A machine for removing mandrels from logs of convolutely wound web materia has a log conveyor comprising a plurality of log carriers adapted and configured to move the logs on the log conveyor. A plurality of mandrel extraction stations are arranged along a path of the log conveyor. The mandrel extraction stations have clasps that are configured to engage the mandrels. The clasps are moveable to remove the mandrels from the logs by pulling the mandrels away from the logs in a direction parallel to longitudinal center axes of the mandrels while the logs are stationary. The portion of the log conveyor along which the mandrel extraction stations are arranged is substantially vertical.
An apparatus forms stacks of interfolded sheets. First and second folding rolls receive the plurality of sheets, move the plurality of sheets through the nip, and fold the plurality of sheets into a stack of interfolded sheets downstream of the nip. A packing finger is associated with each folding roll, and the respective packing fingers move between a retracted position and an extended position relative to the corresponding folding roll with alternate movement relative to each other between the retracted position and the extended position to engage the plurality of sheets and form the stack of interfolded sheets. A liquid delivery system delivers liquid to a sheet in the plurality of sheets when the sheet is on one of the folding rolls and before the sheet is moved to the stack.
A circumferential location of a tail end of a log of convolutely wound web material is determined by rotating the log in a stationary position and a diameter of the log is sensed with a sensor at a plurality of times while rotating the log in the stationary position. A plurality of signals corresponding to the diameter of the log at the plurality of times are generated. The signals corresponding to the diameter of the log at the plurality of times a compared. A change in the signals corresponding to the diameter of the log at the plurality of times is detected and associated with the circumferential location of the tail end of the log.
B65H 26/08 - Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to a predetermined diameter
B65H 23/24 - Registering, tensioning, smoothing, or guiding webs longitudinally by fluid action, e.g. to retard the running web
B65H 37/04 - Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching, or stapling
4.
METHOD AND APPARATUS FOR TAIL SEALING OF ROLL PRODUCTS
A circumferential location of a tail end of a log of convolutely wound web material is determined by rotating the log in a stationary position and a diameter of the log is sensed with a sensor at a plurality of times while rotating the log in the stationary position. A plurality of signals corresponding to the diameter of the log at the plurality of times are generated. The signals corresponding to the diameter of the log at the plurality of times a compared. A change in the signals corresponding to the diameter of the log at the plurality of times is detected and associated with the circumferential location of the tail end of the log.
In a machine having a pressure and embossing roller, a position of an actuator operatively connected to a journal of the pressure roller is calibrated to a width of a nip formed between the pressure and the embossing rollers. The position of the actuator is changed to move the pressure roller to a position at which the nip forms between the pressure and the embossing rollers. The nip widths are measured in at least three locations along of the rollers. An interference between the pressure and the embossing rollers is calculated at each of the three locations. A deflection curvature of the pressure roller is calculated. A deflection of the journal of the pressure roller at the connection location to the actuator is calculated. The measured widths of the nip are correlated with the position of the actuator when the widths of the nip were measured.
In a machine having a pressure and embossing roller, a position of an actuator operatively connected to a journal of the pressure roller is calibrated to a width of a nip formed between the pressure and the embossing rollers. The position of the actuator is changed to move the pressure roller to a position at which the nip forms between the pressure and the embossing rollers. The nip widths are measured in at least three locations along of the rollers. An interference between the pressure and the embossing rollers is calculated at each of the three locations. A deflection curvature of the pressure roller is calculated. A deflection of the journal of the pressure roller at the connection location to the actuator is calculated. The measured widths of the nip are correlated with the position of the actuator when the widths of the nip were measured.
An interfolder has a main frame structure, and a sub-frame structure moveable relative to the main frame structure between engaged and disengaged positions. A first cutoff roll frame is securable to the main frame structure and comprises a first pre-fold roll. A second cutoff roll frame is securable to the sub-frame structure and comprises a second pre-fold roll. A first folding roll frame releasably connects with the main frame structure and comprises a first folding roll. A second folding roll frame releasably connects with the sub-frame structure and comprises a second folding roll. When the sub-frame structure is in the engaged position with the main frame structure, the first and second folding roll frames are in position for normal operation. When the sub-frame structure is in the disengaged position with the main frame structure, the first and second folding roll frames are in position for removal from the machine.
A conveyor system for moving stacked webs of material has a first unit with at least three belts. Each belt is driven by a motor having a drive shaft with a pulley. The drive shaft of one motor is spaced from the drive shaft of another motor to define a routing along which the belts travel in parallel paths and are independently movable. Each belt has at least two product supports. A second unit is opposite of the first unit and forms a process zone with the first unit. In the process zone, the product support of one of the belts of the first unit engages one side of the stacked web material, and the second unit engages an opposite side of the stacked web material. The product supports move in a synchronized manner from an inlet to an outlet of the process zone at an adjustable interval.
B65H 35/00 - Delivering articles from cutting or line-perforating machinesArticle or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
9.
CONVEYOR SYSTEM FOR MOVING FOLDED, STACKED WEBS OF MATERIAL
A conveyor system for moving stacked webs of material has a first unit with at least three belts. Each belt is driven by a motor having a drive shaft with a pulley. The drive shaft of one motor is spaced from the drive shaft of another motor to define a routing along which the belts travel in parallel paths and are independently movable. Each belt has at least two product supports. A second unit is opposite of the first unit and forms a process zone with the first unit. In the process zone, the product support of one of the belts of the first unit engages one side of the stacked web material, and the second unit engages an opposite side of the stacked web material. The product supports move in a synchronized manner from an inlet to an outlet of the process zone at an adjustable interval.
B65H 31/30 - Arrangements for removing completed piles
B26D 1/16 - Cutting through work characterised by the nature or movement of the cutting memberApparatus or machines thereforCutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable arm or the like
B26D 5/20 - Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
B26D 7/06 - Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
B26D 1/58 - Cutting through work characterised by the nature or movement of the cutting memberApparatus or machines thereforCutting members therefor involving a cutting member which travels with the work, i.e. flying cutter and is mounted on a movable arm or the like
10.
METHOD AND EMBOSSER WITH TEMPERATURE CONTROLLED PRESSURE ROLLER
A method for producing an embossed cellulosic web includes the steps of: (a) directly heating the outside surface of a pressure roller, and (b) embossing the web between an embossing roller and the pressure roller. Additional web(s), some or all of which may be embossed, may be combined with the embossed web to produce a product. The interior of the pressure roller may be cooled to produce a temperature gradient between the exterior and the interior of the pressure roller.
A method for producing an embossed cellulosic web includes the steps of: (a) directly heating the outside surface of a pressure roller, and (b) embossing the web between an embossing roller and the pressure roller. Additional web(s), some or all of which may be embossed, may be combined with the embossed web to produce a product. The interior of the pressure roller may be cooled to produce a temperature gradient between the exterior and the interior of the pressure roller.
A clasp is engageable with an end of a tube. The clasp has a prong that is insertable into a bore of the tube. The clasp has a housing with a plurality of clamping wedges. The clamping wedges are spaced circumferentially around the prong and moveable between a disengaged position and an engaged position. In the engaged position with a tube is disposed between the clamping wedges and the prong, the clamping wedges press the tube against the prong. An actuator wedge is slidingly engageable with the corresponding clamping wedge along complementary and cooperating wedge-shaped surfaces in a manner such that axial movement of the actuator wedge causes radial movement of the corresponding clamping wedge between the disengaged position and the engaged position. A spring is operatively connected to a corresponding actuator wedge to urge the actuator wedge toward the engaged position.
A perforator cuts perforations into web materials and includes an indexer for moving a stationary roll of the perforator between a plurality of angular positions. In one aspect, the indexer includes a phasing plate with a plurality of holes, a pivot arm with a hole that is mounted adjacent to the phasing plate to allow relative rotation between the pivot arm and the phasing plate, a pin movable into and out of each hole of the phasing plate and the pivot arm hole, a pin actuator mounted on the pivot arm to move the pin, and a pivot arm actuator to oscillate the pivot arm. In another aspect, the indexer includes a follower connected with the stationary roll, a crank arm, a coupler pivotally connected to the follower and the crank arm, and a crank arm actuator to drive the crank arm and move the coupler and the follower.
B26F 1/08 - Perforating by punching, e.g. with relatively-reciprocating punch and bed with punching tools moving with the work wherein the tools are carried by, and in operation move relative to, a rotative drum or similar support
B26D 5/02 - Means for moving the cutting member into its operative position for cutting
B26D 7/26 - Means for mounting or adjusting the cutting memberMeans for adjusting the stroke of the cutting member
B26D 1/38 - Cutting through work characterised by the nature or movement of the cutting memberApparatus or machines thereforCutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a fixed blade or other fixed member
A clasp has a prong and a housing with clamping wedges and actuator wedges. The clamping wedges are spaced circumferentially around the prong within the housing and moveable within the housing via the actuator wedges. In a disengaged position, the clamping wedges are spaced radially outwardly from the outer surface of the prong at a distance sufficient such that a tube is insertable between the prong and the clamping wedges. In the engaged position, the clamping wedges are positioned radially inward of the disengaged position so as to press the tube against the prong. Each actuator wedge is slidingly engageable with the corresponding clamping wedge along complementary and cooperating wedge-shaped surfaces of the actuator wedge and the corresponding clamping wedge. The wedge-shaped surfaces include cooperating elongated protrusions and elongated slots.
B65H 23/188 - Registering, tensioning, smoothing, or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
In a controller for a converting line: (a) mechanical characterization module generates an estimate of an applied web force at a driven roller based upon velocity and torque signals, and mechanical properties associated with an upstream and downstream roller, one or both of which may be the driven roller; (b) a web stiffness estimator module generates a span stiffness estimate, a previous span tension estimate, and a span time constant based upon the span length, the velocity signals from the upstream and downstream roller sensors, a span tension signal from the span tension sensor, and the applied web force estimate from the mechanical characterization module; and (c) a tension control module generates a velocity trim command signal for the driven roller based on the span stiffness estimate, the previous span tension estimate, a web span time constant, a span tension signal, and a span tension setpoint.
B65H 23/188 - Registering, tensioning, smoothing, or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
An assembly handles a roll used on a machine in a converting line. A storage assembly has a storage structure that extends above the machine that uses the roll. The storage assembly has a rack for supporting the roll in the storage structure. The rack has a roll mover configured to move horizontally between a stored position and an extended position. A transfer assembly has first and second supports on laterally opposite sides of the converting line. The first and second supports are adjacent to and extending above the machine. The transfer assembly has a lifter that is operatively connected to and supported by the first and second supports. The lifter is configured to move vertically relative to the first and second supports between the storage assembly and the machine. The transfer assembly is configured to transfer the roll between the rack in the storage structure and the machine.
In a controller for a converting line: (a) mechanical characterization module generates an estimate of an applied web force at a driven roller based upon velocity and torque signals, and mechanical properties associated with an upstream and downstream roller, one or both of which may be the driven roller; (b) a web stiffness estimator module generates a span stiffness estimate, a previous span tension estimate, and a span time constant based upon the span length, the velocity signals from the upstream and downstream roller sensors, a span tension signal from the span tension sensor, and the applied web force estimate from the mechanical characterization module; and (c) a tension control module generates a velocity trim command signal for the driven roller based on the span stiffness estimate, the previous span tension estimate, a web span time constant, a span tension signal, and a span tension setpoint.
B65H 23/04 - Registering, tensioning, smoothing, or guiding webs longitudinally
B65H 23/188 - Registering, tensioning, smoothing, or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
B65H 23/192 - Registering, tensioning, smoothing, or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web motor-controlled
An assembly handles a roll used on a machine in a converting line. A storage assembly has a storage structure that extends above the machine that uses the roll. The storage assembly has a rack for supporting the roll in the storage structure. The rack has a roll mover configured to move horizontally between a stored position and an extended position. A transfer assembly has first and second supports on laterally opposite sides of the converting line. The first and second supports are adjacent to and extending above the machine. The transfer assembly has a lifter that is operatively connected to and supported by the first and second supports. The lifter is configured to move vertically relative to the first and second supports between the storage assembly and the machine. The transfer assembly is configured to transfer the roll between the rack in the storage structure and the machine.
An apparatus forms stacks of interfolded sheets. First and second folding rolls receive the plurality of sheets, move the plurality of sheets through the nip, and fold the plurality of sheets into a stack of interfolded sheets downstream of the nip. A packing finger is associated with each folding roll, and the respective packing fingers move between a retracted position and an extended position relative to the corresponding folding roll with alternate movement relative to each other between the retracted position and the extended position to engage the plurality of sheets and form the stack of interfolded sheets. A fluid delivery system delivers fluid to a sheet in the plurality of sheets at or after the folding rolls.
An embossing roll has an embossing region that has a plurality of embossing elements. Each of the embossing elements projects outward from a surface of the embossing roll a distance of about 0.2 mm to about 2.0 mm. The plurality of embossing elements are arranged in the embossing region in a pattern. The plurality of embossing elements has at least a first set of embossing elements and a second set of embossing elements. The first set of embossing elements has a first shape and the second set of embossing elements has a second shape that is different from the first shape.
A method is provided for removing mandrels from successive rolls of convolutely wound web material. In one aspect, a roll of web convolutely wound around a mandrel is moved to a position in which the mandrel is aligned with a clasp with the clasp spaced apart from the mandrel. The clasp is then moved along a path toward the roll. Movement of the clasp toward the roll is stopped only when the clasp is in a position to engage the mandrel. The mandrel is engaged with the clasp. The clasp and the mandrel are moved away from the roll to withdraw the mandrel from the roll. The mandrel is released from the clasp when the mandrel is removed from the roll. The mandrel is removed from the path of the clasp. The steps are repeated for a subsequent roll.
A rewinding machine winds a web material into a log about a core. The web material to be wound is directed about a rotating winding drum. A continuous loop is spaced from the winding drum and with the winding drum defines a nip through which the core is inserted and through which the web material is directed. A surface of the continuous loop opposite the winding drum across the nip is configured to move in a direction generally opposite of the winding drum for winding the web material about the core. A rider roll defines a winding space with the winding drum and the continuous loop. The rider roll is movable relative to the continuous loop and the winding drum to allow for an increase in a diameter of the log in the winding space during winding of the web material about the core.
B65H 18/20 - Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web the web roll being supported on two parallel rollers at least one of which is driven
B65H 18/10 - Mechanisms in which power is applied to web-roll spindle
B65H 18/26 - Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
B65H 19/22 - Changing the web roll in winding mechanisms or in connection with winding operations
27.
COATER AND EMBOSSER-LAMINATOR PROCESS ROLL CALIBRATION
Rolls of an embosser laminator unit may be calibrated with an iterative process of moving axial ends of the roll a set incremental distance until contact between the rolls is made and then making a correction to the distance based upon the end of the roll making contact. The rolls may be move an initial position where the faces of the rolls are devoid of contact with each other. One or both of the rolls may be rotated. The distance between the ends of the rolls may be decreased until the faces of the rolls make contact with each other. The distance between the first ends of the rolls may be increased by an incremental amount, and a determination of contact between the faces of the rolls may be made by alternate movement of the rolls by the incremental amount and position prior to contact.
A converting line has a unwind machine with a load station assembly and a vertical movement assembly. The load station assembly rotatably supports a roll as the web is unwound during a first portion of an unwind cycle. The vertical movement assembly rotatably supports the roll during movement between lowered and raised positions during a second portion of the unwind cycle. A lower brake assembly controls rotation of the roll in the load station assembly, and an upper brake assembly controls rotation of the roll with the roll in the vertical movement assembly. With the roll rotatably supported in the load station assembly, the converting line control generates signals for the lower brake assembly to control an unwind rotation rate of the roll. With the roll rotatably supported by the vertical movement assembly, the control generates signals for the upper brake assembly to control the unwind rotation rate.
A pull station has top and bottom continuous loops with the top continuous loop disposed on a frame and movable relative to the bottom continuous loop with a frame actuator connected with the frame. The frame actuator has a sensor for sensing position. A stop, adjustable with a stop actuator and having a load sensor, is operatively engageable with the frame and prevents movement of the top continuous loop toward the bottom continuous loop. A control determines a distance between the top and bottom continuous loops based upon the actuator position sensor; determines a force imparted to webs based on the stop load sensor, the weight of the frame and the top continuous loop, and a force imparted to the top continuous loop by the frame actuator as the webs are conveyed in the pull station; and controls the pull station based upon the distance and/or force measurements.
B65H 23/188 - Registering, tensioning, smoothing, or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
A method for unwinding includes loading a first reel of web material into a first unwind position where the web is unwound. A splicing unit is then moved in the machine direction toward the first unwind position until there is sufficient space to allow a further reel to be loaded into a second unwind position where the web from the second reel is unwound once loaded. Then, the web from the first reel is spliced to the second reel, and the web of the first reel is thereafter cut. The process continues in the opposite direction after removing the first reel from the first unwind position. The web of the second reel is unwound in the second position, the splicing unit is moved toward the second unwind position until there is sufficient space to allow a further reel to be loaded into the first unwind position.
A method for unwinding includes loading a first reel of web material into a first unwind position where the web is unwound. A splicing unit is then moved in the machine direction toward the first unwind position until there is sufficient space to allow a further reel to be loaded into a second unwind position where the web from the second reel is unwound once loaded. Then, the web from the first reel is spliced to the second reel, and the web of the first reel is thereafter cut. The process continues in the opposite direction after removing the first reel from the first unwind position. The web of the second reel is unwound in the second position, the splicing unit is moved toward the second unwind position until there is sufficient space to allow a further reel to be loaded into the first unwind position.
A method includes a bag forming process with a bag wicketing machine having a sideweld seal head that receives plies of web material, conveys the plies through the sideweld seal head, seals the plies together, cuts the plies to form a bag blank, and moves the bag blank onto an exit conveyor. Pressurized air from nozzles of a pneumatic blow down bar is directed at the bag blank. With an energized laser operatively mounted on the pneumatic blow down bar, the position of the pneumatic blow down bar relative to the bag blank and the exit of the sideweld seal head is adjusted so that a beam emanating from the laser is positioned against the bag blank at a desired location where pressurized air from the nozzles of the pneumatic blow down bar is directed against the bag blank and forces the bag blank into engagement with the conveyor.
A method for producing a laminated embossed web includes the steps of: (a) providing a first web and at least a further web, (b) embossing the first web with a first pattern of embossments, each embossment comprising a top and a side, (c) providing an adhesive with an electrostatic charge, (d) directing the adhesive to the tops of the embossments, and (e) combining the webs.
B32B 37/10 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using direct action of vacuum or fluid pressure
A processing line includes a conveyor for conveying product from upstream processing equipment to downstream processing equipment. Data structures stored in a memory of a controller comprise a backlog set point for a product type to be processed. A product sensor for the conveyor is enabled to generate signals representative of a number of the products moving on the conveyor from the upstream processing equipment for delivery to the downstream processing equipment. A conveyor speed sensor for the conveyor is enabled to generate signals representative of a speed of the conveyor. A backlog measurement based upon the product sensor signals and the conveyor speed sensor signals is determined. The backlog measurement is compared to the backlog set point to determine a difference in backlog. The controller is enabled to generate signals for controlling the processing line based upon the difference in backlog and additional information related to the product type.
G05B 19/418 - Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
B65B 57/16 - Automatic control, checking, warning or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to stop, or to control the speed of, the machine as a whole
A tissue log cutting saw has an arm movable orbitally within an interior of saw house. A spindle and housing is mounted to the arm. A tool holder with a blade is arrangeable at a first end of the spindle, and an opposite second end rotationally drives the spindle while providing access to an operator of a clamp in the spindle. The clamp is moveable between a hold position in which the clamp engages the tool holder at the first end, and a release position in which the clamp disengages from the tool holder and allows the tool holder to be removed from the first end. An actuator mounted to a structure separate from the arm has an end effector that cooperates with the operator of the clamp to enable the tool holder to be released from the clamp to facilitate automatic changing of a blade of the saw.
B23D 45/12 - Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade for cutting tubes
B23D 47/12 - Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of drives for circular saw blades
B23Q 3/157 - Arrangements for automatic insertion or removal of tools of rotary tools
B26D 1/16 - Cutting through work characterised by the nature or movement of the cutting memberApparatus or machines thereforCutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable arm or the like
B26D 5/22 - Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member and work feed mechanically connected
B26D 7/02 - Means for holding or positioning work with clamping means
37.
Log Cutting Saw With Automatic Blade Changer and Method of Using Same
A tissue log cutting saw has an arm movable orbitally within an interior of saw house. A spindle and housing is mounted to the arm. A tool holder with a blade is arrangeable at a first end of the spindle, and an opposite second end rotationally drives the spindle while providing access to an operator of a clamp in the spindle. The clamp is moveable between a hold position in which the clamp engages the tool holder at the first end, and a release position in which the clamp disengages from the tool holder and allows the tool holder to be removed from the first end. An actuator mounted to a structure separate from the arm has an end effector that cooperates with the operator of the clamp to enable the tool holder to be released from the clamp to facilitate automatic changing of a blade of the saw.
An accumulator has a control system for controlling motion of a plurality of buckets on a continuous loop and logs traversing on a log transfer device. The log transfer device delivers a log from an entrance of the log transfer device to a bucket infeed on the accumulator. The bucket infeed receives a log from the log transfer device and allows a bucket to receive the log from the log transfer device. A time for the log to move from the entrance of the log transfer device to the bucket infeed is determined. Based on the time for the log to move from the entrance of the log transfer device to the bucket infeed, the control system controls the accumulator drive to move the continuous loop such that a bucket in the plurality of buckets is positioned at the bucket infeed with sufficient time to allow the bucket to receive the log from the log transfer device.
B65G 1/12 - Storage devices mechanical with article supports or holders movable in a closed circuit to facilitate insertion or removal of articles
B65G 47/51 - Devices for discharging articles or materials from conveyors with distribution, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination
B65H 19/30 - Lifting, transporting, or removing the web rollInserting core
G05B 19/418 - Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
An accumulator has a control system for controlling motion of a plurality of buckets on a continuous loop and logs traversing on a log transfer device. The log transfer device delivers a log from an entrance of the log transfer device to a bucket infeed on the accumulator. The bucket infeed receives a log from the log transfer device and allows a bucket to receive the log from the log transfer device. A time for the log to move from the entrance of the log transfer device to the bucket infeed is determined. Based on the time for the log to move from the entrance of the log transfer device to the bucket infeed, the control system controls the accumulator drive to move the continuous loop such that a bucket in the plurality of buckets is positioned at the bucket infeed with sufficient time to allow the bucket to receive the log from the log transfer device.
B65G 47/26 - Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
B65G 17/12 - Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriersEndless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
B65G 43/08 - Control devices operated by article or material being fed, conveyed, or discharged
A blade guard assembly for a circular saw blade of a saw house includes a blade cover with a face panel and an edge portion that extends from the face panel. An actuator is mountable the blade cover and the structure of the saw house. When the blade guard assembly is mounted in saw house, the blade cover is movable with the actuator between a covered position and an exposed position. In the covered position, the face panel and edge portion at least partially surround the saw blade. In the exposed position, the face panel is spaced from the saw blade.
B23Q 11/08 - Protective coverings for parts of machine toolsSplash guards
B23D 45/04 - Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade or the stock carried by a pivoted lever
B23Q 11/00 - Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling workSafety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
B26D 1/15 - Cutting through work characterised by the nature or movement of the cutting memberApparatus or machines thereforCutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
B26D 7/22 - Safety devices specially adapted for cutting machines
41.
Control for parent roll unwinding apparatus and methods
A control system is provided for a converting line. The converting line has an unwinder for unwinding web material from a roll of web material and at least one independently driven roll for directing the web material unwound from the unwinder to the converting line. The control system has a controller and a tension sensor configured to be arranged downstream of the at least one driven roll. The tension sensor is configured to sense a tension in the web as the web is passed downstream of the driven roll, generate a signal indicative of sensed web tension, and transmit the signal of sensed web tension to the controller. The controller is configured to a generate and transmit to the unwinder a signal to change the speed of the unwinder based upon the tension sensed by the tension sensor.
A core end engagement assembly is provided for a rewinding machine. The core end engagement assembly is configured to engage an end of the core and transmit rotational movement to the core during winding of the web material about the core. The assembly may include a drive housing. A chuck may project from a first end of the drive housing and may be configured to engage the end of the core. A first actuator may reciprocate the drive housing along a central axis of the core between an engagement and disengagement position of the chuck relative to the core. A second actuator may be mounted on the drive housing. The second actuator may be configured and adapted to move the chuck between release and hold positions. A flexible drive shaft operatively connects with and rotationally drives the chuck.
B65H 18/20 - Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web the web roll being supported on two parallel rollers at least one of which is driven
B65H 18/10 - Mechanisms in which power is applied to web-roll spindle
43.
Anti-bounce print deck for flexographic printing press
A device and a method is disclosed to maintain plate and anilox mandrel position stability in print decks of a flexographic printing press. In one aspect, the mandrel bearings associated with at least one of the plate roll and the anilox roll are preloaded for the purpose of eliminating backlash and increasing the positional stiffness of the bearings, and thus the mandrel. In another aspect, the roll drive motor control system is enabled to provide a torque additive command the torque profile to maintain rotational consistency and otherwise overcome torque transients experienced by the motor during print bounce. Accordingly, the problem commonly referred to as print bounce and or print banding is alleviated.
A converting line for coreless roll products includes a rewinding machine and a controller. A log of convolutely wound web material is wound in the rewinding machine during a wind cycle. A diameter of the log, a caliper of the web material, and an amount of tension of the web is determined at a plurality of time points during a time period of the winding cycle. The controller is enabled to generate a signal to change an operating condition of the converting line based upon at least one of a diameter determination at a time point during the wind cycle, a caliper determination at a time point during the wind cycle, a wound web amount determination at a time point during the wind cycle, and a tension determination at a time point during the wind cycle.
B65H 19/22 - Changing the web roll in winding mechanisms or in connection with winding operations
B65H 19/29 - Securing the trailing end of the wound web to the web roll
B65H 23/00 - Registering, tensioning, smoothing, or guiding webs
B65H 23/04 - Registering, tensioning, smoothing, or guiding webs longitudinally
B65H 23/195 - Registering, tensioning, smoothing, or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
B65H 26/08 - Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to a predetermined diameter
45.
Surface rewinder with center assist and belt and winding drum forming a winding nest
A rewinding machine winds a web material into a log about a core. The web material to be wound is directed about a rotating winding drum. A continuous loop is spaced from the winding drum and with the winding drum defines a nip through which the core is inserted and through which the web material is directed. A surface of the continuous loop opposite the winding drum across the nip is configured to move in a direction generally opposite of the winding drum for winding the web material about the core. A rider roll defines a winding space with the winding drum and the continuous loop. The rider roll is movable relative to the continuous loop and the winding drum to allow for an increase in a diameter of the log in the winding space during winding of the web material about the core.
B65H 18/20 - Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web the web roll being supported on two parallel rollers at least one of which is driven
B65H 18/10 - Mechanisms in which power is applied to web-roll spindle
B65H 18/26 - Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
B65H 19/22 - Changing the web roll in winding mechanisms or in connection with winding operations
46.
Accumulator for processing line and method of using same
A processing line processes logs of convolutely wound web material and has upstream and downstream sections. A main accumulator has buckets that receive, hold, and release logs. An input feeder receives logs from the upstream section and conveys them to a bucket of main accumulator. A loader has a loader accumulator and loader buckets that receive, hold, and release logs. A transfer conveyor between the main accumulator and the loader receives a log from the main accumulator bucket and conveys the log a loader bucket independently of the input feeder. The loader receives a log from the transfer conveyor. The loader conveys the log in the loader bucket to a discharge of the loader. The loader discharge discharges the log from the loader bucket to the downstream section of the processing line.
B65H 19/30 - Lifting, transporting, or removing the web rollInserting core
B65H 19/12 - Lifting, transporting, or inserting the web rollRemoving empty core
B65G 1/127 - Storage devices mechanical with article supports or holders movable in a closed circuit to facilitate insertion or removal of articles the circuit being confined in a vertical plane
B65G 47/51 - Devices for discharging articles or materials from conveyors with distribution, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination
machines for manufacturing thermo plastic film bags, namely, rotary bag machines, wicketing bag machines, servo draw bag machines, flat belt bag machines, continuous motion bag machines, and structural parts therefor
48.
Packaging method and line for improved finished product
An overwrap feed station wraps a product with an overwrap material by drawing the overwrap material around the product to form a tube around the product as the product moves through the feed station. The feed station is configurable in one of first and second configurations based upon a desired location of a longitudinal seal to be formed on the tube around the product. A first former is configured to guide the overwrap material through the entrance of the feed station so that longitudinal edges of the overwrap material overlap on a first side of the tube during wrapping of the product. The second former is configured to guide the overwrap material through the entrance of the feed station so that longitudinal edges of the overwrap material overlap on a second side of the tube during wrapping of the product. The second side is transverse to the first side.
B65B 11/10 - Wrapping articles, or quantities of material, by conveying wrapper and contents in defined paths in a single straight path to fold the wrappers in tubular form about contents
B65B 65/00 - Details peculiar to packaging machines and not otherwise provided forArrangements of such details
B65B 9/06 - Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it
49.
APPARATUS FOR SUPPORTING CONVOLUTELY WOUND LOGS OF WEB MATERIAL DURING CUTTING
An apparatus supports a convolutely wound log of web material during cutting of the convolutely wound log, and includes a bottom support link operatively pivotally coupled to a support frame and a side support link operatively pivotally coupled to the support frame and the bottom support link. A flexible member operatively coupled to a distal end of the side support link extends tangentially from the side support link and curves away from the side support link and the bottom support link so that a portion of the flexible member is spaced away from the side support link and the bottom support link. The spaced away portion of the flexible member together with the side support link and the bottom support link at least in part define a support surface for supporting the convolutely wound log when the log is directed into the apparatus.
B23D 47/04 - Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
B26D 1/16 - Cutting through work characterised by the nature or movement of the cutting memberApparatus or machines thereforCutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable arm or the like
B26D 5/00 - Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
B26D 5/06 - Means for moving the cutting member into its operative position for cutting by electrical means
An apparatus supports a convolutely wound log of web material during cutting of the convolutely wound log, and includes a bottom support link operatively pivotally coupled to a support frame and a side support link operatively pivotally coupled to the support frame and the bottom support link. A flexible member operatively coupled to a distal end of the side support link extends tangentially from the side support link and curves away from the side support link and the bottom support link so that a portion of the flexible member is spaced away from the side support link and the bottom support link. The spaced away portion of the flexible member together with the side support link and the bottom support link at least in part define a support surface for supporting the convolutely wound log when the log is directed into the apparatus.
A rewinding machine winds web material into a log. The machine has a winding drum that is rotatable about a center axis and about which the web material to be wound is directed. A continuous loop is spaced from the winding drum and with the winding drum defines a nip through which the web material is directed when winding the web material into the log. The continuous loop is configured to move in a direction generally opposite of a direction of the winding drum at the nip. The continuous loop is configured to change speed relative to a speed of the winding drum during winding the web material into the log about a lead edge of the web material. The continuous loop is positionable relative to the winding drum at the nip to accommodate winding the web material into the log about the lead edge of the web material and to sever the web material.
A blade guard assembly for a circular saw blade of a saw house includes a blade cover with a face panel and an edge portion that extends from the face panel. An actuator is mountable the blade cover and the structure of the saw house. When the blade guard assembly is mounted in saw house, the blade cover is movable with the actuator between a covered position and an exposed position. In the covered position, the face panel and edge portion at least partially surround the saw blade. In the exposed position, the face panel is spaced from the saw blade.
B27B 5/18 - Saw benches with feedable circular saw blade, e.g. arranged on a carriage
B27G 19/02 - Safety guards or devices specially adapted for wood sawsAuxiliary devices facilitating proper operation of wood saws for circular saws
B27G 19/04 - Safety guards or devices specially adapted for wood sawsAuxiliary devices facilitating proper operation of wood saws for circular saws for manually-operated power-driven circular saws
F16P 3/12 - Safety devices acting in conjunction with the control or operation of a machineControl arrangements requiring the simultaneous use of two or more parts of the body with means, e.g. feelers, which in case of the presence of a body part of a person in or near the danger zone influence the control or operation of the machine
F16P 3/14 - Safety devices acting in conjunction with the control or operation of a machineControl arrangements requiring the simultaneous use of two or more parts of the body with means, e.g. feelers, which in case of the presence of a body part of a person in or near the danger zone influence the control or operation of the machine the means being photocells or other devices sensitive without mechanical contact
A blade guard assembly for a circular saw blade of a saw house includes a blade cover with a face panel and an edge portion that extends from the face panel. An actuator is mountable the blade cover and the structure of the saw house. When the blade guard assembly is mounted in saw house, the blade cover is movable with the actuator between a covered position and an exposed position. In the covered position, the face panel and edge portion at least partially surround the saw blade. In the exposed position, the face panel is spaced from the saw blade.
B23Q 11/08 - Protective coverings for parts of machine toolsSplash guards
B23Q 11/00 - Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling workSafety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
B23D 45/04 - Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade or the stock carried by a pivoted lever
B26D 1/15 - Cutting through work characterised by the nature or movement of the cutting memberApparatus or machines thereforCutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
B26D 7/22 - Safety devices specially adapted for cutting machines
A converting line includes a rewinding machine for winding web material into a log. For time points during a time period of the log wind cycle, predictive information representative of a log to be wound is generated and stored in a memory of a control of the rewinding machine. An image capture device is enabled to capture a plurality of images of the log being wound in the winding nest at the plurality of corresponding time points during the time period. Log image capture information is generated based upon the plurality of captured images and corresponding time points during the time period. The log image capture information is compared with the generated predictive log image information to determine a difference in log image. Revised predictive log image information is generated based at least in part upon a difference in the log image capture information relative to predictive log image information.
A converting line includes a rewinding machine for winding web material into a log. For time points during a time period of the log wind cycle, predictive information representative of a log to be wound is generated and stored in a memory of a control of the rewinding machine. An image capture device is enabled to capture a plurality of images of the log being wound in the winding nest at the plurality of corresponding time points during the time period. Log image capture information is generated based upon the plurality of captured images and corresponding time points during the time period. The log image capture information is compared with the generated predictive log image information to determine a difference in log image. Revised predictive log image information is generated based at least in part upon a difference in the log image capture information relative to predictive log image information.
A machine forms a roll of convolutely wound web material. The machine includes a winding apparatus configured to receive a mandrel and the web material and wind the web material around the mandrel. A pulling device pulls the mandrel longitudinally to remove the mandrel from the roll after forming the roll. The machine further includes a restraint that engages the peripheral surface of the roll when the mandrel is pulled longitudinally to remove the mandrel from the roll. A method is also provided. In one aspect of the method, a web material is wound around a mandrel to form a roll of convolutely wound web material. The mandrel is pulled longitudinally after the step of winding the web material around the mandrel. The periphery of the roll is restrained from moving axially when the mandrel is pulled longitudinal. The mandrel is then removed from the roll.
An embosser/laminator machine has an adhesive unit releasably connectable with a main frame structure of the machine, and a roll extractor configured to move a roll between the main frame structure and an exchange position between the main frame structure and the adhesive unit when the adhesive unit is spaced from the main frame structure during removal and installation of the roll. The sub-frame comprising the adhesive unit may be formed with a bearing cap that cooperates with the main frame structure such that when the adhesive unit is connected with the main frame structure, the roll is operatively secured to the machine between main frame structure and the sub-frame of the adhesive unit for normal operation of the machine. When the sub-frame comprising the adhesive unit is released and spaced from main frame structure, the roll may be removed from and installed into the main frame structure.
An overwrap feed station wraps a product with an overwrap material by drawing the overwrap material around the product to form a tube around the product as the product moves through the feed station. The feed station is configurable in first, second, or third configurations based upon a desired location of a longitudinal seal to be formed on the tube around the product. A first former is configured to guide the overwrap material through the entrance of the feed station so that longitudinal edges of the overwrap material overlap on a first side of the tube during wrapping of the product. The second former is configured to guide the overwrap material through the entrance of the feed station so that longitudinal edges of the overwrap material overlap on a second side of the tube during wrapping of the product. The third former allows forming the seal on the corner.
B65B 11/32 - Wrapping articles, or quantities of material, by conveying wrapper and contents in defined paths in a curved path, e.g. on rotary tables or turrets to fold the wrappers in tubular form about contents and then to form closing folds of similar form at opposite ends of the tube
B65B 25/14 - Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form
B65B 9/06 - Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it
59.
Packaging method and line for improved finished product
An overwrap feed station wraps a product with an overwrap material by drawing the overwrap material around the product to form a tube around the product as the product moves through the feed station. The feed station is configurable in one of first and second configurations based upon a desired location of a longitudinal seal to be formed on the tube around the product. A first former is configured to guide the overwrap material through the entrance of the feed station so that longitudinal edges of the overwrap material overlap on a first side of the tube during wrapping of the product. The second former is configured to guide the overwrap material through the entrance of the feed station so that longitudinal edges of the overwrap material overlap on a second side of the tube during wrapping of the product. The second side is transverse to the first side.
B65B 11/10 - Wrapping articles, or quantities of material, by conveying wrapper and contents in defined paths in a single straight path to fold the wrappers in tubular form about contents
B65B 65/00 - Details peculiar to packaging machines and not otherwise provided forArrangements of such details
A system has first and second winding drums and a core feeder for inserting a core into a winding nest for forming a convoluted roll. The leading edge of the web is engaged with a threading belt and directed around the first winding drum and through the winding nest to a position where the leading edge is beyond where the core feeder inserts the core into the winding nest thus providing an excess portion of the web between the leading edge and the core feeder core insertion position. A thread-up core is inserted into the winding nest and rotated with the winding drums so that the excess portion moves around the thread-up core. The leading edge is separated from the threading belt, the excess portion of the web is wound around the thread-up core, and the web from the supply is wound around the thread-up core.
A method of cleaning a blade of a log saw of a converting line comprises applying a cleaning agent to a saw blade. The saw blade is adapted to cut a log of web material into rolls as the log of web material advances on a conveyor. In an another step of the method the log is advanced on the conveyor for cutting with the saw blade. In another step of the method, the saw blade is cleaned by cutting the log with the saw blade with the cleaning agent applied to the saw blade.
A core end engagement assembly is proivded for a rewinding machine. The core end engagement assembly is configured to engage an end of the core and transmit rotational movement to the core during winding of the web material about the core. The assembly may include a drive housing. A chuck may project from a first end of the drive housing and may be configured to engage the end of the core. A first actuator may reciprocate the drive housing along a central axis of the core between an engagement and disengagement position of the chuck relative to the core. A second actuator may be mounted on the drive housing. The second actuator may be configured and adapted to move the chuck between release and hold positions. A flexible drive shaft operatively connects with and rotationally drives the chuck.
A core end engagement assembly is provided for a rewinding machine. The core end engagement assembly is configured to engage an end of the core and transmit rotational movement to the core during winding of the web material about the core. The assembly may include a drive housing. A chuck may project from a first end of the drive housing and may be configured to engage the end of the core. A first actuator may reciprocate the drive housing along a central axis of the core between an engagement and disengagement position of the chuck relative to the core. A second actuator may be mounted on the drive housing. The second actuator may be configured and adapted to move the chuck between release and hold positions. A flexible drive shaft operatively connects with and rotationally drives the chuck.
B65H 18/10 - Mechanisms in which power is applied to web-roll spindle
B65H 18/20 - Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web the web roll being supported on two parallel rollers at least one of which is driven
64.
ANTI-BOUNCE PRINT DECK FOR FLEXOGRAPHIC PRINTING PRESS
A device and a method is disclosed to maintain plate and anilox mandrel position stability in print decks of a flexographic printing press. In one aspect, the mandrel bearings associated with at least one of the plate roll and the anilox roll are preloaded for the purpose of eliminating backlash and increasing the positional stiffness of the bearings, and thus the mandrel. In another aspect, the roll drive motor control system is enabled to provide a torque additive command the torque profile to maintain rotational consistency and otherwise overcome torque transients experienced by the motor during print bounce. Accordingly, the problem commonly referred to as print bounce and or print banding is alleviated.
A device and a method is disclosed to maintain plate and anilox mandrel position stability in print decks of a flexographic printing press. In one aspect, the mandrel bearings associated with at least one of the plate roll and the anilox roll are preloaded for the purpose of eliminating backlash and increasing the positional stiffness of the bearings, and thus the mandrel. In another aspect, the roll drive motor control system is enabled to provide a torque additive command the torque profile to maintain rotational consistency and otherwise overcome torque transients experienced by the motor during print bounce. Accordingly, the problem commonly referred to as print bounce and or print banding is alleviated.
A control system for a converting line has a sensor configured to sense a distance between the sensor and a surface of a roll of web material as the roll of web material is unwound from an unwinder and directed to the converting line. The controller is configured to: (i) determine a diameter measurement of the roll as the roll rotates based upon the sensor signals; (ii) store a plurality of data structures in a memory of a controller of a control system wherein the data structures comprise a plurality of data items associated together as the diameter measurements of the roll of the web material; (iii) process by a statistical regression analysis the data structures associated with the diameter; and (iv) generate signals for controlling the converting line based upon the processed diameter measurements.
B65H 23/08 - Registering, tensioning, smoothing, or guiding webs longitudinally by retarding devices, e.g. acting on web-roll spindle acting on web roll being unwound
B65H 23/18 - Registering, tensioning, smoothing, or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
B65H 23/182 - Registering, tensioning, smoothing, or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in unwinding mechanisms or in connection with unwinding operations
B65H 23/185 - Registering, tensioning, smoothing, or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in unwinding mechanisms or in connection with unwinding operations motor-controlled
G05B 19/18 - Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
G05B 19/19 - Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by positioning or contouring control systems, e.g. to control position from one programmed point to another or to control movement along a programmed continuous path
67.
Control for parent roll unwinding apparatus and methods
A control system for a converting line has a sensor configured to sense a distance between the sensor and a surface of a roll of web material as the roll of web material is unwound from an unwinder and directed to the converting line. The controller is configured to: (i) determine a diameter measurement of the roll as the roll rotates based upon the sensor signals; (ii) store a plurality of data structures in a memory of a controller of a control system wherein the data structures comprise a plurality of data items associated together as the diameter measurements of the roll of the web material; (iii) process by a statistical regression analysis the data structures associated with the diameter; and (iv) generate signals for controlling the converting line based upon the processed diameter measurements.
A method involves conveying tissue logs in a saw conveyor. The conveyor has independent lane control cutting and variable conveyor flight length. In one aspect of the method a first tissue log is received in a lane of a conveyor. With a first log advancement member, the first tissue log is advanced in the lane of the conveyor for cutting with a tissue log saw. A second tissue log is received in the lane of the conveyor when the first tissue log has advanced sufficiently in the lane to accommodate the second tissue log in the lane. With a second log advancement member, the second tissue log is advanced in the lane of the conveyor for cutting with the tissue log saw independently of the step of advancing the first tissue log in the lane. The conveyor may also have multiple lanes.
B65G 19/22 - Impellers, e.g. push-plates, scrapersGuiding means therefor
B65G 19/02 - Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for articles, e.g. for containers
B65G 47/31 - Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors by varying the relative speeds of the conveyors forming the series
B26D 1/16 - Cutting through work characterised by the nature or movement of the cutting memberApparatus or machines thereforCutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable arm or the like
69.
SURFACE REWINDER WITH CENTER ASSIST AND BELT AND WINDING DRUM FORMING A WINDING NEST
A rewinding machine winds a web material into a log about a core. The web material to be wound is directed about a rotating winding drum. A continuous loop is spaced from the winding drum and with the winding drum defines a nip through which the core is inserted and through which the web material is directed. A surface of the continuous loop opposite the winding drum across the nip is configured to move in a direction generally opposite of the winding drum for winding the web material about the core. A rider roll defines a winding space with the winding drum and the continuous loop. The rider roll is movable relative to the continuous loop and the winding drum to allow for an increase in a diameter of the log in the winding space during winding of the web material about the core
A rewinding machine winds a web material into a log about a core. The web material to be wound is directed about a rotating winding drum. A continuous loop is spaced from the winding drum and with the winding drum defines a nip through which the core is inserted and through which the web material is directed. A surface of the continuous loop opposite the winding drum across the nip is configured to move in a direction generally opposite of the winding drum for winding the web material about the core. A rider roll defines a winding space with the winding drum and the continuous loop. The rider roll is movable relative to the continuous loop and the winding drum to allow for an increase in a diameter of the log in the winding space during winding of the web material about the core.
B65H 18/10 - Mechanisms in which power is applied to web-roll spindle
B65H 18/20 - Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web the web roll being supported on two parallel rollers at least one of which is driven
B65H 19/22 - Changing the web roll in winding mechanisms or in connection with winding operations
B65H 18/26 - Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
71.
TISSUE LOG SAW CONVEYOR WITH INDEPENDENT LANE CONTROL CUTTING AND VARIABLE CONVEYOR FLIGHT LENGTH
A conveyor system for advancing tissue logs has a first log advancement member that conveys a lead tissue log toward a discharge end of a lane via a first drive, and a second log advancement member that conveys a successive tissue log after the lead tissue log toward the discharge end of the lane via a second drive. A controller is coupled to the first and second drives. The controller is adapted and configured to control: the first drive to move the first log advancement member between a start and finish position, the second drive to move the second log advancement member between the start and finish position, and the first drive independently of the second drive. A plurality of like lanes may be provided and the controller may also control the first and second drives of one lane independently of the first and second drives of another lane.
B26D 1/16 - Cutting through work characterised by the nature or movement of the cutting memberApparatus or machines thereforCutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable arm or the like
B26D 7/06 - Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
B65B 35/44 - Arranging and feeding articles in groups by endless belts or chains
B65G 19/02 - Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for articles, e.g. for containers
72.
Tissue log saw conveyor with independent lane control cutting and variable conveyor flight length
A conveyor system for advancing tissue logs has a first log advancement member that conveys a lead tissue log toward a discharge end of a lane via a first drive, and a second log advancement member that conveys a successive tissue log after the lead tissue log toward the discharge end of the lane via a second drive. A controller is coupled to the first and second drives. The controller is adapted and configured to control: the first drive to move the first log advancement member between a start and finish position, the second drive to move the second log advancement member between the start and finish position, and the first drive independently of the second drive. A plurality of like lanes may be provided and the controller may also control the first and second drives of one lane independently of the first and second drives of another lane.
B26D 7/06 - Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
B65G 19/02 - Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for articles, e.g. for containers
B65G 19/22 - Impellers, e.g. push-plates, scrapersGuiding means therefor
B65G 47/31 - Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors by varying the relative speeds of the conveyors forming the series
73.
APPARATUS AND METHOD FOR AUTOMATED BLADE CHANGE FOR TISSUE SAW
A blade storage array is detachably mountable with a tissue log cutting saw. The saw has a cutting arm with a tool holder receptacle adapted and configured to hold a circular saw blade for the saw. The array has a plurality of storage units. Each storage unit is adapted and configured to store a circular saw blade for the saw. Each storage unit has a tool holder receptacle adapted and configured to hold a circular saw blade. Each storage unit is adapted and configured to move perpendicularly to the saw blade center axis.
B23D 45/08 - Sawing machines or sawing devices with circular saw blades or with friction saw discs with a ring blade having inside saw teeth
B23D 45/10 - Sawing machines or sawing devices with circular saw blades or with friction saw discs with a plurality of circular saw blades
B23D 59/00 - Accessories specially designed for sawing machines or sawing devices
B23Q 3/155 - Arrangements for automatic insertion or removal of tools
B27B 5/065 - Sawing machines working with circular saw bladesComponents or equipment therefor characterised by a special purpose only for dividing plates in parts of determined size, e.g. panels with feedable saw blades, e.g. arranged on a carriage
B27B 5/32 - Devices for securing circular saw blades to the saw spindle
74.
Apparatus and method for automated blade change for tissue saw
A blade storage array is detachably mountable with a tissue log cutting saw. The saw has a cutting arm with a tool holder receptacle adapted and configured to hold a circular saw blade for the saw. The array has a plurality of storage units. Each storage unit is adapted and configured to store a circular saw blade for the saw. Each storage unit has a tool holder receptacle adapted and configured to hold a circular saw blade. Each storage unit is adapted and configured to move perpendicularly to the saw blade center axis.
A clasp is configured to engage an end of a tube. The clasp has a shaft that is insertable into a tube. The clasp includes a housing with clamping blocks that are spaced circumferentially around the shaft. The clamping blocks are moveable between a disengaged position in which the clamping blocks are spaced radially outwardly from the shaft at a distance sufficient such that a tube is insertable between the shaft and the clamping blocks, and an engaged position in which the clamping blocks are positioned radially inward of the disengaged position toward the shaft and are configured to press a tube disposed between the blocks and the shaft against the shaft. The clasp has at least one actuator engageable with at least one clamping block of the plurality of clamping blocks to move the at least one clamping block between the disengaged position and the engaged position.
An embosser/laminator machine has an adhesive unit releasably connectable with a main frame structure of the machine, and a roll extractor configured to move a roll between the main frame structure and an exchange position between the main frame structure and the adhesive unit when the adhesive unit is spaced from the main frame structure during removal and installation of the roll. The sub-frame comprising the adhesive unit may be formed with a bearing cap that cooperates with the main frame structure such that when the adhesive unit is connected with the main frame structure, the roll is operatively secured to the machine between main frame structure and the sub-frame of the adhesive unit for normal operation of the machine. When the sub-frame comprising the adhesive unit is released and spaced from main frame structure, the roll may be removed from and installed into the main frame structure.
An embosser/laminator machine (LEM) has an adhesive unit (2) releasably connectable with a main frame structure (3) of the machine, and a roll extractor (10) configured to move a roll (7) between the main frame structure and an exchange position between the main frame structure and the adhesive unit when the adhesive unit is spaced from the main frame structure during removal and installation of the roll. The sub-frame comprising the adhesive unit (2) may be formed with a bearing cap (9) that cooperates with the main frame structure such that when the adhesive unit is connected with the main frame structure, the roll is operatively secured to the machine between main frame structure and the sub-frame of the adhesive unit for normal operation of the machine. When the sub-frame comprising the adhesive unit is released and spaced from main frame structure, the roll may be removed from and installed into the main frame structure.
An embosser/laminator machine (LEM) has an adhesive unit (2) releasably connectable with a main frame structure (3) of the machine, and a roll extractor (10) configured to move a roll (7) between the main frame structure and an exchange position between the main frame structure and the adhesive unit when the adhesive unit is spaced from the main frame structure during removal and installation of the roll. The sub-frame comprising the adhesive unit (2) may be formed with a bearing cap (9) that cooperates with the main frame structure such that when the adhesive unit is connected with the main frame structure, the roll is operatively secured to the machine between main frame structure and the sub-frame of the adhesive unit for normal operation of the machine. When the sub-frame comprising the adhesive unit is released and spaced from main frame structure, the roll may be removed from and installed into the main frame structure.
B65H 37/04 - Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching, or stapling
D21G 9/00 - Other accessories for paper-making machines
F16C 13/00 - Rolls, drums, discs, or the likeBearings or mountings therefor
The invention relates to a device and method for cleaning the surface of a printing roll, such as an anilox roll. The device includes a laser-equipped assembly adapted to project a laser beam on the surface of the printing roll. The laser-equipped assembly uses a reflector and a lens to guide the laser beam along a predetermined path on the surface of the printing roil. In some embodiments, an autofocus system may be included to move the lens so that the desired focal point for the laser beam on the printing roll surface is achieved.
The invention relates to a device and method for cleaning the surface of a printing roll, such as an anilox roll. The device includes a laser-equipped assembly adapted to project a laser beam on the surface of the printing roll. The laser-equipped assembly uses a reflector and a lens to guide the laser beam along a predetermined path on the surface of the printing roll. In some embodiments, an autofocus system may be included to move the lens so that the desired focal point for the laser beam on the printing roll surface is achieved.
A method of forming a roll of convolutely wound web material. The method includes applying adhesive to an elongated mandrel, winding web material around the mandrel to form a roll of convolutely wound web material, rotating the mandrel relative to the roll to smear the adhesive, and removing the mandrel from the roll. The smearing can be in a circumferential direction. The adhesive can be applied longitudinally along the mandrel. The adhesive preferably has a viscosity within the range of 3000 to 18,000 cps. Preferably, the method includes pulling the mandrel longitudinally before the step of removing the mandrel from the roll. The pulling can reduce the mandrel diameter and/or can increase its length. The rotating can be conducted before the pulling, during the pulling or during the winding. The rotating can be conducted before or during the removing. The web material can be bathroom tissue or kitchen towel.
A method of forming a roll of convolutely wound web material. The method includes winding web material around an elongated mandrel to form a roll of convolutely wound web material. The mandrel is substantially axially elastic and formed of material having a tensile yield strength divided by elastic modulus greater than 2.0%, and more preferably 2.5%. The mandrel is preferably radially complaint. The method further includes removing the mandrel from the roll. A further method includes winding web material around an elongated mandrel to form a roll of convolutely wound web material, the mandrel being comprised of material having a tensile yield strength divided by elastic modulus greater than 2.0%, and then longitudinally elongating the mandrel.
The mandrel is formed from flexible and elastic material, and after the roll is wound, the mandrel is pulled longitudinally and withdrawn from the roll of paper to form a coreless roll.
Converting machinery and packaging machinery for various end use products, namely, rewinding machines for bathroom tissue, household towel, industrial paper towel, household wrapping film, aluminum foil, baby and general purpose wipes, fabric softener, household and produce bags; Folding machines for paper napkins, industrial wipes, paper towels, facial tissue, gift wrap, table covers, bed sheets, medical towels and drapes, baby and general purpose wipes, household wrapping film, aluminum foil, household and produce bags, zipper closure bags; Flexographic printing presses for flexible packaging films, flexible packaging papers, folding cartons; Coating and/or Laminating machines for solvent laminators, solventless laminations, 100% solids laminators, aqueous coaters, solvent coaters; [ Absorbent Products manufacturing machines for baby diapers, adult incontinence products, feminine hygiene products, specialty pads; ] Wrapping and Bundling machines for bathroom tissue, household towel, folded towels, paper napkins, corrugated container replacement; and, machines parts, namely, embossers, engraved embossing rolls, log saws for tissue and towel, adhesive laminators, and tissue printers