or alloys thereof 2
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NICE Class
07 - Machines and machine tools 5
09 - Scientific and electric apparatus and instruments 2
42 - Scientific, technological and industrial services, research and design 2
11 - Environmental control apparatus 1
37 - Construction and mining; installation and repair services 1
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Status
Pending 6
Registered / In Force 37

1.

INSTRUMENTED TOOL HANDLER FOR FRICTION STIR WELDING

      
Application Number 18732179
Status Pending
Filing Date 2024-06-03
First Publication Date 2024-12-05
Owner Mazak Corporation (USA)
Inventor
  • Fleck, Rodney Dale
  • Steel, Russell J.

Abstract

A friction stir welding (FSW) tool includes a head, a tool holder and a body between the head and the tool holder and attached to the head and the tool holder. The body may include a plurality of cooling fins. An interior of the body may include a pressure sensor, a temperature sensor, a torque sensor, and a communication node in electronic communication with the pressure sensor, the temperature sensor, and the torque sensor. The communication node may be in Bluetooth communication with a computing device.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • B23K 9/095 - Monitoring or automatic control of welding parameters

2.

LOW SPEED FRICTION STIR PROCESSING SHOULDER

      
Application Number 18131268
Status Pending
Filing Date 2023-04-05
First Publication Date 2024-10-10
Owner Mazak Corporation (USA)
Inventor
  • Steel, Russell J.
  • Fleck, Rodney Dale

Abstract

A friction-stir processing tool includes a pin, a shoulder, and a bearing surface. The pin and shoulder are rotatable around a rotational axis. The bearing surface is between the shoulder and pin, and the bearing surface allows the shoulder and pin to rotate independently relative to one another around the rotational axis on the bearing surface.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

3.

LOW SPEED FRICTION STIR PROCESSING SHOULDER

      
Application Number US2024023365
Publication Number 2024/211777
Status In Force
Filing Date 2024-04-05
Publication Date 2024-10-10
Owner MAZAK CORPORATION (USA)
Inventor
  • Steel, Russell J.
  • Fleck, Rodney Dale

Abstract

A friction-stir processing tool includes a pin, a shoulder, and a bearing surface. The pin and shoulder are rotatable around a rotational axis. The bearing surface is between the shoulder and pin, and the bearing surface allows the shoulder and pin to rotate independently relative to one another around the rotational axis on the bearing surface.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

4.

Systems and methods for load control in friction stir processing

      
Application Number 17972152
Grant Number 12083618
Status In Force
Filing Date 2022-10-24
First Publication Date 2024-07-11
Grant Date 2024-09-10
Owner Mazak Corporation (USA)
Inventor
  • Fleck, Rodney Dale
  • Steel, Russell J.

Abstract

A device for friction stirring a workpiece material includes a body, a spindle, a driver, and a biasing element. The spindle is configured to rotate around a rotational axis. The driver is rotationally coupled to the spindle. The biasing element supports the driver and is configured to apply a biasing force in an axial direction, wherein the biasing element axially overlaps the spindle.

IPC Classes  ?

  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • B23K 103/10 - Aluminium or alloys thereof

5.

EZ LOADER

      
Serial Number 98622047
Status Pending
Filing Date 2024-06-27
Owner Mazak Corporation ()
NICE Classes  ? 07 - Machines and machine tools

Goods & Services

Industrial robots; Industrial robots for use with machine tools; Industrial robots used to transfer and position materials for cutting and forming by machine tools

6.

MACHINE TOOL WITH REMOVABLE WORKPIECE SUPPORT

      
Application Number 18527562
Status Pending
Filing Date 2023-12-04
First Publication Date 2024-05-23
Owner Mazak Corporation (USA)
Inventor
  • Hattori, Seiichi
  • Onji, Masaharu
  • Koike, Shunsuke
  • Fukuda, Takahiro

Abstract

In one aspect, a swiss-type machine tool is provided that includes a workpiece holding shaft, a workpiece supporting shaft, and a tool holder associated with the workpiece supporting shaft for holding at least one tool. The machine tool includes a drive operable to rotate the workpiece holding shaft and the workpiece supporting shaft around an axis. The workpiece holding shaft has a work holder configured to secure a workpiece to the workpiece holding shaft. The workpiece holding shaft is axially shiftable relative to the workpiece supporting shaft to adjust a position of the workpiece relative to the workpiece supporting shaft. The machine tool further includes a removable workpiece support, such as a guide bushing, configured to be releasably connected to the workpiece supporting shaft and rotate therewith. The workpiece support slidably contacts the workpiece and permits axial movement of the workpiece relative to the workpiece support.

IPC Classes  ?

  • B23Q 1/26 - Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable membersMeans for preventing relative movement of such members
  • B23B 3/06 - Turning-machines or devices characterised only by the special arrangement of constructional units
  • B23B 39/10 - General-purpose boring or drilling machines or devicesSets of boring or drilling machines characterised by the drive, e.g. by fluid-pressure drive, pneumatic power drive
  • B23Q 15/12 - Adaptive control, i.e. adjusting itself to have a performance which is optimum according to a preassigned criterion

7.

SYSTEMS AND METHODS FOR LOAD CONTROL IN FRICTION STIR PROCESSING

      
Application Number US2023077646
Publication Number 2024/091946
Status In Force
Filing Date 2023-10-24
Publication Date 2024-05-02
Owner MAZAK CORPORATION (USA)
Inventor
  • Fleck, Rodney Dale
  • Steel, Russell J.

Abstract

A device for friction stirring a workpiece material includes a body, a spindle, a driver, and a biasing element. The spindle is configured to rotate around a rotational axis. The driver is rotationally coupled to the spindle. The biasing element supports the driver and is configured to apply a biasing force in an axial direction, wherein the biasing element axially overlaps the spindle.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • B23K 37/047 - Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
  • F16F 15/32 - Correcting- or balancing-weights or equivalent means for balancing rotating bodies, e.g. vehicle wheels
  • G05B 19/18 - Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
  • F16F 15/36 - Correcting- or balancing-weights or equivalent means for balancing rotating bodies, e.g. vehicle wheels operating automatically

8.

DEVICES, SYSTEMS, AND METHODS FOR INCREASED WEAR RESISTANCE DURING LOW TEMPERATURE FRICTION STIR PROCESSING

      
Application Number 17958947
Status Pending
Filing Date 2022-10-03
First Publication Date 2023-04-06
Owner Mazak Corporation (USA)
Inventor
  • Fleck, Rodney Dale
  • Steel, Russell J.

Abstract

A method of friction stir processing (FSP) includes contacting a first workpiece with a FSP tool, where the first workpiece is a low-melting temperature metal or alloy and the FSP tool is a single-body FSP tool having a diamond working surface. The method also includes rotating the FSP tool in contact with the first workpiece at an interface and generating thermal energy at the interface to heat the first workpiece. The method further includes conducting thermal energy away from the interface with the FSP tool, and friction stirring the first workpiece at a temperature of the FSP tool below 800° C.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • B23K 20/233 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded without ferrous layer

9.

ADDITIVE MANUFACTURING MACHINE

      
Application Number US2022018043
Publication Number 2022/183080
Status In Force
Filing Date 2022-02-26
Publication Date 2022-09-01
Owner
  • MAZAK CORPORATION (USA)
  • UT-BATTELLE, LLC (USA)
Inventor
  • Wilson, David A.
  • Mcnay, Joseph C.
  • Mcgrath, Adam M.
  • Reckers, Thomas J.
  • Feldhausen, Thomas A.
  • Saleeby, Kyle S.
  • Hattori, Seiichi
  • Koike, Shunsuke
  • Onji, Masaharu

Abstract

An additive manufacturing machine that includes a wire supply including a wire drive configured to advance a wire at a wire feed rate and a wire heater configured to apply resistive heating to heat the wire. The additive manufacturing machine includes an additive head for emitting a laser beam to weld the wire to a substrate, a sensor configured to detect a weld parameter, and a controller operatively connected to the wire supply, additive head, and sensor. The controller is configured to determine a failure mode of the weld as the laser beam welds the wire to the substrate based at least in part upon the weld parameter. In response to determining the failure mode, the controller is configured to adjust at least one of the wire feed rate, the resistive heating, and a power of the laser beam as the laser beam welds the wire to stabilize the weld.

IPC Classes  ?

10.

MONITORING SYSTEM FOR ESTIMATING USEFUL LIFE OF A MACHINE COMPONENT

      
Application Number US2021063518
Publication Number 2022/132898
Status In Force
Filing Date 2021-12-15
Publication Date 2022-06-23
Owner
  • UNIVERSITY OF CINCINNATI (USA)
  • MAZAK CORPORATION (USA)
Inventor
  • Azamfar, Moslem
  • Pandhare, Vibhor
  • Miller, Marcella
  • Ll, Fei
  • Ll, Pin
  • Singh, Jaskaran
  • Davari, Hossein
  • Lee, Jay
  • Sanders, Joseph, Frank, Jr.
  • Yamaguchi, Keita

Abstract

Systems, methods, and computer program products for remaining useful life prediction. Operational data is collected from a test machine (14) until a component fails, and a training dataset generated from the operational data. The training dataset is used to define and validate a prediction model (54). Operational data received from one or more field machines (14) is provided to the prediction model (54). The prediction model (54) then predicts the remaining useful life of the component of the field machine (14). To reduce the time-to-failure of the component in the test machine (14), the component may be repeatedly subjected to an accelerated wear cycle (88). The prediction model (54) may be defined by extracting features from the training dataset. Like features may be extracted from the field dataset and provided to the prediction model (54) as part of the prediction process (100). The operational data received from the field machines (14) may be used to generate an updated prediction model (54).

IPC Classes  ?

11.

TOOL CONDITION MONITORING SYSTEM

      
Application Number US2021063528
Publication Number 2022/132907
Status In Force
Filing Date 2021-12-15
Publication Date 2022-06-23
Owner
  • UNIVERSITY OF CINCINNATI (USA)
  • MAZAK CORPORATION (USA)
Inventor
  • Azamfar, Moslem
  • Pandhare, Vibhor
  • Miller, Marcella
  • Li, Fei
  • Li, Pin
  • Singh, Jaskaran
  • Davari, Hossein
  • Lee, Jay
  • Sanders, Joseph, Frank
  • Yamaguchi, Keita

Abstract

Systems, methods, and computer program products for monitoring a health condition of a tool (34). Operational data is collected from a machine (14) while the machine (14) is operating in a predetermined manner with the tool (34) in each of at least two known health conditions. A plurality of features (138, 140, 142) is extracted from the operational data, a training dataset is generated from the extracted features (138, 140, 142), and an analytic model (54) is trained using the training dataset. The analytic model (54) can then be used to determine the health condition of the tool (34) by providing features (138, 140, 142) extracted from operational data received from one or more field machines (14) to the analytic model (54). The analytic model (54) may then determine a health condition of the tool (34) in the field machine (14) based on like features (138, 140, 142) extracted from the operational data from the one or more field machines (14).

IPC Classes  ?

12.

MONITORING SYSTEM FOR ESTIMATING USEFUL LIFE OF A MACHINE COMPONENT

      
Application Number 17551648
Status Pending
Filing Date 2021-12-15
First Publication Date 2022-06-16
Owner
  • University of Cincinnati (USA)
  • Mazak Corporation (USA)
Inventor
  • Azamfar, Moslem
  • Pandhare, Vibhor
  • Miller, Marcella
  • Li, Fei
  • Li, Pin
  • Singh, Jaskaran
  • Davari, Hossein
  • Lee, Jay
  • Sanders, Jr., Joseph Frank
  • Yamaguchi, Keita

Abstract

Systems, methods, and computer program products for remaining useful life prediction. Operational data is collected from a test machine until a component fails, and a training dataset generated from the operational data. The training dataset is used to define and validate a prediction model. Operational data received from one or more field machines is provided to the prediction model. The prediction model then predicts the remaining useful life of the component of the field machine. To reduce the time-to-failure of the component in the test machine, the component may be repeatedly subjected to an accelerated wear cycle. The prediction model may be defined by extracting features from the training dataset. Like features may be extracted from the field dataset and provided to the prediction model as part of the prediction process. The operational data received from the field machines may be used to generate an updated prediction model.

IPC Classes  ?

  • G05B 19/418 - Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]

13.

Tool condition monitoring system

      
Application Number 17551652
Grant Number 12135258
Status In Force
Filing Date 2021-12-15
First Publication Date 2022-06-16
Grant Date 2024-11-05
Owner
  • University of Cincinnati (USA)
  • Mazak Corporation (USA)
Inventor
  • Azamfar, Moslem
  • Pandhare, Vibhor
  • Miller, Marcella
  • Li, Fei
  • Li, Pin
  • Singh, Jaskaran
  • Davari, Hossein
  • Lee, Jay
  • Sanders, Jr., Joseph Frank
  • Yamaguchi, Keita

Abstract

Systems, methods, and computer program products for monitoring a health condition of a tool. Operational data is collected from a machine while the machine is operating in a predetermined manner with the tool in each of at least two known health conditions. A plurality of features is extracted from the operational data, a training dataset is generated from the extracted features, and an analytic model is trained using the training dataset. The analytic model can then be used to determine the health condition of the tool by providing features extracted from operational data received from one or more field machines to the analytic model. The analytic model may then determine a health condition of the tool in the field machine based on like features extracted from the operational data from the one or more field machines.

IPC Classes  ?

  • G01M 13/00 - Testing of machine parts
  • B23Q 17/24 - Arrangements for indicating or measuring on machine tools using optics
  • G06F 30/27 - Design optimisation, verification or simulation using machine learning, e.g. artificial intelligence, neural networks, support vector machines [SVM] or training a model

14.

Instrumented tool handler for friction stir welding

      
Application Number 17471766
Grant Number 12011776
Status In Force
Filing Date 2021-09-10
First Publication Date 2021-12-30
Grant Date 2024-06-18
Owner Mazak Corporation (USA)
Inventor
  • Fleck, Rodney Dale
  • Steel, Russell J.

Abstract

A friction stir welding (FSW) tool includes a head, a tool holder and a body between the head and the tool holder and attached to the head and the tool holder. The body may include a plurality of cooling fins. An interior of the body may include a pressure sensor, a temperature sensor, a torque sensor, and a communication node in electronic communication with the pressure sensor, the temperature sensor, and the torque sensor. The communication node may be in Bluetooth communication with a computing device.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • B23K 9/095 - Monitoring or automatic control of welding parameters

15.

Friction stir processing tip, apparatus, and method

      
Application Number 17077749
Grant Number 11534855
Status In Force
Filing Date 2020-10-22
First Publication Date 2021-04-29
Grant Date 2022-12-27
Owner Mazak Corporation (USA)
Inventor
  • Rosal, David
  • Packer, Scott
  • Fleck, Rodney Dale
  • Steel, Russell J.

Abstract

In one aspect of the present disclosure, a friction stir processing tip is provided for a friction stir processing device. The friction stir processing tip includes a body having a central longitudinal axis, a friction stir processing portion of the body, and a connecting portion of the body configured to connect to a tip holder of the friction stir processing device. The connecting portion includes splines configured to receive a torque from the tip holder for rotating the body about the central longitudinal axis.

IPC Classes  ?

  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

16.

FRICTION STIR PROCESSING TIP, APPARATUS, AND METHOD

      
Application Number US2020057007
Publication Number 2021/081295
Status In Force
Filing Date 2020-10-23
Publication Date 2021-04-29
Owner MAZAK CORPORATION (USA)
Inventor
  • Rosal, David
  • Packer, Scott
  • Fleck, Rodney, Dale
  • Steel, Russell, J.

Abstract

In one aspect of the present disclosure, a friction stir processing tip is provided for a friction stir processing device. The friction stir processing tip includes a body having a central longitudinal axis, a friction stir processing portion of the body, and a connecting portion of the body configured to connect to a tip holder of the friction stir processing device. The connecting portion includes splines configured to receive a torque from the tip holder for rotating the body about the central longitudinal axis.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • B61D 17/00 - Construction details of vehicle bodies
  • B61D 17/04 - Construction details of vehicle bodies with bodies of metalConstruction details of vehicle bodies with composite, e.g. metal and wood, body structures

17.

MAZAK MPOWER

      
Serial Number 90593832
Status Registered
Filing Date 2021-03-22
Registration Date 2025-02-25
Owner Mazak Corporation ()
NICE Classes  ?
  • 37 - Construction and mining; installation and repair services
  • 41 - Education, entertainment, sporting and cultural services
  • 42 - Scientific, technological and industrial services, research and design
  • 43 - Food and drink services, temporary accommodation

Goods & Services

Planning and laying out of factory machine tool installations; Installation, maintenance and repair of machine tools and computer hardware; Providing machine tool maintenance and repair information via telephone, e-mail, website and in person; Computer consultation about the repair of computer hardware Educational services, namely, one-on-one training, instruction, classes, seminars, conferences, workshops in the field of operating machine tools; Arranging and conducting educational conferences in the field of operating machine tools; Educational services, namely, conducting seminars and symposiums concerning the operation of machine tools Technology consultation in the field of factory automation; Technology consultation in the field of machine tool installation and use; Technical consultation in the field of CNC (Computer Numerical Control) machine tool installation and use; Mechanical research; Mechanical engineering; Computer technology consultation in the field of computer hardware Arranging and providing hotel reservation services; providing hotel information

18.

Systems and methods for friction bit joining

      
Application Number 16407353
Grant Number 11697173
Status In Force
Filing Date 2019-05-09
First Publication Date 2019-11-14
Grant Date 2023-07-11
Owner
  • Brigham Young University (USA)
  • Mazak Corporation (USA)
Inventor
  • Miles, Michael P.
  • Fleck, Rodney Dale
  • Steel, Russell J.
  • Shirley, Kevin Alexander
  • Wood, Shane Forrest

Abstract

A tool for friction bit joining a workpiece material includes a bit with a tapered pin and a non-cutting tip. The bit has a top surface opposite the pin with at least one feature recessed in, or extending from, the top surface and configured to transmit torque to the bit to rotate the bit around a rotational axis.

IPC Classes  ?

  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

19.

LOW-COST FRICTION STIR PROCESSING TOOL

      
Application Number US2019030533
Publication Number 2019/213474
Status In Force
Filing Date 2019-05-03
Publication Date 2019-11-07
Owner MAZAK CORPORATION (USA)
Inventor
  • Liu, Qingyuan
  • Steel, Russell J.
  • Fleck, Rodney Dale

Abstract

A friction stir processing (FSP) tool includes a working material. The working material has a matrix phase and a particulate phase. The matrix phase includes tungsten and an alloy material. The particulate phase is located within the matrix phase, and the particulate phase has an indentation hardness less than 45 GPa.

IPC Classes  ?

  • B22F 7/02 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite layers
  • B32B 5/16 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer formed of particles, e.g. chips, chopped fibres, powder
  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • C09D 7/61 - Additives non-macromolecular inorganic
  • C22C 27/04 - Alloys based on tungsten or molybdenum
  • C22C 29/00 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides
  • C23C 28/04 - Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of main groups , or by combinations of methods provided for in subclasses and only coatings of inorganic non-metallic material

20.

Low-cost friction stir processing tool

      
Application Number 16401907
Grant Number 11440133
Status In Force
Filing Date 2019-05-02
First Publication Date 2019-11-07
Grant Date 2022-09-13
Owner Mazak Corporation (USA)
Inventor
  • Liu, Qingyuan
  • Steel, Russell J.
  • Fleck, Rodney Dale

Abstract

A friction stir processing (FSP) tool includes a working material. The working material has a matrix phase and a particulate phase. The matrix phase includes tungsten and an alloy material. The particulate phase is located within the matrix phase, and the particulate phase has an indentation hardness less than 45 GPa.

IPC Classes  ?

  • B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • B22F 7/00 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting

21.

ALL AXES

      
Serial Number 88671242
Status Registered
Filing Date 2019-10-28
Registration Date 2020-06-02
Owner Mazak Corporation ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Downloadable podcasts in the field of manufacturing, machine tools, electronic interface equipment and programming for factory automation

22.

Friction stir processing tool with radial protrusion

      
Application Number 16189022
Grant Number 11059125
Status In Force
Filing Date 2018-11-13
First Publication Date 2019-05-23
Grant Date 2021-07-13
Owner Mazak Corporation (USA)
Inventor
  • Rosal, David
  • Packer, Scott M.
  • Fleck, Rodney Dale
  • Steel, Russell J.

Abstract

A friction stir processing (FSP) tool includes a pin having a pin body and a rotational axis. The pin is configured to rotate about the rotational axis in a rotational direction. The pin has a radial protrusion protruding radially from the pin body, and the radial protrusion has a working surface oriented in the rotational direction with a depth in a radial direction relative to the rotational axis.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

23.

Instrumented tool handler for friction stir welding

      
Application Number 16115188
Grant Number 11130192
Status In Force
Filing Date 2018-08-28
First Publication Date 2019-02-28
Grant Date 2021-09-28
Owner Mazak Corporation (USA)
Inventor
  • Fleck, Rodney Dale
  • Steel, Russell J.

Abstract

A friction stir welding (FSW) tool includes a head, a tool holder and a body between the head and the tool holder and attached to the head and the tool holder. The body may include a plurality of cooling fins. An interior of the body may include a pressure sensor, a temperature sensor, a torque sensor, and a communication node in electronic communication with the pressure sensor, the temperature sensor, and the torque sensor. The communication node may be in Bluetooth communication with a computing device.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • B23K 9/095 - Monitoring or automatic control of welding parameters

24.

Devices, systems, and methods for increased wear resistance during low temperature friction stir processing

      
Application Number 16115195
Grant Number 11458564
Status In Force
Filing Date 2018-08-28
First Publication Date 2019-02-28
Grant Date 2022-10-04
Owner Mazak Corporation (USA)
Inventor
  • Fleck, Rodney Dale
  • Steel, Russell J.

Abstract

A method of friction stir processing (FSP) includes contacting a first workpiece with a FSP tool, where the first workpiece is a low-melting temperature metal or alloy and the FSP tool is a single-body FSP tool having a diamond working surface. The method also includes rotating the FSP tool in contact with the first workpiece at an interface and generating thermal energy at the interface to heat the first workpiece. The method further includes conducting thermal energy away from the interface with the FSP tool, and friction stirring the first workpiece at a temperature of the FSP tool below 800° C.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • B23K 20/233 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded without ferrous layer
  • B23K 103/10 - Aluminium or alloys thereof

25.

Compressible friction stir welding tool for conventional machining equipment

      
Application Number 15719731
Grant Number 10799980
Status In Force
Filing Date 2017-09-29
First Publication Date 2018-04-12
Grant Date 2020-10-13
Owner Mazak Corporation (USA)
Inventor
  • Packer, Scott M.
  • Fleck, Rodney Dale
  • Steel, Russell J.

Abstract

A tool includes a friction stir welding (FSW) tool, a first body, a second body, and a plurality of biasing elements. The FSW tool has a rotational axis. The first body is rotationally fixed relative to the FSW tool and the second body is rotational fixed relative to the FSW tool. The plurality of biasing elements is positioned longitudinally between at least a portion of the first body and at least a portion of the second body.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

26.

Vertical machine tool apparatus and method

      
Application Number 14846307
Grant Number 10071427
Status In Force
Filing Date 2015-09-04
First Publication Date 2016-03-10
Grant Date 2018-09-11
Owner MAZAK CORPORATION (USA)
Inventor
  • Carson, Javon D.
  • Marshall, Jonathon

Abstract

In accordance with one aspect, a vertical machine tool is provided having an upper headstock with an upper spindle and a lower tailstock with a lower spindle. A workpiece is secured to the lower tailstock and the headstock drives the upper spindle and a milling tool connected thereto at high speeds for milling the workpiece. The vertical machine tool is also operable to perform turning operations on the workpiece using a turning tool connected to the headstock spindle. The headstock has a mechanical spindle lock that may be configured to rigidly fix the headstock spindle to the headstock housing so that, during the turning operation, the headstock spindle is secured against rotation from loading applied to the turning tool held in the headstock spindle. The lower tailstock drives the lower spindle to rotate the workpiece at speeds up to 2,500 RPM while the non-rotating turning tool held in the upper headstock machines the workpiece.

IPC Classes  ?

  • B23Q 37/00 - Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinationsUnits therefor in so far as the feature of interchangeability is important
  • B23B 3/06 - Turning-machines or devices characterised only by the special arrangement of constructional units
  • B23Q 1/70 - Stationary or movable members for carrying working-spindles for attachment of tools or work
  • B23Q 5/20 - Adjusting or stopping working-spindles in a predetermined position

27.

VERTICAL MACHINE TOOL APPARATUS AND METHOD

      
Application Number US2015048645
Publication Number 2016/037111
Status In Force
Filing Date 2015-09-04
Publication Date 2016-03-10
Owner MAZAK CORPORATION (USA)
Inventor
  • Carson, Javon D.
  • Marshall, Jonathon

Abstract

In accordance with one aspect, a vertical machine tool is provided having an upper headstock with an upper spindle and a lower tailstock with a lower spindle. A workpiece is secured to the lower tailstock and the headstock drives the upper spindle and a milling tool connected thereto at high speeds for milling the workpiece. The vertical machine tool is also operable to perform turning operations on the workpiece using a turning tool connected to the headstock spindle. The headstock has a mechanical spindle lock that may be configured to rigidly fix the headstock spindle to the headstock housing so that, during the turning operation, the headstock spindle is secured against rotation from loading applied to the turning tool held in the headstock spindle. The lower tailstock drives the lower spindle to rotate the workpiece at speeds up to 2,500 RPM while the non-rotating turning tool held in the upper headstock machines the workpiece.

IPC Classes  ?

  • B23Q 3/157 - Arrangements for automatic insertion or removal of tools of rotary tools

28.

MAZAK ISMART FACTORY

      
Serial Number 86834509
Status Registered
Filing Date 2015-11-30
Registration Date 2020-08-11
Owner Mazak Corporation ()
NICE Classes  ? 42 - Scientific, technological and industrial services, research and design

Goods & Services

Providing information in the field of machine tool automation

29.

MAZAK SMARTBOX

      
Serial Number 86797693
Status Registered
Filing Date 2015-10-23
Registration Date 2018-02-27
Owner Mazak Corporation ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Electronic interface equipment and software for machine tools to input or output CNC (computer numerical control) data; Computer hardware and software for monitoring and control of machine tools; Computer hardware and software for monitoring and control of machine tools through the Internet and communications networks

30.

Material surface modification using friction stir welding hybrid process

      
Application Number 14571055
Grant Number 09352425
Status In Force
Filing Date 2014-12-15
First Publication Date 2015-04-09
Grant Date 2016-05-31
Owner MAZAK CORPORATION (USA)
Inventor
  • Rosal, David
  • Higgins, Paul T.
  • Steel, Russell J.
  • Packer, Scott M.
  • Peterson, Jeremy
  • Larsen, Steve W.
  • Sanderson, Samuel C.
  • Babb, Jonathan A.

Abstract

A system and method for modifying a work piece surface of high melting temperature materials such as Advanced High Strength Steels, wherein a friction stir welding tool may include cutting elements located on the outside diameter of a collar assembly, wherein the collar assembly may be retrofitted for existing friction stir welding tools, or may be designed as a custom attachment for a new hybrid friction stir welding tool, wherein the surface of the work piece may be modified by removing detrimental flash and burr created during operation of the friction stir welding tool.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • B23K 37/08 - Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for flash removal
  • B23K 20/26 - Auxiliary equipment

31.

Friction bit joining of materials using a friction rivet

      
Application Number 14153814
Grant Number 09764375
Status In Force
Filing Date 2014-01-13
First Publication Date 2014-05-08
Grant Date 2017-09-19
Owner MAZAK CORPORATION (USA)
Inventor
  • Miles, Michael P.
  • Fleck, Rodney Dale
  • Steel, Russell J.

Abstract

A system and method of joining at least two workpieces together using a friction rivet and a friction rivet cap that are friction stirred together after a cutting tip or cutting feature on the friction rivet cuts through workpieces and is then bonded to the friction rivet cap, and wherein the friction rivet cap may be excluded if the friction rivet includes a hollow in the cutting tip, the hollow being flared after the friction rivets cuts through the workpieces to thereby create an integral rivet cap in the end of the friction rivet.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
  • B21J 15/00 - Riveting
  • B21J 15/10 - Riveting machines

32.

Machine tool apparatus and method

      
Application Number 13230770
Grant Number 09162289
Status In Force
Filing Date 2011-09-12
First Publication Date 2013-03-14
Grant Date 2015-10-20
Owner Mazak Corporation (USA)
Inventor
  • Katsu, Yoshiya
  • Kawamura, Koichi
  • Couch, Jimmie
  • Hadley, Mark

Abstract

A machine tool apparatus and method for exterior and interior cutting operations on a workpiece is provided. In one form, the machine tool apparatus has a common support assembly with a tailstock and a boring tool holder mounted thereto. The common support assembly has a common support carriage that is mounted to a machine base for travel along a longitudinal axis parallel to a central axis of the workpiece. The tailstock and boring tool holder are mounted to a mounting base portion for travel transverse to the workpiece central axis. In one form, a turret having external cutting tools is separate from the boring tool holder and mounted to the machine base for performing external cutting operations on the workpiece. This separate mounting allows the turret to machine the exterior of the workpiece while also permitting a longer boring tool to perform deep internal cutting operations on the workpiece.

IPC Classes  ?

  • B23B 23/00 - TailstocksCentres
  • B23B 3/06 - Turning-machines or devices characterised only by the special arrangement of constructional units
  • B23B 5/08 - Turning-machines or devices specially adapted for particular workAccessories specially adapted therefor for turning axles, bars, rods, tubes, rolls, i.e. shaft-turning lathes, roll lathesCentreless turning
  • B23B 27/00 - Tools for turning or boring machinesTools of a similar kind in generalAccessories therefor
  • B23B 29/04 - Tool holders for a single cutting tool

33.

Method for using a non-linear control parameter ramp profile to approach a temperature set point of a tool or weld that prevents temperature overshoot during friction stir welding

      
Application Number 13324855
Grant Number 08469256
Status In Force
Filing Date 2011-12-13
First Publication Date 2012-07-19
Grant Date 2013-06-25
Owner MAZAK CORPORATION (USA)
Inventor
  • Babb, Jonathan A.
  • Steel, Russell J.
  • Packer, Scott M.
  • Williams, John

Abstract

A control parameter ramp profile that enables control parameters to be modified in a non-linear manner, such that as a temperature set point of a tool or a weld is approached, the control parameter ramp profile enables the temperature set point to be approached in a manner that prevents temperature overshoot and therefore creating a better weld along the length thereof, wherein the control parameter ramp profile includes but is not limited to proportional, exponential or an S-curve waveform.

IPC Classes  ?

  • B23K 31/02 - Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups relating to soldering or welding
  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

34.

Three-body joining using friction stir processing techniques

      
Application Number 12962402
Grant Number 08157154
Status In Force
Filing Date 2010-12-07
First Publication Date 2011-03-31
Grant Date 2012-04-17
Owner MAZAK CORPORATION (USA)
Inventor
  • Packer, Scott M.
  • Steel, Russell J
  • Babb, Jonathan A.
  • Miles, Michael P.
  • Kohkonen, Kent

Abstract

A friction stir tool is provided to perform friction stir riveting using a partially consumable pin, wherein the pin includes a cutting edge on a bottom surface thereof, wherein the tool is rotated at a first speed to enable cutting by the pin into a first material that is overlapping a second material, wherein after the pin has cut to a sufficient depth, the rotational speed of the tool is increased to thereby enable plasticization of the consumable pin, the first material, and the second material, wherein the tool is then rapidly decelerated until stopped, enabling diffusion bonding between the pin, the first material and the second material.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

35.

Method and apparatus for machining work pieces

      
Application Number 12719311
Grant Number 08083444
Status In Force
Filing Date 2010-03-08
First Publication Date 2010-07-01
Grant Date 2011-12-27
Owner Mazak Corporation (USA)
Inventor Schawe, Bernard Edward

Abstract

A method and apparatus are provided to machine a curved surface such as an inner or outer peripheral surface of a pipe. The pipe is held stationary during machining and a rotatable spindle of a machine head moves along multiple orthogonal axes to align the rotational axis of the spindle with the longitudinal pipe axis. Preferably, the pipe axis is located by using a touch probe to engage the curved surface at multiple spots and the calculating the location of the pipe axis. The cutting tool, which is preferably a cutting tool insert, is rotated by the spindle to machine the curved surface.

IPC Classes  ?

  • B23C 3/00 - Milling particular workSpecial milling operationsMachines therefor

36.

Method and apparatus for machining work pieces

      
Application Number 12719375
Grant Number 08087857
Status In Force
Filing Date 2010-03-08
First Publication Date 2010-06-24
Grant Date 2012-01-03
Owner Mazak Corporation (USA)
Inventor Schawe, Bernard Edward

Abstract

A method and apparatus are provided to machine a curved surface such as an inner or outer peripheral surface of a pipe. The pipe is held stationary during machining and a rotatable spindle of a machine head moves along multiple orthogonal axes to align the rotational axis of the spindle with the longitudinal pipe axis. Preferably, the pipe axis is located by using a touch probe to engage the curved surface at multiple spots and the calculating the location of the pipe axis. The cutting tool, which is preferably a cutting tool insert, is rotated by the spindle to machine the curved surface.

IPC Classes  ?

  • B23B 3/00 - General-purpose turning-machines or devices, e.g. centre lathes with feed rod and lead screwSets of turning-machines

37.

Rotary holding device for gripping tool material at elevated temperatures through multiple collar assembly

      
Application Number 12583005
Grant Number 08241556
Status In Force
Filing Date 2009-08-11
First Publication Date 2010-02-18
Grant Date 2012-08-14
Owner MAZAK CORPORATION (USA)
Inventor
  • Rosal, David
  • Packer, Scott M.
  • Steel, Russell J.
  • Cariveau, Peter
  • Williams, John
  • Richman, Lance

Abstract

A tool is provided that is capable of friction stir processing, friction stir mixing, and friction stir welding of high melting temperature and low melting temperature materials, wherein the collar is now divided into at least an inner and an outer collar coupled to the shank and the FSW tip, wherein new thermal barriers enable expansion of the inner collar to be directed inward to thereby create compression on the FSW tip instead of allowing the FSW tip to become loose in the tool at elevated temperatures.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

38.

METHOD AND APPARATUS FOR MACHINING WORK PIECES

      
Application Number US2007072950
Publication Number 2008/006067
Status In Force
Filing Date 2007-07-06
Publication Date 2008-01-10
Owner MAZAK CORPORATION (USA)
Inventor Schawe, Bernard Edward

Abstract

A method and apparatus are provided to machine a curved surface such as an inner or outer peripheral surface of a pipe. The pipe (12) is held stationary during machining and a rotatable spindle of a machine head (16) moves along multiple orthogonal axes to align the rotational axis of the spindle with the longitudinal pipe axis. Preferably, the pipe axis is located by using a touch probe to engage the curved surface at multiple spots and the calculating the location of the pipe axis. The cutting tool, which is preferably a cutting tool insert, is rotated by the spindle to machine the curved surface.

IPC Classes  ?

  • B23C 3/32 - Milling helical grooves, e.g. in making twist-drills

39.

Three-body joining using friction stir processing techniques

      
Application Number 11818528
Grant Number 07845545
Status In Force
Filing Date 2007-06-13
First Publication Date 2008-01-10
Grant Date 2010-12-07
Owner MAZAK CORPORATION (USA)
Inventor
  • Packer, Scott M.
  • Steel, Russell
  • Babb, Jonathan A.
  • Miles, Michael P.
  • Kohkonen, Kent

Abstract

A friction stir tool is provided to perform friction stir riveting using a partially consumable pin, wherein the pin includes a cutting edge on a bottom surface thereof, wherein the tool is rotated at a first speed to enable cutting by the pin into a first material that is overlapping a second material, wherein after the pin has cut to a sufficient depth, the rotational speed of the tool is increased to thereby enable plasticization of the consumable pin, the first material, and the second material, wherein the tool is then rapidly decelerated until stopped, enabling diffusion bonding between the pin, the first material and the second material.

IPC Classes  ?

  • B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding

40.

NEXUS

      
Serial Number 77218224
Status Registered
Filing Date 2007-06-28
Registration Date 2008-08-26
Owner Mazak Corporation ()
NICE Classes  ? 07 - Machines and machine tools

Goods & Services

Computer numeric controlled machine tools, replacement parts and fittings therefor

41.

SUPERFLOW

      
Serial Number 77122311
Status Registered
Filing Date 2007-03-05
Registration Date 2008-08-26
Owner Mazak Corporation ()
NICE Classes  ?
  • 07 - Machines and machine tools
  • 11 - Environmental control apparatus

Goods & Services

Power-operated coolant dispensers for machine tools Coolant recovery systems for machine tools, comprising reservoirs, pumps, hoses and cleaners

42.

PALLETECH MANUFACTURING CELL

      
Serial Number 76160782
Status Registered
Filing Date 2000-11-07
Registration Date 2002-07-16
Owner Mazak Corporation ()
NICE Classes  ? 07 - Machines and machine tools

Goods & Services

Machines, namely, pallet loaders featuring computer numeric controllers

43.

INTEGREX

      
Serial Number 76160783
Status Registered
Filing Date 2000-11-07
Registration Date 2002-07-16
Owner Mazak Corporation ()
NICE Classes  ? 07 - Machines and machine tools

Goods & Services

Computer numeric controlled machine tools