A battery component continuous casting machine is equipped with a quick-change belt caster wheel assembly. Battery components produced include lead-based metal grids for lead-acid battery types, as well as lead-based metal foils for bipolar battery types. Caster wheels of the quick-change belt caster wheel assembly are more readily installed and uninstalled — making removal and replacement procedures easier — while preserving precision tolerances often demanded for proper manufacture of the battery component grids and foils.
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
B22D 11/14 - Installations pour la coulée continue, p. ex. pour tirer la barre vers le haut
B22D 11/00 - Coulée continue des métaux, c.-à-d. en longueur indéfinie
B22D 25/04 - Coulée de plaques métalliques d'accumulateurs électriques ou d'objets analogues
2.
BATTERY COMPONENT CONTINUOUS CASTING MACHINE WITH QUICK-CHANGE BELT CASTER WHEEL ASSEMBLY AND METHOD INVOLVING SAME
A battery component continuous casting machine is equipped with a quick-change belt caster wheel assembly. Battery components produced include lead-based metal grids for lead-acid battery types, as well as lead-based metal foils for bipolar battery types. Caster wheels of the quick-change belt caster wheel assembly are more readily installed and uninstalled—making removal and replacement procedures easier—while preserving precision tolerances often demanded for proper manufacture of the battery component grids and foils.
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
H01M 4/68 - Emploi de matériaux spécifiés pour utilisation dans les accumulateurs au plomb
H01M 4/73 - Grilles pour accumulateurs au plomb, p. ex. plaques à cadres
3.
MANUFACTURE OF PASTED CURRENT COLLECTORS FOR BIPOLAR BATTERIES
In the manufacture of pasted current collectors for bipolar batteries, a method of making pasted substrates includes several steps. The substrates can be a plastic sheet, an embedded plastic mesh, a metal mesh, an absorbent glass mat (AGM), or some other material. One step involves applying paste material to an elongate strip of substrate material. Another step involves cutting the elongate strip of substrate material into multiple individual substrates. Further steps can involve punching via a rotary punch, crush cutting, ultrasonic cutting, laser cutting, concealing lateral sections via folding, and/or using one or more mask overlays.
A grid guidance device for guiding battery grids to a battery pasting machine. The grid guidance device includes an assemblage of components that work together to adjust a position of a platform relative to a pasting orifice of the battery pasting machine. The platform receives the battery grids over it amid use of the grid guidance device. Multiple electric motors can be provided to rotate shafts for making the position adjustments. The position adjustments can involve one or more of the following: lateral positioning of the battery grids relative to the pasting orifice, advancement and retraction positioning of the platform relative to the pasting orifice, and/or raising and lowering positioning of the platform relative to the pasting orifice.
B05C 11/02 - Appareils pour étaler ou répartir des liquides ou d'autres matériaux fluides déjà appliqués sur une surfaceRéglage de l'épaisseur du revêtement
B05C 13/02 - Moyens pour manipuler ou tenir des objets, p. ex. des objets individuels pour des objets particuliers
H01M 4/20 - Procédés de fabrication d'électrodes empattées
5.
METHOD OF MAKING PLATES WITH PURE LEAD GRIDS FOR LEAD-ACID BATTERY MANUFACTURE
A method of making battery plates of pure lead battery grids for lead-acid battery manufacture is presented. The method has been shown to resolve issues that have long-persisted in the battery manufacture industry involving the use of pure lead material for battery grids. According to an implementation, several processes are performed in succession in order to make pure lead battery grids feasible in commercial and mass production, among them: a continuous casting process to produce battery grids of pure lead material, a compression rolling process of the cast pure lead battery grids, and a battery paste application process to the cast and rolled pure lead battery grids. The pure lead material of the continuous strip of pure lead battery grids can consist of lead (Pb) material in an amount that ranges approximately between 99.85 percent (%) to 99.999% of the overall constituent elements of the pure lead material.
H01M 4/84 - Procédés à plusieurs étapes pour la fabrication des supports pour accumulateurs au plomb impliquant un moulage
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
C22F 1/12 - Modification de la structure physique des métaux ou alliages non ferreux par traitement thermique ou par travail à chaud ou à froid du plomb ou de ses alliages
H01M 4/20 - Procédés de fabrication d'électrodes empattées
For making battery electrodes, a composite strip of a cast ribbon of an electrically conductive metal attached to and extending along an edge of a web of electrically conductive carbon fiber material, also called a carbon felt in some examples, with a plurality of spaced apart notches cast in the ribbon and opening to an edge of the ribbon spaced from the carbon fiber material. A rotatable drum with a mold cavity and a confronting casting shoe for supplying molten metal, such as liquid lead, to the cavity may be used in a casting machine to continuous cast the composite strip.
H01M 4/84 - Procédés à plusieurs étapes pour la fabrication des supports pour accumulateurs au plomb impliquant un moulage
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
A shoe for dispensing a molten metal such as lead into a mold cavity of a rotating drum to continuously cast a web of a plurality of serially connected grids or battery composite electrodes of a carbon fiber material with a cast metal conductor. The shoe may have at least one elongate orifice slot in a face confronting the drum, a molten metal supply passage communicating with the orifice slot and an excess molten metal return slot opening into the confronting face downstream of the supply slot relative generally to the direction of rotation of the drum.
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
H01M 4/02 - Électrodes composées d'un ou comprenant un matériau actif
A method of making battery plates of pure lead battery grids for lead-acid battery manufacture is presented. The method has been shown to resolve issues that have long-persisted in the battery manufacture industry involving the use of pure lead material for battery grids. According to an implementation, several processes are performed in succession in order to make pure lead battery grids feasible in commercial and mass production, among them: a continuous casting process to produce battery grids of pure lead material, a compression rolling process of the cast pure lead battery grids, and a battery paste application process to the cast and rolled pure lead battery grids. The pure lead material of the continuous strip of pure lead battery grids can consist of lead (Pb) material in an amount that ranges approximately between 99.85 percent (%) to 99.999 % of the overall constituent elements of the pure lead material.
A battery paste application tooling assembly includes a hopper, a connector assembly, and a clamp assembly. The battery paste application tooling assembly can be equipped in a pasting machine. The hopper receives battery paste material. The hopper has an orifice plate with an orifice therein. The connector assembly is engageable with the orifice plate and disengageable therefrom. The clamp assembly is movable between a first position and a second position. In the first position, the clamp assembly releasable secures the orifice plate to the hopper. In the second position, the clamp assembly permits removal of the orifice plate from the hopper.
B05C 5/00 - Appareillages dans lesquels un liquide ou autre matériau fluide est projeté, versé ou répandu sur la surface de l'ouvrage
B05C 11/02 - Appareils pour étaler ou répartir des liquides ou d'autres matériaux fluides déjà appliqués sur une surfaceRéglage de l'épaisseur du revêtement
B05C 11/10 - Stockage, débit ou réglage du liquide ou d'un autre matériau fluideRécupération de l'excès de liquide ou d'un autre matériau fluide
H01M 4/20 - Procédés de fabrication d'électrodes empattées
A method of making substrates, such as grids, for assembly with lead-acid batteries is set forth herein. The grids can take the form of a strip of a multitude of serially-connected metal grids. The grids can ultimately be employed as positive electrodes or negative electrodes in a larger lead-acid battery assembly. Surfaces of the grids can be contacted with an aqueous solution, such as submergence in a bath thereof, as an example. The aqueous solution can comprise hydrogen peroxide.
Equipment and a machine and a process for continuously casting strips of battery foils and/or strips of battery grids. The battery foils and grids are composed of lead or a lead alloy material. The foils, in particular, can be employed as current collectors in bipolar batteries. The machine, per an implementation, has a mold ring, a movable belt, one or more rollers, and one or more shoes. The mold ring rotates and has a mold cavity. The mold cavity can establish foil molds or grid molds. The movable belt moves about the roller(s) with a face in confrontation with the mold ring. The shoe(s) urges the movable belt into engagement with the mold ring. Liquid lead is delivered to the mold cavity adjacent the location in which the movable belt engages the mold ring amid use of the machine.
H01M 10/18 - Accumulateurs au plomb avec des électrodes bipolaires
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
B22D 25/04 - Coulée de plaques métalliques d'accumulateurs électriques ou d'objets analogues
12.
Continuous casting machine and method for bipolar battery foils and battery grids
Equipment and a machine and a process for continuously casting strips of battery foils and/or strips of battery grids. The battery foils and grids are composed of lead or a lead alloy material. The foils, in particular, can be employed as current collectors in bipolar batteries. The machine, per an implementation, has a mold ring, a movable belt, one or more rollers, and one or more shoes. The mold ring rotates and has a mold cavity. The mold cavity can establish foil molds or grid molds. The movable belt moves about the roller(s) with a face in confrontation with the mold ring. The shoe(s) urges the movable belt into engagement with the mold ring. Liquid lead is delivered to the mold cavity adjacent the location in which the movable belt engages the mold ring amid use of the machine.
B22D 11/04 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules sans fond
B22D 11/00 - Coulée continue des métaux, c.-à-d. en longueur indéfinie
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
B22D 11/14 - Installations pour la coulée continue, p. ex. pour tirer la barre vers le haut
B22D 11/22 - Commande ou régulation des opérations ou du fonctionnement du refroidissement des barres coulées ou des moules
13.
BATTERY PASTE APPLICATION HOPPER WITH AUTOMATED CONTROL OF PASTE FEED PARAMETERS
A battery paste application machine is equipped with a battery paste application hopper assembly. The battery paste application machine can be employed in a larger manufacturing operation to produce lead-acid batteries. The battery paste application hopper assembly furnishes automated control of one or more parameters of battery paste delivery. Volume of battery paste at the time of delivery can be automatically controlled, pressure of battery paste at the time of delivery can be automatically controlled, or both volume and pressure can be automatically controlled. Depending on the parameters controlled, the battery paste application hopper assembly can include a housing, a paste delivery roller, a feed roller, a scraper bar, a first actuator, and/or a second actuator.
H01M 4/20 - Procédés de fabrication d'électrodes empattées
B05C 1/02 - Appareillages dans lesquels un liquide ou autre matériau fluide est appliqué à la surface de l'ouvrage par contact avec un élément portant le liquide ou autre matériau fluide, p. ex. un élément poreux imprégné du liquide à appliquer sous forme de revêtement pour appliquer un liquide ou autre matériau fluide à des objets individuels
14.
BATTERY PASTE APPLICATION HOPPER WITH AUTOMATED CONTROL OF PASTE FEED PARAMETERS
A battery paste application machine is equipped with a battery paste application hopper assembly. The battery paste application machine can be employed in a larger manufacturing operation to produce lead-acid batteries. The battery paste application hopper assembly furnishes automated control of one or more parameters of battery paste delivery. Volume of battery paste at the time of delivery can be automatically controlled, pressure of battery paste at the time of delivery can be automatically controlled, or both volume and pressure can be automatically controlled. Depending on the parameters controlled, the battery paste application hopper assembly can include a housing, a paste delivery roller, a feed roller, a scraper bar, a first actuator, and/or a second actuator.
In the manufacture of pasted current collectors for bipolar batteries, a method of making pasted substrates includes several steps. The substrates can be a plastic sheet, an embedded plastic mesh, a metal mesh, an absorbent glass mat (AGM), or some other material. One step involves applying paste material to an elongate strip of substrate material. Another step involves cutting the elongate strip of substrate material into multiple individual substrates. Further steps can involve punching via a rotary punch, crush cutting, ultrasonic cutting, concealing lateral sections via folding, and/or using one or more mask overlays.
In the manufacture of pasted current collectors for bipolar batteries, a method of making pasted substrates includes several steps. The substrates can be a plastic sheet, an embedded plastic mesh, a metal mesh, an absorbent glass mat (AGM), or some other material. One step involves applying paste material to an elongate strip of substrate material Another step involves cutting the elongate strip of substrate material into multiple individual substrates. Further steps can involve punching via a rotary punch, crush cutting, ultrasonic cutting, concealing lateral sections via folding, and/or using one or more mask overlays.
An apparatus and process for melting and using scrap pieces of lead or lead alloy from making a web of connected grids for a lead acid battery by forming holes through a solid strip of lead or lead alloy. The scrap pieces may be compacted into briquettes which are submerged in a pool of liquid lead or lead alloy below the top surface of the pool and melt in the pool. Liquid lead from the pool may be cast into solid strips from which webs of grids are made.
A grid guidance device for guiding battery grids to a battery pasting machine. The grid guidance device includes an assemblage of components that work together to adjust a position of a platform relative to a pasting orifice of the battery pasting machine. The platform receives the battery grids over it amid use of the grid guidance device. Multiple electric motors can be provided to rotate shafts for making the position adjustments. The position adjustments can involve one or more of the following: lateral positioning of the battery grids relative to the pasting orifice, advancement and retraction positioning of the platform relative to the pasting orifice, and/or raising and lowering positioning of the platform relative to the pasting orifice.
H01M 4/20 - Procédés de fabrication d'électrodes empattées
B05C 11/02 - Appareils pour étaler ou répartir des liquides ou d'autres matériaux fluides déjà appliqués sur une surfaceRéglage de l'épaisseur du revêtement
B05C 13/02 - Moyens pour manipuler ou tenir des objets, p. ex. des objets individuels pour des objets particuliers
A battery paste application tooling assembly includes a hopper, a connector assembly, and a clamp assembly. The battery paste application tooling assembly can be equipped in a pasting machine. The hopper receives battery paste material. The hopper has an orifice plate with an orifice therein. The connector assembly is engageable with the orifice plate and disengageable therefrom. The clamp assembly is movable between a first position and a second position. In the first position, the clamp assembly releasable secures the orifice plate to the hopper. In the second position, the clamp assembly permits removal of the orifice plate from the hopper.
B05C 5/00 - Appareillages dans lesquels un liquide ou autre matériau fluide est projeté, versé ou répandu sur la surface de l'ouvrage
B05C 11/02 - Appareils pour étaler ou répartir des liquides ou d'autres matériaux fluides déjà appliqués sur une surfaceRéglage de l'épaisseur du revêtement
B05C 11/10 - Stockage, débit ou réglage du liquide ou d'un autre matériau fluideRécupération de l'excès de liquide ou d'un autre matériau fluide
H01M 4/20 - Procédés de fabrication d'électrodes empattées
For making battery electrodes, a composite strip of a cast ribbon of an electrically conductive metal attached to and extending along an edge of a web of electrically conductive carbon fiber material, also called a carbon felt in some examples, with a plurality of spaced apart notches cast m the ribbon and opening to an edge of the ribbon spaced from the carbon fiber material. A rotatable drum with a mold cavity and a confronting casting shoe for supplying molten metal, such as liquid lead, to the cavity may be used in a casting machine to continuous cast the composite strip.
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
B22D 25/04 - Coulée de plaques métalliques d'accumulateurs électriques ou d'objets analogues
A grid guidance device for guiding battery grids to a battery pasting machine. The grid guidance device includes an assemblage of components that work together to adjust a position of a platform relative to a pasting orifice of the battery pasting machine. The platform receives the battery grids over it amid use of the grid guidance device. Multiple electric motors can be provided to rotate shafts for making the position adjustments. The position adjustments can involve one or more of the following: lateral positioning of the battery grids relative to the pasting orifice, advancement and retraction positioning of the platform relative to the pasting orifice, and/or raising and lowering positioning of the platform relative to the pasting orifice.
A battery paste application tooling assembly includes a hopper, a connector assembly, and a clamp assembly. The battery paste application tooling assembly can be equipped in a pasting machine. The hopper receives battery paste material. The hopper has an orifice plate with an orifice therein. The connector assembly is engageab!e with the orifice plate and disengageahle therefrom. The clamp assembly is movable between a first position and a second position, in the first position, the clamp assembly releasable secures the orifice plate to the hopper. In the second position, the clamp assembly permits removal of the orifice plate from the hopper.
B05C 5/02 - Appareillages dans lesquels un liquide ou autre matériau fluide est projeté, versé ou répandu sur la surface de l'ouvrage à partir d'un dispositif de sortie en contact, ou presque en contact, avec l'ouvrage
H01M 4/20 - Procédés de fabrication d'électrodes empattées
23.
Battery carbon fiber electrode making machine and method
A machine and process for making a composite battery electrode with a conductive lead cast ribbon extending along and attached to a portion of a carbon fiber material. A lead ribbon may be continuously cast along a longitudinally elongate strip of carbon fiber material. The ribbon may be cast along an edge or edges of a longitudinally elongate strip of carbon fiber material.
H01M 4/58 - Emploi de substances spécifiées comme matériaux actifs, masses actives, liquides actifs de composés inorganiques autres que les oxydes ou les hydroxydes, p. ex. sulfures, séléniures, tellurures, halogénures ou LiCoFyEmploi de substances spécifiées comme matériaux actifs, masses actives, liquides actifs de structures polyanioniques, p. ex. phosphates, silicates ou borates
H01M 4/68 - Emploi de matériaux spécifiés pour utilisation dans les accumulateurs au plomb
H01M 4/583 - Matériau carboné, p. ex. composés au graphite d'intercalation ou CFx
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
For making battery electrodes, a composite strip of a cast ribbon of an electrically conductive metal attached to and extending along an edge of a web of electrically conductive carbon fiber material, also called a carbon felt in some examples, with a plurality of spaced apart notches cast in the ribbon and opening to an edge of the ribbon spaced from the carbon fiber material. A rotatable drum with a mold cavity and a confronting casting shoe for supplying molten metal, such as liquid lead, to the cavity may be used in a casting machine to continuous cast the composite strip.
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
A battery paste mixer condensation assembly includes a duct, a condenser, a basin, and a pipe. The duct is in fluid communication with a battery paste mixer. Exiting gas from the battery paste mixer can travel through the duct. The condenser is situated downstream of the duct. The basin is situated near the condenser. Condensed liquid from the condenser is deposited in the basin. The pipe is in fluid communication with the basin and is in fluid communication with the battery paste mixer. Deposited liquid in the basin can travel from the basin and to the battery paste mixer by way of the pipe.
B01F 25/50 - Mélangeurs de circulation, p. ex. dans lesquels au moins une partie du mélange est évacuée d'un récipient et réintroduite dans celui-ci
B01F 27/82 - Mélangeurs de type casserole, c.-à-d. mélangeurs dans lesquels les éléments agitateurs se déplacent le long du fond d'un récipient en forme de casserole
A shoe for dispensing a molten metal such as lead into a mold cavity of a rotating drum to continuously cast a web of a plurality of serially connected grids or battery composite electrodes of a carbon fiber material with a cast metal conductor. The shoe may have at least one elongate orifice slot in a face confronting the drum, a molten metal supply passage communicating with the orifice slot and an excess molten metal return slot opening into the confronting face downstream of the supply slot relative generally to the direction of rotation of the drum.
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
A battery electrode plate assembly and a production line and method of making, pasting, and applying separators to substrates of battery electrode plate assemblies. The production line includes, in an embodiment, a paster, a cutter, and a transfer mechanism. The paster is configured to apply a battery paste to a first side of an elongate web of a separator material. The cutter is downstream of the paster and is configured to sever the pasted web into a series of separate and individual separators with paste on their first side. And the transfer mechanism is configured to dispose an individual separator of the series on one of a series of substrates with the pasted first side of the separator facing the substrate on which it is disposed.
A machine for and method of making a paste of active material for application to a grid to make a plate for a lead acid battery. In the machine and method sulfuric acid, at least one dry additive and red lead or leady oxide are mixed together and the mixture is cooled by a plurality of cooling zones to maintain the mixture at a temperature not greater than a predetermined maximum temperature.
B01F 23/53 - Mélange de liquides avec des solides en utilisant des agitateurs entraînés
B01F 25/50 - Mélangeurs de circulation, p. ex. dans lesquels au moins une partie du mélange est évacuée d'un récipient et réintroduite dans celui-ci
B01F 27/82 - Mélangeurs de type casserole, c.-à-d. mélangeurs dans lesquels les éléments agitateurs se déplacent le long du fond d'un récipient en forme de casserole
A system for setting a specific value of a variable operating parameter of a machine usable with a plurality of different tools each requiring a different specific value of the operating parameter. The system may include a tag associated with a specific tool and containing stored data of a predetermined desired value of an operating parameter of the machine for the specific tool, a reader of the tool stored data of the desired value and a controller of the machine which uses at least some of the stored data to set the predetermined desired value of the variable operating parameter of the machine for its use of the specific tool or of a variable operating parameter of another machine which is dependent on the specific value of at least some of the stored data of the tag of the specific tool used in the machine. The machine may be one of a battery grid casting machine, a battery grid pasting machine, a battery paste making machine, a battery paste drying oven, a battery grid or plate cutting or trimming machine, a battery plate stacking machine, a robotic palletizing machine, or the like.
B22D 25/04 - Coulée de plaques métalliques d'accumulateurs électriques ou d'objets analogues
B23D 36/00 - Agencements de commande spécialement adaptés aux machines de cisaillage ou machines de coupe analogues, ou aux machines à scier, pour produits bruts se déplaçant autrement que dans la direction de la coupe
A shoe for dispensing molten lead into a mold cavity of rotating drum to continuously cast a web of a plurality of serially connected grids for lead acid batteries. The shoe may have an elongate orifice slot in a face confronting the drum, a molten lead supply slot opening into an upper recessed portion of the orifice slot and an excess molten lead return slot communicating with the recessed portion downstream of the supply slot.
B22D 25/04 - Coulée de plaques métalliques d'accumulateurs électriques ou d'objets analogues
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
31.
BATTERY GRID CONTINUOUS CASTING MACHINE AND METHOD
A method and machine for continuous casting of a strip of a plurality of serially connected battery grids. The machine may have a rotatable annular mold ring with a cavity at least in part having a plurality of grid molds, and a movable belt overlying at least the axial extent and a portion of the circumferential extent of the mold cavity in at least the area where liquid lead may be supplied to the mold cavity. To supply liquid lead to the mold cavity the mold ring may have a runner system communicating with the mold grids and opening to an end of the mold ring.
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
B22D 11/00 - Coulée continue des métaux, c.-à-d. en longueur indéfinie
A method and machine for continuous casting of a strip of a plurality of serially connected battery grids. The machine may have a rotatable annular mold ring with a cavity at least in part having a plurality of grid molds, and a movable belt overlying at least the axial extent and a portion of the circumferential extent of the mold cavity in at least the area where liquid lead may be supplied to the mold cavity. To supply liquid lead to the mold cavity the mold ring may have a runner system communicating with the mold grids and opening to an end of the mold ring.
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
H01M 4/73 - Grilles pour accumulateurs au plomb, p. ex. plaques à cadres
A battery paste mixer condensation assembly includes a duct, a condenser, a basin, and a pipe. The duct is in fluid communication with a battery paste mixer. Exiting gas from the battery paste mixer can travel through the duct. The condenser is situated downstream of the duct. The basin is situated near the condenser. Condensed liquid from the condenser is deposited in the basin. The pipe is in fluid communication with the basin and is in fluid communication with the battery paste mixer. Deposited liquid in the basin can travel from the basin and to the battery paste mixer by way of the pipe.
A shoe for dispensing a molten metal such as lead into a mold cavity of a rotating drum to continuously cast a web of a plurality of serially connected grids or battery composite electrodes of a carbon fiber material with a cast metal conductor. The shoe may have at least one elongate orifice slot in a face confronting the drum, a molten metal supply passage communicating with the orifice slot and an excess molten metal return slot opening into the confronting face downstream of the supply slot relative generally to the direction of rotation of the drum.
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
B22D 19/00 - Coulée dans, sur, ou autour d'objets formant partie intégrante du produit final
B22D 25/04 - Coulée de plaques métalliques d'accumulateurs électriques ou d'objets analogues
C22C 47/08 - Fabrication d'alliages contenant des fibres ou des filaments métalliques ou non métalliques par mise en contact des fibres ou des filaments avec un métal fondu, p. ex. en imprégnant les fibres ou les filaments placés dans un moule
A machine and process for making a composite battery electrode with a conductive lead cast ribbon extending along and attached to a portion of a carbon fiber material. A lead ribbon may be continuously cast along a longitudinally elongate strip of carbon fiber material. The ribbon may be cast along an edge or edges of a longitudinally elongate strip of carbon fiber material.
A machine and process for making a composite battery electrode with a conductive lead cast ribbon extending along and attached to a portion of a carbon fiber material. A lead ribbon may be continuously cast along a longitudinally elongate strip of carbon fiber material. The ribbon may be cast along an edge or edges of a longitudinally elongate strip of carbon fiber material.
In one embodiment, a lead strip caster for battery grids includes a nozzle, a pair of rollers, and a molten lead supply to the nozzle. The lead strip caster produces a continuous lead strip for making battery grids. The nozzle has at least one passage that communicates with generally opposed faces of the nozzle at least partially received between the rollers to supply molten lead to exterior surfaces of the co-rotating rollers to form a continuous solid strip of lead from which battery grids may be made.
B21B 1/00 - Méthodes de laminage ou laminoirs pour la fabrication des produits semi-finis de section pleine ou de profilésSéquence des opérations dans les trains de laminoirsInstallation d'une usine de laminage, p. ex. groupement de cagesSuccession des passes ou des alternances de passes
B22D 11/00 - Coulée continue des métaux, c.-à-d. en longueur indéfinie
B22D 41/00 - Récipients de maintien d'un bain de fusion, p. ex. poches, paniers de coulée, bassins de coulée ou systèmes analogues
38.
BATTERY ELECTRODE PLATE PRODUCTION LINE AND METHOD
A battery electrode plate assembly and a production line and method of making, pasting, and applying separators to substrates of battery electrode plate assemblies. The production line includes, in an embodiment, a paster, a cutter, and a transfer mechanism. The paster is configured to apply a battery paste to a first side of an elongate web of a separator material. The cutter is downstream of the paster and is configured to sever the pasted web into a series of separate and individual separators with paste on their first side. And the transfer mechanism is configured to dispose an individual separator of the series on one of a series of substrates with the pasted first side of the separator facing the substrate on which it is disposed.
A system for setting a specific value of a variable operating parameter of a machine usable with a plurality of different tools each requiring a different specific value of the operating parameter. The system may include a tag associated with a specific tool and containing stored data of a predetermined desired value of an operating parameter of the machine for the specific tool, a reader of the tool stored data of the desired value and a controller of the machine which uses at least some of the stored data to set the predetermined desired value of the variable operating parameter of the machine for its use of the specific tool or of a variable operating parameter of another machine which is dependent on the specific value of at least some of the stored data of the tag of the specific tool used in the machine. The machine may be one of a battery grid casting machine, a battery grid pasting machine, a battery paste making machine, a battery paste drying oven, a battery grid or plate cutting or trimming machine, a battery plate stacking machine, a robotic palletizing machine, or the like.
G06K 17/00 - Méthodes ou dispositions pour faire travailler en coopération des équipements couverts par plusieurs des groupes principaux , p. ex. fichiers automatiques de cartes incluant les opérations de transport et de lecture
B23D 25/12 - Machines à cisailler comportant des lames situées sur des tambours rotatifs conjugués
B23D 33/02 - Agencements pour tenir, guider ou faire avancer les pièces pendant le travail
G06F 19/00 - Équipement ou méthodes de traitement de données ou de calcul numérique, spécialement adaptés à des applications spécifiques (spécialement adaptés à des fonctions spécifiques G06F 17/00;systèmes ou méthodes de traitement de données spécialement adaptés à des fins administratives, commerciales, financières, de gestion, de surveillance ou de prévision G06Q;informatique médicale G16H)
G08C 17/00 - Dispositions pour transmettre des signaux caractérisées par l'utilisation d'une voie électrique sans fil
A machine for and method of making a paste of active material for application to a grid to make a plate for a lead acid battery. In the machine and method sulfuric acid, at least one dry additive and red lead or leady oxide are mixed together and the mixture is cooled by a plurality of cooling zones to maintain the mixture at a temperature not greater than a predetermined maximum temperature.
A shoe for dispensing molten lead into a mold cavity of rotating drum to continuously cast a web of a plurality of serially connected grids for lead acid batteries. The shoe may have an elongate orifice slot in a face confronting the drum, a molten lead supply slot opening into an upper recessed portion of the orifice slot and an excess molten lead return slot communicating with the recessed portion downstream of the supply slot.
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
B22D 25/04 - Coulée de plaques métalliques d'accumulateurs électriques ou d'objets analogues
42.
Continuous lead strip casting line, caster, and nozzle
In one embodiment, a lead strip caster for battery grids includes a nozzle, a pair of rollers, and a molten lead supply to the nozzle. The lead strip caster produces a continuous lead strip for making battery grids. The nozzle has at least one passage that communicates with generally opposed faces of the nozzle at least partially received between the rollers to supply molten lead to exterior surfaces of the corotating rollers to form a continuous solid strip of lead from which battery grids may be made.
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
In one embodiment, a lead strip caster for battery grids includes a ladle, a nozzle, and a pair of rollers. The lead strip caster produces a continuous lead strip for use as battery positive plate grids. The ladle has an inlet to receive molten lead and has an outlet. The nozzle has at least one passage that communicates with the outlet of the ladle in order to receive molten lead from the ladle. The first roller is situated at a first exterior side of the nozzle. The first roller rotates via a first driver. The second roller is situated at a second exterior side of the nozzle. The second roller rotates via a second driver.
B22D 11/06 - Coulée continue des métaux, c.-à-d. en longueur indéfinie dans des moules dont les parois se déplacent, p. ex. entre des rouleaux, des plaques, des courroies, des chenilles
B22D 11/00 - Coulée continue des métaux, c.-à-d. en longueur indéfinie
A system, apparatus and method for cutting battery grids or plates from a continuous strip of a plurality of connected battery grids. The continuous strip moves toward a rotating cutter with at least two cutter blades with cutting edges equally circumferentially spaced apart and extending parallel to the cutter axis of rotation and a rotating cooperating anvil. The cutting edges and the anvil are rotated at the same tangential speed to cut in a nip between them a plate or grid from the continuous strip of connected grids. At a point upstream of the cutter, an electric signal indicative of each lug of the grid of the continuous strip moving past this point is used to control the speed of movement of the strip through the nip to cut a plate or grid from the continuous strip at a longitudinal speed which is essentially the same as the tangential speed of the cutting edges.
B23D 25/12 - Machines à cisailler comportant des lames situées sur des tambours rotatifs conjugués
B23D 33/12 - Systèmes pour indiquer où doit se faire la coupe
B23D 33/02 - Agencements pour tenir, guider ou faire avancer les pièces pendant le travail
H01M 4/02 - Électrodes composées d'un ou comprenant un matériau actif
G05B 19/18 - Commande numérique [CN], c.-à-d. machines fonctionnant automatiquement, en particulier machines-outils, p. ex. dans un milieu de fabrication industriel, afin d'effectuer un positionnement, un mouvement ou des actions coordonnées au moyen de données d'un programme sous forme numérique
B23D 36/00 - Agencements de commande spécialement adaptés aux machines de cisaillage ou machines de coupe analogues, ou aux machines à scier, pour produits bruts se déplaçant autrement que dans la direction de la coupe
H01M 4/20 - Procédés de fabrication d'électrodes empattées
A battery grid pasting system includes a battery grid pasting machine, a sensing station, and a controller. The battery grid pasting machine includes a conveying apparatus confronting a hopper's dispensing end across a space, and includes a motor actuatable to cause variance of the space and hence variance of the amount of battery paste received on carried battery grids through the space. The sensing station senses a value of a property of a pasted battery grid. And the controller receives the sensed value of the property and controls actuation of the motor based in part or more on the received value.
B05C 11/10 - Stockage, débit ou réglage du liquide ou d'un autre matériau fluideRécupération de l'excès de liquide ou d'un autre matériau fluide
H01M 4/20 - Procédés de fabrication d'électrodes empattées
B05C 11/02 - Appareils pour étaler ou répartir des liquides ou d'autres matériaux fluides déjà appliqués sur une surfaceRéglage de l'épaisseur du revêtement
B05C 11/11 - Cuves ou autres récipients à liquides ou autres matériaux fluides
A battery plate grid strip pasting assembly can include an orifice plate, a support structure, and a belt. The orifice plate has an opening through which battery paste material is dispensed out of a hopper. The support structure underlies a battery plate grid strip and supports the battery plate grid strip upstream of the opening. The belt traverses beneath the orifice plate and carries the battery plate grid strip downstream of the opening and downstream of the support structure. The support structure supports the battery plate grid strip above the belt and a gap is provided between a bottom surface of the battery plate grid strip and a top surface of the belt. Battery paste material is dispensed into the gap, through the battery plate grid strip, and overpastes the bottom surface of the battery plate grid strip.
A method of making a grid for a battery plate of a lead-acid battery. A substantially planar web is manufactured to include a plurality of spaced apart and interconnected wire segments, which at least partially define substantially planar surfaces, have a plurality of transverse lands, and interconnect at a plurality of nodes to define a plurality of open spaces between the wire segments. The web is reformed to change the cross-sectional shape of the wire segments. Other aspects may include simultaneously reducing the thickness of at least a portion of the web while reshaping the wire segments, and/or providing a controlled surface roughness on at least one of the surfaces of the web to increase surface area of the grid and thereby promote adhesion of an electrochemically active material to the grid.
A battery grid pasting system includes a battery grid pasting machine, a sensing station, and a controller. The battery grid pasting machine includes a conveying apparatus confronting a hopper's dispensing end across a space, and includes a motor actuatable to cause variance of the space and hence variance of the amount of battery paste received on carried battery grids through the space. The sensing station senses a value of a property of a pasted battery grid. And the controller receives the sensed value of the property and controls actuation of the motor based in part or more on the received value.
A joint assembly and a tub assembly for a battery bath. The joint assembly has a seal that extends between a first flange of a first section and a second flange of a second section. The seal sealing a gap defined between the first and second flanges.
B65D 6/16 - Réceptacles dont le corps est formé par jonction ou liaison de plusieurs composants rigides ou sensiblement rigides, constitués en totalité ou principalement en métal, en matière plastique, en bois ou en un matériau de remplacement pliables
A method of making a grid for a battery plate of a lead-acid battery. A substantially planar web is manufactured to include a plurality of spaced apart and interconnected wire segments, which at least partially define substantially planar surfaces, have a plurality of transverse lands, and interconnect at a plurality of nodes to define a plurality of open spaces between the wire segments. The web is reformed to change the cross-sectional shape of the wire segments. Other aspects may include simultaneously reducing the thickness of at least a portion of the web while reshaping the wire segments, and/or providing controlled surface roughness on at least one of the surfaces of the web to increase surface area of the grid and thereby promote adhesion of an electrochemically active material to the grid.
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