Abrégé

A system for attaching electrical terminals to wires includes a wire guide cassette removably affixed to a crimping tool, the wire guide cassette movable between at least a closed position and an open position, wherein in the open position, an end terminal may be inserted through a wire guide orifice and into the crimping tool. In the closed position, a wire may be inserted into the wire guide orifice and into the end terminal. The wire guide cassette locates and aligns the wire for insertion into the end terminal in the closed position, wherein the crimping tool may then be used to crimp the end terminal onto the wire. The wire guide cassette may then be opened, and the wire and end terminal crimped to the wire may be removed from the wire guide cassette and tool.

Classes IPC  ?

• H01R 43/042 - Outils à main pour le sertissage

Abrégé

A wire guide system includes a wire guide tool assembly mounted to a die of a press automatically connecting an electrical terminal to a wire subassembly. An upper wire guide has a hemispherical shaped upper wire guide portion. A lower wire guide has a hemispherical shaped lower wire guide portion. The upper wire guide moves reciprocally to the lower wire guide. The hemispherical shaped upper and lower wire guide portions when the upper wire guide contacts the lower wire guide combine to temporarily define a conical wire guide aligned with a terminal barrel of the electrical terminal. A lifter is slidably received in the lower wire guide. The lifter displaces a terminal barrel of the electrical terminal away from contact with the lower wire guide after the electrical terminal is crimped to the wire subassembly, providing clearance to automatically remove the wire subassembly from the wire guide tool assembly.

Classes IPC  ?

• H01R 43/04 - Appareils ou procédés spécialement adaptés à la fabrication, l'assemblage, l'entretien ou la réparation de connecteurs de lignes ou de collecteurs de courant ou pour relier les conducteurs électriques pour établir des connexions par déformation, p. ex. outil à plier
• H01R 43/055 - Appareils ou procédés de sertissage avec mécanisme d'alimentation en pièces de contact

Abrégé

A wire guide system includes a wire guide tool assembly mounted to a die of a press automatically connecting an electrical terminal to a wire subassembly. An upper wire guide has a hemispherical shaped upper wire guide portion. A lower wire guide has a hemispherical shaped lower wire guide portion. The upper wire guide moves reciprocally to the lower wire guide. The hemispherical shaped upper and lower wire guide portions when the upper wire guide contacts the lower wire guide combine to temporarily define a conical wire guide aligned with a terminal barrel of the electrical terminal. A lifter is slidably received in the lower wire guide. The lifter displaces a terminal barrel of the electrical terminal away from contact with the lower wire guide after the electrical terminal is crimped to the wire subassembly, providing clearance to automatically remove the wire subassembly from the wire guide tool assembly.

Classes IPC  ?

• H01R 43/04 - Appareils ou procédés spécialement adaptés à la fabrication, l'assemblage, l'entretien ou la réparation de connecteurs de lignes ou de collecteurs de courant ou pour relier les conducteurs électriques pour établir des connexions par déformation, p. ex. outil à plier
• H01R 43/055 - Appareils ou procédés de sertissage avec mécanisme d'alimentation en pièces de contact

Abrégé

An electrical terminal applicator system includes a die connected to a press. A one-piece member including a stock guide portion is homogeneously connected to a tool receiving portion. The one-piece member is releasably secured to the die using a first fastener. A male member extends from the one-piece member, and a female slot is created in the die slidably receiving the male member to permit the one-piece member to be horizontally positioned on the die prior to securing the one-piece member using the single fastener. A tool assembly having a tool mount block is movable to a desired position. The tool assembly is releasably secured to the tool receiving portion using a second fastener after positioning the tool assembly in the desired position.

Classes IPC  ?

• B23P 19/00 - Machines effectuant simplement l'assemblage ou la séparation de pièces ou d'objets métalliques entre eux ou des pièces métalliques avec des pièces non métalliques, que cela entraîne ou non une certaine déformationOutils ou dispositifs à cet effet dans la mesure où ils ne sont pas prévus dans d'autres classes
• H01R 43/042 - Outils à main pour le sertissage
• H01R 43/048 - Appareils ou procédés de sertissage

Abrégé

An electrical terminal applicator system including a feed guide and tool support assembly defining a one-piece member includes a stock guide portion joined to a tool receiving portion. A motor is positioned adjacent to the feed guide and tool support assembly. A drive shaft received in a bore of the stock guide portion is rotated about a longitudinal axis of the drive shaft within the bore by operation of the motor. A tool assembly is mounted on the tool receiving portion and located downstream of the stock guide portion and the drive shaft. The drive shaft when rotated about the longitudinal axis of the drive shaft is positioned to engage a terminal holder strip having multiple electrical terminals to push the terminal strip holder toward the tool assembly.

Classes IPC  ?

• H01R 43/00 - Appareils ou procédés spécialement adaptés à la fabrication, l'assemblage, l'entretien ou la réparation de connecteurs de lignes ou de collecteurs de courant ou pour relier les conducteurs électriques

Abrégé

An electrical terminal applicator system includes a die connected to a press. A one-piece member including a stock guide portion is homogeneously connected to a tool receiving portion. The one-piece member is releasably secured to the die using a first fastener. A male member extends from the one-piece member, and a female slot is created in the die slidably receiving the male member to permit the one-piece member to be horizontally positioned on the die prior to securing the one-piece member using the single fastener. A tool assembly having a tool mount block is movable to a desired position. The tool assembly is releasably secured to the tool receiving portion using a second fastener after positioning the tool assembly in the desired position.

Classes IPC  ?

• B23P 19/00 - Machines effectuant simplement l'assemblage ou la séparation de pièces ou d'objets métalliques entre eux ou des pièces métalliques avec des pièces non métalliques, que cela entraîne ou non une certaine déformationOutils ou dispositifs à cet effet dans la mesure où ils ne sont pas prévus dans d'autres classes
• H01R 43/042 - Outils à main pour le sertissage
• H01R 43/048 - Appareils ou procédés de sertissage

Abrégé

An electrical terminal applicator system includes a die connected to a press. A one-piece member includes a stock guide portion homogeneously connected to a tool receiving portion. The one-piece member is releasably secured to the die using only a single fastener. A male member extends from either one of the one-piece member or the die, and a female slot is created in the other one of the one-piece member or the die slidably receiving the male member to permit the one-piece member to be horizontally positioned on the die prior to securing the one-piece member using the single fastener.

Classes IPC  ?

• B23P 19/00 - Machines effectuant simplement l'assemblage ou la séparation de pièces ou d'objets métalliques entre eux ou des pièces métalliques avec des pièces non métalliques, que cela entraîne ou non une certaine déformationOutils ou dispositifs à cet effet dans la mesure où ils ne sont pas prévus dans d'autres classes
• H01R 43/042 - Outils à main pour le sertissage
• H01R 43/048 - Appareils ou procédés de sertissage

Abrégé

An electrical terminal applicator system includes a die connected to a press. A one-piece member includes a stock guide portion homogeneously connected to a tool receiving portion. The one-piece member is releasably secured to the die using only a single fastener. A male member extends from either one of the one-piece member or the die, and a female slot is created in the other one of the one-piece member or the die slidably receiving the male member to permit the one-piece member to be horizontally positioned on the die prior to securing the one-piece member using the single fastener.

Classes IPC  ?

• B23P 19/00 - Machines effectuant simplement l'assemblage ou la séparation de pièces ou d'objets métalliques entre eux ou des pièces métalliques avec des pièces non métalliques, que cela entraîne ou non une certaine déformationOutils ou dispositifs à cet effet dans la mesure où ils ne sont pas prévus dans d'autres classes
• H01R 43/042 - Outils à main pour le sertissage