A method of manufacturing a mattress that comprises forming a mattress inner core; forming a non-quilted mattress cover; and attaching the non-quilted mattress cover to the inner core without sewing. The non-quilted mattress cover may be formed of a laminate including a polymeric non-woven fabric that may be embossed and cut to include a cover top panel and a plurality of cover side panels that are unitary with and extend outward from the cover top panel. The step of attaching the non-quilted mattress cover to the inner core without sewing includes orthogonally orienting the cover side panels relative to the cover top panel and fusing portions of adjoining surfaces of adjacent cover side panels to each other to form a coffin, inserting the mattress inner core into the coffin, folding non-fused portions of the adjoining surface of the adjacent cover side panels over the mattress inner core, and bonding a bottom panel to the non-fused portions of the cover side panels and the mattress inner core.
A47C 21/04 - Dispositifs pour la ventilation, le refroidissement ou le réchauffage
A47C 31/00 - Détails ou accessoires pour chaises, lits ou similaires, non prévus dans les autres groupes de la présente sous-classe, p. ex. fixation du capitonnage, articles protecteurs pour matelas, systèmes pour étirer les sommiers en treillis métallique
A47C 27/12 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau fibreux, p. ex. en bois, en coton
17 - Produits en caoutchouc ou en matières plastiques; matières à calfeutrer et à isoler
20 - Meubles et produits décoratifs
Produits et services
Packaging materials, namely, polymer fibers extruded into cushioning for packaging Plastics in extruded form for use as cushioning Cushioning for seats and mattresses
A mattress includes a spring extending between first and second points to provide a first spring rate in a first direction. A polymer fiber structure is provided between the first and second points and adjoins the spring. The polymer fiber structure includes fibers interlinked with one another to provide the second spring rate in the first direction. An example method of manufacturing a mattress is provided that includes arranging springs to provide a mattress innerspring. A polymer fiber structure is introduced in a first state to the innerspring to provide an assembly. The assembly is further processed and the polymer fiber structure is simultaneously altered from the first state to a second state.
A47C 23/04 - Sommiers à ressorts, à cadre rigide ou faisant partie du châlit, p. ex. sommiers à ressortsSommiers-divansSommiers à lattes utilisant des ressorts en compression, p. ex. des ressorts à boudins
A47C 27/12 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau fibreux, p. ex. en bois, en coton
A47C 27/06 - Soufflets à ressorts ou éléments à ressorts pour ceux-ci
A mattress includes a spring extending between first and second points to provide a first spring rate in a first direction. A polymer fiber structure is provided between the first and second points and adjoins the spring. The polymer fiber structure includes fibers interlinked with one another to provide the second spring rate in the first direction. An example method of manufacturing a mattress is provided that includes arranging springs to provide a mattress innerspring. A polymer fiber structure is introduced in a first state to the innerspring to provide an assembly. The assembly is further processed and the polymer fiber structure is simultaneously altered from the first state to a second state.
A47C 23/04 - Sommiers à ressorts, à cadre rigide ou faisant partie du châlit, p. ex. sommiers à ressortsSommiers-divansSommiers à lattes utilisant des ressorts en compression, p. ex. des ressorts à boudins
A47C 27/12 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau fibreux, p. ex. en bois, en coton
A47C 27/06 - Soufflets à ressorts ou éléments à ressorts pour ceux-ci
One exemplary aspect of the present disclosure relates to, among other things, a tunable cushion including a core made of a polymer material, and at least one topper layer adjacent the core, which is also made of a polymer material. Further, the core and the at least one topper layer provide a cushion assembly having a support factor of less than or equal to 4 with an Indentation Load Deflection (ILD) determined using a 4 inch batt sample of the cushion assembly.
B68G 13/04 - Panneaux capitonnés avec dessin en relief formé par assemblage, p. ex. avec un matériau thermoplastique
A47C 27/12 - Matelas à ressort, rembourrés ou à fluide spécialement adaptés pour chaises, fauteuils, lits ou canapés garnis d'un matériau fibreux, p. ex. en bois, en coton
B68G 11/03 - Capitonnages finis non prévus dans les autres classes composés principalement de matières fibreuses avec tissus fibreux cousus ou attachés
A mattress includes a spring extending between first and second points to provide a first spring rate in a first direction. A polymer fiber structure is provided between the first and second points and adjoins the spring. The polymer fiber structure includes fibers interlinked with one another to provide the second spring rate in the first direction. An example method of manufacturing a mattress is provided that includes arranging springs to provide a mattress innerspring. A polymer fiber structure is introduced in a first state to the innerspring to provide an assembly. The assembly is further processed and the polymer fiber structure is simultaneously altered from the first state to a second state.
A47C 23/04 - Sommiers à ressorts, à cadre rigide ou faisant partie du châlit, p. ex. sommiers à ressortsSommiers-divansSommiers à lattes utilisant des ressorts en compression, p. ex. des ressorts à boudins
A mattress includes a spring extending between first and second points to provide a first spring rate in a first direction. A polymer fiber structure is provided between the first and second points and adjoins the spring. The polymer fiber structure includes fibers interlinked with one another to provide the second spring rate in the first direction. An example method of manufacturing a mattress is provided that includes arranging springs to provide a mattress innerspring. A polymer fiber structure is introduced in a first state to the innerspring to provide an assembly. The assembly is further processed and the polymer fiber structure is simultaneously altered from the first state to a second state.
A47C 23/04 - Sommiers à ressorts, à cadre rigide ou faisant partie du châlit, p. ex. sommiers à ressortsSommiers-divansSommiers à lattes utilisant des ressorts en compression, p. ex. des ressorts à boudins
A cushion assembly includes an aesthetic cover having a perimeter panel providing a perimeter height. Spaced apart cover panels extend between the perimeter panels. The perimeter and cover panels together provide a cushion cavity. A cushion includes randomly oriented fibers bonded to one another to provide a core of a batt that has opposing surfaces. The batt includes manufactured, tufted and desired design heights. A tuft extends through the cushion to the opposing surfaces to maintain the cushion in the tufted height, which is less than the manufactured height. The cushion is provided at the desired design height with the tufted cushion arranged within the cushion cavity. The tufted height is generally less than the desired design height.
A non-woven, randomly oriented polyester fiber cushion is provided with conditioned air to regulate a temperature of the cushion assembly. The overlapping fibers form interstices through which the air is blown. The air flows through the fibers in a tortuous path.
A47C 7/72 - Adaptations pour incorporer des lampes, des postes radios, des bars, des téléphones, des dispositifs de ventilation, de chauffage ou de refroidissement, ou analogues
