A123 Systems LLC

United States of America

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2025 November (MTD) 1
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2025 (YTD) 12
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IPC Class
H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries 58
H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates 36
H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers 32
H01M 4/36 - Selection of substances as active materials, active masses, active liquids 31
H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells 28
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1.

METHODS AND SYSTEMS FOR CATHODE PRE-LITHIATION LAYER

      
Application Number 19288873
Status Pending
Filing Date 2025-08-01
First Publication Date 2025-11-20
Owner A123 Systems LLC (USA)
Inventor
  • Zhang, Linghong
  • Chen, Xiaorui
  • Hu, Shaocheng
  • Wang, Xiqing
  • Wang, Jun
  • Yu, Taehwan
  • Gionet, Paul

Abstract

Methods and systems are provided for forming a cathode pre-lithiation layer for a lithium-ion battery. In one example, a slurry for forming the cathode pre-lithiation layer may include a solvent including a uniform dispersion of a nanoscale cathode pre-lithiation reagent. The slurry may be cast onto a porous cathode active material layer and dried and calendered to form the cathode pre-lithiation layer. In some examples, the slurry may have a viscosity of up to 5000 cP at a shear rate of 100 s−1. In this way, delamination and interfacial impedance between the cathode pre-lithiation layer and the porous cathode active material layer may be reduced relative to a higher viscosity cathode pre-lithiation layer having a larger scale cathode pre-lithiation reagent cast onto a non-porous or low-porosity cathode active material layer.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/04 - Construction or manufacture in general
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

2.

METHOD AND SYSTEMS FOR COATED CATHODE MATERIALS AND USE OF COATED CATHODE MATERIALS

      
Application Number 19234165
Status Pending
Filing Date 2025-06-10
First Publication Date 2025-10-02
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Li, Jianyang
  • Xu, Chuanjing
  • Hammoud, Maha Rachid
  • Yu, Taehwan
  • Wang, Jun
  • Johnson, Derek C.
  • Zhou, Fu

Abstract

A coated cathode material for lithium-ion batteries is disclosed. Methods and systems are further provided for applying a coating to an active cathode material for use in a lithium-ion battery. In one example, the coated cathode material may include a high-nickel content active cathode material, such as lithium nickel manganese cobalt oxide or lithium nickel aluminum cobalt oxide, coated with a coating including one or more high energy density active materials, such as lithium vanadium fluorophosphate and/or a lithium iron manganese phosphate compound. In some examples, the high-nickel content active cathode material may include greater than or equal to 60% nickel content.

IPC Classes  ?

  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

3.

A123 SYSTEMS

      
Application Number 1870290
Status Registered
Filing Date 2025-06-06
Registration Date 2025-06-06
Owner A123 Systems LLC (USA)
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; energy storage products, namely, electrical storage batteries, electrical cells.

4.

ABUSE-TOLERANT LITHIUM ION BATTERY CATHODE BLENDS WITH SYMBIOTIC POWER PERFORMANCE BENEFITS

      
Application Number 19075435
Status Pending
Filing Date 2025-03-10
First Publication Date 2025-07-31
Owner A123 Systems LLC (USA)
Inventor
  • Hoffert, Wesley
  • Johnson, Derek
  • Chiou, Brian
  • Hammoud, Maha Rachid
  • Xu, Chuanjing
  • Grimm, Theodore

Abstract

Methods and systems are provided for a blend of cathode active materials. In one example, the blend of cathode active materials provides a high power battery with low direct current resistance while improving lithium ion cell safety performance. Methods and systems are further provided for fabricating the cathode active material blend and a battery including the blend.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • C01B 25/45 - Phosphates containing plural metal, or metal and ammonium
  • C01G 53/50 - Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2
  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/1397 - Processes of manufacture of electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

5.

A123

      
Application Number 1866668
Status Registered
Filing Date 2025-06-06
Registration Date 2025-06-06
Owner A123 SYSTEMS LLC (USA)
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; energy storage products, namely, electrical storage batteries, electrical cells and batteries.

6.

BATTERY MANAGEMENT SYSTEM ARCHITECTURE

      
Application Number 18990611
Status Pending
Filing Date 2024-12-20
First Publication Date 2025-06-26
Owner A123 Systems LLC (USA)
Inventor
  • Paye, James
  • Gierlach, Steve
  • Morero, Sandro

Abstract

Various systems and methods are provided for a battery management system. In one example, the battery management system includes a battery data receiving unit communicatively coupled to sensors of a battery pack. Further the battery data receiving unit includes instructions stored on non-transitory memory that when executed cause the battery data receiving unit to collect raw data from the sensors of the battery pack in a first format and transmit the collected raw data to an electronic control unit for downstream processing into a second format.

IPC Classes  ?

  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H02H 7/18 - Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for batteriesEmergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for accumulators

7.

BATTERY MANAGEMENT SYSTEM ARCHITECTURE

      
Application Number US2024061509
Publication Number 2025/137601
Status In Force
Filing Date 2024-12-20
Publication Date 2025-06-26
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Paye, James
  • Gierlach, Steve
  • Morero, Sandro

Abstract

Various systems and methods are provided for a battery management system. In one example, the battery management system includes a battery data receiving unit communicatively coupled to sensors of a battery pack. Further the battery data receiving unit includes instructions stored on non-transitory memory that when executed cause the battery data receiving unit to collect raw data from the sensors of the battery pack in a first format and transmit the collected raw data to an electronic control unit for downstream processing into a second format.

IPC Classes  ?

  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells

8.

POLYMER BINDER ADDITIVES FOR ELECTRODES

      
Application Number 19051023
Status Pending
Filing Date 2025-02-11
First Publication Date 2025-06-05
Owner A123 Systems LLC (USA)
Inventor
  • Wang, Lixin
  • Harrison, Chloe
  • Johnson, Derek C.

Abstract

A binder for an electrode is provided herein. In one example, the electrode may include a current collector, and an electrode coating layer, the electrode coating layer including an electrode active material and a binder, where the binder may comprise an aromatic polyamide-based compound, and the binder may be present at greater than 0 wt % and less than or equal to 30 wt % of the electrode coating layer. In one example, the binder provides stronger cohesion between particles of the electrode active material. Methods and systems are further provided for fabricating the electrode including the binder.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

9.

LITHIUM TETRABORATE GLASS COATING ON CATHODE MATERIALS FOR IMPROVING SAFETY AND CYCLING STABILITY

      
Application Number 19036812
Status Pending
Filing Date 2025-01-24
First Publication Date 2025-05-29
Owner A123 Systems LLC (USA)
Inventor
  • Zhou, Weidong
  • Wang, Lixin
  • Zhou, Fu
  • Johnson, Derek

Abstract

Materials and methods for a coated active electrode material for use in a lithium-ion battery is provided. In one example, a coating for an active electrode material or active electrode material precursor of an electrode of a battery cell may include lithium, boron, and oxygen. In particular, the coating may include lithium tetraborate (LBO), and the coating may be coated on a lithium insertion electrode active material such as lithium nickel manganese cobalt oxide (LiNixMnyCo1-x-yO2 or NMC).

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

10.

SYSTEMS AND METHODS FOR COATING CATHODE ACTIVE MATERIAL

      
Application Number US2024045717
Publication Number 2025/058955
Status In Force
Filing Date 2024-09-06
Publication Date 2025-03-20
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Balijapelly, Srikanth
  • Laughman, David

Abstract

Methods are provided for coating a cathode active material particle. The method includes preparing a lithium niobate precursor solution, wherein a ratio of lithium to niobium in the lithium niobate precursor solution is determined by a surface composition of the cathode active material particles, mixing the cathode active material particles with the lithium niobate precursor solution, hydrolyzing the mixture and then heating the mixture to obtain cathode active material particles coated with amorphous lithium niobate.

IPC Classes  ?

  • C01G 53/00 - Compounds of nickel
  • C01B 35/12 - Borates
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 10/0562 - Solid materials
  • H01M 10/052 - Li-accumulators

11.

SYSTEMS AND METHODS FOR COATING CATHODE ACTIVE MATERIAL

      
Application Number 18827582
Status Pending
Filing Date 2024-09-06
First Publication Date 2025-03-13
Owner A123 Systems LLC (USA)
Inventor
  • Balijapelly, Srikanth
  • Laughman, David

Abstract

Methods are provided for coating a cathode active material particle. The method includes preparing a lithium niobate precursor solution, wherein a ratio of lithium to niobium in the lithium niobate precursor solution is determined by a surface composition of the cathode active material particles, mixing the cathode active material particles with the lithium niobate precursor solution, hydrolyzing the mixture and then heating the mixture to obtain cathode active material particles coated with amorphous lithium niobate.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0562 - Solid materials

12.

METHODS AND SYSTEMS FOR DRY SURFACE DOPING OF CATHODE MATERIALS

      
Application Number 18949544
Status Pending
Filing Date 2024-11-15
First Publication Date 2025-02-27
Owner A123 Systems LLC (USA)
Inventor
  • Shi, Yang
  • Kim, Kitae
  • Wang, Lixin
  • Xing, Yingjie
  • Millonig, Andrew
  • Kim, Bryan
  • Johnson, Derek C.

Abstract

A doped cathode material for lithium-ion batteries is disclosed. Methods and systems are further provided for doping a cathode material for use in a lithium-ion battery. In one example, the doping may be a dry surface doping process. In some examples, dopants may stabilize a crystal structure of the cathode material and may result in fewer side reactions with an electrolyte as compared to an undoped cathode material. As such, cycling performance and capacity retention may be improved relative to the undoped cathode material. Further, in some examples, the doped cathode material produced with the dry surface doping process may have improved cycling performance and capacity retention relative to a comparable doped cathode material produced with a wet surface doping process.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

13.

CATHODE WITH PRE-LITHIATION COATING AND METHODS FOR PREPARATION AND USE

      
Application Number 18826064
Status Pending
Filing Date 2024-09-05
First Publication Date 2024-12-26
Owner A123 Systems LLC (USA)
Inventor
  • Maxwell, Derrick
  • Zhu, Xiangyang
  • Wang, Jun
  • Yu, Taehwan
  • Zhou, Weidong
  • Jeong, Sookyung
  • Johnson, Derek C.
  • Zhang, Linghong
  • Sun, Kerui
  • Reinsma, Nathan
  • Chen, Xiaorui

Abstract

Methods and systems are provided for a cathode material for lithium ion batteries. In one example, the cathode material may include a lithium mixed metal oxide core and a surface coating surrounding the core. Optionally, a passivating layer may continuously surround the surface coating. In some examples, the surface coating or surface layer may include a sacrificial lithium source, a lithium-based active cathode catalyst, or a combination thereof. In other examples, methods are provided for manufacturing the cathode material for use in a lithium ion battery.

IPC Classes  ?

  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • C01G 53/00 - Compounds of nickel
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

14.

SYSTEMS AND METHODS FOR A COMPOSITE SOLID-STATE BATTERY CELL WITH AN IONICALLY CONDUCTIVE POLYMER ELECTROLYTE

      
Application Number 18755512
Status Pending
Filing Date 2024-06-26
First Publication Date 2024-10-24
Owner A123 Systems LLC (USA)
Inventor
  • Hoffert, Wesley
  • Rojas, Adriana A.
  • Laughman, David M.
  • Buannic, Lucienne
  • Johnson, Derek C.
  • Sisk, Brian
  • Chiou, Brian
  • Gillooly, Thomas

Abstract

Systems and methods are provided for a slurry for coating an electrode structure. In one example, a method may include dispersing, by mixing at one or both of a high shear and a low shear, a solid ionically conductive polymer material in at least a first portion of a solvent to form a suspension, then dispersing, by mixing at the one or both of the high shear and the low shear, one or more additives in the suspension, and then mixing, at the one or both of the high shear and the low shear, a second portion of the solvent with the suspension to form a slurry. As such, the slurry including the solid ionically conductive polymer material may be applied as a coating in a solid-state battery cell, which may reduce resistance to Li-ion transport and improve mechanical stability relative to a conventional solid-state battery cell.

IPC Classes  ?

  • H01M 10/0565 - Polymeric materials, e.g. gel-type or solid-type
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
  • H01M 4/02 - Electrodes composed of, or comprising, active material

15.

METHODS AND SYSTEMS FOR SALT-RINSE SURFACE DOPING OF ELECTRODE MATERIALS

      
Application Number 18645218
Status Pending
Filing Date 2024-04-24
First Publication Date 2024-08-22
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Liu, Lei
  • Kim, Kitae
  • Wang, Lixin
  • Parmar, Anil
  • Kim, Bryan
  • Harrison, Chloe
  • Millonig, Andrew
  • Johnson, Derek
  • Lee, Eunsung
  • Yu, Taehwan

Abstract

Methods and systems are provided for salt-rinse surface doping of electrode materials for lithium-ion batteries. In one example, a method may include dissolving a dopant salt in a solvent to form a dopant salt rinse solution, rinsing an electrode active material with the dopant salt rinse solution to form a coated electrode active material, and heating the coated electrode active material to form a doped electrode active material. In some examples, a surface region of the doped electrode active material may include a uniform distribution of dopants from the dopant salt rinse solution. In this way, the electrode active material may be rinsed and doped via the dopant salt rinse solution in a single-stage process.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • C01G 53/00 - Compounds of nickel
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy

16.

Nanoscale pore structure cathode for high power applications and material synthesis methods

      
Application Number 18420677
Grant Number 12412920
Status In Force
Filing Date 2024-01-23
First Publication Date 2024-05-16
Grant Date 2025-09-09
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Xu, Chuanjing
  • Hammoud, Maha
  • Laforest, Judith M.
  • Lee, Hyojin
  • Johnson, Derek

Abstract

A lithium iron phosphate electrochemically active material for use in an electrode and methods and systems related thereto are disclosed. In one example, a lithium iron phosphate electrochemically active material for use in an electrode is provided including, a dopant comprising vanadium and optionally a co-dopant comprising cobalt.

IPC Classes  ?

  • H01M 10/052 - Li-accumulators
  • C01B 25/45 - Phosphates containing plural metal, or metal and ammonium
  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates

17.

PROTECTION CIRCUIT FOR BATTERY MANAGEMENT SYSTEM

      
Application Number 18539110
Status Pending
Filing Date 2023-12-13
First Publication Date 2024-04-04
Owner A123 Systems LLC (USA)
Inventor
  • Xu, Ke
  • Lin, Weiwei
  • Zhang, Jiaping
  • Li, Yue

Abstract

Systems and methods are provided for a battery management system (BMS) having a protection circuit. In one example, a vehicle battery system may include the BMS, the BMS including a cutoff circuit electrically coupled to the protection circuit, and a battery pack, a positive supply line of the battery pack being electrically coupled to the cutoff circuit, wherein the protection circuit may include each of an input electrically coupled to a control input of the cutoff circuit, an output electrically coupled to an output of the cutoff circuit, and a control input of the protection circuit electrically coupled to the output of the cutoff circuit. In some examples, the protection circuit may further include a low-current leakage transistor configured to maintain the cutoff circuit in an OFF state upon detection of a reverse bias voltage. In this way, the protection circuit may mitigate unexpected switching ON of the cutoff circuit.

IPC Classes  ?

  • H02H 7/18 - Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for batteriesEmergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for accumulators
  • B60L 50/60 - Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
  • B60L 58/10 - Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H02H 1/00 - Details of emergency protective circuit arrangements

18.

METHODS AND SYSTEMS FOR CATHODE WITH HIGH STRUCTURAL LITHIUM CONTENT

      
Application Number 18301081
Status Pending
Filing Date 2023-04-14
First Publication Date 2023-10-19
Owner A123 Systems LLC (USA)
Inventor
  • Liu, Lei
  • Kim, Bryan
  • Choi, Bitna
  • Lee, Eunsung
  • Parmar, Anil
  • Kim, Kitae
  • Chen, Yang

Abstract

Systems and methods for fabricating an electrode are disclosed. In one example, a fabrication process for the electrode includes increasing an electrochemical performance of a battery by adjusting a distribution of lithium in the electrode between a surface and interstitial sites of the electrode. The fabrication process includes mixing, calcinating, rinsing, and sintering electrode materials and the fabrication process is optimized to increase lithium in the interstitial sites and decrease lithium at the surface of the electrode.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • C01G 53/00 - Compounds of nickel

19.

METHODS AND SYSTEMS FOR CATHODE WITH HIGH STRUCTURAL LITHIUM CONTENT

      
Application Number US2023018683
Publication Number 2023/201057
Status In Force
Filing Date 2023-04-14
Publication Date 2023-10-19
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Liu, Lei
  • Kim, Bryan
  • Choi, Bitna
  • Lee, Eunsung
  • Parmar, Anil
  • Kim, Kitae
  • Chen, Yang

Abstract

Systems and methods for fabricating an electrode are disclosed. In one example, a fabrication process for the electrode includes increasing an electrochemical performance of a battery by adjusting a distribution of lithium in the electrode between a surface and interstitial sites of the electrode. The fabrication process includes mixing, calcinating, rinsing, and sintering electrode materials and the fabrication process is optimized to increase lithium in the interstitial sites and decrease lithium at the surface of the electrode.

IPC Classes  ?

  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/04 - Processes of manufacture in general
  • C01G 53/00 - Compounds of nickel
  • H01M 4/02 - Electrodes composed of, or comprising, active material

20.

AENERGY-L

      
Serial Number 98138178
Status Pending
Filing Date 2023-08-17
Owner A123 Systems LLC ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; power storage products, namely, electrical storage batteries, electrical cells; household power storage products, namely, lithium ion batteries; commercial power storage products, namely, lithium ion batteries

21.

AENERGY-H

      
Serial Number 98137650
Status Pending
Filing Date 2023-08-17
Owner A123 Systems LLC ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; power storage products, namely, electrical storage batteries, electrical cells; household power storage products, namely, lithium ion batteries; commercial power storage products, namely, lithium ion batteries

22.

AENERGY

      
Serial Number 98137531
Status Pending
Filing Date 2023-08-17
Owner A123 Systems LLC ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; power storage products, namely, electrical storage batteries, electrical cells; household power storage products, namely, lithium ion batteries; commercial power storage products, namely, lithium ion batteries

23.

Protection circuit for battery management system

      
Application Number 18302732
Grant Number 12266923
Status In Force
Filing Date 2023-04-18
First Publication Date 2023-08-10
Grant Date 2025-04-01
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Li, Yue
  • Gierlach, Steve
  • Lin, Weiwei
  • Large, Brian
  • Zhang, Jiaping
  • Xu, Ke

Abstract

Systems and methods are provided for a battery management system (BMS) having a protection circuit. In one example, a vehicle battery system may include the BMS, the BMS including a cutoff circuit coupled to a short-circuit protection circuit, and a battery pack, wherein the short-circuit protection circuit may include a diode array, cathodes of the diode array being coupled to a positive terminal post of the battery pack and anodes of the diode array being coupled to a negative terminal post of the battery pack. In some examples, the cutoff circuit may further be coupled to a reverse bias protection circuit including a switchable current path arranged between a control input of the cutoff circuit and an output of the cutoff circuit. In this way, the vehicle battery system may be protected from unexpected voltage conditions via the BMS redirecting and dissipating excess current away from the cutoff circuit.

IPC Classes  ?

  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • B60L 50/60 - Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
  • B60L 58/10 - Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
  • H02H 1/00 - Details of emergency protective circuit arrangements
  • H02H 7/18 - Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for batteriesEmergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for accumulators

24.

Protection circuit for battery management system

      
Application Number 18302743
Grant Number 12266924
Status In Force
Filing Date 2023-04-18
First Publication Date 2023-08-10
Grant Date 2025-04-01
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Li, Yue
  • Gierlach, Steve
  • Lin, Weiwei
  • Large, Brian
  • Zhang, Jiaping
  • Xu, Ke

Abstract

Systems and methods are provided for a battery management system (BMS) having a protection circuit. In one example, a vehicle battery system may include the BMS, the BMS including a cutoff circuit coupled to a short-circuit protection circuit, and a battery pack, wherein the short-circuit protection circuit may include a diode array, cathodes of the diode array being coupled to a positive terminal post of the battery pack and anodes of the diode array being coupled to a negative terminal post of the battery pack. In some examples, the cutoff circuit may further be coupled to a reverse bias protection circuit including a switchable current path arranged between a control input of the cutoff circuit and an output of the cutoff circuit. In this way, the vehicle battery system may be protected from unexpected voltage conditions via the BMS redirecting and dissipating excess current away from the cutoff circuit.

IPC Classes  ?

  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • B60L 50/60 - Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
  • B60L 58/10 - Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
  • H02H 1/00 - Details of emergency protective circuit arrangements
  • H02H 7/18 - Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for batteriesEmergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for accumulators

25.

HIGH POWER ELECTRODE MATERIALS

      
Application Number 18295798
Status Pending
Filing Date 2023-04-04
First Publication Date 2023-08-10
Owner A123 Systems LLC (USA)
Inventor
  • Beck, Larry
  • Wilson, Jennifer
  • Xu, Chuanjing
  • Shi, Zhong-You
  • Hammoud, Maha

Abstract

An LFP electrode material is provided which has improved impedance, power during cold cranking, rate capacity retention, charge transfer resistance over the current LFP based cathode materials. The electrode material comprises crystalline primary particles and secondary particles, where the primary particle is formed from a plate-shaped single-phase spheniscidite precursor and a lithium source. The LFP includes an LFP phase behavior where the LFP phase behavior includes an extended solid-solution range.

IPC Classes  ?

  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • C01B 25/45 - Phosphates containing plural metal, or metal and ammonium
  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • C01B 25/37 - Phosphates of heavy metals
  • H01M 4/587 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

26.

METHODS AND SYSTEMS FOR A LITHIUM-ION BATTERY CELL CATHODE

      
Application Number 18153985
Status Pending
Filing Date 2023-01-12
First Publication Date 2023-07-27
Owner A123 Systems LLC (USA)
Inventor
  • Zhang, Linghong
  • Zhu, Xiangyang
  • Yu, Taehwan
  • Li, Fanqun
  • Chen, Yang
  • Zhou, Xiaochong

Abstract

Systems and methods for a lithium-ion battery cell are disclosed. In one example, a method for forming a cathode for a lithium-ion battery cell includes forming a pre-lithiated cathode with a pre-lithiation reagent and positioning the pre-lithiated cathode in contact with an electrolyte. An electrolyte additive is injected into the electrolyte to form a passivation layer at the pre-lithiated cathode, the passivation layer inhibiting continued decomposition of the pre-lithiation reagent of the pre-lithiated cathode after completion of a formation cycle of the lithium-ion battery cell.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0567 - Liquid materials characterised by the additives
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers

27.

METHODS AND SYSTEMS FOR A LITHIUM-ION BATTERY CELL CATHODE

      
Application Number US2023060587
Publication Number 2023/141392
Status In Force
Filing Date 2023-01-12
Publication Date 2023-07-27
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Zhang, Linghong
  • Zhu, Xiangyang
  • Yu, Taehwan
  • Li, Fanqun
  • Chen, Yang
  • Zhou, Xiaochong

Abstract

Systems and methods for a lithium-ion battery cell are disclosed. In one example, a method for forming a cathode for a lithium-ion battery cell includes forming a pre-lithiated cathode with a pre-lithiation reagent and positioning the pre-lithiated cathode in contact with an electrolyte. An electrolyte additive is injected into the electrolyte to form a passivation layer at the pre-lithiated cathode, the passivation layer inhibiting continued decomposition of the pre-lithiation reagent of the pre-lithiated cathode after completion of a formation cycle of the lithium-ion battery cell.

IPC Classes  ?

  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof
  • H01M 4/139 - Processes of manufacture
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/02 - Electrodes composed of, or comprising, active material

28.

A123 SYSTEMS

      
Application Number 1719457
Status Registered
Filing Date 2023-01-31
Registration Date 2023-01-31
Owner A123 Systems LLC (USA)
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; energy storage products, namely, electrical storage batteries, electrical cells and batteries.

29.

A123 SYSTEMS

      
Application Number 224601100
Status Pending
Filing Date 2023-01-31
Owner A123 Systems LLC (USA)
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

(1) Batteries; energy storage products, namely, electrical storage batteries, electrical cells and batteries.

30.

METHODS AND SYSTEMS FOR CATHODE PRE-LITHIATION LAYER

      
Application Number 17659463
Status Pending
Filing Date 2022-04-15
First Publication Date 2022-11-10
Owner A123 Systems LLC (USA)
Inventor
  • Zhang, Linghong
  • Chen, Xiaorui
  • Hu, Shaocheng
  • Wang, Xiqing
  • Wang, Jun
  • Yu, Taehwan
  • Gionet, Paul

Abstract

Methods and systems are provided for forming a cathode pre-lithiation layer for a lithium-ion battery. In one example, a slurry for forming the cathode pre-lithiation layer may include a solvent including a uniform dispersion of a nanoscale cathode pre-lithiation reagent. The slurry may be cast onto a porous cathode active material layer and dried and calendered to form the cathode pre-lithiation layer. In some examples, the slurry may have a viscosity of up to 5000 cP at a shear rate of 100 s−1. In this way, delamination and interfacial impedance between the cathode pre-lithiation layer and the porous cathode active material layer may be reduced relative to a higher viscosity cathode pre-lithiation layer having a larger scale cathode pre-lithiation reagent cast onto a non-porous or low-porosity cathode active material layer.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/04 - Construction or manufacture in general
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers

31.

METHODS AND SYSTEMS FOR CATHODE PRE-LITHIATION LAYER

      
Application Number US2022071757
Publication Number 2022/236220
Status In Force
Filing Date 2022-04-15
Publication Date 2022-11-10
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Zhang, Linghong
  • Chen, Xiaorui
  • Hu, Shaocheng
  • Wang, Xiqing
  • Wang, Jun
  • Yu, Taehwan
  • Gionet, Paul

Abstract

Methods and systems are provided for forming a cathode pre-lithiation layer for a lithium-ion battery. In one example, a slurry for forming the cathode pre-lithiation layer may include a solvent including a uniform dispersion of a nanoscale cathode pre-lithiation reagent. The slurry may be cast onto a porous cathode active material layer and dried and calendered to form the cathode pre-lithiation layer. In some examples, the slurry may have a viscosity of up to 5000 cP at a shear rate of 100 s-1. In this way, delamination and interfacial impedance between the cathode pre-lithiation layer and the porous cathode active material layer may be reduced relative to a higher viscosity cathode pre-lithiation layer having a larger scale cathode pre-lithiation reagent cast onto a non-porous or low-porosity cathode active material layer.

IPC Classes  ?

  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof
  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 4/02 - Electrodes composed of, or comprising, active material

32.

A123 SYSTEMS

      
Serial Number 97650571
Status Registered
Filing Date 2022-10-27
Registration Date 2023-06-13
Owner A123 Systems LLC ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; energy storage products, namely, electrical storage batteries, electrical cells

33.

A123 SYSTEMS

      
Serial Number 97650600
Status Registered
Filing Date 2022-10-27
Registration Date 2023-06-13
Owner A123 Systems LLC ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; energy storage products, namely, electrical storage batteries, electrical cells

34.

PASSIVATED LITHIUM NITRIDE AS CATHODE PRE-LITHIATION REAGENT

      
Application Number US2022070463
Publication Number 2022/170315
Status In Force
Filing Date 2022-02-01
Publication Date 2022-08-11
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Zhang, Linghong
  • Maxwell, Derrick
  • Hu, Shaocheng
  • Whitaker, Claire
  • Zuo, Wilbur
  • Wang, Jun
  • Yu, Taehwan

Abstract

3333N may be successfully and reproducibly utilized as a cathode pre-lithiation reagent, such that initial lithium ion consumption may be compensated and capacity of the lithium-ion battery may be concomitantly increased.

IPC Classes  ?

  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/02 - Electrodes composed of, or comprising, active material

35.

PASSIVATED LITHIUM NITRIDE AS CATHODE PRE-LITHIATION REAGENT

      
Application Number 17648797
Status Pending
Filing Date 2022-01-24
First Publication Date 2022-08-04
Owner A123 Systems LLC. (USA)
Inventor
  • Zhang, Linghong
  • Maxwell, Derrick
  • Hu, Shaocheng
  • Whitaker, Claire
  • Zuo, Wilber
  • Wang, Jun
  • Yu, Taehwan

Abstract

Systems and methods are provided for passivating lithium nitride (Li3N) for use in a lithium-ion battery as a cathode pre-lithiation reagent. In one example, the cathode pre-lithiation reagent may include a core particle composed of Li3N, and a passivation coating uniformly disposed on at least a portion of a surface of the core particle. In some examples, the passivation coating may cover a majority of the surface of the core particle or may substantially completely cover the surface of the core particle. The cathode pre-lithiation reagent may further be included in the lithium-ion battery, where the passivation coating may mitigate unwanted side reactions during processing and manufacturing. In this way, Li3N may be successfully and reproducibly utilized as a cathode pre-lithiation reagent, such that initial lithium ion consumption may be compensated and capacity of the lithium-ion battery may be concomitantly increased.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates

36.

ELECTROLYTE COMPOSITIONS FOR LITHIUM ION BATTERIES

      
Application Number 17133404
Status Pending
Filing Date 2020-12-23
First Publication Date 2022-06-23
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Sun, Liyuan
  • Li, Xiaobo
  • Xu, Mengqing
  • Johnson, Derek
  • Yu, Taehwan
  • Digan, Kate
  • Tomshack, Connor

Abstract

Systems and methods are provided for using electrolytic compositions in lithium ion batteries. In one example, an electrolytic composition may include vinylene carbonate, fluoroethylene carbonate, 1,3-propane sultone, ethylene sulfite, and a conducting salt including no less than 80 mol % of lithium bis(fluorosulfonyl)imide. In this way, a capacity retention of the lithium ion battery may be maintained, such as during high-temperature storage at 100% state of charge.

IPC Classes  ?

  • H01M 10/0569 - Liquid materials characterised by the solvents
  • H01M 10/0568 - Liquid materials characterised by the solutes
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0567 - Liquid materials characterised by the additives

37.

NANOPHOSPHATE

      
Serial Number 97308090
Status Registered
Filing Date 2022-03-11
Registration Date 2023-06-20
Owner A123 Systems LLC ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; energy storage products, namely, electrical storage batteries, electrical cells

38.

ABUSE-TOLERANT LITHIUM ION BATTERY CATHODE BLENDS WITH SYMBIOTIC POWER PERFORMANCE BENEFITS

      
Application Number 17418538
Status Pending
Filing Date 2020-01-03
First Publication Date 2022-03-03
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Hoffert, Wesley
  • Johnson, Derek
  • Chiou, Brian
  • Hammoud, Maha Rachid
  • Xu, Chuanjing
  • Grimm, Theodore

Abstract

Methods and systems are provided for a blend of cathode active materials. In one example, the blend of cathode active materials provides a high power battery with low direct current resistance while improving lithium ion cell safety performance. Methods and systems are further provided for fabricating the cathode active material blend and a battery including the blend.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • C01G 53/00 - Compounds of nickel
  • C01B 25/45 - Phosphates containing plural metal, or metal and ammonium

39.

Methods and systems for salt-rinse surface doping of electrode materials

      
Application Number 17443805
Grant Number 12009507
Status In Force
Filing Date 2021-07-27
First Publication Date 2022-02-03
Grant Date 2024-06-11
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Liu, Lei
  • Kim, Kitae
  • Wang, Lixin
  • Parmar, Anil
  • Kim, Bryan
  • Harrison, Chloe
  • Millonig, Andrew
  • Johnson, Derek
  • Lee, Eunsung
  • Yu, Taehwan

Abstract

Methods and systems are provided for salt-rinse surface doping of electrode materials for lithium-ion batteries. In one example, a method may include dissolving a dopant salt in a solvent to form a dopant salt rinse solution, rinsing an electrode active material with the dopant salt rinse solution to form a coated electrode active material, and heating the coated electrode active material to form a doped electrode active material. In some examples, a surface region of the doped electrode active material may include a uniform distribution of dopants from the dopant salt rinse solution. In this way, the electrode active material may be rinsed and doped via the dopant salt rinse solution in a single-stage process.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • C01G 53/00 - Compounds of nickel
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/02 - Electrodes composed of, or comprising, active material

40.

METHODS AND SYSTEMS FOR SALT-RINSE SURFACE DOPING OF ELECTRODE MATERIALS

      
Application Number US2021071022
Publication Number 2022/027044
Status In Force
Filing Date 2021-07-27
Publication Date 2022-02-03
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Liu, Lei
  • Kim, Kitae
  • Wang, Lixin
  • Parmar, Anil
  • Kim, Bryan
  • Harrison, Chloe
  • Millonig, Andrew
  • Johnson, Derek
  • Lee, Eunsung
  • Tu, Taehwan

Abstract

Methods and systems are provided for salt-rinse surface doping of electrode materials for lithium-ion batteries. In one example, a method may include dissolving a dopant salt in a solvent to form a dopant salt rinse solution, rinsing an electrode active material with the dopant salt rinse solution to form a coated electrode active material, and heating the coated electrode active material to form a doped electrode active material. In some examples, a surface region of the doped electrode active material may include a uniform distribution of dopants from the dopant salt rinse solution. In this way, the electrode active material may be rinsed and doped via the dopant salt rinse solution in a single-stage process.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • C01G 53/00 - Compounds of nickel

41.

Cathode with pre-lithiation coating and methods for preparation and use

      
Application Number 17414304
Grant Number 12418019
Status In Force
Filing Date 2019-12-20
First Publication Date 2022-01-20
Grant Date 2025-09-16
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Maxwell, Derrick
  • Zhu, Xiangyang
  • Wang, Jun
  • Yu, Taehwan
  • Zhou, Weidong
  • Jeong, Sookyung
  • Johnson, Derek C.
  • Zhang, Linghong
  • Sun, Kerui
  • Reinsma, Nathan
  • Chen, Xiaorui

Abstract

Methods and systems are provided for a cathode material for lithium ion batteries. In one example, the cathode material may include a lithium mixed metal oxide core and a surface coating surrounding the core. Optionally, a passivating layer may continuously surround the surface coating. In some examples, the surface coating or surface layer may include a sacrificial lithium source, a lithium-based active cathode catalyst, or a combination thereof. In other examples, methods are provided for manufacturing the cathode material for use in a lithium ion battery.

IPC Classes  ?

  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • C01G 53/50 - Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

42.

Multi-layered coated electrode for lithium-ion battery

      
Application Number 17354959
Grant Number 11769882
Status In Force
Filing Date 2021-06-22
First Publication Date 2021-12-23
Grant Date 2023-09-26
Owner A123 SYSTEMS, LLC (USA)
Inventor
  • Kim, Tae Kyoung
  • Wang, Jun
  • Wilkins, Ronnie
  • Rubio, Jordan
  • Faulkner, Ankita
  • Le, Zaiyuan
  • Wang, Xiqing
  • Huang, Ting

Abstract

Systems and methods are provided for an electrode for a lithium-ion battery cell. In one example, the electrode may include a current collector having two opposing sides, at least one of the two opposing sides being configured with a first coating layer disposed on the current collector at a first loading, where the first coating layer may include a first binder in a first weight ratio, and a second coating layer disposed on the first coating layer at a second loading, where the second coating layer may include a second binder in a second weight ratio, wherein the first weight ratio may be greater than the second weight ratio, and a ratio of the first loading to the second loading may be less than 1:2. In this way, direct current internal resistance of the lithium-ion battery cell may be decreased while maintaining or increasing adhesion within the electrode.

IPC Classes  ?

  • H01M 4/00 - Electrodes
  • H01M 4/66 - Selection of materials
  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers

43.

ELECTRODE WITH FLAME RETARDANT ADDITIVES AND METHOD AND SYSTEMS FOR PREPARATION AND USE

      
Application Number 17286430
Status Pending
Filing Date 2019-10-11
First Publication Date 2021-12-16
Owner A123 Systems LLC (USA)
Inventor
  • Wang, Lixin
  • Zhou, Weidong
  • Chen, Yao
  • Harrison, Chloe
  • Zhou, Fu
  • Kim, Kitae
  • Wang, Jun
  • Johnson, Derek C.

Abstract

Methods and systems are provided for an electrode active material for lithium ion batteries. In one example, the electrode active material may include a lithium mixed metal oxide core and flame-retardant dusting particles partially retained within a surface of the core. In some examples, the dusting particles may have an average size of less than 20 μm. In some examples, the amount of dusting particles by weight may be greater than 0.1% of the core particles and less than 50% of the core particles. In another example, methods are provided for manufacturing the electrode active material for use in a lithium ion battery, where lithium metal composite core particles may be mixed with the flame-retardant dusting particles in a dry process.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • C01F 7/02 - Aluminium oxideAluminium hydroxideAluminates
  • C01G 53/00 - Compounds of nickel

44.

PROTECTION CIRCUIT FOR BATTERY MANAGEMENT SYSTEM

      
Application Number US2021036492
Publication Number 2021/252547
Status In Force
Filing Date 2021-06-08
Publication Date 2021-12-16
Owner A123 SYSTEMS, LLC (USA)
Inventor
  • Li, Yue
  • Gierlach, Steve
  • Lin, Weiwei
  • Large, Brian
  • Zhang, Jiaping
  • Xu, Ke

Abstract

Systems and methods are provided for a battery management system (BMS) having a protection circuit. In one example, a vehicle battery system may include the BMS, the BMS including a cutoff circuit coupled to a short-circuit protection circuit, and a battery pack, wherein the short-circuit protection circuit may include a diode array, cathodes of the diode array being coupled to a positive terminal post of the battery pack and anodes of the diode array being coupled to a negative terminal post of the battery pack. In some examples, the cutoff circuit may further be coupled to a reverse bias protection circuit including a switchable current path arranged between a control input of the cutoff circuit and an output of the cutoff circuit. In this way, the vehicle battery system may be protected from unexpected voltage conditions via the BMS redirecting and dissipating excess current away from the cutoff circuit.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H02H 3/00 - Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition, with or without subsequent reconnection
  • B60L 58/18 - Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules

45.

PROTECTION CIRCUIT FOR BATTERY MANAGEMENT SYSTEM

      
Application Number US2021036486
Publication Number 2021/252542
Status In Force
Filing Date 2021-06-08
Publication Date 2021-12-16
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Li, Yue
  • Lin, Weiwei
  • Gierlach, Steve
  • Large, Brian
  • Zhang, Jiaping
  • Xe, Ke

Abstract

Systems and methods are provided for a battery management system (BMS) having a protection circuit. In one example, a vehicle battery system may include the BMS, the BMS including a cutoff circuit electrically coupled to the protection circuit, and a battery pack, a positive supply line of the battery pack being electrically coupled to the cutoff circuit, wherein the protection circuit may include each of an input electrically coupled to a control input of the cutoff circuit, an output electrically coupled to an output of the cutoff circuit, and a control input of the protection circuit electrically coupled to the output of the cutoff circuit. In some examples, the protection circuit may further include a low-current leakage transistor configured to maintain the cutoff circuit in an OFF state upon detection of a reverse bias voltage. In this way, the protection circuit may mitigate unexpected switching ON of the cutoff circuit.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H02H 3/00 - Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition, with or without subsequent reconnection
  • B60L 58/18 - Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules

46.

Reverse bias protection circuit for a vehicle battery system

      
Application Number 17342462
Grant Number 11881707
Status In Force
Filing Date 2021-06-08
First Publication Date 2021-12-09
Grant Date 2024-01-23
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Li, Yue
  • Lin, Weiwei
  • Gierlach, Steve
  • Large, Brian
  • Zhang, Jiaping
  • Xu, Ke

Abstract

Systems and methods are provided for a battery management system (BMS) having a protection circuit. In one example, a vehicle battery system may include the BMS, the BMS including a cutoff circuit electrically coupled to the protection circuit, and a battery pack, a positive supply line of the battery pack being electrically coupled to the cutoff circuit, wherein the protection circuit may include each of an input electrically coupled to a control input of the cutoff circuit, an output electrically coupled to an output of the cutoff circuit, and a control input of the protection circuit electrically coupled to the output of the cutoff circuit. In some examples, the protection circuit may further include a low-current leakage transistor configured to maintain the cutoff circuit in an OFF state upon detection of a reverse bias voltage. In this way, the protection circuit may mitigate unexpected switching ON of the cutoff circuit.

IPC Classes  ?

  • H02H 7/18 - Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for batteriesEmergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for accumulators
  • B60L 50/60 - Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
  • H02H 1/00 - Details of emergency protective circuit arrangements
  • B60L 58/10 - Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells

47.

PREDICTIVE THERMAL MODELS FOR CURRENT AND POWER CAPABILITY ESTIMATION

      
Application Number 17339654
Status Pending
Filing Date 2021-06-04
First Publication Date 2021-12-09
Owner A123 Systems LLC (USA)
Inventor
  • Zhao, Wei
  • Liu, Yufeng
  • Zhang, Shawn

Abstract

Methods and systems are provided for predictive thermal models for determining current and power capabilities of battery components of a battery-powered system. In one example, a method may include measuring a reference temperature of a first component of the battery-powered system, correlating a target temperature of a second component of the battery-powered system to the reference temperature, determining a maximum current manageable by the second component over a predetermined duration based on the target temperature, and responsive to an actual current at the second component being requested greater than the maximum current during the predetermined duration, adjusting one or more operating conditions of the battery-powered system to maintain the actual current below the maximum current. In some examples, the first component may be different from the second component. In this way, the methods and systems provided herein may mitigate overheating in a battery-powered system by altering an operating state thereof.

IPC Classes  ?

  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/48 - Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte

48.

Protection circuit for battery management system

      
Application Number 17342447
Grant Number 11670938
Status In Force
Filing Date 2021-06-08
First Publication Date 2021-12-09
Grant Date 2023-06-06
Owner A123 Systems, LLC (USA)
Inventor
  • Li, Yue
  • Gierlach, Steve
  • Lin, Weiwei
  • Large, Brian
  • Zhang, Jiaping
  • Xu, Ke

Abstract

Systems and methods are provided for a battery management system (BMS) having a protection circuit. In one example, a vehicle battery system may include the BMS, the BMS including a cutoff circuit coupled to a short-circuit protection circuit, and a battery pack, wherein the short-circuit protection circuit may include a diode array, cathodes of the diode array being coupled to a positive terminal post of the battery pack and anodes of the diode array being coupled to a negative terminal post of the battery pack. In some examples, the cutoff circuit may further be coupled to a reverse bias protection circuit including a switchable current path arranged between a control input of the cutoff circuit and an output of the cutoff circuit. In this way, the vehicle battery system may be protected from unexpected voltage conditions via the BMS redirecting and dissipating excess current away from the cutoff circuit.

IPC Classes  ?

  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H02H 7/18 - Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for batteriesEmergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for accumulators
  • B60L 50/60 - Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
  • H02H 1/00 - Details of emergency protective circuit arrangements
  • B60L 58/10 - Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries

49.

ELECTROLYTE COMPOSITIONS FOR LITHIUM ION BATTERIES

      
Application Number US2020066974
Publication Number 2021/141784
Status In Force
Filing Date 2020-12-23
Publication Date 2021-07-15
Owner A123 SYSTEMS, LLC (USA)
Inventor
  • Sun, Liyuan
  • Li, Xiaobo
  • Xu, Mengqing
  • Johnson, Derek
  • Yu, Taehwan
  • Digan, Kate
  • Tomshack, Connor

Abstract

Systems and methods are provided for using electrolytic compositions in lithium ion batteries. In one example, an electrolytic composition may include vinylene carbonate, fluoroethylene carbonate, 1,3-propane sultone, ethylene sulfite, and a conducting salt including no less than 80 mol% of lithium bis(fluorosulfonyl)imide. In this way, a capacity retention of the lithium ion battery may be maintained, such as during high-temperature storage at 100% state of charge.

IPC Classes  ?

50.

Method and systems for coated cathode materials and use of coated cathode materials

      
Application Number 17049014
Grant Number 12362354
Status In Force
Filing Date 2019-04-18
First Publication Date 2021-07-01
Grant Date 2025-07-15
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Li, Jianyang
  • Xu, Chuanjing
  • Hammoud, Maha Rachid
  • Yu, Taehwan
  • Wang, Jun
  • Johnson, Derek C.
  • Zhou, Fu

Abstract

A coated cathode material for lithium-ion batteries is disclosed. Methods and systems are further provided for applying a coating to an active cathode material for use in a lithium-ion battery. In one example, the coated cathode material may include a high-nickel content active cathode material, such as lithium nickel manganese cobalt oxide or lithium nickel aluminum cobalt oxide, coated with a coating including one or more high energy density active materials, such as lithium vanadium fluorophosphate and/or a lithium iron manganese phosphate compound. In some examples, the high-nickel content active cathode material may include greater than or equal to 60% nickel content.

IPC Classes  ?

  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/02 - Electrodes composed of, or comprising, active material

51.

Polymer binder additives for electrodes

      
Application Number 17269949
Grant Number 12272823
Status In Force
Filing Date 2019-08-28
First Publication Date 2021-07-01
Grant Date 2025-04-08
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Wang, Lixin
  • Harrison, Chloe
  • Johnson, Derek C.

Abstract

A binder for an electrode is provided herein. In one example, the electrode may include a current collector, and an electrode coating layer, the electrode coating layer including an electrode active material and a binder, where the binder may comprise an aromatic polyamide-based compound, and the binder may be present at greater than 0 wt % and less than or equal to 30 wt % of the electrode coating layer. In one example, the binder provides stronger cohesion between particles of the electrode active material. Methods and systems are further provided for fabricating the electrode including the binder.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

52.

Stacked prismatic architecture for electrochemical cell

      
Application Number 16714633
Grant Number 12199246
Status In Force
Filing Date 2019-12-13
First Publication Date 2021-06-17
Grant Date 2025-01-14
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Batson, David C.
  • Quinn, Alex
  • Rybalnik, Aleksey
  • Mclaughlin, John

Abstract

A battery cell system and method for manufacturing a battery cell system is provided. The battery cell system includes an electrode stack including a first anode with a first anode tab, a second anode with a second anode tab laterally offset from the first anode tab, a first cathode with a first cathode tab, and a second cathode with a second cathode tab laterally offset from the first cathode tab.

IPC Classes  ?

  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
  • H01M 50/178 - Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for pouch or flexible bag cells
  • H01M 50/30 - Arrangements for facilitating escape of gases
  • H01M 50/536 - Electrode connections inside a battery casing characterised by the method of fixing the leads to the electrodes, e.g. by welding
  • H01M 50/54 - Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
  • H01M 50/55 - Terminals characterised by the disposition of the terminals on the cells on the same side of the cell
  • H01M 50/627 - Filling ports

53.

SYSTEMS AND METHODS FOR A COMPOSITE SOLID-STATE BATTERY CELL WITH AN IONICALLY CONDUCTIVE POLYMER ELECTROLYTE

      
Application Number US2020040559
Publication Number 2021/003305
Status In Force
Filing Date 2020-07-01
Publication Date 2021-01-07
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Hoffert, Wesley
  • Rojas, Adriana A.
  • Laughman, David M.
  • Buannic, Lucienne
  • Johnson, Derek C.
  • Sisk, Brian
  • Chiou, Brian
  • Gillooly, Thomas

Abstract

Systems and methods are provided for a slurry for coating an electrode structure. In one example, a method may include dispersing, by mixing at one or both of a high shear and a low shear, a solid ionically conductive polymer material in at least a first portion of a solvent to form a suspension, then dispersing, by mixing at the one or both of the high shear and the low shear, one or more additives in the suspension, and then mixing, at the one or both of the high shear and the low shear, a second portion of the solvent with the suspension to form a slurry. As such, the slurry including the solid ionically conductive polymer material may be applied as a coating in a solid-state battery cell, which may reduce resistance to Li-ion transport and improve mechanical stability relative to a conventional solid-state battery cell.

IPC Classes  ?

  • H01M 10/0565 - Polymeric materials, e.g. gel-type or solid-type
  • H01M 4/139 - Processes of manufacture
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators

54.

Systems and methods for a composite solid-state battery cell with an ionically conductive polymer electrolyte

      
Application Number 16918763
Grant Number 12062757
Status In Force
Filing Date 2020-07-01
First Publication Date 2021-01-07
Grant Date 2024-08-13
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Hoffert, Wesley
  • Rojas, Adriana A.
  • Laughman, David M.
  • Buannic, Lucienne
  • Johnson, Derek C.
  • Sisk, Brian
  • Chiou, Brian
  • Gillooly, Thomas

Abstract

Systems and methods are provided for a slurry for coating an electrode structure. In one example, a method may include dispersing, by mixing at one or both of a high shear and a low shear, a solid ionically conductive polymer material in at least a first portion of a solvent to form a suspension, then dispersing, by mixing at the one or both of the high shear and the low shear, one or more additives in the suspension, and then mixing, at the one or both of the high shear and the low shear, a second portion of the solvent with the suspension to form a slurry. As such, the slurry including the solid ionically conductive polymer material may be applied as a coating in a solid-state battery cell, which may reduce resistance to Li-ion transport and improve mechanical stability relative to a conventional solid-state battery cell.

IPC Classes  ?

  • H01M 10/0565 - Polymeric materials, e.g. gel-type or solid-type
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
  • H01M 4/02 - Electrodes composed of, or comprising, active material

55.

ANODE PRE-LITHIATION FOR HIGH ENERGY LI-ION BATTERY

      
Application Number US2020037559
Publication Number 2020/252360
Status In Force
Filing Date 2020-06-12
Publication Date 2020-12-17
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Zhu, Xiangyang
  • Zhou, Weidong
  • Wang, Jun
  • Yan, Hong
  • Johnson, Derek C.

Abstract

Methods and systems are provided for fabricating a large format lithium ion electrochemical cell that includes an anode and a cathode. In one example, the anode is prepared via loading the anode to a predetermined anode loading amount, followed by electrochemical prelithiation of the anode via electrically coupling an auxiliary electrode to the anode where lithium is transferred to the anode through an electrolyte solution from the auxiliary electrode. In this way, pre-lithiation of the anode may be improved, which may in turn increase a capacity of the large format lithium ion electrochemical cell.

IPC Classes  ?

  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/1393 - Processes of manufacture of electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/052 - Li-accumulators
  • H01M 10/44 - Methods for charging or discharging

56.

Dual voltage battery and method for operating the same

      
Application Number 16898214
Grant Number 11476679
Status In Force
Filing Date 2020-06-10
First Publication Date 2020-12-17
Grant Date 2022-10-18
Owner A123 Systems, LLC (USA)
Inventor
  • Blakemore, Bruce
  • Falahati, Hamid
  • Larochelle, Patrick

Abstract

A battery pack system and methods for operating the battery pack system are disclosed. In one example, the battery pack system may simultaneously output two different voltages from a stack of battery cells. One voltage may be applied to a first group of electric power consumers and the second voltage may be applied to a second group of electric power consumers.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • B60K 6/28 - Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the electric energy storing means, e.g. batteries or capacitors

57.

DUAL VOLTAGE BATTERY AND METHOD FOR OPERATING THE SAME

      
Application Number US2020037043
Publication Number 2020/252058
Status In Force
Filing Date 2020-06-10
Publication Date 2020-12-17
Owner A123 SYSTEMS, LLC (USA)
Inventor
  • Blakemore, Bruce
  • Falahati, Hamid
  • Larochelle, Patrick

Abstract

A battery pack system and methods for operating the battery pack system are disclosed. In one example, the battery pack system may simultaneously output two different voltages from a stack of battery cells. One voltage may be applied to a first group of electric power consumers and the second voltage may be applied to a second group of electric power consumers.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H02J 7/36 - Arrangements using end-cell switching
  • B60L 58/19 - Switching between serial connection and parallel connection of battery modules

58.

Method and systems for metal doping on battery cathode materials

      
Application Number 16765842
Grant Number 12476239
Status In Force
Filing Date 2018-11-20
First Publication Date 2020-11-19
Grant Date 2025-11-18
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Wang, Lixin
  • Zhou, Weidong
  • Parmar, Anil
  • Zhou, Fu
  • Johnson, Derek C.

Abstract

Methods and systems are provided for a battery cathode material comprising greater than or equal to 60% nickel content, the cathode material having at least one metal doped therein. In one example, a method comprises doping the at least one metal into the cathode material using water as a solvent, wherein the at least one metal has an ionic radii greater than 60 picometers. The at least one metal may be selected from strontium (Sr), barium (Ba), rubidium (Rb), cesium (Cs), zirconium (Zr), niobium (Nb), molybdenum (Mo), technetium (Tc), ruthenium (Ru), tungsten (W), platinum (Pt), neodymium (Nd), yttrium (Y), and cerium (Ce).

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

59.

METHODS AND SYSTEMS FOR DRY SURFACE DOPING OF CATHODE MATERIALS

      
Application Number US2020030549
Publication Number 2020/226978
Status In Force
Filing Date 2020-04-29
Publication Date 2020-11-12
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Shi, Yang
  • Kim, Kitae
  • Wang, Lixin
  • Xing, Yingjie
  • Millonig, Andrew
  • Kim, Bryan
  • Johnson, Derek, C.

Abstract

A doped cathode material for lithium-ion batteries is disclosed. Methods and systems are further provided for doping a cathode material for use in a lithium-ion battery. In one example, the doping may be a dry surface doping process. In some examples, dopants may stabilize a crystal structure of the cathode material and may result in fewer side reactions with an electrolyte as compared to an undoped cathode material. As such, cycling performance and capacity retention may be improved relative to the undoped cathode material. Further, in some examples, the doped cathode material produced with the dry surface doping process may have improved cycling performance and capacity retention relative to a comparable doped cathode material produced with a wet surface doping process.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • C01G 53/00 - Compounds of nickel
  • C01G 33/00 - Compounds of niobium
  • H01M 10/052 - Li-accumulators

60.

Methods and systems for dry surface doping of cathode materials

      
Application Number 16862237
Grant Number 12183912
Status In Force
Filing Date 2020-04-29
First Publication Date 2020-11-12
Grant Date 2024-12-31
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Shi, Yang
  • Kim, Kitae
  • Wang, Lixin
  • Xing, Yingjie
  • Millonig, Andrew
  • Kim, Bryan
  • Johnson, Derek C.

Abstract

A doped cathode material for lithium-ion batteries is disclosed. Methods and systems are further provided for doping a cathode material for use in a lithium-ion battery. In one example, the doping may be a dry surface doping process. In some examples, dopants may stabilize a crystal structure of the cathode material and may result in fewer side reactions with an electrolyte as compared to an undoped cathode material. As such, cycling performance and capacity retention may be improved relative to the undoped cathode material. Further, in some examples, the doped cathode material produced with the dry surface doping process may have improved cycling performance and capacity retention relative to a comparable doped cathode material produced with a wet surface doping process.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/52 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 10/05 - Accumulators with non-aqueous electrolyte
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

61.

Process for metallization of electrochemically active powders

      
Application Number 16644950
Grant Number 11682758
Status In Force
Filing Date 2018-05-18
First Publication Date 2020-10-15
Grant Date 2023-06-20
Owner A123 Systems LLC (USA)
Inventor
  • Scanlan, Kevin
  • Maxwell, Derrick Spencer
  • Johnson, Derek
  • Wang, Jun
  • Iocco, Rocco
  • Zhou, Weidong

Abstract

Materials and methods for coating an electrochemically active electrode material for use in a lithium-ion battery are provided. In one example, an electrochemically active electrode material comprises: a polymer coating applied directly to an exterior surface of the electrochemically active electrode material; a metal plating catalyst adhered to the continuous polymer; and a continuous metal coating that completely covers the metal catalyst and continuous polymer coating. The electrochemically active electrode material may comprise a powder comprising one or more secondary particles, and the polymer and metal coatings may be applied to exterior surfaces of these secondary particles.

IPC Classes  ?

  • H01M 4/00 - Electrodes
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/133 - Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/587 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/90 - Selection of catalytic material
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/02 - Electrodes composed of, or comprising, active material

62.

ABUSE-TOLERANT LITHIUM ION BATTERY CATHODE BLENDS WITH SYMBIOTIC POWER PERFORMANCE BENEFITS

      
Application Number US2020012272
Publication Number 2020/146218
Status In Force
Filing Date 2020-01-03
Publication Date 2020-07-16
Owner A123 SYSTEMS, LLC (USA)
Inventor
  • Hoffert, Wesley
  • Johnson, Derek
  • Chiou, Brian
  • Hammoud, Maha Rachid
  • Xu, Chuanjing
  • Grimm, Theodore

Abstract

Methods and systems are provided for a blend of cathode active materials. In one example, the blend of cathode active materials provides a high power battery with low direct current resistance while improving lithium ion cell safety performance. Methods and systems are further provided for fabricating the cathode active material blend and a battery comprising said blend.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/1397 - Processes of manufacture of electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

63.

CATHODE WITH PRE-LITHIATION COATING AND METHODS FOR PREPARATION AND USE

      
Application Number US2019068133
Publication Number 2020/132622
Status In Force
Filing Date 2019-12-20
Publication Date 2020-06-25
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Maxwell, Derrick
  • Zhu, Xiangyang
  • Wang, Jun
  • Yu, Taehwan
  • Zhou, Weidong
  • Jeong, Sookyung
  • Johnson, Derek C.
  • Zhang, Linghong
  • Sun, Kerui
  • Reinsma, Nathan
  • Chen, Xiaorui

Abstract

Methods and systems are provided for a cathode material for lithium ion batteries. In one example, the cathode material may include a lithium mixed metal oxide core and a surface coating surrounding the core. Optionally, a passivating layer may continuously surround the surface coating. In some examples, the surface coating or surface layer may include a sacrificial lithium source, a lithium-based active cathode catalyst, or a combination thereof. In other examples, methods are provided for manufacturing the cathode material for use in a lithium ion battery.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • C01G 53/00 - Compounds of nickel
  • C01B 15/043 - Metal peroxides or peroxyhydrates thereofSuperoxidesOzonides of alkali metals, alkaline earth metals or of magnesium
  • C01F 7/04 - Preparation of alkali metal aluminatesAluminium oxide or hydroxide therefrom
  • H01M 10/052 - Li-accumulators
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys

64.

Lithium tetraborate glass coating on cathode materials for improving safety and cycling stability

      
Application Number 16640711
Grant Number 12244003
Status In Force
Filing Date 2018-08-21
First Publication Date 2020-06-11
Grant Date 2025-03-04
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Zhou, Weidong
  • Wang, Lixin
  • Zhou, Fu
  • Johnson, Derek

Abstract

2 or NMC).

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

65.

BATTERY TAB CONFIGURATION

      
Application Number 16606701
Status Pending
Filing Date 2018-04-18
First Publication Date 2020-04-30
Owner A123 Systems LLC (USA)
Inventor
  • Allen, David W.
  • Dawson, James

Abstract

Systems and methods for constructing and assembling a battery are provided. A battery, may comprise a cell tab support and a plurality of stacked battery cells, where a portion of the cells extends through the cell tab support and is folded over on top of the cell tab support. Each of the plurality of stacked battery cells may comprise two oppositely charged electrode tab terminals bent in opposite directions below the cell tab support, and bent in the same direction over the top of the cell tab support.

IPC Classes  ?

66.

ELECTRODE WITH FLAME RETARDANT ADDITIVES AND METHOD AND SYSTEMS FOR PREPARATION AND USE

      
Application Number US2019055997
Publication Number 2020/086310
Status In Force
Filing Date 2019-10-11
Publication Date 2020-04-30
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Wang, Lixin
  • Zhou, Weidong
  • Chen, Yao
  • Harrison, Chloe
  • Zhou, Fu
  • Kim, Kitae
  • Wang, Jun
  • Johnson, Derek C.

Abstract

Methods and systems are provided for an electrode active material for lithium ion batteries. In one example, the electrode active material may include a lithium mixed metal oxide core and flame-retardant dusting particles partially retained within a surface of the core. In some examples, the dusting particles may have an average size of less than 20 µm. In some examples, the amount of dusting particles by weight may be greater than 0.1% of the core particles and less than 50% of the core particles. In another example, methods are provided for manufacturing the electrode active material for use in a lithium ion battery, where lithium metal composite core particles may be mixed with the flame-retardant dusting particles in a dry process.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 10/052 - Li-accumulators
  • C01F 7/02 - Aluminium oxideAluminium hydroxideAluminates
  • C01G 53/00 - Compounds of nickel

67.

POLYMER BINDER ADDITIVES FOR ELECTRODES

      
Application Number US2019048648
Publication Number 2020/047153
Status In Force
Filing Date 2019-08-28
Publication Date 2020-03-05
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Wang, Lixin
  • Harrison, Chloe
  • Johnson, Derek C.

Abstract

A binder for an electrode is provided herein. In one example, the electrode may include a current collector, and an electrode coating layer, the electrode coating layer including an electrode active material and a binder, where the binder may comprise an aromatic polyamide-based compound, and the binder may be present at greater than 0 wt% and less than or equal to 30 wt% of the electrode coating layer. In one example, the binder provides stronger cohesion between particles of the electrode active material. Methods and systems are further provided for fabricating the electrode including the binder.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/139 - Processes of manufacture

68.

Structural potting material used to increase crush resistance

      
Application Number 16607355
Grant Number 11223087
Status In Force
Filing Date 2018-04-23
First Publication Date 2020-02-13
Grant Date 2022-01-11
Owner A123 Systems LLC (USA)
Inventor
  • Hostler, Jonathan
  • Jourdan, Antoine
  • Won, Peter

Abstract

Methods and systems are provided for a battery encapsulant. In one example, a method may include a battery encapsulant surrounding one or more battery cells of a vehicle battery, where the encapsulant comprises a Young Modulus between 0.05 to 0.15 GPa after being cured.

IPC Classes  ?

  • H01M 50/24 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries from their environment, e.g. from corrosion
  • H01M 10/653 - Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
  • H01M 50/20 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders

69.

High power electrode materials

      
Application Number 16575256
Grant Number 11652207
Status In Force
Filing Date 2019-09-18
First Publication Date 2020-02-13
Grant Date 2023-05-16
Owner A123 Systems LLC (USA)
Inventor
  • Beck, Larry
  • Wilson, Jennifer
  • Xu, Chuanjing
  • Shi, Zhong-You
  • Hammoud, Maha

Abstract

An LFP electrode material is provided which has improved impedance, power during cold cranking, rate capacity retention, charge transfer resistance over the current LFP based cathode materials. The electrode material comprises crystalline primary particles and secondary particles, where the primary particle is formed from a plate-shaped single-phase spheniscidite precursor and a lithium source. The LFP includes an LFP phase behavior where the LFP phase behavior includes an extended solid-solution range.

IPC Classes  ?

  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • C01B 25/45 - Phosphates containing plural metal, or metal and ammonium
  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • C01B 25/37 - Phosphates of heavy metals
  • H01M 4/587 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

70.

REDUNDANT TABS FOR ELECTROCHEMICAL CELL

      
Application Number US2019043989
Publication Number 2020/028278
Status In Force
Filing Date 2019-07-29
Publication Date 2020-02-06
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Harvey, Duane
  • Han, Daewon

Abstract

Systems and methods are provided for a prismatic electrochemical cell comprising one pair of positive tabs and one pair of negative tabs. The positive tabs and the negative tabs may be positioned at opposite sides of the cell with the positive tabs being mutually offset from one another and the negative tabs being mutually offset from one another. The electrochemical cell may comprise two groups of electrode pairs, a first number of electrode pairs coupled to a first set of positive tabs and negative tabs while a second, remaining number of electrode pairs are coupled to a second set of positive tabs and negative tabs.

IPC Classes  ?

  • H01M 2/26 - Electrode connections
  • H01M 10/04 - Construction or manufacture in general
  • H01M 2/20 - Current-conducting connections for cells

71.

Nanoscale pore structure cathode for high power applications and material synthesis methods

      
Application Number 16549918
Grant Number 11916185
Status In Force
Filing Date 2019-08-23
First Publication Date 2020-01-09
Grant Date 2024-02-27
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Xu, Chuanjing
  • Hammoud, Maha
  • Laforest, Judith M.
  • Lee, Hyojin
  • Johnson, Derek

Abstract

A lithium iron phosphate electrochemically active material for use in an electrode and methods and systems related thereto are disclosed. In one example, a lithium iron phosphate electrochemically active material for use in an electrode is provided including, a dopant comprising vanadium and optionally a co-dopant comprising cobalt.

IPC Classes  ?

  • H01M 10/052 - Li-accumulators
  • C01B 25/45 - Phosphates containing plural metal, or metal and ammonium
  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates

72.

METHOD AND SYSTEMS FOR COATED CATHODE MATERIALS AND USE OF COATED CATHODE MATERIALS

      
Application Number US2019028197
Publication Number 2019/204659
Status In Force
Filing Date 2019-04-18
Publication Date 2019-10-24
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Li, Jianyang
  • Xu, Chuanjing
  • Hammoud, Maha Rachid
  • Yu, Taehwan
  • Wang, Jun
  • Johnson, Derek C.
  • Zhou, Fu

Abstract

A coated cathode material for lithium-ion batteries is disclosed. Methods and systems are further provided for applying a coating to an active cathode material for use in a lithium-ion battery. In one example, the coated cathode material may include a high-nickel content active cathode material, such as lithium nickel manganese cobalt oxide or lithium nickel aluminum cobalt oxide, coated with a coating including one or more high energy density active materials, such as lithium vanadium fluorophosphate and/or a lithium iron manganese phosphate compound. In some examples, the high-nickel content active cathode material may include greater than or equal to 60% nickel content.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • C01G 53/00 - Compounds of nickel
  • C01B 25/45 - Phosphates containing plural metal, or metal and ammonium
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

73.

Non-aqueous electrolytic rechargeable batteries for extended temperature range operation

      
Application Number 16276514
Grant Number 11196085
Status In Force
Filing Date 2019-02-14
First Publication Date 2019-06-13
Grant Date 2021-12-07
Owner A123 Systems LLC (USA)
Inventor Cho, Jeong-Ju

Abstract

A rechargeable battery is designed with cells having a specific combination of anode, cathode, and electrolyte compositions to maintain long cycle life at extreme high temperatures and deliver high power at extreme low temperatures. These properties can significantly reduce or altogether eliminate the need for thermal management circuitry, reducing weight and cost. Applications in telecommunications backup, transportation, and military defense are contemplated.

IPC Classes  ?

  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0567 - Liquid materials characterised by the additives
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/587 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
  • H01M 10/0568 - Liquid materials characterised by the solutes
  • H01M 10/0569 - Liquid materials characterised by the solvents
  • H01M 50/10 - Primary casingsJackets or wrappings
  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/133 - Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 10/056 - Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
  • H01M 4/583 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/48 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells

74.

METHOD AND SYSTEMS FOR METAL DOPING ON BATTERY CATHODE MATERIALS

      
Application Number US2018062134
Publication Number 2019/104099
Status In Force
Filing Date 2018-11-20
Publication Date 2019-05-31
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Wang, Lixin
  • Zhou, Weidong
  • Parmar, Anil
  • Zhou, Fu
  • Johnson, Derek

Abstract

Methods and systems are provided for a battery cathode material comprising greater than or equal to 60% nickel content, the cathode material having at least one metal doped therein. In one example, a method comprises doping the at least one metal into the cathode material using water as a solvent, wherein the at least one metal has an ionic radii greater than 60 picometers. The at least one metal may be selected from strontium (Sr), barium (Ba), rubidium (Rb), cesium (Cs), zirconium (Zr), niobium (Nb), molybdenum (Mo), technetium (Tc), ruthenium (Ru), tungsten (W), platinum (Pt), neodymium (Nd), yttrium (Y), and cerium (Ce).

75.

Battery module with heat dissipating encapsulant material and methods therefor

      
Application Number 16090135
Grant Number 11081743
Status In Force
Filing Date 2017-03-31
First Publication Date 2019-04-18
Grant Date 2021-08-03
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Chen, Yang
  • Hostler, Jonathan
  • Propst, Dylan

Abstract

Disclosed herein, is a battery module that comprises an encapsulant material exhibiting improved thermal transfer and heat dissipation characteristics. In one example embodiment, the battery module comprises a “stack” of cells, wherein at least some of the cells, and optionally each cell, is not separated by a metal plate or tab-shaped heat sink layer, and instead, the cells are substantially surrounded by an encapsulant material and stacked directly upon one another.

IPC Classes  ?

  • H01M 10/647 - Prismatic or flat cells, e.g. pouch cells
  • H01M 10/653 - Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
  • H01M 10/613 - Cooling or keeping cold
  • H01M 50/20 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders
  • H01M 50/103 - Primary casingsJackets or wrappings characterised by their shape or physical structure prismatic or rectangular
  • H01M 10/6551 - Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells

76.

PROCESS FOR METALLIZATION OF ELECTROCHEMICALLY ACTIVE POWDERS

      
Application Number US2018033429
Publication Number 2019/045805
Status In Force
Filing Date 2018-05-18
Publication Date 2019-03-07
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Scanlan, Kevin
  • Maxwell, Derrick Spencer
  • Johnson, Derek C.
  • Wang, Jun
  • Iocco, Rocco
  • Zhou, Weidong

Abstract

Materials and methods for coating an electrochemically active electrode material for use in a lithium-ion battery are provided. In one example, an electrochemically active electrode material comprises: a polymer coating applied directly to an exterior surface of the electrochemically active electrode material; a metal plating catalyst adhered to the continuous polymer; and a continuous metal coating that completely covers the metal catalyst and continuous polymer coating. The electrochemically active electrode material may comprise a powder comprising one or more secondary particles, and the polymer and metal coatings may be applied to exterior surfaces of these secondary particles.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/587 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
  • C23C 18/30 - Activating
  • C23C 18/18 - Pretreatment of the material to be coated
  • C23C 18/31 - Coating with metals
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

77.

LITHIUM TETRABORATE GLASS COATING ON CATHODE MATERIALS FOR IMPROVING SAFETY AND CYCLING STABILITY

      
Application Number US2018047392
Publication Number 2019/040533
Status In Force
Filing Date 2018-08-21
Publication Date 2019-02-28
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Zhou, Weidong
  • Wang, Lixin
  • Zhou, Fu
  • Johnson, Derek

Abstract

xyo1-x-y22 or NMC).

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/485 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
  • H01M 10/052 - Li-accumulators

78.

SYSTEM AND METHOD FOR OPERATING A DUAL BATTERY SYSTEM

      
Application Number US2018035899
Publication Number 2018/231573
Status In Force
Filing Date 2018-06-04
Publication Date 2018-12-20
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Sieber, Jeffrey T.
  • Bartolucci, Sean
  • Trinch, Samuel L.

Abstract

A method for a battery system may include applying a charge voltage to a first battery and a second battery electrically connected in parallel, diverting a portion of the charge voltage in excess of a threshold voltage from all battery cells of the second battery to a heater coupled externally to the second battery, and transferring heat from the heater to the second battery, the heat generated from the portion of the charge voltage. In this way, degradation of the second battery can be reduced during battery charging, especially at colder temperatures.

IPC Classes  ?

  • H01M 10/44 - Methods for charging or discharging
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/657 - Means for temperature control structurally associated with the cells by electric or electromagnetic means
  • B60L 11/18 - using power supplied from primary cells, secondary cells, or fuel cells

79.

STACKED PRISMATIC ARCHITECTURE FOR ELECTROCHEMICAL CELL

      
Application Number US2018036294
Publication Number 2018/231605
Status In Force
Filing Date 2018-06-06
Publication Date 2018-12-20
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Batson, David C.
  • Quinn, Alex
  • Rybalnik, Aleksey
  • Mclaughlin, John

Abstract

A battery cell system and method for manufacturing a battery cell system is provided. The battery cell system includes an electrode stack including a first anode with a first anode tab, a second anode with a second anode tab laterally offset from the first anode tab, a first cathode with a first cathode tab, and a second cathode with a second cathode tab laterally offset from the first cathode tab. tab.

IPC Classes  ?

  • H01M 10/04 - Construction or manufacture in general
  • H01M 2/26 - Electrode connections
  • H01M 2/34 - Current-conducting connections for cells with provision for preventing undesired use or discharge
  • H01M 2/02 - Cases, jackets or wrappings

80.

A VEHICLE BATTERY

      
Application Number US2018028916
Publication Number 2018/200399
Status In Force
Filing Date 2018-04-23
Publication Date 2018-11-01
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Hostler, Jonathan
  • Jourdan, Antoine
  • Won, Peter

Abstract

Methods and systems are provided for a battery encapsulant. In one example, a method may include a battery encapsulant surrounding one or more battery cells of a vehicle battery, where the encapsulant comprises a Young Modulus between 0.05 to 0.15 GPa after being cured.

IPC Classes  ?

  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/613 - Cooling or keeping cold
  • H01M 10/653 - Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
  • H01M 2/02 - Cases, jackets or wrappings

81.

BATTERY TAB CONFIGURATION

      
Application Number US2018028193
Publication Number 2018/195218
Status In Force
Filing Date 2018-04-18
Publication Date 2018-10-25
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Allen, David W.
  • Dawson, James

Abstract

Systems and methods for constructing and assembling a battery are provided. A battery, may comprise a cell tab support and a plurality of stacked battery cells, where a portion of the cells extends through the cell tab support and is folded over on top of the cell tab support. Each of the plurality of stacked battery cells may comprise two oppositely charged electrode tab terminals bent in opposite directions below the cell tab support, and bent in the same direction over the top of the cell tab support.

IPC Classes  ?

82.

High capacity anode electrodes with mixed binders for energy storage devices

      
Application Number 15761000
Grant Number 10862158
Status In Force
Filing Date 2016-09-29
First Publication Date 2018-09-13
Grant Date 2020-12-08
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Wang, Jun
  • Wilkins, Ronnie
  • Gionet, Paul

Abstract

A silicon anode comprising a hybrid binder at a blending ratio of 10-90 wt. % for use in a Li-ion battery is provided. The combination of a hybrid binder in the Si anode for use in a rechargeable Li-ion cell shows the unexpected result of extending the cycle life and a balancing effect between adhesion strength and first cycle efficiency.

IPC Classes  ?

  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/66 - Selection of materials
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/587 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals

83.

Nanoscale pore structure cathode for high power applications and material synthesis methods

      
Application Number 15739665
Grant Number 11088389
Status In Force
Filing Date 2016-06-08
First Publication Date 2018-06-28
Grant Date 2021-08-10
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Xu, Chuanjing
  • Hammoud, Maha
  • Laforest, Judith M.
  • Lee, Hyojin
  • Johnson, Derek

Abstract

A lithium iron phosphate electrochemically active material for use in an electrode and methods and systems related thereto are disclosed. In one example, a lithium iron phosphate electrochemically active material for use in an electrode is provided including, a dopant comprising vanadium and optionally a co-dopant comprising cobalt.

IPC Classes  ?

  • H01M 10/052 - Li-accumulators
  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • C01B 25/45 - Phosphates containing plural metal, or metal and ammonium

84.

System and method for assessing voltage threshold detecting circuitry within a battery pack

      
Application Number 15835345
Grant Number 10067197
Status In Force
Filing Date 2017-12-07
First Publication Date 2018-04-19
Grant Date 2018-09-04
Owner A123 Systems LLC (USA)
Inventor
  • Firehammer, Paul W.
  • Floros, John H.

Abstract

Systems and methods for assessing voltage threshold detection circuitry of individual battery cells within a battery pack supplying power to a vehicle are disclosed. One example system comprises, a plurality of battery cells within a battery pack, a plurality of voltage threshold detecting circuits detecting voltage of the plurality of battery cells, a voltage of a first battery cell of the plurality of battery cells coupled to a first voltage threshold detecting circuit of the plurality of voltage threshold detecting circuits, and a network that selectively couples a second battery cell to the first voltage detecting circuit while the first battery cell is coupled to the first voltage detecting circuit.

IPC Classes  ?

  • G01R 31/36 - Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
  • G01R 35/00 - Testing or calibrating of apparatus covered by the other groups of this subclass

85.

ULTRAPHOSPHATE

      
Application Number 017684176
Status Registered
Filing Date 2018-01-11
Registration Date 2018-05-03
Owner A123 Systems LLC (USA)
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries; energy storage products, namely, electrical storage batteries, electrical cells.

86.

Separator for electrochemical cell and method for its manufacture

      
Application Number 15640260
Grant Number 10497916
Status In Force
Filing Date 2017-06-30
First Publication Date 2017-12-28
Grant Date 2019-12-03
Owner A123 Systems LLC (USA)
Inventor
  • Less, Gregory B.
  • Knapp, Angela
  • Babinec, Susan J.

Abstract

An electrode/separator assembly for use in an electrochemical cell includes a current collector; a porous composite electrode layer adhered to the current collector, said electrode layer comprising at least electroactive particles and a binder; and a porous composite separator layer comprising inorganic particles substantially uniformly distributed in a polymer matrix to form nanopores and having a pore volume fraction of at least 25%, wherein the separator layer is secured to the electrode layer by a solvent weld at the interface between the two layers, said weld comprising a mixture of the binder and the polymer. Methods of making and using the assembly are also described.

IPC Classes  ?

  • H01M 2/16 - Separators; Membranes; Diaphragms; Spacing elements characterised by the material
  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof
  • H01M 4/74 - Meshes or woven materialExpanded metal
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
  • H01M 10/18 - Lead-acid accumulators with bipolar electrodes
  • H01M 4/66 - Selection of materials
  • H01M 10/0569 - Liquid materials characterised by the solvents

87.

BATTERY MODULE WITH HEAT DISSIPATING ENCAPSULANT MATERIAL AND METHODS THEREFOR

      
Application Number US2017025616
Publication Number 2017/173412
Status In Force
Filing Date 2017-03-31
Publication Date 2017-10-05
Owner A123 SYSTEMS, LLC (USA)
Inventor
  • Chen, Yang
  • Hostler, Jonathan
  • Propst, Dylan

Abstract

Disclosed herein, is a battery module that comprises an encapsulant material exhibiting improved thermal transfer and heat dissipation characteristics. In one example embodiment, the battery module comprises a "stack" of cells, wherein at least some of the cells, and optionally each cell, is not separated by a metal plate or tab-shaped heat sink layer, and instead, the cells are substantially surrounded by an encapsulant material and stacked directly upon one another.

IPC Classes  ?

  • H01M 10/653 - Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
  • H01M 2/10 - Mountings; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/613 - Cooling or keeping cold
  • H01M 2/02 - Cases, jackets or wrappings

88.

High power electrode materials

      
Application Number 15495886
Grant Number 10522833
Status In Force
Filing Date 2017-04-24
First Publication Date 2017-08-10
Grant Date 2019-12-31
Owner A123 Systems, LLC (USA)
Inventor
  • Beck, Larry
  • Wilson, Jennifer
  • Xu, Chuanjing
  • Shi, Zhong-You
  • Hammoud, Maha

Abstract

An LFP electrode material is provided which has improved impedance, power during cold cranking, rate capacity retention, charge transfer resistance over the current LFP based cathode materials. The electrode material comprises crystalline primary particles and secondary particles, where the primary particle is formed from a plate-shaped single-phase spheniscidite precursor and a lithium source. The LFP includes an LFP phase behavior where the LFP phase behavior includes an extended solid-solution range.

IPC Classes  ?

  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • C01B 25/45 - Phosphates containing plural metal, or metal and ammonium
  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • C01B 25/37 - Phosphates of heavy metals
  • H01M 4/587 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

89.

HIGH CAPACITY ANODE ELECTRODES WITH MIXED BINDERS FOR ENERGY STORAGE DEVICES

      
Application Number US2016054512
Publication Number 2017/059117
Status In Force
Filing Date 2016-09-29
Publication Date 2017-04-06
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Wang, Jun
  • Wilkins, Ronnie
  • Gionet, Paul

Abstract

A silicon anode comprising a hybrid binder at a blending ratio of 10-90 wt. % for use in a Li-ion battery is provided. The combination of a hybrid binder in the Si anode for use in a rechargeable Li-ion cell shows the unexpected result of extending the cycle life and a balancing effect between adhesion strength and first cycle efficiency.

IPC Classes  ?

  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/66 - Selection of materials

90.

High power electrode materials

      
Application Number 15221228
Grant Number 09954228
Status In Force
Filing Date 2016-07-27
First Publication Date 2016-12-29
Grant Date 2018-04-24
Owner A123 Systems, LLC (USA)
Inventor
  • Beck, Larry
  • Wilson, Jennifer
  • Xu, Chuanjing
  • Shi, Zhong-You
  • Hammoud, Maha

Abstract

An LFP electrode material is provided which has improved impedance, power during cold cranking, rate capacity retention, charge transfer resistance over the current LFP based cathode materials. The electrode material comprises crystalline primary particles and secondary particles, where the primary particle is formed from a plate-shaped single-phase spheniscidite precursor and a lithium source. The LFP includes an LFP phase behavior where the LFP phase behavior includes an extended solid-solution range.

IPC Classes  ?

  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • C01B 25/45 - Phosphates containing plural metal, or metal and ammonium
  • H01M 4/587 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • C01B 25/37 - Phosphates of heavy metals
  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy

91.

NANOSCALE PORE STRUCTURE CATHODE FOR HIGH POWER APPLICATIONS AND MATERIAL SYNTHESIS METHODS

      
Application Number US2016036473
Publication Number 2016/209626
Status In Force
Filing Date 2016-06-08
Publication Date 2016-12-29
Owner A123 SYSTEMS, LLC (USA)
Inventor
  • Xu, Chuanjing
  • Hammoud, Maha
  • Laforest, Judith M.
  • Lee, Hyojin
  • Johnson, Derek

Abstract

A lithium iron phosphate electrochemically active material for use in an electrode and methods and systems related thereto are disclosed. In one example, a lithium iron phosphate electrochemically active material for use in an electrode is provided including, a dopant comprising vanadium and optionally a co-dopant comprising cobalt.

IPC Classes  ?

  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • C01G 31/02 - Oxides

92.

Method for opportunistically balancing charge between battery cells

      
Application Number 15252007
Grant Number 10084324
Status In Force
Filing Date 2016-08-30
First Publication Date 2016-12-22
Grant Date 2018-09-25
Owner A123 Systems, LLC (USA)
Inventor
  • Moorhead, Brian C.
  • Rutkowski, Brian D.

Abstract

Systems and methods for balancing battery cells of a battery pack are disclosed. In one example, a charge imbalance is determined while battery cells operate in a high charge resolution voltage range. The charge imbalance determined during operation in the high charge resolution voltage range may be removed when the battery cells are operated in a low charge resolution voltage range. The system and method may be particularly useful for balancing battery cells that operate in the low charge resolution voltage range for a large portion of their operating time.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H01M 10/44 - Methods for charging or discharging

93.

Electrochemical multi-cell and method therefor

      
Application Number 15110729
Grant Number 10079371
Status In Force
Filing Date 2015-01-09
First Publication Date 2016-11-17
Grant Date 2018-09-18
Owner A123 Systems, LLC (USA)
Inventor
  • Dawson, James E.
  • Ijaz, Mujeeb

Abstract

An electrochemical storage multi-cell may comprise: a housing, including a plurality of concentric annular cell chambers; a plurality of electrochemical storage cells, wherein each of the plurality of annular cells are positioned in one of the plurality of annular cell chambers, and the plurality of annular cells are electrically connected in series; and conductive electrolyte filling each of the annular cell chambers.

IPC Classes  ?

  • H01M 2/02 - Cases, jackets or wrappings
  • H01M 10/0587 - Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
  • H01M 2/30 - Terminals
  • H01M 10/04 - Construction or manufacture in general
  • H01M 2/04 - Lids or covers
  • H01M 2/24 - Intercell connections through partitions, e.g. in a battery case
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

94.

BATTERY CRUSH PROTECTION SYSTEM

      
Application Number US2016031343
Publication Number 2016/179557
Status In Force
Filing Date 2016-05-06
Publication Date 2016-11-10
Owner A123 SYSTEMS LLC (USA)
Inventor Hughes, Timothy E.

Abstract

The following description relates to systems and methods for a vehicle battery. The vehicle battery may be a Lithium-ion battery, and may comprise a plurality of prismatic shaped battery cells, arranged and stacked to form a series of battery cell groups, and where protective casings or partitioned chambers of a protective casing enclose each battery cell group. The protective casings, or component segments of a protective casing, may be coupled to one another by a series of ridges and mating grooves. A protective casing may alternatively comprise of a monolithic extrusion comprising a plurality of partitioned chambers. The protective casing may be configured to absorb a threshold compressive force without resulting in deformation of the battery cell groups.

IPC Classes  ?

  • H01M 2/10 - Mountings; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
  • H01M 2/34 - Current-conducting connections for cells with provision for preventing undesired use or discharge
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

95.

Battery crush protection system

      
Application Number 15148964
Grant Number 10938002
Status In Force
Filing Date 2016-05-06
First Publication Date 2016-11-10
Grant Date 2021-03-02
Owner A123 Systems LLC (USA)
Inventor Hughes, Timothy E.

Abstract

The following description relates to systems and methods for a vehicle battery. The vehicle battery may be a Lithium-ion battery, and may comprise a plurality of prismatic shaped battery cells, arranged and stacked to form a series of battery cell groups, and where protective casings or partitioned chambers of a protective casing enclose each battery cell group. The protective casings, or component segments of a protective casing, may be coupled to one another by a series of ridges and mating grooves. A protective casing may alternatively comprise of a monolithic extrusion comprising a plurality of partitioned chambers. The protective casing may be configured to absorb a threshold compressive force without resulting in deformation of the battery cell groups.

IPC Classes  ?

  • H01M 2/10 - Mountings; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
  • H01M 2/02 - Cases, jackets or wrappings
  • H01M 10/052 - Li-accumulators

96.

SURFACE MODIFICATION OF ELECTRODE MATERIALS

      
Application Number US2015023153
Publication Number 2016/159941
Status In Force
Filing Date 2015-03-27
Publication Date 2016-10-06
Owner A123 SYSTEMS, LLC (USA)
Inventor
  • Erickson, Michael
  • Tikhonov, Konstantin

Abstract

A negative electrode active material comprising titanium, for example lithium titanate, includes an inorganic aluminum phosphate surface layer in direct conformal contact. The aluminum phosphate layer may be covalently bound to surface structures of the negative electrode active material. A Li-ion cell comprising the surface-treated electrode active material may provide an improved cycle life and survival at high temperature as compared to Li-ion cells comprising LTO with no surface treatment, wherein the surface layer may form Li1+xAlxTi2-x(PO4)3 structures upon battery cycling.

IPC Classes  ?

  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/485 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0567 - Liquid materials characterised by the additives
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/058 - Construction or manufacture

97.

BATTERY MODULE SYSTEM

      
Application Number US2015065904
Publication Number 2016/100399
Status In Force
Filing Date 2015-12-15
Publication Date 2016-06-23
Owner A123 SYSTEMS, LLC (USA)
Inventor
  • Hughes, Timothy E.
  • Wang, Lingchang
  • Ahmad, Arfan

Abstract

A battery is provided comprising a plurality of cylindrical type cells. Three cylindrical cells may be arranged in a triangular configuration with an electrical isolation spacer positioned between the three cylindrical cells, and a casing may be wrapped around the cells to restrict relative movement of the cells forming a cell group. Multiple cells groups, separated by electrical isolation spacers, may be electrically coupled via bus bars and arranged to form a cell module, where multiple cell modules may be included in the battery, and where the cell modules may be electrically coupled via inter-module connectors.

IPC Classes  ?

  • H01M 2/10 - Mountings; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
  • H01M 10/04 - Construction or manufacture in general

98.

Battery module system

      
Application Number 14970440
Grant Number 10008701
Status In Force
Filing Date 2015-12-15
First Publication Date 2016-06-16
Grant Date 2018-06-26
Owner A123 Systems, LLC (USA)
Inventor
  • Hughes, Timothy E.
  • Wang, Lingchang
  • Ahmad, Arfan

Abstract

A battery is provided comprising a plurality of cylindrical type cells. Three cylindrical cells may be arranged in a triangular configuration with an electrical isolation spacer positioned between the three cylindrical cells, and a casing may be wrapped around the cells to restrict relative movement of the cells forming a cell group. Multiple cells groups, separated by electrical isolation spacers, may be electrically coupled via bus bars and arranged to form a cell module, where multiple cell modules may be included in the battery, and where the cell modules may be electrically coupled via inter-module connectors.

IPC Classes  ?

  • H01M 2/10 - Mountings; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
  • H01M 2/20 - Current-conducting connections for cells

99.

PRE-LITHIATED SILICON ANODES WITH PVDF BINDER

      
Application Number US2015053033
Publication Number 2016/054105
Status In Force
Filing Date 2015-09-29
Publication Date 2016-04-07
Owner A123 SYSTEMS LLC (USA)
Inventor
  • Wang, Jun
  • Gionet, Paul
  • Cho, Hungoo
  • Pinnell, Leslie J.
  • Grant, Robert W.

Abstract

A pre-lithiated silicon anode comprising a PVDF binder at 5-12 wt. % for use in a Li-ion cell is provided. In particular instances, a conductive additive may be added at less than 5 wt. %. The Si anode with PVDF binder is pre-lithiated prior to cell assembly and following Si anode fabrication. The combination of pre-lithiation and PVDF in the Si anode for use in a rechargeable Li-ion cell shows the unexpected result of extending the cycle life.

IPC Classes  ?

  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/058 - Construction or manufacture

100.

Non-aqueous electrolytic rechargeable batteries for extended temperature range operation

      
Application Number 14935366
Grant Number 10270129
Status In Force
Filing Date 2015-11-06
First Publication Date 2016-03-24
Grant Date 2019-04-23
Owner A123 Systems LLC (USA)
Inventor Cho, Jeong Ju

Abstract

A rechargeable battery is designed with cells having a specific combination of anode, cathode, and electrolyte compositions to maintain long cycle life at extreme high temperatures and deliver high power at extreme low temperatures. These properties can significantly reduce or altogether eliminate the need for thermal management circuitry, reducing weight and cost. Applications in telecommunications backup, transportation, and military defense are contemplated.

IPC Classes  ?

  • H01M 10/0567 - Liquid materials characterised by the additives
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/587 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0568 - Liquid materials characterised by the solutes
  • H01M 10/0569 - Liquid materials characterised by the solvents
  • H01M 2/02 - Cases, jackets or wrappings
  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/133 - Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 10/056 - Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
  • H01M 4/583 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/48 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
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