A fluidized bed system is a single unitary modular system that packages a circulation fan, a fluidized bed, and a dust collection system within a same structure. The structure is formed to include internal ducts to provide fluid communication between the circulation fan, the fluidized bed, and the dust collection system. The fan provides a flow of air via a pressure duct to the fluidized bed. Particulate is separated from particles included on the fluidized bed by the flow of air being uniformly distributed to the fluidized bed. Particulate separated in a disengagement area and suspended in the flow of air is conducted through a particulate clearance space surrounding the dust collection system. The particulate is captured by the dust collection system and conveyed to a location external to the system.
F26B 3/08 - Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed
F26B 25/00 - Details of general application not covered by group or
B01D 46/00 - Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
F26B 3/084 - Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed with heat exchange taking place in the fluidised bed
F23C 10/26 - Devices for removal of material from the bed combined with devices for partial reintroduction of material into the bed, e.g. after separation of agglomerated parts
F26B 23/02 - Heating arrangements using combustion heating
B01J 8/18 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes with fluidised particles
B01J 2/16 - Processes or devices for granulating materials, in generalRendering particulate materials free flowing in general, e.g. making them hydrophobic by suspending the powder material in a gas, e.g. in fluidised beds or as a falling curtain
A coating is applied in one or more layers on a granular material, such as a granular fertilizer material or the like. The coating may include a diisocyanate in either pure form or partially polymerized form, a polyol or polyol mix, and optionally a wax. The polyol or polyol mix may be, for example, a polyester polyol, a polyether polyol, or combinations thereof. In some examples, the polyol or polyol mix may be an aliphatic glycerine initiated polyether polyol, an aliphatic amine initiated trifunctional polyol, castor oil or castor oil derivative, or ethylene diamine that has been propoxylated or ethoxylated, and combinations thereof. The coating is reacted on the granular material.
C05G 5/30 - Layered or coated, e.g. dust-preventing coatings
B05D 7/00 - Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
C05C 5/04 - Fertilisers containing other nitrates containing calcium nitrate
C05B 7/00 - Fertilisers based essentially on alkali or ammonium orthophosphates
A system for heating, coating, cooling and screening a granular substrate is provided. The system, such as an apparatus for continuous coating granular particles, includes a preheater apparatus for heating granular particles, a rotary drum having an inlet horizontally coupled to the preheater for receiving heated granular particles directly from the fluidized bed preheater, a coating apparatus positioned within the drum for applying a coating to the heated granular particles, and a cooling apparatus positioned horizontally in association with the drum for cooling the granular particles subsequent to coating.
B05B 9/00 - Spraying apparatus for discharge of liquid or other fluent material without essentially mixing with gas or vapour
B05B 13/02 - Means for supporting workArrangement or mounting of spray headsAdaptation or arrangement of means for feeding work
B01J 2/12 - Processes or devices for granulating materials, in generalRendering particulate materials free flowing in general, e.g. making them hydrophobic in rotating drums
B01J 2/00 - Processes or devices for granulating materials, in generalRendering particulate materials free flowing in general, e.g. making them hydrophobic
B01F 9/02 - Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers
A fluidized bed system is a single unitary modular system that packages a circulation fan, a fluidized bed, and a dust collection system within a same structure. The structure is formed to include internal ducts to provide fluid communication between the circulation fan, the fluidized bed, and the dust collection system. The fan provides a flow of air via a pressure duct to the fluidized bed. Particulate is separated from particles included on the fluidized bed by the flow of air being uniformly distributed to the fluidized bed. Particulate separated in a disengagement area and suspended in the flow of air is conducted through a particulate clearance space surrounding the dust collection system. The particulate is captured by the dust collection system and conveyed to a location external to the system.
B01J 2/16 - Processes or devices for granulating materials, in generalRendering particulate materials free flowing in general, e.g. making them hydrophobic by suspending the powder material in a gas, e.g. in fluidised beds or as a falling curtain
B01J 8/18 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes with fluidised particles
F26B 3/08 - Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed
F26B 17/10 - Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle
F26B 25/00 - Details of general application not covered by group or
A fluidized bed system is a single unitary modular system that packages a circulation fan, a fluidized bed, and a dust collection system within a same structure. The structure is formed to include internal ducts to provide fluid communication between the circulation fan, the fluidized bed, and the dust collection system. The fan provides a flow of air via a pressure duct to the fluidized bed. Particulate is separated from particles included on the fluidized bed by the flow of air being uniformly distributed to the fluidized bed. Particulate separated in a disengagement area and suspended in the flow of air is conducted through a particulate clearance space surrounding the dust collection system. The particulate is captured by the dust collection system and conveyed to a location external to the system.
F26B 3/00 - Drying solid materials or objects by processes involving the application of heat
F26B 25/00 - Details of general application not covered by group or
B01D 46/00 - Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
F26B 3/084 - Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed with heat exchange taking place in the fluidised bed
F23C 10/26 - Devices for removal of material from the bed combined with devices for partial reintroduction of material into the bed, e.g. after separation of agglomerated parts
F26B 3/08 - Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed
F26B 23/02 - Heating arrangements using combustion heating
B01J 8/18 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes with fluidised particles
B01J 2/16 - Processes or devices for granulating materials, in generalRendering particulate materials free flowing in general, e.g. making them hydrophobic by suspending the powder material in a gas, e.g. in fluidised beds or as a falling curtain
A fluidized bed system is a single unitary modular system that packages a circulation fan, a fluidized bed, and a dust collection system within a same structure. The structure is formed to include internal ducts to provide fluid communication between the circulation fan, the fluidized bed, and the dust collection system. The fan provides a flow of air via a pressure duct to the fluidized bed. Particulate is separated from particles included on the fluidized bed by the flow of air being uniformly distributed to the fluidized bed. Particulate separated in a disengagement area and suspended in the flow of air is conducted through a particulate clearance space surrounding the dust collection system. The particulate is captured by the dust collection system and conveyed to a location external to the system.
B01J 8/18 - Chemical or physical processes in general, conducted in the presence of fluids and solid particlesApparatus for such processes with fluidised particles
F26B 3/08 - Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed
F26B 25/00 - Details of general application not covered by group or
F26B 17/10 - Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle
B01J 2/16 - Processes or devices for granulating materials, in generalRendering particulate materials free flowing in general, e.g. making them hydrophobic by suspending the powder material in a gas, e.g. in fluidised beds or as a falling curtain
A coating is applied in one or more layers on a granular material, such as a granular fertilizer material or the like. The coating may include a diisocyanate in either pure form or partially polymerized form, a polyol or polyol mix, and optionally a wax. The polyol or polyol mix may be, for example, a polyester polyol, a polyether polyol, or combinations thereof. In some examples, the polyol or polyol mix may be an aliphatic glycerine initiated polyether polyol, an aliphatic amine initiated trifunctional polyol, castor oil or castor oil derivative, or ethylene diamine that has been propoxylated or ethoxylated, and combinations thereof. The coating is reacted on the granular material.
C05G 3/00 - Mixtures of one or more fertilisers with additives not having a specifically fertilising activity
C05G 3/20 - Mixtures of one or more fertilisers with additives not having a specifically fertilising activity for preventing the fertilisers being reduced to powderAnti-dusting additives
C05G 3/40 - Mixtures of one or more fertilisers with additives not having a specifically fertilising activity for affecting fertiliser dosage or release rateMixtures of one or more fertilisers with additives not having a specifically fertilising activity for affecting solubility
C05G 5/30 - Layered or coated, e.g. dust-preventing coatings
A coating is applied in one or more layers on a granular material, such as a granular fertilizer material or the like. The coating may include a diisocyanate in either pure form or partially polymerized form, a polyol or polyol mix, and optionally a wax. The polyol or polyol mix may be, for example, a polyester polyol, a polyether polyol, or combinations thereof. In some examples, the polyol or polyol mix may be an aliphatic glycerine initiated polyether polyol, an aliphatic amine initiated trifunctional polyol, castor oil or castor oil derivative, or ethylene diamine that has been propoxylated or ethoxylated, and combinations thereof. The coating is reacted on the granular material.
A coating is applied in one or more layers on a granular material, such as a granular fertilizer material or the like. The coating may include a diisocyanate in either pure form or partially polymerized form, a polyol or polyol mix, and optionally a wax. The polyol or polyol mix may be, for example, a polyester polyol, a polyether polyol, or combinations thereof. In some examples, the polyol or polyol mix may be an aliphatic glycerine initiated polyether polyol, an aliphatic amine initiated trifunctional polyol, castor oil or castor oil derivative, or ethylene diamine that has been propoxylated or ethoxylated, and combinations thereof. The coating is reacted on the granular material.
C05B 7/00 - Fertilisers based essentially on alkali or ammonium orthophosphates
C05G 3/00 - Mixtures of one or more fertilisers with additives not having a specifically fertilising activity
B05D 7/00 - Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
A system for heating, coating, cooling and screening a granular substrate is provided. The system, such as an apparatus for continuous coating granular particles, includes a preheater apparatus for heating granular particles, a rotary drum having an inlet horizontally coupled to the preheater for receiving heated granular particles directly from the fluidized bed preheater, a coating apparatus positioned within the drum for applying a coating to the heated granular particles, and a cooling apparatus positioned horizontally in association with the drum for cooling the granular particles subsequent to coating.
A system for heating, coating, cooling and screening a granular substrate is provided. The system, such as an apparatus for continuous coating granular particles, includes a preheater apparatus for heating granular particles, a rotary drum having an inlet horizontally coupled to the preheater for receiving heated granular particles directly from the fluidized bed preheater, a coating apparatus positioned within the drum for applying a coating to the heated granular particles, and a cooling apparatus positioned horizontally in association with the drum for cooling the granular particles subsequent to coating.
B01J 2/00 - Processes or devices for granulating materials, in generalRendering particulate materials free flowing in general, e.g. making them hydrophobic
ABSTRACT A system for heating, coating, cooling and screening a granular substrate is provided. The system, such as an apparatus for continuous coating granular particles, includes a preheater apparatus for heating granular particles, a rotary drum having an inlet horizontally coupled to the preheater for receiving heated granular particles directly from the fluidized bed preheater, a coating apparatus positioned within the drum for applying a coating to the heated granular particles, and a cooling apparatus positioned horizontally in association with the drum for cooling the granular particles subsequent to coating. Date Recue/Date Received 2020-10-14
A system for heating, coating, cooling and screening a granular substrate is provided. The system, such as an apparatus for continuous coating granular particles, includes a preheater apparatus for heating granular particles, a rotary drum having an inlet horizontally coupled to the preheater for receiving heated granular particles directly from the fluidized bed preheater, a coating apparatus positioned within the drum for applying a coating to the heated granular particles, and a cooling apparatus positioned horizontally in association with the drum for cooling the granular particles subsequent to coating.
B05B 9/00 - Spraying apparatus for discharge of liquid or other fluent material without essentially mixing with gas or vapour
B05B 13/02 - Means for supporting workArrangement or mounting of spray headsAdaptation or arrangement of means for feeding work
B01J 2/00 - Processes or devices for granulating materials, in generalRendering particulate materials free flowing in general, e.g. making them hydrophobic
B01J 2/12 - Processes or devices for granulating materials, in generalRendering particulate materials free flowing in general, e.g. making them hydrophobic in rotating drums
A granulation method may include feeding a graded powder into a granulator. The powder may have a particle size distribution (PSD) of at least 98% −115 mesh and at most 50% −200 mesh. The powder may have a PSD of at least 98% less than or equal to 4.2% of a median product particle size and at most 50% less than or equal to 2.5% of the median product particle size. The powder may have a PSD of between 40% and 80% between 3% and 6% of the median product particle size, between 5% and 30% between 2% and 4% of the median product particle size, and between 10% and 40% between 1% and 3% of the median product particle size. A liquid binder may be fed into the granulator. Wet granules may be discharged from the granulator and may have a moisture content of between 7% and 12%.
B01J 2/00 - Processes or devices for granulating materials, in generalRendering particulate materials free flowing in general, e.g. making them hydrophobic
C09C 1/58 - Agglomerating, pelleting, or the like by wet methods
C05D 1/02 - Manufacture from potassium chloride or sulfate or double or mixed salts thereof
C05G 3/00 - Mixtures of one or more fertilisers with additives not having a specifically fertilising activity
C05C 3/00 - Fertilisers containing other salts of ammonia or ammonia itself, e.g. gas liquor
A granulation method may include feeding a graded powder into a granulator. The powder may have a particle size distribution (PSD) of at least 98% -115 mesh and at most 50% -200 mesh. The powder may have a PSD of at least 98% less than or equal to 4.2% of a median product particle size and at most 50% less than or equal to 2.5% of the median product particle size. The powder may have a PSD of between 40% and 80% between 3% and 6% of the median product particle size, between 5% and 30% between 2% and 4% of the median product particle size, and between 10% and 40% between 1% and 3% of the median product particle size. A liquid binder may be fed into the granulator. Wet granules may be discharged from the granulator and may have a moisture content of between 7% and 12%.