A roll-forming machine has a stand (11 ) and a row of forming stations (12), which comprise frames (14, 15) for carriers (17, 18) of pair of rollers laterally displaceably mounted on the stand. An intermediate piece (16) is pivotally mounted on each frame for being pivoted about a vertical axis, and two carriers of a pair of rollers are separately laterally displaceably mounted on each intermediate piece. Each carrier of a pair of rollers comprises two axle pins for carrying a forming roller each and the two carriers of a pair of rollers have their axle pins directed towards each other.
B21D 5/08 - Cintrage des tôles le long de lignes droites, p. ex. pour former un pli simple par un procédé d'étirage dans lequel les pièces à travailler sont mises en forme par passage entre des matrices ou des rouleaux, p. ex. fabrication de profilés utilisant des rouleaux de formage
When roll-forming a blank into a profile having varying width and upright sides, the vertical position of at least any one of the forming roll pairs (21, 22; 23, 24) is varied 5on either side during the roll-forming operation while the lateral and rotational positions thereof are simultaneously varied. The profile can thus be given a flat bottom during the roll-forming operation itself.
B21D 5/08 - Cintrage des tôles le long de lignes droites, p. ex. pour former un pli simple par un procédé d'étirage dans lequel les pièces à travailler sont mises en forme par passage entre des matrices ou des rouleaux, p. ex. fabrication de profilés utilisant des rouleaux de formage
A safety pole which is yieldable has been roll formed to a polygonal cross-section and has only one longitudinal joint (11). Alternatively, two halves can be roll formed separately and welded together to a pole. A few or all polygon sides or the corners have inward folds (31-35) which provide three layers of sheet and stiffens the pole, but does not prevent the pole from being yieldable when run into by a vehicle. The inward fold forms a centre slot (30) which is aired by the wind. The stiffeners can alternatively be situated externally instead of internally.
E01F 9/018 - spécialement adaptés pour se briser, se dégager, se rétracter ou se déformer de façon permanente après flexion ou déplacement, p.ex. suite au choc d'un véhicule
B21C 37/00 - Fabrication de tôles, barres, fils, tubes ou profilés métalliques ou de produits semi-finis similaires, non prévue ailleursFabrication de tubes de forme particulière
E01F 9/011 - Eléments dressés, p.ex. poteaux indicateurs, balises de signalisation; Supports pour les panneaux de signalisation routière (poteaux ou pylônes en général E04H 12/00; moyens pour fixer des panneaux de signalisation sur une structure de support en général G09F 7/18)
E04H 12/08 - Structures faites en matériaux spécifiés en métal
4.
ROLL-FORMING MACHINE AND METHOD FOR ROLL-FORMING A HAT-SHAPED PROFILE
A beam with a hat-shaped profile with a cross-section that varies along its length is successively formed from a plane sheet metal strip using a roll-forming machine with a number of forming stations. The forming stations (11, 12) have a pair of clamping rollers (21, 22 and 23, 24) for each side flange (16, 17) and support rollers (25, 26) for the central flange. The pairs of clamping rollers in the forming stations can be displaced both horizontally and vertically during a forming operation, and the support rollers (25, 26) can be displaced vertically and they can be displaced individually in a sideways direction. All four corners (27-30) of the hat-shaped beam are formed at the same time, whereby the corners are folded on the peripheral edges of the clamping rollers and support rollers. Not only the axes of the pairs of clamping rollers but also of the support rollers can be turned in order to adapt to the corners that are being formed.
B21D 5/08 - Cintrage des tôles le long de lignes droites, p. ex. pour former un pli simple par un procédé d'étirage dans lequel les pièces à travailler sont mises en forme par passage entre des matrices ou des rouleaux, p. ex. fabrication de profilés utilisant des rouleaux de formage
5.
A PRODUCTION LINE AND A METHOD OF SHAPING PROFILES
Profiles (50) are formed in a production line with a cross-section that varies along their length from a plane metal strip (10) that is unwound from a tape reel (9), whereby edge cutters (14) and a number of roll-forming units (17-24) are used where not only the edge cutters but also the roll-forming units can be displaced individually sideways relative to the strip. The edge cutters (14) and the roll-forming units (17-24) are individually controlled. The formed profile is curved in a curving station integrated into the line, which curving station comprises roller pairs (82, 84; 83, 85) that can be controlled to roll sides of the profile (50) such that they become thinner such that the profile is curved or twisted as it is formed. The roller pairs and the sideways displacement and the angular motion of the roll-forming units are controlled by the same computer program such that the roller pairs follow the sides and such that a line (II) between the axles of one roller pair is held always perpendicular to the surface being rolled.
B21D 5/08 - Cintrage des tôles le long de lignes droites, p. ex. pour former un pli simple par un procédé d'étirage dans lequel les pièces à travailler sont mises en forme par passage entre des matrices ou des rouleaux, p. ex. fabrication de profilés utilisant des rouleaux de formage
A hydroforming unit comprises a mould (19,20) that can be opened and sealing arrangements (30-33; 35-39) for sealing the ends of a tube-formed blank (16) placed in the mould,each one of the sealing arrangements (30-33; 35-39) comprises a ring (30, 35) with a thin wall that fits into the inner surface of the tube (16), and a plug (33, 36) that can be displaced in an axial direction mounted axially inside of the ring, and an arrangement (32,37) for initially drawing the plug (33, 36) outwards to put the ring under elastic tension against the inside of the tube-formed blank so that the plug and the ring together form a seal.
A production line for the manufacture of a product through hydroforming, comprising a decoiler (11) for unrolling a steel strip (12) from a coil (13), a roll-forming unit (14) for folding the steel strip into a tube (16), a welding unit (17) for welding together the edges of the steel strip, a hydroforming unit (18) comprising a mould (19, 20) that ca be opened to receive the completed tube as the tube is being formed and welded, a cutting arrangement (24, 25) for cutting off the completed product (23) that has been removed from the hydroforming unit, arrangements (30-33; 35-39) at the two ends of the mould for sealing the tube, and a line (38) for the supply of pressure medium through one of the sealing arrangements for placing the tube under pressure. The invention relates also to a method for manufacturing a product in such a line.
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