A foldable and rollable zoned spring mattress includes a zoned spring layer with first, second and third lateral regions. The central axis of the mattress passes through the second lateral region. The first lateral region is disposed between the second lateral region and the top of the mattress, and the third lateral region is disposed between the second lateral region and the bottom of the mattress. The second lateral region includes pocket springs comprised of individual metal coils each encased in a fabric pocket. The first and third lateral regions include coils that are connected to one another by parallel rows of helical-shaped wires that are oriented perpendicular to the central axis. The mattress is compressed and then folded at its central axis at the pocket springs of the second lateral region. The compressed and folded mattress is then rolled such that the helical-shaped wires are not folded or bent.
A47C 27/06 - Soufflets à ressorts ou éléments à ressorts pour ceux-ci
A47C 27/05 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés avec soufflets à ressorts avec un matériau mousse en couches sur le dessus, le fond ou les côtés
A47C 27/07 - Fixation ou assemblage de ressorts dans les soufflets à ressorts
B65B 63/02 - Dispositifs accessoires, non prévus ailleurs, opérant sur des objets ou matériaux à emballer pour comprimer ou tasser les objets ou matériaux à emballer avant de les emballer ou de les introduire dans des réceptacles ou récipients
3.
Compactly packageable sofa with a zippered flap between the seat cushion and the seat back
A compactly packageable sofa includes a seat back, a seat cushion, two arm panels and a zippered flap. In the assembled state of the sofa, the seat cushion and the seat back are held between the arm panels, and the zippered flap is attached to both the seat back and the seat cushion. The seat back does not contact the seat cushion in the assembled state of the sofa. In the compact state of the sofa, the seat back, the seat cushion and the arm panels are not attached to one another. Instead, the arm panels fit inside a compartment under the seat cushion. The flap is not attached to both the seat back and the seat cushion in the compact state of the sofa. In the compact state, the sofa is contained in a packing box whose width is only slightly greater than the depth of the seat cushion.
A47C 17/02 - Canapés, divans, causeuses ou similaires sans éléments mobiles pour l'emploi
A47C 17/12 - Canapés, divans, causeuses ou similaires avec éléments mobiles pour l'emploiFauteuils-lits transformables en lits par des accoudoirs basculants en accroissant la longueur
A47C 17/86 - Éléments ou parties constitutives spécialement adaptés aux lits, canapés ou divans non entièrement couverts par un seul des groupes
A symmetrical zoned foam mattress includes an upper foam layer with a wavy lower side and a lower foam layer with a wavy upper side. The lower layer has top, middle and bottom lateral valleys. The wavy lower side of the upper layer is glued to the wavy upper side of the lower layer. The top lateral valley has a minimum located within eighteen inches of the top head end of the lower layer. The bottom lateral valley has a minimum located within eighteen inches of the bottom foot end of the lower layer. A center plane intersects the lower foam layer at a minimum of the middle lateral valley. The minimum of each of the top and bottom lateral valleys is about fifteen inches from the end of the mattress regardless of whether the consumer chooses to use the top or bottom end as the head of the mattress.
A47C 27/14 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau mousse
A47C 27/15 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau mousse formé de plusieurs couches
A novel bed frame is assembled by sliding the ends of hollow metal bars into narrow slots cut into other hollow metal bars. A first bar has an L-shaped first slot. A second bar has a U-shaped second slot and L-shaped third slot, both spanning two adjacent sides of the second bar. An end of the first bar is inserted into the U-shaped second slot, whose width is less than twice the thickness of the metal from which the first bar is made. A portion of the L-shaped first slot aligns with a portion of the L-shaped third slot when the first bar slides into the U-shaped second slot. The top of the third bar is inserted into the aligned first and third slots. The first bar is a longitudinal bar, and the second bar is a lateral bar of the bed frame. The third bar is a support leg.
A symmetrical zoned foam mattress includes an upper foam layer with a wavy lower side and a lower foam layer with a wavy upper side. The lower layer has top, middle and bottom lateral valleys. The wavy lower side of the upper layer is glued to the wavy upper side of the lower layer. The top lateral valley has a minimum located within eighteen inches of the top head end of the lower layer. The bottom lateral valley has a minimum located within eighteen inches of the bottom foot end of the lower layer. A center plane intersects the lower foam layer at a minimum of the middle lateral valley. The minimum of each of the top and bottom lateral valleys is about fifteen inches from the end of the mattress regardless of whether the consumer chooses to use the top or bottom end as the head of the mattress.
A47C 27/14 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau mousse
A47C 27/15 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau mousse formé de plusieurs couches
A bed frame includes legs, bars and wooden slats. Each leg has first and second sides that meet each other at an edge. A first slot is disposed on the first side adjacent to the edge, and a second slot is disposed on the second side adjacent to the edge. Each bar has two wedge inserts. A first wedge on a lateral bar fits into the first slot, and a second wedge on a longitudinal bar fits into the second slot. The lateral bar is perpendicular to the leg while the first wedge is lodged in the first slot, and the longitudinal bar is perpendicular to the leg while the second wedge is lodged in the second slot. The first slot and the second slot are disposed between the lateral bar and the longitudinal bar while the first and second wedge inserts are lodged in the first and second slots.
A novel bed frame is assembled by sliding the ends of hollow metal bars into narrow slots cut into other hollow metal bars. A first bar has an L-shaped first slot. A second bar has a U-shaped second slot and L-shaped third slot, both spanning two adjacent sides of the second bar. An end of the first bar is inserted into the U-shaped second slot, whose width is less than twice the thickness of the metal from which the first bar is made. A portion of the L-shaped first slot aligns with a portion of the L-shaped third slot when the first bar slides into the U-shaped second slot. The top of the third bar is inserted into the aligned first and third slots. The first bar is a longitudinal bar, and the second bar is a lateral bar of the bed frame. The third bar is a support leg.
A bed frame assembly has diagonal struts that lock leg supports into place using novel locking mechanisms. A leg support is pivotally attached to the bedboard frame, and a slotted bracket is welded to a cross bar of the frame. One end of a diagonal strut is pivotally attached to the leg support, and a bolt with a conical washer and a wing nut is attached to the other end. The strut is attached to the slotted bracket by inserting the bolt into a curved slot in the bracket. The bracket also includes a stopper brace that extends perpendicular to the body of the bracket. A side of the end of the strut pushes against the stopper brace when the conical washer is pressed into the end of the curved slot and the wing nut is tightened. The stopper brace prevents the bolt from sliding out of the curved slot.
Mattresses are packaged by successively rolling two compressed mattresses into a roll in which a rolling wrapper forms a spiral when viewed from an end of the roll. The bottom surface of a first mattress is placed on the wrapper such that the wrapper wraps around a first end of the mattress. The first end is then inserted between the bars of a mechanical roller. The first end is bent over onto the top surface of the mattress, and the mattress is rolled. The bottom surface of a second mattress is placed on the wrapper, and the first mattress is further rolled until successive portions of the bottom surface of the first mattress become adjacent to successive portions of the top surface of the second mattress. The wrapper is cut, and a first location near the cut edge is taped to a second location one revolution earlier on the wrapper.
B65B 63/04 - Dispositifs accessoires, non prévus ailleurs, opérant sur des objets ou matériaux à emballer pour plier ou enrouler des objets, p. ex. des gants ou des bas
A47C 23/00 - Sommiers à ressorts, à cadre rigide ou faisant partie du châlit, p. ex. sommiers à ressortsSommiers-divansSommiers à lattes
A47C 27/00 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés
B65B 11/04 - Enveloppement d'objets ou de quantités de matériaux sans changer leur position durant l'opération, p. ex. dans des moules avec des plieurs à charnières en faisant tourner les objets
B65B 63/02 - Dispositifs accessoires, non prévus ailleurs, opérant sur des objets ou matériaux à emballer pour comprimer ou tasser les objets ou matériaux à emballer avant de les emballer ou de les introduire dans des réceptacles ou récipients
B65B 11/56 - Emballage par enveloppement, p. ex. en enfermant partiellement ou complètement des objets ou des quantités de matériaux dans des bandelettes, feuilles ou enveloppes en matière flexible en roulant les objets avec les enveloppes sur une surface portante
B65B 31/00 - Emballage d'objets ou de matériaux dans des conditions atmosphériques ou gazeuses particulièresAddition de propergols à des réceptacles pour aérosols
16.
Bed frame assembled by snapping wedge inserts into slots
A bed frame includes legs, bars and wooden slats. Each leg has first and second sides that meet each other at an edge. A first slot is disposed on the first side adjacent to the edge, and a second slot is disposed on the second side adjacent to the edge. Each bar has two wedge inserts. A first wedge on a lateral bar fits into the first slot, and a second wedge on a longitudinal bar fits into the second slot. The lateral bar is perpendicular to the leg while the first wedge is lodged in the first slot, and the longitudinal bar is perpendicular to the leg while the second wedge is lodged in the second slot. The first slot and the second slot are disposed between the lateral bar and the longitudinal bar while the first and second wedge inserts are lodged in the first and second slots.
A bed frame includes legs, lateral and longitudinal bars, and wooden slats. Each leg has two triangular slots, and each bar has two wedge inserts. A first slot opens from a first side of a leg, and a second slot opens from a perpendicular, second side of the leg. A first wedge on a lateral bar fits into the first slot. The lateral bar is perpendicular to the leg while the first wedge is lodged in the first slot. A second wedge on a longitudinal bar fits into the second slot. The longitudinal bar is perpendicular to the leg while the second wedge is lodged in the second slot. Corresponding wedge inserts and triangular slots are identified by the same numerals, which enables the snap assembly of the bed frame. By matching numerals displayed on corresponding wedges and slots, the user can intuitively assemble the bed frame by the numbers.
A method of making foam imparts antimicrobial and antiodorant qualities to the foam. Green tea powder is added to the polyol raw materials for making memory foam. The green tea memory foam is used to make pillows, cushions and mattresses. Green tea foam in the top layer of a mattress acts as an antiodorant such that less of the chemical smell of the memory foam is perceived by the user. In addition, the bacteria and mold that would otherwise develop in the moist warmer sleeping environment on memory foam are killed by the green tea additive to the foam. Measurable antimicrobial and antiodorant qualities in the green tea foam are achievable by adding green tea powder constituting less than 2% of the weight of the resulting green tea foam. A neck-support contour pillow is made using memory foam that contains green tea and a green dye.
A47C 31/00 - Détails ou accessoires pour chaises, lits ou similaires, non prévus dans les autres groupes de la présente sous-classe, p. ex. fixation du capitonnage, articles protecteurs pour matelas, systèmes pour étirer les sommiers en treillis métallique
A47C 27/14 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau mousse
A47C 27/15 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau mousse formé de plusieurs couches
A47G 9/00 - Couvre-litsÉdredonsCouvertures de voyageNattes de couchage ou analoguesSacs de couchageOreillers ou traversins
A61F 5/56 - Dispositifs pour prévenir le ronflement
C08H 8/00 - Composés macromoléculaires dérivés de matériaux lignocellulosiques
C08L 97/02 - Matériau lignocellulosique, p. ex. bois, paille ou bagasse
C08J 9/00 - Mise en œuvre de substances macromoléculaires pour produire des matériaux ou objets poreux ou alvéolairesLeur post-traitement
A folding mattress support system replaces a conventional bed frame with rails and the box spring. The mattress support system is lighter, easier to transport, and provides more storage space beneath the mattress. The mattress support system includes bed frame assemblies, central connecting bars, edge attachments, headboard attachments and a bed skirt. Leg supports fold out from the bed frame assemblies, which themselves unfold in the middle. Central connecting bars connect inner side edges of the bed frame assemblies. Plastic edge attachments are attached at outer corners of the bed frame assemblies and hold a bed skirt taut when the frame assemblies are standing on extended leg supports. A mattress is then placed on top of the assembled mattress support system. Optionally, metal edge attachments at the head corners hold both the bed skirt and a headboard. Alternatively, headboard attachments protrude from under the bed skirt and support a headboard.
A compact collapsible camping chair includes upper tubes, leg tubes, a molded central tube connector and a seat back. The tube connector is molded from aluminum, zinc or plastic reinforced with glass fiber. Lower ends of the upper tubes fit snugly into circular upper holes in the central tube connector, and upper ends of the leg tubes fit snugly into circular lower holes in the central tube connector. Upper ends of the upper tubes fit into tube receptacles in the seat back. The two longer upper tubes are bent, whereas the two shorter upper tubes are straight. Elastic cords pass from the upper tubes, through the tube connector and into the leg tubes and tend to pull the tubes into the holes in central tube connector. The upper tubes, leg tubes, central tube connector and seat back can be placed in a bag that is less than one foot long.
A foam seating article includes an outer layer of molded foam surrounding a solid inner core of molded foam or expanded polystyrene. The rigid foam of the inner core is made from polyurethane polyol and methylene diphenyl diisocyanate (MDI). The inner core has a hardness greater than 25 Shore A and a density less than two pounds per cubic foot. The polymer material of the solid core has a hardness that is greater than that of the outer foam. The outer layer of molded foam is high density (HD) foam, memory foam or latex foam. A fabric covering encloses the inner core and molded outer foam layer. The foam seating article can be a chair, stool, sofa, chaise lounge, bench or Ottoman. The seating article includes no wood or metal. Molding foam around a solid inner core is simpler and less costly than making conventional metal or wood framed furniture.
A47C 5/12 - Chaises ou fauteuils en matériaux particuliers en matériaux plastiques, avec ou sans renforcement
A47C 7/18 - Parties du siège ayant un matériau mousse incorporé à la partie rembourrée
A47C 7/20 - Parties du siège ayant un matériau mousse incorporé à la partie rembourrée avec renforcement
A47C 3/16 - Chaises ou fauteuils caractérisés par la structureChaises ou tabourets à sièges rotatifs ou réglables dans le sens vertical du type sans pieds, p. ex. avec un siège reposant directement sur le solAgenouilloirsPoufs
B29C 44/12 - Incorporation ou surmoulage de parties préformées, p. ex. des inserts ou des renforcements
B29L 31/44 - Meubles ou leurs parties constitutives
30.
Foam furniture molded around a hollow shell of hard plastic
A foam seating article includes a layer of molded foam surrounding a hollow shell made of hard plastic. A fabric covering encloses the shell and molded foam. The foam seating article can take the form of a chair, stool, sofa, chaise lounge, bench or Ottoman. The hollow shell can be formed using blow molding, injection molding or by capping both ends of a tube with disks. Air pressure inside the airtight hollow shell prevents the shell from collapsing inwards under the weight of an occupant. Alternatively, the hollow shell of the seating article can be accessed through a removable lid. The seating article includes no wood or metal. The layer of molded foam includes sections of different foam types, such as high density (HD) foam, memory foam and latex foam. Molding foam around a hard plastic shell is simpler and less costly than making conventional metal or wood framed furniture.
A47C 5/12 - Chaises ou fauteuils en matériaux particuliers en matériaux plastiques, avec ou sans renforcement
A47C 3/16 - Chaises ou fauteuils caractérisés par la structureChaises ou tabourets à sièges rotatifs ou réglables dans le sens vertical du type sans pieds, p. ex. avec un siège reposant directement sur le solAgenouilloirsPoufs
A47C 7/18 - Parties du siège ayant un matériau mousse incorporé à la partie rembourrée
B29D 99/00 - Matière non prévue dans les autres groupes de la présente sous-classe
B29C 44/00 - Moulage par pression interne engendrée dans la matière, p. ex. par gonflage ou par moussage
B29K 101/00 - Utilisation de composés macromoléculaires non spécifiés comme matière de moulage
31.
Foam furniture molded around a core with a lumbar support protrusion
A foam seating article includes an outer foam layer molded around an inner core of molded foam or expanded polystyrene that includes a lumbar support protrusion. The lumbar support protrusion has a convex outer surface disposed inside the seat back area of the outer foam layer and that is not visible on the outer contour of the seat back area. The inner core is made from polyurethane polyol and methylene diphenyl diisocyanate (MDI) and has a hardness greater than 25 Shore A and a density less than two pounds per cubic foot. The polymer material of the inner core has a hardness greater than that of the outer foam. The outer layer of molded foam is high density (HD) foam, memory foam or latex foam. A fabric covering encloses the inner core and molded outer foam layer. The foam seating article can be a chair, sofa, chaise lounge or bench.
A47C 7/18 - Parties du siège ayant un matériau mousse incorporé à la partie rembourrée
A47C 7/46 - Appuis pour la tête ou le dos pour le dos avec un profil spécial, p. ex. réglableChaises à profil "Ackerblom"
A47C 3/16 - Chaises ou fauteuils caractérisés par la structureChaises ou tabourets à sièges rotatifs ou réglables dans le sens vertical du type sans pieds, p. ex. avec un siège reposant directement sur le solAgenouilloirsPoufs
A47C 27/15 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau mousse formé de plusieurs couches
B29C 44/12 - Incorporation ou surmoulage de parties préformées, p. ex. des inserts ou des renforcements
B29C 44/04 - Moulage par pression interne engendrée dans la matière, p. ex. par gonflage ou par moussage pour la fabrication d'objets de longueur définie, c.-à-d. d'objets séparés formés d'au moins deux parties en matière chimiquement ou physiquement différente, p. ex. ayant des densités différentes
B29K 25/00 - Utilisation de polymères de composés vinylaromatiques comme matière de moulage
B29K 75/00 - Utilisation de polyurées ou de polyuréthanes comme matière de moulage
B29K 105/04 - Présentation, forme ou état de la matière moulée cellulaire ou poreuse
B29C 44/08 - Moulage par pression interne engendrée dans la matière, p. ex. par gonflage ou par moussage pour la fabrication d'objets de longueur définie, c.-à-d. d'objets séparés en plusieurs étapes d'expansion
An assemblable mattress support can be shipped with all of its components compactly packed into the headboard. The mattress support includes a foldable longitudinal bar, a lateral bar, side panels, wooden slats, block legs and a footboard, all of which fit inside a compartment in the headboard. In an assembled state of the mattress support, a first connector at one end of the longitudinal bar attaches to a third connector on the outside of the headboard. A second connector at the other end of the longitudinal bar attaches to a fourth connector on the footboard. The middle of the lateral bar connects to the middle of the longitudinal bar. The block legs are attached to the bottom sides of the headboard and footboard. The slats are attached to one another by fabric ribbons and are placed in parallel over the longitudinal bar and support ledges on the side panels.
A47C 23/06 - Sommiers à ressorts, à cadre rigide ou faisant partie du châlit, p. ex. sommiers à ressortsSommiers-divansSommiers à lattes utilisant des ressorts en bois, p. ex. du type lattes
A47C 19/02 - Éléments ou parties constitutives des châlits non couverts complètement dans un seul des sous-groupes suivants, p. ex. barreaux, montants
36.
Molded foam sofa middle section with discrete backrest
An adjustable, collapsible mattress support for a box spring has cross bars with slidably connected sections. A first section of each cross bar is fixedly attached to a band that folds around the second section and slides along the second section. A bolt that passes through holes in the second section slides into a slot in the band. By aligning the slot over one of the holes through which the bolt passes, the length of the cross bars can be adjusted to accommodate the widths of different sized box springs and mattresses. The first section is fixedly attached to a hinge plate. First and second bars are pivotally attached to the plate. The first and second bars pivot about parallel axes that pass through the plate at separate fixed locations and that are orthogonal to the plate. The mattress support accommodates full, Queen, California King and Eastern King sized mattresses.
An assemblable mattress support can be shipped with all of its components compactly packed into the headboard. The mattress support includes a foldable longitudinal bar, a lateral bar, side panels, wooden slats, block legs and a footboard, all of which fit inside a compartment in the headboard. In an assembled state of the mattress support, a first connector at one end of the longitudinal bar attaches to a third connector on the outside of the headboard. A second connector at the other end of the longitudinal bar attaches to a fourth connector on the footboard. The middle of the lateral bar connects to the middle of the longitudinal bar. The block legs are attached to the bottom sides of the headboard and footboard. The slats are attached to one another by fabric ribbons and are placed in parallel over the longitudinal bar and support ledges on the side panels.
A collapsible mattress support for a box spring includes hinges on opposite sides of a middle cross bar. First and second side bars are pivotally attached to one hinge, and third and fourth side bars are pivotally attached to the other hinge. Each of the bars rotates about parallel axes that are orthogonal to the hinges. The four side bars each has a common width. A first distance between the axes about which the first and second bars rotate equals twice the common width of the bars plus a second distance between the axes about which the third and fourth bars rotate. In one embodiment, the cross bars are extendable. The components of the mattress support for Queen, California King and Eastern King sized mattresses fit in a packing box whose length is no greater than 45 inches and whose width and height are each no more than 7 inches.
A foldable mattress support has an adjustable inner frame with a ratchet support for raising the head of a mattress. Legs are incorporated into the side and end bars of the mattress support. Upper and lower bars of the support are pivotally attached to the vertical plate of a hinge. Bolts oriented along axes of rotation pass through the bars and through the vertical plate. A first upper bar pivots about a first axis; a second upper bar pivots about a second axis; a first lower bar pivots about a third axis; and a second lower bar pivots about a fourth axis. Each of the axes is orthogonal to the vertical plate, and the third axis is spaced farther apart from the fourth axis than the first axis is spaced apart from the second axis. The distal ends of the upper and lower bars are pivotally attached to end bars.
A collapsible mattress support for a box spring includes hinges on opposite sides of a middle cross bar. First and second side bars are pivotally attached to one hinge, and third and fourth side bars are pivotally attached to the other hinge. Each of the bars rotates about parallel axes that are orthogonal to the hinges. The four side bars each has a common width. A first distance between the axes about which the first and second bars rotate equals twice the common width of the bars plus a second distance between the axes about which the third and fourth bars rotate. In one embodiment, the cross bars are extendable. The components of the mattress support for Queen, California King and Eastern King sized mattresses fit in a packing box whose length is no greater than 45 inches and whose width and height are each no more than 7 inches.
A method of making foam imparts antimicrobial and antiodorant qualities to the foam. Green tea powder is added to the polyol raw materials for making memory foam. The green tea memory foam is used to make pillows, cushions and mattresses. Green tea foam in the top layer of a mattress acts as an antiodorant such that less of the chemical smell of the memory foam is perceived by the user. In addition, the bacteria and mold that would otherwise develop in the moist warmer sleeping environment on memory foam are killed by the green tea additive to the foam. Measurable antimicrobial and antiodorant qualities in the green tea foam are achievable by adding green tea powder constituting less than 2% of the weight of the resulting green tea foam. A neck-support contour pillow is made using memory foam that contains green tea and a green dye.
A47C 27/14 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau mousse
A47C 27/15 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau mousse formé de plusieurs couches
A47C 31/00 - Détails ou accessoires pour chaises, lits ou similaires, non prévus dans les autres groupes de la présente sous-classe, p. ex. fixation du capitonnage, articles protecteurs pour matelas, systèmes pour étirer les sommiers en treillis métallique
A47G 9/00 - Couvre-litsÉdredonsCouvertures de voyageNattes de couchage ou analoguesSacs de couchageOreillers ou traversins
A61F 5/56 - Dispositifs pour prévenir le ronflement
C08H 8/00 - Composés macromoléculaires dérivés de matériaux lignocellulosiques
C08L 97/02 - Matériau lignocellulosique, p. ex. bois, paille ou bagasse
C08J 9/00 - Mise en œuvre de substances macromoléculaires pour produire des matériaux ou objets poreux ou alvéolairesLeur post-traitement
A symmetrical zoned foam mattress includes an upper foam layer with a wavy lower side and a lower foam layer with a wavy upper side. The lower layer has top, middle and bottom lateral valleys. The wavy lower side of the upper layer is glued to the wavy upper side of the lower layer. The top lateral valley has a minimum located within eighteen inches of the top head end of the lower layer. The bottom lateral valley has a minimum located within eighteen inches of the bottom foot end of the lower layer. A center plane intersects the lower foam layer at a minimum of the middle lateral valley. The minimum of each of the top and bottom lateral valleys is about fifteen inches from the end of the mattress regardless of whether the consumer chooses to use the top or bottom end as the head of the mattress.
A47C 27/14 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau mousse
A47C 27/15 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau mousse formé de plusieurs couches
A roller box assembly includes a roller box and a bedding product contained in the roller box. The roller box includes a cardboard box portion, a pair of fixed-axis wheels, and a handle. The fixed-axis wheels are disposed along a corner edge of a bottom portion of the box portion. The handle portion is attached to the top portion of the box portion. In one embodiment, the bedding product is a mattress that has been compressed and rolled into a cylinder shape. A retail customer can purchase the bedding product at a retail store, and can then transport the purchased product out of the store by pulling the box from the handle such that the box rolls on its rollers.
B65D 85/00 - Réceptacles, éléments d'emballage ou paquets spécialement adaptés à des objets ou à des matériaux particuliers
B65D 77/04 - Objets ou matériaux enfermés dans plusieurs réceptacles disposés les uns dans les autres
A47C 31/00 - Détails ou accessoires pour chaises, lits ou similaires, non prévus dans les autres groupes de la présente sous-classe, p. ex. fixation du capitonnage, articles protecteurs pour matelas, systèmes pour étirer les sommiers en treillis métallique
B65D 85/64 - Réceptacles, éléments d'emballage ou paquets spécialement adaptés à des objets ou à des matériaux particuliers pour objets volumineux
B65D 5/42 - Détails des réceptacles ou des flans de réceptacles pliables ou dressables
B65D 5/02 - Réceptacles de section transversale polygonale rigides ou semi-rigides, p. ex. boîtes, cartons ou plateaux, formés en pliant ou montant un ou plusieurs flans de papier en pliant ou montant un seul flan pour former un corps tubulaire avec ou sans pliage subséquent, ou par addition d'éléments séparés, pour fermer les extrémités du corps
B65D 25/24 - Accessoires externes pour espacer l'assise du réceptacle de la surface portante, p. ex. pieds
B65D 85/07 - Réceptacles, éléments d'emballage ou paquets spécialement adaptés à des objets ou à des matériaux particuliers pour objets compressibles ou flexibles
49.
Collapsible, folding mattress support with adjustable elevating shoulder section
A foldable mattress support has an adjustable inner frame with a ratchet support for raising the head of a mattress. Legs are incorporated into the side and end bars of the mattress support. Upper and lower bars of the support are pivotally attached to the vertical plate of a hinge. Bolts oriented along axes of rotation pass through the bars and through the vertical plate. A first upper bar pivots about a first axis; a second upper bar pivots about a second axis; a first lower bar pivots about a third axis; and a second lower bar pivots about a fourth axis. Each of the axes is orthogonal to the vertical plate, and the third axis is spaced farther apart from the fourth axis than the first axis is spaced apart from the second axis. The distal ends of the upper and lower bars are pivotally attached to end bars.
A foldable mattress support is made by covering a metal frame with a fabric covering. The metal frame includes two sections that fold together at two hinges. A first section includes first upper and lower frames, and a second section includes second upper and lower frames. Each of the upper and lower frames is pivotally attached to a hinge. A bolt that is oriented along a first axis passes through the first upper frame and through a plate of the hinge. The first upper frame pivots about a first axis; the second upper frame pivots about a second axis; the first lower frame pivots about a third axis; and the second lower frame pivots about a fourth axis. Each of the axes is orthogonal to the plate, and the third axis is spaced farther apart from the fourth axis than the first axis is spaced apart from the second axis.
A foldable mattress support with legs includes a metal frame with a fabric covering. The metal frame includes first upper and lower frames and second upper and lower frames. Each of the upper and lower frames is pivotally attached to a vertical plate of a hinge. A bolt that is oriented along a first axis passes through the first upper frame and through the vertical plate. A leg attaches through the fabric covering to a base plate of the hinge. The first upper frame pivots about a first axis; the second upper frame pivots about a second axis; the first lower frame pivots about a third axis; and the second lower frame pivots about a fourth axis. Each of the axes is orthogonal to the vertical plate, and the third axis is spaced farther apart from the fourth axis than the first axis is spaced apart from the second axis.
A foldable mattress support is made by covering a metal frame with a fabric covering. The metal frame includes two sections that fold together at two hinges. A first section includes first upper and lower frames, and a second section includes second upper and lower frames. Each of the upper and lower frames is pivotally attached to a hinge. A bolt that is oriented along a first axis passes through the first upper frame and through a plate of the hinge. The first upper frame pivots about a first axis; the second upper frame pivots about a second axis; the first lower frame pivots about a third axis; and the second lower frame pivots about a fourth axis. Each of the axes is orthogonal to the plate, and the third axis is spaced farther apart from the fourth axis than the first axis is spaced apart from the second axis.
Removable massage modules provide a mattress with a massage function. The mattress is compressed and shipped in a packing box with the massage modules separate from the mattress. The end customer then inserts the massage modules. The mattress has a bottom foam layer with cavities whose walls are perpendicular to the outer surface of the foam layer. Each massage module includes a massage motor encased in molded foam. The molded foam is attached to a foam section with cylindrical holes that pass from an outer side to the molded foam and allow hot air to escape the massage motor. The top and bottom sides of each massage module have the shape formed by the walls of the cavities. The massage modules are connected by power cords to a module controller that receives RF signals from a remote control device. The massage modules can also be inserted into a mattress topper.
A folding mattress support system replaces both a conventional box spring and the bed frame with rails. The mattress support system is lighter, quieter and easier to transport, and also provides more storage space beneath the mattress. The mattress support system includes bed frame assemblies, central connecting bars, edge attachments and a bed skirt. Leg brackets fold out from the bed frame assemblies, which themselves unfold in the middle. Central connecting bars connect inner side edges of the bed frame assemblies. Plastic edge attachments are attached at outer corners of the bed frame assemblies and hold a bed skirt taught around the frame assemblies when the frame assemblies are standing on the extended leg brackets. A mattress is then placed on top of the assembled mattress support system. Optionally, metal edge attachments at the head corners of the mattress support system both hold the bed skirt and support a headboard.
A collapsible bed frame that supports a box spring includes side rails and telescoping cross rails. A first hinge connects upper and lower portions of a first side rail that are each at least 35 inches long. A first portion of a cross rail telescopes inside a second portion of the cross rail, and the first portion is connected to the first hinge. Upper and lower portions of a second side rail are connected by a second hinge that includes a slot. The second portion of the cross rail has a tongue that fits into the slot on the second hinge. The side rails also have support legs with flanges that extend above the side rails when the support legs are extended. The first and second hinges also include flanges that together with the support leg flanges prevent the box spring from sliding towards either side of the bed frame.
A collapsible bed frame that supports a box spring includes side rails and telescoping cross rails. A first hinge connects upper and lower portions of a first side rail that are each at least 35 inches long. A first portion of a cross rail telescopes inside a second portion of the cross rail, and the first portion is connected to the first hinge. Upper and lower portions of a second side rail are connected by a second hinge that includes a slot. The second portion of the cross rail has a tongue that fits into the slot on the second hinge. The side rails also have support legs with flanges that extend above the side rails when the support legs are extended. The first and second hinges also include flanges that together with the support leg flanges prevent the box spring from sliding towards either side of the bed frame.
A mattress-supporting base includes three mattress support portions, multiple crossbars and a baseboard. Each of the mattress support portions has a first end and a second end. The first end of each mattress support portion connects to the first ends of the other two mattress support portions, and the second end of each mattress support portion connects to the second ends of the other two mattress support portions. The first two mattress support portions have four sections that are pivotally connected by three hinges. The third and center mattress support portion has two sections that are pivotally connected. The components of the mattress-supporting base fit into a packing box having an inner width that is neither wider than about ten times the width of the mattress support portions plus about eight times the thickness of the baseboard, nor longer than about one half the length of the assembled mattress-supporting base.
A symmetrical pressure relief foam mattress includes an upper foam layer placed on a zoned foam layer. A plurality of cylindrical holes are distributed throughout each of a first, a second and a third lateral region of the zoned foam layer. The first lateral region is less than twelve inches wide and has a middle that is within eighteen inches of the top of the zoned foam layer. The third lateral region is also less than twelve inches wide and has a middle that is within eighteen inches of the bottom of the zoned foam layer. The second lateral region has a middle disposed at the center axis of the zoned foam layer. The middle of both the first and third lateral regions is about fifteen inches from the edge of the mattress regardless of which end the consumer chooses to use as the head of the mattress.
A47C 27/15 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau mousse formé de plusieurs couches
A folding mattress support system replaces both a conventional box spring and the bed frame with rails. The mattress support system is lighter, quieter and easier to transport, and also provides more storage space beneath the mattress. The mattress support system includes bed frame assemblies, central connecting bars, edge attachments and a bed skirt. Leg brackets fold out from the bed frame assemblies, which themselves unfold in the middle. Central connecting bars connect inner side edges of the bed frame assemblies. Plastic edge attachments are attached at outer corners of the bed frame assemblies and hold a bed skirt taught around the frame assemblies when the frame assemblies are standing on the extended leg brackets. A mattress is then placed on top of the assembled mattress support system. Optionally, metal edge attachments at the head corners of the mattress support system both hold the bed skirt and support a headboard.
A folding mattress support system replaces both a conventional box spring and the bed frame with rails. The mattress support system is lighter, quieter and easier to transport, and also provides more storage space beneath the mattress. The mattress support system includes bed frame assemblies, central connecting bars, edge attachments and a bed skirt. Leg brackets fold out from the bed frame assemblies, which themselves unfold in the middle. Central connecting bars connect inner side edges of the bed frame assemblies. Plastic edge attachments are attached at outer corners of the bed frame assemblies and hold a bed skirt taught around the frame assemblies when the frame assemblies are standing on the extended leg brackets. A mattress is then placed on top of the assembled mattress support system. Optionally, metal edge attachments at the head corners of the mattress support system both hold the bed skirt and support a headboard.
A folding bed frame includes standardized right and left bed frame assemblies that are connectable by central connecting bars to form an adjustable bedboard frame that fits mattresses of differing widths. The bed frame is easy to transport when disassembled into the separate frame assemblies that are each less than half the width of a conventional frame for a double bed. The smaller and standardized frame assemblies reduce manufacturing cost. Foot brackets are pivotally connected to the bottom of the bedboard frame under each bed frame assembly and support the bedboard frame and mattress. Each central connecting bar has U-shaped slots on its ends that clip over the inner side edges of the right and left bed frame assemblies. Each frame assembly has a hinge at its middle axis at which a lower half folds over onto an upper half to allow the assemblies to fit in a packing box.
A mattress-supporting base includes three mattress support portions, multiple crossbars and a baseboard. Each of the mattress support portions has a first end and a second end. The first end of each mattress support portion connects to the first ends of the other two mattress support portions, and the second end of each mattress support portion connects to the second ends of the other two mattress support portions. The first two mattress support portions have four sections that are pivotally connected by three hinges. The third and center mattress support portion has two sections that are pivotally connected. The components of the mattress-supporting base fit into a packing box having an inner width that is neither wider than about ten times the width of the mattress support portions plus about eight times the thickness of the baseboard, nor longer than about one half the length of the assembled mattress-supporting base.
A method of making foam imparts antimicrobial and antiodorant qualities to the foam. Green tea powder is added to the polyol raw materials for making memory foam. The green tea memory foam is used to make pillows, cushions and mattresses. Green tea foam in the top layer of a mattress acts as an antiodorant such that less of the chemical smell of the memory foam is perceived by the user. In addition, the bacteria and mold that would otherwise develop in the moist warmer sleeping environment on memory foam are killed by the green tea additive to the foam. Measurable antimicrobial and antiodorant qualities in the green tea foam are achievable by adding green tea powder constituting less than 2% of the weight of the resulting green tea foam.
A47C 27/15 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau mousse formé de plusieurs couches
An adjustable wallhugger bed that allows the user to lower the users thighs and calves into a generally downward angle, which allows for greater comfort, as well as improved utility of the bed.
This invention relates to a foam integrated innerspring mattress and method of manufacture wherein a flexible polyurethane foam is adhered onto the top and bottom of individually wrapped pocket innersprings, and additional polyurethane foam is molded onto the sides of the mattress.
B29C 67/00 - Techniques de façonnage non couvertes par les groupes , ou
A47C 23/04 - Sommiers à ressorts, à cadre rigide ou faisant partie du châlit, p. ex. sommiers à ressortsSommiers-divansSommiers à lattes utilisant des ressorts en compression, p. ex. des ressorts à boudins
The present invention relates to an improved method of packaging a innerspring mattress. Various embodiments include placing the mattress in a bag, compressing the mattress and bag, sealing the bag, then rolling the mattress and bag into a cylinder shaped roll. Other embodiments include securing the rolled mattress and bag with tape, then placing into a second bag for shipment and storage. An additional embodiment discloses a method of packaging a foam encased innerspring mattress.
B65B 63/04 - Dispositifs accessoires, non prévus ailleurs, opérant sur des objets ou matériaux à emballer pour plier ou enrouler des objets, p. ex. des gants ou des bas
67.
Rolled memory foam bedding article having a plurality of roll portions
A bedding article is compressed and rolled from two side edges to form a rolled bedding article having two rolled portions. The rolled bedding article is fitted into a rectangular prism-shaped container. The container depth is smaller than the container width or height. The depth extends in a depth dimension that is perpendicular to the roll axes of the rolled portions. Multiple containers that contain such rolled bedding articles are placed on a retail-store merchandise shelf. The shelf has a shelf depth that extends in the depth dimension. A first container is disposed on the shelf in front of the second container. The combined depth of the aligned containers is made to be approximately the same as the shelf depth in order to reduce the amount of wasted shelf space in the retail store.
A roller box assembly includes a roller box and a bedding product contained in the roller box. The roller box includes a cardboard box portion, a pair of fixed- axis wheels, and a handle. The fixed-axis wheels are disposed along a corner edge of a bottom portion of the box portion. The handle portion is attached to the top portion of the box portion. In one embodiment, the bedding product is a mattress that has been compressed and rolled into a cylinder shape. A retail customer can purchase the bedding product at a retail store, and can then transport the purchased product out of the store by pulling the box from the handle such that the box rolls on its rollers.
A roller box assembly includes a roller box and a bedding product contained in the roller box. The roller box includes a cardboard box portion, a pair of fixed- axis wheels, and a handle. The fixed-axis wheels are disposed along a corner edge of a bottom portion of the box portion. The handle portion is attached to the top portion of the box portion. In one embodiment, the bedding product is a mattress that has been compressed and rolled into a cylinder shape. A retail customer can purchase the bedding product at a retail store, and can then transport the purchased product out of the store by pulling the box from the handle such that the box rolls on its rollers.
This invention relates to a foam integrated innerspring mattress and method of manufacture wherein a flexible polyurethane foam is adhered onto the top and bottom of individually wrapped pocket innersprings, and additional polyurethane foam is molded onto the sides of the mattress.
A47C 27/07 - Fixation ou assemblage de ressorts dans les soufflets à ressorts
A47C 27/05 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés avec soufflets à ressorts avec un matériau mousse en couches sur le dessus, le fond ou les côtés
A roller box assembly includes a roller box and a bedding product contained in the roller box. The roller box includes a cardboard box portion, a pair of fixed-axis wheels, and a handle. The fixed-axis wheels are disposed along a corner edge of a bottom portion of the box portion. The handle portion is attached to the top portion of the box portion. In one embodiment, the bedding product is a mattress that has been compressed and rolled into a cylinder shape. A retail customer can purchase the bedding product at a retail store, and can then transport the purchased product out of the store by pulling the box from the handle such that the box rolls on its rollers.
Bedroom furniture; beds, bed frames; mattresses; air mattresses; inflatable mattresses; mattress cushions; mattress pads; mattress toppers; bed toppers; pillows; pillows for sleeping; neck-support pillows; cushions; seat cushions; pet beds; chairs; mattresses, bed and mattress toppers, pillows, pillows for sleeping, neck-support pillows, cushions, seat cushions, pet beds and chairs, all made of memory foam.
Bedroom furniture; beds, bed frames; mattresses; air mattresses; inflatable mattresses; mattress cushions; mattress pads; mattress toppers; bed toppers; pillows; pillows for sleeping; neck-support pillows; cushions; seat cushions; pet beds; chairs; mattresses, bed and mattress toppers, pillows, pillows for sleeping, neck-support pillows, cushions, seat cushions, pet beds and chairs, all made of memory foam.
