Described herein are various examples of stackable interlocking support blocks formed of rigid foam, for forming single- and multi-course support systems for assembling hardscape raised patios and/or stairs, and stair and patio systems including such support systems.
Provided herein are various embodiments of molds, mold insert members, and methods, for mitigating malformation of interlocking retaining wall blocks, and retaining wall blocks produced thereby. In an embodiment, an insert member for a retaining wall block mold includes a convexly-arched front wall portion and a convexly-arched rear wall portion, for forming respective concavely-arched top side and bottom side portions of respective concrete retaining wall blocks. The concavely-arched portions resist malformation such as bulge and/or slump that may tend to occur between molding and curing of the concrete retaining wall blocks due to pressure within the block. The concavely-arched portions additionally provide respective concavities into which such malformations—should they occur despite being resisted by the concavely-arched portions—may be channeled, thereby to keep malformations within the intended envelope of the retaining wall block.
Provided herein are various embodiments of stackable interlocking support blocks formed of rigid foam, for forming multi-course support systems for assembling hardscape stairs, and stair systems including such multi-course support systems and multiple concrete step blocks and/or concrete landing blocks supported thereby.
Provided herein are various embodiments of retaining wall blocks suitable for use interchangeably as components in battered and vertical retaining wall construction. Each includes a block body and a vertical interlock system that includes: two female-type components comprising first and second grooves each extending along a bottom side of the block body and a male-type component extending across a top side of the block body. A lateral interlock system comprises a male-type lateral interlock interface integrated with a first side of the block body in lateral alignment with a female-type lateral interlock interface integrated with a second side of the block body. Methods for constructing retaining walls using the retaining wall blocks described herein are also provided.
Provided herein are various embodiments of retaining wall blocks suitable for use interchangeably as components in battered and vertical retaining wall construction. Each includes a block body and a vertical interlock system that includes: two female-type components comprising first and second grooves each extending along a bottom side of the block body and a male-type component extending across a top side of the block body. A lateral interlock system comprises a male-type lateral interlock interface integrated with a first side of the block body in lateral alignment with a female-type lateral interlock interface integrated with a second side of the block body. Methods for constructing retaining walls using the retaining wall blocks described herein are also provided.
ABSTRACT Provided herein are various embodiments of molds, mold insert members, and methods, for mitigating malformation of interlocking retaining wall blocks, and retaining wall blocks produced thereby. In an embodiment, an insert member for a retaining wall block mold includes a convexly- arched front wall portion and a convexly-arched rear wall portion, for forming respective concavely- arched top side and bottom side portions of respective concrete retaining wall blocks. The concavely- arched portions resist malformation such as bulge and/or slump that may tend to occur between molding and curing of the concrete retaining wall blocks due to pressure within the block. The concavely-arched portions additionally provide respective concavities into which such malformations ~ should they occur despite being resisted by the concavely-arched portions - may be channeled, thereby to keep malformations within the intended envelope of the retaining wall block. 26 Date Regue/Date Received 2023-01-06
B28B 1/14 - Fabrication d'objets façonnés à partir du matériau par simple coulée, le matériau n'étant ni alimenté sous pression, ni réellement compacté
B28B 7/24 - Ossature de moule unitaire avec plusieurs empreintes de moulage
B28B 11/10 - Appareillages ou procédés pour le traitement ou le travail des objets façonnés pour façonner des surfaces, p. ex. replanissage, bouchardage, gaufrage, rainurage en utilisant des presses
A retaining wall block includes a block body having a top side and a bottom side parallel to the top side, each of the top side and the bottom side being trapezoidal in shape and symmetrical with respect to a central vertical plane; a front side and a rear side parallel to the front side; and a right side and a left side opposite the right side. The retaining wall block includes a vertical interlock system having a groove having a groove depth and a groove width and extending transverse to the central vertical plane along the bottom side from the left side to the right side; and a key extending transverse to the central vertical plane along the top side and having a maximum key width that is smaller than or equal to the groove width, the key having a maximum key height that is smaller than or equal to the groove height, wherein the key has a left side portion and a right side portion, and each of the left side portion and the right side portion is shaped to reduce in width toward both the left and right sides of the block.
E04C 1/39 - Éléments de construction en forme de blocs ou autre pour la construction de parties de bâtiments caractérisés par des adaptations particulières, p. ex. servant à loger des conduites, à former des frises, des corniches ou des tablettes, à ancrer des sablières ou des dormants de portes, pour claustra
A retaining wall block includes a block body having a top side and a bottom side parallel to the top side, each of the top side and the bottom side being trapezoidal in shape and symmetrical with respect to a central vertical plane; a front side and a rear side parallel to the front side; and a right side and a left side opposite the right side. The retaining wall block includes a vertical interlock system having a groove having a groove depth and a groove width and extending transverse to the central vertical plane along the bottom side from the left side to the right side; and a key extending transverse to the central vertical plane along the top side and having a maximum key width that is smaller than or equal to the groove width, the key having a maximum key height that is smaller than or equal to the groove height, wherein the key has a left side portion and a right side portion, and each of the left side portion and the right side portion is shaped to reduce in width toward both the left and right sides of the block.
A retaining wall block includes a block body having: a top and a bottom spaced from the top by a height H; a front and a rear spaced from the front by a depth D; and a first side and a second side spaced from the first side by a length L; a vertical interlock system comprising: a female component comprising a groove in the bottom of the block body, the groove being spaced from the front by a depth FB and having a depth G, the groove extending from a distance F from the first side through to the second side, wherein F
A retaining wall block includes a block body having: a top and a bottom spaced from the top by a height H; a front and a rear spaced from the front by a depth D; and a first side and a second side spaced from the first side by a length L; a vertical interlock system comprising: a female component comprising a groove in the bottom of the block body, the groove being spaced from the front by a depth FB and having a depth G, the groove extending from a distance F from the first side through to the second side, wherein F < FB and FB+G < D; and a male component extending across the top of the block body between the first side and the second side, the male component being spaced from the front by at least a depth of FB and having a depth no greater than G, wherein a plurality of gaps in the male component comprise: a first gap extending from the first side and having a first gap length of at least FB; a second gap spaced from the first gap by no more than G and having a second gap length of at least D-FB-G+F, the second gap extending at least to D+F from the first side; a third gap spaced from the second gap and having a third gap length of at least 2F; and a fourth gap spaced from the third gap and having a fourth gap length of at least 2F, the fourth gap extending at least to L-D+F from the first side wherein the fourth gap does not extend all the way to the second side. Various embodiments are described.
A retaining wall block includes a block body comprising a top side and a bottom side opposite the top side; a front side and a rear side opposite the rear side; a right side and a left side opposite the right side. A lateral interlock system includes a first lateral interlock interface that is integral with the right side and a second lateral interlock interface that is integral with the left side, each of the first and second lateral interlock interfaces including: a male-type lateral interface component and three female-type lateral interface components, each of the lateral interface components being in vertical alignment with one of the other lateral interface components and in horizontal alignment with still another of the lateral interface components, wherein the first lateral interlock interface and the second lateral interlock interface are, when viewed in elevation, identical.
A mold for manufacturing interlocking, dry-cast concrete retaining wall blocks in an upright orientation comprises a mold box comprising two side walls joined to end walls to define a mold cavity, a top face, and a substantially open bottom face. Partitions configured to define a space between adjacent blocks or a space between a block and a side of the mold box extend parallel to the side walls of the mold box substantially from the top face into the mold cavity, to form first transverse portions of the profile of the top and bottom surfaces the blocks which do not include any undercut portion that would impede removal of the mold box in a substantially vertical direction. At least one removable insert comprises insert members which, when positioned in the mold box beneath the partitions, form remaining transverse portions of the profile of the top and bottom surfaces, the remaining transverse portions including at least one undercut portion. The insert members, when in position in the mold box for casting, are substantially in lateral alignment with respective bottom surfaces of at least some of the partitions and can be inserted and retracted through openings in an end wall of the mold box.
B28B 3/04 - Fabrication d'objets façonnés en utilisant des pressesPresses spécialement adaptées à ce travail dans laquelle un poinçon exerce une pression sur le matériau dans une cavité de moulagePoinçons de forme particulière avec un poinçon par moule
E04B 2/84 - Murs réalisés par moulage, coulage ou compactage sur place
B28B 1/14 - Fabrication d'objets façonnés à partir du matériau par simple coulée, le matériau n'étant ni alimenté sous pression, ni réellement compacté
A retaining wall block includes a block body comprising a top side and a bottom side opposite the top side; a front side and a rear side opposite the front side; a right side and a left side opposite the right side. A lateral interlock system includes a first lateral interlock interface that is integral with the right side and a second lateral interlock interface that is integral with the left side, each of the first and second lateral interlock interfaces including: a male-type lateral interface component and three female-type lateral interface components, each of the lateral interface components being in vertical alignment with one of the other lateral interface components and in horizontal alignment with still another of the lateral interface components, wherein the first lateral interlock interface and the second lateral interlock interface are, when viewed in elevation, identical.
A mold for manufacturing interlocking, dry-cast concrete retaining wall blocks in an upright orientation comprises a mold box comprising two side walls joined to end walls to define a mold cavity, a top face, and a substantially open bottom face. Partitions configured to define a space between adjacent blocks or a space between a block and a side of the mold box extend parallel to the side walls of the mold box substantially from the top face into the mold cavity, to form first transverse portions of the profile of the top and bottom surfaces the blocks which do not include any undercut portion that would impede removal of the mold box in a substantially vertical direction. At least one removable insert comprises insert members which, when positioned in the mold box beneath the partitions, form remaining transverse portions of the profile of the top and bottom surfaces, the remaining transverse portions including at least one undercut portion. The insert members, when in position in the mold box for casting, are substantially in lateral alignment with respective bottom surfaces of at least some of the partitions and can be inserted and retracted through openings in an end wall of the mold box.
E04B 2/84 - Murs réalisés par moulage, coulage ou compactage sur place
B28B 1/14 - Fabrication d'objets façonnés à partir du matériau par simple coulée, le matériau n'étant ni alimenté sous pression, ni réellement compacté
B28B 3/04 - Fabrication d'objets façonnés en utilisant des pressesPresses spécialement adaptées à ce travail dans laquelle un poinçon exerce une pression sur le matériau dans une cavité de moulagePoinçons de forme particulière avec un poinçon par moule
A mold for manufacturing interlocking, dry-cast concrete retaining wall blocks in an upright orientation comprises a mold box comprising two side walls joined to end walls to define a mold cavity, a top face, and a substantially open bottom face. Partitions configured to define a space between adjacent blocks or a space between a block and a side of the mold box extend parallel to the side walls of the mold box substantially from the top face into the mold cavity, to form first transverse portions of the profile of the top and bottom surfaces the blocks which do not include any undercut portion that would impede removal of the mold box in a substantially vertical direction. At least one removable insert comprises insert members which, when positioned in the mold box beneath the partitions, form remaining transverse portions of the profile of the top and bottom surfaces, the remaining transverse portions including at least one undercut portion. The insert members, when in position in the mold box for casting, are substantially in lateral alignment with respective bottom surfaces of at least some of the partitions and can be inserted and retracted through openings in an end wall of the mold box.
B28B 7/24 - Ossature de moule unitaire avec plusieurs empreintes de moulage
30.
MOLDS FOR MANUFACTURING INTERLOCKING CONCRETE RETAINING WALL BLOCKS HAVING PARTITIONS USED IN THE FORMATION OF PROJECTING INTERLOCKING STRUCTURES OF THE BLOCKS, AND RELATED METHODS
Embodiments of a mold for manufacturing interlocking, dry-cast concrete retaining wall blocks in an upright orientation using partitions of a mold box extending down and configured to be used in the formation of projecting interlocking structures of the blocks, are provided. The mold comprises a mold box comprising two side walls joined to end walls to define a mold cavity, a top face, and a substantially open bottom face. Partitions configured to define a space between adjacent blocks or a space between a block and a side of the mold box extend substantially parallel to the side walls of the mold box substantially from the top face into the mold cavity to form a first transverse portion of the profile of the bottom surface of one block, a front portion of the at least one interlocking structure projecting from the bottom surface of the one block, and a first transverse portion of the profile of the top surface of an adjacent block. At least one removable insert comprising insert members which, when positioned in the mold box in association with a respective partition, extend substantially parallel to the side walls and are configured to form a remaining transverse portion of the profile of the top surface of the adjacent block.
B28B 1/14 - Fabrication d'objets façonnés à partir du matériau par simple coulée, le matériau n'étant ni alimenté sous pression, ni réellement compacté
B28B 11/10 - Appareillages ou procédés pour le traitement ou le travail des objets façonnés pour façonner des surfaces, p. ex. replanissage, bouchardage, gaufrage, rainurage en utilisant des presses
B28B 11/14 - Appareillages ou procédés pour le traitement ou le travail des objets façonnés pour diviser les objets façonnés par découpage
B28B 17/00 - Parties constitutives ou accessoires de l'appareillage à façonner le matériauMesures auxiliaires prises en liaison avec un tel façonnage
B28D 1/26 - Travail de la pierre ou des matériaux analogues p. ex. briques, béton, non prévu ailleursMachines, dispositifs, outils à cet effet par outils à percussion, p. ex. par ciseaux ou autres outils ayant une arête coupante
A mold and method for manufacturing interlocking concrete blocks. The mold comprises a mold box, comprising two side walls joined to end walls to define a mold cavity, a top face, and a substantially open bottom face. Top insert members are configured to define a space between adjacent blocks, for forming a portion of the transverse profile of the top surface of one block or a portion of the transverse profile of the bottom surface of an adjacent block, or both. A removable draw plate for closing the bottom of the mold box comprises a generally planar floor and bottom insert members configured to define a space between adjacent blocks, for forming a remaining portion of the transverse profile of the top surface of one block or a remaining portion of the transverse profile of the bottom surface of an adjacent block, or both.
B28B 3/02 - Fabrication d'objets façonnés en utilisant des pressesPresses spécialement adaptées à ce travail dans laquelle un poinçon exerce une pression sur le matériau dans une cavité de moulagePoinçons de forme particulière
A pillar slab system using precast concrete pillar slabs for constructing a pillar, pergola or other stone structure comprises a body comprising at least four sides. Each exterior side surface comprises at least one simulated stone face. At least first and second side surfaces also have at least one simulated joint defining a visual separation between simulated stone faces. The simulated joints in the side surfaces are disposed at different horizontal positions, so that when one pillar slab is stacked on an identical pillar slab in a different orientation, the simulated joints in adjacent surfaces are vertically staggered relative to one another to avoid obvious repeating patterns and provide the appearance of a natural stone construction.
E04C 1/00 - Éléments de construction en forme de blocs ou autre pour la construction de parties de bâtiments
E04C 3/34 - ColonnesPiliersArcs-boutants en béton ou autre matériau analogue à la pierre, avec ou sans éléments de coffrage permanents, avec ou sans armature interne ou externe, p. ex. recouvrements métalliques
B44F 9/04 - Dessins imitant des modèles naturels la surface de la pierre, p. ex. le marbre
37.
PREFABRICATED PILLAR SLAB SYSTEM AND MOLD FOR MANUFACTURING A PREFABRICATED PILLAR SLAB
A pillar slab system using precast concrete pillar slabs for constructing a pillar, pergola or other stone structure comprises a body comprising at least four sides. Each exterior side surface comprises at least one simulated stone face. At least first and second side surfaces also have at least one simulated joint defining a visual separation between simulated stone faces. The simulated joints in the side surfaces are disposed at different horizontal positions, so that when one pillar slab is stacked on an identical pillar slab in a different orientation, the simulated joints in adjacent surfaces are vertically staggered relative to one another to avoid obvious repeating patterns and provide the appearance of a natural stone construction.
E04C 3/34 - ColonnesPiliersArcs-boutants en béton ou autre matériau analogue à la pierre, avec ou sans éléments de coffrage permanents, avec ou sans armature interne ou externe, p. ex. recouvrements métalliques
B28B 7/22 - Moules pour la fabrication d'éléments de bâtiments préfabriquésMoules pour la fabrication d'éléments d'escaliers préfabriqués
E04C 1/00 - Éléments de construction en forme de blocs ou autre pour la construction de parties de bâtiments
09 - Appareils et instruments scientifiques et électriques
10 - Appareils et instruments médicaux
19 - Matériaux de construction non métalliques
20 - Meubles et produits décoratifs
28 - Jeux, jouets, articles de sport
35 - Publicité; Affaires commerciales
Produits et services
(1) Interlocking retaining wall system, concrete blocks and plugs therefor. (1) Designing for others a layout for landscaping and retaining walls and the installation of same.
42 - Services scientifiques, technologiques et industriels, recherche et conception
Produits et services
(1) Precast concrete interlocking modules. (1) Designing to the specification of others and installing precast modules for use in landscaping, retaining walls and free standing structures.
37 - Services de construction; extraction minière; installation et réparation
42 - Services scientifiques, technologiques et industriels, recherche et conception
Produits et services
INTERLOCKING RETAINING WALL SYSTEMS COMPRISED OF HEADERS, STRETCHERS, CONCRETE BLOCKS AND PLUGS THEREFORE SOLD AS A UNIT [ INSTALLING INTERLOCKING RETAINING WALL SYSTEMS ] [ DESIGNING INTERLOCKING RETAINING WALL SYSTEMS ]
09 - Appareils et instruments scientifiques et électriques
10 - Appareils et instruments médicaux
19 - Matériaux de construction non métalliques
20 - Meubles et produits décoratifs
28 - Jeux, jouets, articles de sport
35 - Publicité; Affaires commerciales
Produits et services
(1) Interlocking retaining wall systems, concrete blocks and plugs therefor. (1) Designing for others a layout for landscaping and retaining walls and the installation of same.
