A manual robotic tool changer includes a coupling mechanism. The coupling mechanism is activated by moving a lever between open (decoupled) and closed (coupled) positions. When the lever reaches the closed position, a safety latch automatically engages and prevents the lever from moving towards the open position. To open the lever, the safety latch is first activated to disengage, then the lever is moved to the open position. To virtually eliminate the possibility of both the safety latch being accidentally actuated, and the lever being accidentally moved towards the open position, these actions require the application of forces in substantially opposite directions. Accordingly, it is impossible that a single force, inadvertently applied to any part of the tool changer, could both actuate the safety latch and open the lever. In some embodiments, actuation of the safety latch and opening the lever are both easily performed with one hand.
In a Force/Torque sensor employing strain gages, a hardware temperature compensation procedure substantially eliminates thermal drift of a plurality of load-sensing strain gages with changes in temperature, using trimming resistors and a single, unstressed strain gage. The strain gages are connected in a quarter-bridge configuration, in multiple parallel stages. An unstressed strain gage in quarter-bridge configuration is connected in parallel. Trimming resistors are added across one or more of the unstressed and load-sensing strain gages in a compensation procedure that substantially eliminates thermal drift of the load-sensing strain gages over a predefined temperature range.
G01L 5/00 - Appareils ou procédés pour la mesure des forces, du travail, de la puissance mécanique ou du couple, spécialement adaptés à des fins spécifiques
G01L 1/22 - Mesure des forces ou des contraintes, en général en faisant usage des cellules électrocinétiques, c. à d. des cellules contenant un liquide, dans lesquelles un potentiel électrique est produit ou modifié par l'application d'une contrainte en utilisant des jauges de contrainte à résistance
G01L 5/1627 - Appareils ou procédés pour la mesure des forces, du travail, de la puissance mécanique ou du couple, spécialement adaptés à des fins spécifiques pour la mesure de plusieurs composantes de la force en utilisant des variations de résistance ohmique de jauges de contrainte
G01L 3/10 - Dynamomètres de transmission rotatifs dans lesquels l'élément transmettant le couple comporte un arbre élastique en torsion impliquant des moyens électriques ou magnétiques d'indication
B25J 13/08 - Commandes pour manipulateurs au moyens de dispositifs sensibles, p.ex. à la vue ou au toucher
3.
Torque sensor using coupled loads and fewer strain gages
A torque sensor comprises a transducer plate having a center area and periphery connected by a plurality of spokes and instrumentation beams. The transducer plate exhibits mechanical compliance under axial torque, but stiffness under off-axis loads. Strain gages attached to instrumentation beams detect deformation caused by axial torques. The instrumentation beams may be asymmetric, allowing strain gages to be placed in regions of high sensitivity to axial torques and low sensitivity to off-axis loads. The strain gage responses from some off-axis loads are designed to be coupled to, or linearly dependent on, the strain gage responses of other off-axis loads. This reduces the number of strain gages necessary to resolve the loads. The spokes and beams are cost-effectively formed by removing adjacent transducer plate material in simple shapes.
G01L 3/00 - Mesure du couple, du travail, de la puissance ou du rendement mécanique en général
G01L 3/10 - Dynamomètres de transmission rotatifs dans lesquels l'élément transmettant le couple comporte un arbre élastique en torsion impliquant des moyens électriques ou magnétiques d'indication
G01L 5/1627 - Appareils ou procédés pour la mesure des forces, du travail, de la puissance mécanique ou du couple, spécialement adaptés à des fins spécifiques pour la mesure de plusieurs composantes de la force en utilisant des variations de résistance ohmique de jauges de contrainte
4.
Contact Force Overshoot Mitigation in Pneumatic Force Control Devices
A force control device mitigates or eliminates impact force overshoot upon contact between a robotic tool and a workpiece. Contact is detected while operating the force control device in a position control mode, according to either of a steady state search method or a transient search method. The force applied to the workpiece upon contact is less than a predetermined setpoint force. Upon detecting contact, the force control device performs a bumpless transfer to a force control mode. In force control mode, the force control device ramps the contact force to the predetermined setpoint. The force ramp may be linear, or along a user-defined trajectory. The stiffness of the force control device is different in position and force control modes, controlled by backpressure in a pneumatic cylinder.
G05D 15/01 - Commande de la force ou de la contrainte mécanique; Commande de la pression mécanique caractérisée par l'utilisation de moyens électriques
5.
Force Overshoot and Other Pressure Disturbance Mitigation in Pneumatic Force Control Devices
Pressure disturbances in a pneumatic robotic force control device—including force overshoot upon initial contact between a robotic tool and a workpiece—are mitigated by increasing the mass air flow in or out of a pneumatic chamber via one or more force overshoot mitigation air passages formed in the robotic force control device. The force overshoot mitigation air passages may connect the two chambers in air flow relationship, or may allow air flow from a chamber to the exterior. The force overshoot mitigation air passages may have a static or variable effective area. The optimal area may be calculated based on measured flow rates and pressures during typical use cases.
B24B 49/16 - Appareillage de mesure ou de calibrage pour la commande du mouvement d'avance de l'outil de meulage ou de la pièce à meuler; Agencements de l'appareillage d'indication ou de mesure, p.ex. pour indiquer le début de l'opération de meulage tenant compte de la pression de travail
G05D 15/00 - Commande de la force ou de la contrainte mécanique; Commande de la pression mécanique
B24B 49/08 - Appareillage de mesure ou de calibrage pour la commande du mouvement d'avance de l'outil de meulage ou de la pièce à meuler; Agencements de l'appareillage d'indication ou de mesure, p.ex. pour indiquer le début de l'opération de meulage impliquant des dispositifs à liquides ou pneumatiques
6.
Gravity and Inertial Compensation of Force/Torque Sensors
Force and torque measurements from a robotic F/T sensor are compensated for the effects of gravity, and optionally additionally for the effects of robot motion. The weight of an attached tool Wtool, and a vector {right arrow over (r)}CG from the F/T sensor body CF origin to a center of gravity of the tool are obtained, such as from user input or by parameter identification. During a robotic operation, a rotation matrix RInternational CFBody CF from the F/T sensor body CF to an inertial reference frame is obtained, such as from an internal inertial measurement unit (IMU), or from forward kinematics data from the robot. The force and torque measurements resolved by the F/T sensor from transducer outputs are compensated for gravity based on the Wtool and {right arrow over (r)}CG, and the instantaneous value of RInternational CFBody CF. For inertial compensation, the additional information is obtained, including: the mass m of the attached tool; the angular velocity {right arrow over (ω)} of the F/T sensor body CF; the angular acceleration {dot over (ω)} of the F/T sensor body CF; the linear acceleration {right arrow over (a)} of the F/T sensor body CF; and inertia tensor I defined in the F/T sensor body CF which contains all moments and products of inertia. The force and torque measurements resolved by the F/T sensor from transducer outputs are compensated for inertial effects based on m, {right arrow over (ω)}, {right arrow over (ω)}, {right arrow over (r)}CG, {right arrow over (α)}, and I.
A robotic tool changer includes master and tool assemblies. When the master and tool assemblies are coupled, rolling members project from the master assembly and contact opposed sloped surfaces of a plurality of cutouts formed in a bearing race in the tool assembly. By contacting opposed sloped surfaces of a plurality of cutouts with the rolling members, torsional freeplay between the master and tool assemblies is eliminated or minimized.
A robotic tool changer includes master and tool assemblies that are coupled by urging a plurality of rolling members contained in openings in the master assembly into contact with a bearing race contained in the tool assembly. Accumulations of debris in and around the contact points between the rolling members and bearing race are permitted to escape via a series of debris passages formed between the rolling members and the openings when the master and tool assemblies are coupled.
B25J 15/04 - Têtes de préhension avec possibilité pour l'enlèvement ou l'échange à distance de la tête ou de parties de celle-ci
B25J 19/00 - Accessoires adaptés aux manipulateurs, p.ex. pour contrôler, pour observer; Dispositifs de sécurité combinés avec les manipulateurs ou spécialement conçus pour être utilisés en association avec ces manipulateurs
9.
Robotic tool changer coupling mechanism with increased torsional rigidity and reduced freeplay
To substantially eliminate torsional freeplay in a robotic tool changer having a ball-lock coupling mechanism, scallop-like features in the form of cross-contact recesses are formed in at least one of, and preferably both of, a bearing race in a tool assembly at the points of contact of rolling members, and in the opposing inner surfaces of bores containing the rolling members in a master assembly. The cross-contact recesses are sized and shaped to receive a rolling member, but have a central void, or channel, perpendicular to the rolling member's motion in torsional freeplay, which does not contact the rolling member. The cross-contact recess contacts the rolling member at contact areas on either side of the central void. These contact areas impart two separate contact forces on the rolling member, both angled toward the center of the rolling member and hence operative to prevent side-to-side movement, or rocking, of the rolling member within the cross-contact recess, and hence substantially eliminating torsional freeplay of the robotic tool changer.
B25J 15/04 - Têtes de préhension avec possibilité pour l'enlèvement ou l'échange à distance de la tête ou de parties de celle-ci
F16B 21/16 - Dispositifs sans filetage pour empêcher le mouvement relatif selon l'axe d'une broche, d'un ergot, d'un arbre ou d'une pièce analogue par rapport à l'organe qui l'entoure; Fixations à ergots et douilles largables sans filetage à parties séparées par gorges ou encoches pratiquées dans l'axe ou l'arbre
A robotic force/torque (FT) sensor restricts the conduction of heat, generated by an attached tool, through the FT sensor body to a radial direction. Heat from the tool is channeled to the center of the FT sensor body by a thermally conductive member. Additionally, heat from the tool is insulated from portions of the FT sensor body other than its center by a thermally insulating member. Transducers, such as strain gages attached to the surfaces of deformable beams, are disposed at a substantially equal distance from the center of the FT sensor body. Accordingly, as heat conducts through the FT sensor body from the center radially outwardly, all transducers experience substantially equal thermal load at any given time. Embodiments of the present invention substantially eliminate thermal gradients across groups of transducers that are wired in differential circuit topologies, such as half-bridge or quarter-bridge, enhancing the ability of such circuits to reject a common-mode signal component caused by thermal changes to the FT sensor body or the transducers themselves. Elimination of thermal gradients in the FT sensor body, other than one in the radial direction, enhances the effectiveness of known temperature compensation techniques.
B25J 13/08 - Commandes pour manipulateurs au moyens de dispositifs sensibles, p.ex. à la vue ou au toucher
G01L 1/22 - Mesure des forces ou des contraintes, en général en faisant usage des cellules électrocinétiques, c. à d. des cellules contenant un liquide, dans lesquelles un potentiel électrique est produit ou modifié par l'application d'une contrainte en utilisant des jauges de contrainte à résistance
B25J 19/00 - Accessoires adaptés aux manipulateurs, p.ex. pour contrôler, pour observer; Dispositifs de sécurité combinés avec les manipulateurs ou spécialement conçus pour être utilisés en association avec ces manipulateurs
Techniques are provided for controlling the contact force in a single-axis, force-controlled tool responsive to dynamic process variables such as tool orientation relative to the workpiece, curvature of the workpiece wear of the abrasive media and other dynamic process variables that are not otherwise controlled by a single-axis, force-controlled actuator. A control system includes sensors for determining a contact force between the tool and the workpiece along a single-axis of compliance, and one or more additional process parameters, such as an overturning moment on the tool due to the orientation of the workpiece and surface curvature, torque about an axis of rotation of the tool, etc. The control circuit uses the measurement of these additional parameters are used to determine the control force between the tool and the workpiece.
A linkage assembly to connect a tool to a robotic device. The linkage assembly includes a body and a first linkage pair with first and second links that are configured to be connected to a first section of the tool. The linkage assembly also includes a second linkage pair that includes first and second links that are configured to be connected to a second section of the tool. The first linkage pair are powered to provide a force to move the tool relative to the body. The second linkage pair supports the tool and moves with the first linkage pair. Each of the first and second linkage pairs are pivotally connected to the body and may maintain parallel positioning during the movement.
A utility coupler that includes a coupling unit and a tool unit that can be selectively engaged together. The coupling unit may include a body, a cam member, a handle, and one or more utility couplings. The tool unit may include a body, a latching pin, and one or more utility couplings. In operation, the coupling unit may be placed into a decoupled position with the handle in a first position. The coupling unit may be moved into proximity of the tool unit. The handle may be moved to a second position causing the cam member to engage with the latching pin and couple the coupling unit to the tool unit. The utility couplings engage together to pass the one or more utilities to the industrial equipment.
F16L 37/18 - Raccords serrés par excentriques ou cames tournantes
F16L 37/20 - Raccords serrés par leviers à mouvement de rotule
F16L 23/036 - Raccords à brides les brides étant raccordées par des organes tendus axialement caractérisés par les moyens de mise en tension, p.ex. colliers de serrage en forme de C ou boulons spécialement adaptés
F16L 41/00 - Tuyaux de branchement; Raccordements des tuyaux aux parois
E02F 9/22 - Entraînements hydrauliques ou pneumatiques
A motor brush quick change assembly that includes brush units and electrical spring contacts. The brush units include a carrier with a housing and a brush. The electrical spring contacts are connected to an electrical device. Each of the brush units is configured to be removably attached to the electrical device to contact one of the electrical spring contacts. The brush unit thus provide for both a mechanical and electrical connection to the electrical device. The brush units are configured to prevent the need for separate electrical leads that require separate attachment and detachment to the electrical device. This design provides for straight-forward removal and replacement that can be performed by a robotic device or an operator.
A tool changing system that includes a tool mount adapter and a tool holder. The tool mount adapter is configured to be attached to a tool and selectively engage and disengage a tool bit. The tool provides movement to the engaged tool bit to perform work on a workpiece. The tool holder is positioned in proximity to hold the tool bit when the tool bit is not engaged by the tool. The tool holder can also selectively engage and disengage the tool bit.
A compliance mechanism for holding a robotic finishing tool implements passive force control and compliance using one or more double-acting pneumatic pistons. A desired application force is set and maintained by controlling pneumatic pressure in chambers both fore and aft of the one or more double-acting pneumatic pistons. The pressures in the fore and aft chambers are dynamically controlled, e.g., in response to changes in spatial orientation of the robot arm and tool, to maintain a desired compliance force applied by the robotic finishing tool to a workpiece. An external regulator maintains the fore and aft chamber pressures, for a given spatial orientation, throughout the holder's range of compliance motion. The compliance mechanism includes a plurality of piston bores; the number of active pistons may be adjusted for a given operation, e.g., in response to the finishing tool weight.
A pneumatic robotic tool, such as grinder, sander, etc., implements passive force control and compliance using two or more double-acting pneumatic pistons distributed about a pneumatic motor within the tool housing. The multiple pistons facilitate a compact design, reducing tool stack height, as compared to prior-art, single-piston designs. In one embodiment, filtered breather vents and an air pressure equalization passage maintain ambient atmospheric pressure throughout the tool, while preventing the infiltration of dust and other particulates. In one embodiment, a hard port rigidly affixed to the tool housing is provided for at least motor supply pneumatic fluid. The motor supply air is transferred from the hard port to the pneumatic motor via a flexible pneumatic fluid tube within the tool housing. In one embodiment, the pneumatic motor discharge air is vented from the tool housing in a sealed passage that accommodates the tool compliance motion, and prevents dust infiltration.
A force/torque sensor (110, 130, 140, 150) includes a plurality of serpentine (116, 132, 142) or spiral (152) deformable beams connecting a TAP (112) and MAP (114). These classes of shapes increase the overall length of the deformable beams (116, 132, 142, 152), which reduces their stiffness. In addition to the deformable beams (116, 132, 142, 152) is a plurality of straight overload beams (118), each connected at a first end to one of the TAP (112) and MAP (114), and separated from the other of the TAP (112) and MAP (114) at the second end by an overload gap (120) of a predetermined width. Over a first range of forces and torques, strain gages (134) on the deformable beams (116, 132, 142, 152) transduce compressive and tensile strains into electrical signals, which are processed to resolve the forces and torques. Over a second range of forces and torques greater than the first range, the overload beams (118) close the overload gap (120), establishing rigid contact to both the TAP (112) and MAP (114). The stiffness of the sensor (110, 130, 140, 150) in the second range of forces and torques is greater than over the first range.
G01L 1/22 - Mesure des forces ou des contraintes, en général en faisant usage des cellules électrocinétiques, c. à d. des cellules contenant un liquide, dans lesquelles un potentiel électrique est produit ou modifié par l'application d'une contrainte en utilisant des jauges de contrainte à résistance
G01L 1/26 - Mesures auxiliaires prises, ou dispositifs utilisés en liaison avec le mesurage des forces, p.ex. pour empêcher l'influence des composantes transversales de la force, pour empêcher la surcharge
G01L 3/14 - Dynamomètres de transmission rotatifs dans lesquels l'élément transmettant le couple est autre qu'un arbre élastique en torsion
G01L 5/00 - Appareils ou procédés pour la mesure des forces, du travail, de la puissance mécanique ou du couple, spécialement adaptés à des fins spécifiques
19.
Force/torque sensor having serpentine or coiled deformable beams and overload beams
A force/torque sensor includes a plurality of serpentine or spiral deformable beams connecting a TAP and MAP. These classes of shapes increase the overall length of the deformable beams, which reduces their stiffness. In addition to the deformable beams is a plurality of straight overload beams, each connected at a first end to one of the TAP and MAP, and separated from the other of the TAP and MAP at the second end by an overload gap of a predetermined width. Over a first range of forces and torques, strain gages on the deformable beams transduce compressive and tensile strains into electrical signals, which are processed to resolve the forces and torques. Over a second range of forces and torques greater than the first range, the overload beams close the overload gap, establishing rigid contact to both the TAP and MAP. The stiffness of the sensor in the second range of forces and torques is greater than over the first range.
G01L 1/22 - Mesure des forces ou des contraintes, en général en faisant usage des cellules électrocinétiques, c. à d. des cellules contenant un liquide, dans lesquelles un potentiel électrique est produit ou modifié par l'application d'une contrainte en utilisant des jauges de contrainte à résistance
B25J 13/08 - Commandes pour manipulateurs au moyens de dispositifs sensibles, p.ex. à la vue ou au toucher
G01L 5/00 - Appareils ou procédés pour la mesure des forces, du travail, de la puissance mécanique ou du couple, spécialement adaptés à des fins spécifiques
G01L 3/10 - Dynamomètres de transmission rotatifs dans lesquels l'élément transmettant le couple comporte un arbre élastique en torsion impliquant des moyens électriques ou magnétiques d'indication
G01L 5/161 - Appareils ou procédés pour la mesure des forces, du travail, de la puissance mécanique ou du couple, spécialement adaptés à des fins spécifiques pour la mesure de plusieurs composantes de la force en utilisant des variations de résistance ohmique
A robotic tool has a longitudinal shaft, defining a longitudinal axis when the shaft is in a default, centered position. A lockout rod is moveable between first and second positions. In the first position, the lockout rod allows the longitudinal shaft to move with 360 radial degrees of compliance about the longitudinal axis. In the second position, the lockout rod limits compliance of the longitudinal shaft to only one radial angle from the longitudinal axis. In one embodiment the lockout rod is positioned adjacent (e.g., above or below) part of one ring of a 2-axis concentric ring gimbal. The lockout rod is shaped so as to not contact any part of the gimbal in the first position, allowing compliance in a full 360 radial degrees. In the second position, the lockout rod limits the motion of one ring of the gimbal, limiting compliance of the shaft to motion of the other ring, which is necessarily limited to only one radial angle. In one embodiment the lockout rod is shaped and position such that it moves between the first and second positions by rotational motion about its own longitudinal axis.
Strain gages on a robotic force/torque sensor are individually temperature compensated prior to resolving the gage outputs to estimate force and torque loads on the sensor. Thermal sensors are mounted proximate each strain gage, and the initial gate and thermal sensor outputs at a known load and temperature are obtained. The force/torque sensor then undergoes warming, and strain gage and thermal sensor outputs are again obtained. These gage and thermal sensor outputs are processed to calculate coefficients to a temperature compensation equation, such as by using a least squares algorithm. Each strain gage output is compensated using the temperature compensation equation, and the temperature-compensated outputs of the strain gages are then combined to resolve temperature-compensated force and torque values.
G01L 1/22 - Mesure des forces ou des contraintes, en général en faisant usage des cellules électrocinétiques, c. à d. des cellules contenant un liquide, dans lesquelles un potentiel électrique est produit ou modifié par l'application d'une contrainte en utilisant des jauges de contrainte à résistance
G01L 19/04 - Moyens pour compenser les effets des variations de température
22.
Robotic tool changer having over-center cam and remote power source
A robotic tool changer includes a locking mechanism that enhances safety. More particularly, the locking mechanism is an “over center” locking mechanism that maintains a constant lock force on a tool. The lock force exerted on the tool by the locking mechanism remains substantially constant, even after a motor providing power to the robotic tool changer is removed, and after the robotic tool changer experiences mechanical wear.
B23B 31/107 - Caractérisés par les dispositifs de maintien ou de serrage ou par leurs moyens d'action directe le maintien étant assuré par éléments mobiles, p.ex. des billes
B25J 15/04 - Têtes de préhension avec possibilité pour l'enlèvement ou l'échange à distance de la tête ou de parties de celle-ci
B25J 9/10 - Manipulateurs à commande programmée caractérisés par des moyens pour régler la position des éléments manipulateurs
H01L 21/677 - Appareils spécialement adaptés pour la manipulation des dispositifs à semi-conducteurs ou des dispositifs électriques à l'état solide pendant leur fabrication ou leur traitement; Appareils spécialement adaptés pour la manipulation des plaquettes pendant la fabrication ou le traitement des dispositifs à semi-conducteurs ou des dispositifs électriques à l'état solide ou de leurs composants pour le transport, p.ex. entre différents postes de travail
B25J 9/02 - Manipulateurs à commande programmée caractérisés par le mouvement des bras, p.ex. du type à coordonnées cartésiennes
B23B 31/26 - Mandrins de serrage caractérisés par le système de commande à distance des moyens de serrage utilisant des transmissions mécaniques dans la broche de travail
A robotic tool changer ensures inherently safe decoupling operation by only providing pneumatic fluid to a decouple port of a pneumatic coupling mechanism in the case that the tool changer is seated on, and properly aligned with, a tool stand. Pneumatic fluid to decouple the pneumatic coupling mechanism is routed from an air source to the tool stand. A pass-through in the tool stand returns the pneumatic fluid to a pneumatic path in the tool changer leading to a decouple port of the pneumatic coupling mechanism. Hence, the tool changer must be seated on the tool stand for the decouple port to receive pneumatic fluid to operate. Furthermore, a safety coupling is interposed on the pneumatic path between the tool stand and the decouple port. The safety coupling requires the tool changer to be seated on, and properly aligned with, the tool stand to effect the flow of pneumatic fluid—otherwise, the pneumatic fluid is bled to the atmosphere.
B23Q 3/155 - Agencements pour insérer ou retirer automatiquement les outils
B23B 31/30 - Mandrins de serrage caractérisés par le système de commande à distance des moyens de serrage utilisant des moyens hydrauliques ou pneumatiques dans le mandrin
B25J 15/04 - Têtes de préhension avec possibilité pour l'enlèvement ou l'échange à distance de la tête ou de parties de celle-ci
An axially and radially compliant deburring tool holds a commercially available end tool holder, which in turn holds a variety of commercially available interchangeable deburring end tools, such as those commercially available for the hand deburring market. The axially and radially compliant deburring tool exhibits axial compliance in response to an external force by allowing a longitudinal sleeve holding the end tool holder to move longitudinally along a longitudinal axis of the tool, against a bias force. The axially and radially compliant deburring tool exhibits radial compliance in response to an external force by interaction between a cam contact member and a concave cam surface, both under the bias force and hence operative to return the commercially available to a centered, extended position in the absence of external forces.
A robotic tool changer (10, 110) includes a locking feature, and may be made washable by sealing against fluid incursion. The tool changer (10, 110) comprises a master unit (12, 112) and one or more tool units (20, 120), and it transitions between decoupled and coupled states by rotation of one part relative to another. The rotation displaces rolling members (16, 116) in the master unit (12, 112), such as balls, from a retaining surface (44, 144) to a locking surface (46, 146) which is sized and positioned to force the rolling members (16, 116) against a coupling surface (24, 124) of the tool unit (20, 120). A deformable pin (48, 148) interposed between the retaining (44, 144) and locking (46, 146) surfaces resists movement of the rolling members (16, 116) therebetween, requiring the application of force. The pin (48, 148) remains deformed, and continues to exert a force on the rolling members (16, 116), when the robotic tool changer (10, 110) is in the coupled state, providing a locking feature which automatically and positively resists any inadvertent decoupling of the tool changer (10, 110).
B25J 15/04 - Têtes de préhension avec possibilité pour l'enlèvement ou l'échange à distance de la tête ou de parties de celle-ci
B23B 31/107 - Caractérisés par les dispositifs de maintien ou de serrage ou par leurs moyens d'action directe le maintien étant assuré par éléments mobiles, p.ex. des billes
26.
Modular pin and socket electrical connector assembly
A modular approach to an electrical power and/or signal passing utility module is presented. A universal receptacle is fixedly disposed in bores in both of first and second signal connector blocks. A threaded socket member and a nonconductive guide bushing are installed, as needed, in receptacles in the first block, and a threaded pin member is installed in corresponding receptacles in the second block. The nonconductive guide bushing insulates the sockets, and guides pin posts into the socket as the two blocks abut. A compliant member such as an o-ring provides compliance of the socket and pin assemblies in the signal connector blocks, making the assemblies self-aligning. The socket and pin assemblies are field-replaceable by use of a simple tool.
H01R 13/64 - Moyens pour empêcher, bloquer ou éviter le couplage incorrect
B21D 39/03 - Utilisation de procédés permettant d'assembler des objets ou des parties d'objets, p.ex. revêtement par des tôles, autrement que par placage; Dispositifs de mandrinage des tubes des tôles autrement que par pliage
B23P 11/00 - Assemblage ou désassemblage de pièces ou d'objets métalliques par des processus du travail du métal non prévus ailleurs
B23B 31/16 - Mandrins avec mors à action simultanée, qu'ils soient ou non réglables individuellement déplaçables radialement
H01R 13/24 - Contacts pour coopération par aboutage montés élastiquement
H01R 13/631 - Moyens additionnels pour faciliter l'engagement ou la séparation des pièces de couplage, p.ex. moyens pour aligner ou guider, leviers, pression de gaz pour l'engagement uniquement
H01R 13/426 - Fixation de manière démontable par un dispositif de retenue indépendant et élastique porté par le socle ou par le boîtier, p.ex. par un collier
B25J 15/04 - Têtes de préhension avec possibilité pour l'enlèvement ou l'échange à distance de la tête ou de parties de celle-ci
B25J 19/00 - Accessoires adaptés aux manipulateurs, p.ex. pour contrôler, pour observer; Dispositifs de sécurité combinés avec les manipulateurs ou spécialement conçus pour être utilisés en association avec ces manipulateurs
Strain gages on a robotic force/torque sensor are individually temperature compensated prior to resolving the gage outputs to estimate force and torque loads on the sensor. Thermal sensors are mounted proximate each strain gage, and the initial gate and thermal sensor outputs at a known load and temperature are obtained. The force/torque sensor then undergoes warming, and strain gage and thermal sensor outputs are again obtained. These gage and thermal sensor outputs are processed to calculate coefficients to a temperature compensation equation, such as by using a least squares algorithm. Each strain gage output is compensated using the temperature compensation equation, and the temperature-compensated outputs of the strain gages are then combined to resolve temperature-compensated force and torque values.
G01L 19/04 - Moyens pour compenser les effets des variations de température
G01L 1/22 - Mesure des forces ou des contraintes, en général en faisant usage des cellules électrocinétiques, c. à d. des cellules contenant un liquide, dans lesquelles un potentiel électrique est produit ou modifié par l'application d'une contrainte en utilisant des jauges de contrainte à résistance
G01L 3/14 - Dynamomètres de transmission rotatifs dans lesquels l'élément transmettant le couple est autre qu'un arbre élastique en torsion
A robotic tool changer in which the coupling mechanism is actuated using magnetic force is provided. In one exemplary embodiment, a robotic tool changer may include a tool unit operatively connected to a robotic tool and a master unit operative to connect to a robotic arm. The master unit may include a housing and a piston. The piston may be disposed at least partially within the housing and configured to place the master unit in one of a coupled state and a decoupled state. Further, the master unit may be operative to assume the coupled state or the decoupled state in response to altering an orientation of magnetic fields to provide a first magnetic force that moves the piston to the coupled state or provide a second magnetic force that moves the piston to the decoupled state.
A force/torque sensor (10) comprising a Tool Adapter Plate, TAP (12) connected to a Mounting Adapter Plate, TAP (14) by one or more radially-spaced, deformable beams (16) features a pair of strain gages (1-6) affixed to only one surface of each beam (16). The two strain gages (1-6) are affixed to, e.g., the top surface on either side of, and spaced away from, a neutral axis (18) of the beam (16). This enables a very compact sensor (10) design, in one embodiment, machined from a single piece of metal stock. The two strain gages (1-6) may be connected in a quarter bridge topology. In one embodiment, another pair of strain gages (1-6) is affixed to the same side of the beam (16), and the four gages (1-6) are wired in a half-bridge topology. In another embodiment, a second pair of strain gages (1-6) is affixed to the opposite side of the beam (16), and the four gages (1-6) are wired in a half-bridge topology - although this embodiment gives up some of the space and ease of manufacture advantages, it allows for electrical elimination of common-mode signal components, such as those induced by temperature drift. In one embodiment, a strain gage (1-6) is connected to a non-stressed member (37) of the sensor (10) to provide a signal for temperature calibration.
G01L 1/22 - Mesure des forces ou des contraintes, en général en faisant usage des cellules électrocinétiques, c. à d. des cellules contenant un liquide, dans lesquelles un potentiel électrique est produit ou modifié par l'application d'une contrainte en utilisant des jauges de contrainte à résistance
B25J 13/08 - Commandes pour manipulateurs au moyens de dispositifs sensibles, p.ex. à la vue ou au toucher
G01L 5/16 - Appareils ou procédés pour la mesure des forces, du travail, de la puissance mécanique ou du couple, spécialement adaptés à des fins spécifiques pour la mesure de plusieurs composantes de la force
30.
Force and torque sensor having redundant instrumentation and operative to detect faults
A force/torque sensor includes a number n of deformable beams connecting the TAP to the MAP, wherein n≥4. At least four of the n deformable beams are instrumented with strain gages affixed to surfaces of the beams, such that each beam outputs two gage signals. The eight gage signals are grouped into four sets of six gage signals, such that each set includes the gage signals from three of the four instrumented beams. Each set of six gage signals is multiplied by a calibration matrix to yield a set of six force and torque values. The four sets of force and torque values are compared. If one set disagrees with the other three by greater than a predetermined tolerance, a sensor fault is signaled.
G01L 5/00 - Appareils ou procédés pour la mesure des forces, du travail, de la puissance mécanique ou du couple, spécialement adaptés à des fins spécifiques
B25J 13/08 - Commandes pour manipulateurs au moyens de dispositifs sensibles, p.ex. à la vue ou au toucher
B25J 19/00 - Accessoires adaptés aux manipulateurs, p.ex. pour contrôler, pour observer; Dispositifs de sécurité combinés avec les manipulateurs ou spécialement conçus pour être utilisés en association avec ces manipulateurs
G01L 1/22 - Mesure des forces ou des contraintes, en général en faisant usage des cellules électrocinétiques, c. à d. des cellules contenant un liquide, dans lesquelles un potentiel électrique est produit ou modifié par l'application d'une contrainte en utilisant des jauges de contrainte à résistance
G01L 3/10 - Dynamomètres de transmission rotatifs dans lesquels l'élément transmettant le couple comporte un arbre élastique en torsion impliquant des moyens électriques ou magnétiques d'indication
G01L 25/00 - Test ou étalonnage des appareils pour la mesure des forces, du couple, du travail, de la puissance ou du rendement mécanique
31.
Compact robotic force/torque sensor including strain gages
A force/torque sensor comprising a Tool Adapter Plate (TAP) connected to a Mounting Adapter Plate (TAP) by one or more radially-spaced, deformable beams features a pair of strain gages affixed to only one surface of each beam. The two strain gages are affixed to, e.g., the top surface on either side of, and spaced away from, a neutral axis of the beam. This enables a very compact sensor design, in one embodiment, machined from a single piece of metal stock. The two sensors may be connected in a quarter bridge topology. In one embodiment, another pair of strain gages is affixed to the same side of the beam, and the four gages are wired in a half-bridge topology. In another embodiment, a second pair of strain gages is affixed to the opposite side of the beam, and the four gages are wired in a half-bridge topology—although this embodiment gives up some of the space and ease of manufacture advantages, it allows for electrical elimination of common-mode signal components, such as those induced by temperature drift. In one embodiment, a strain gage is connected to a non-stressed member of the sensor 10 to provide a signal for temperature calibration.
G01L 1/22 - Mesure des forces ou des contraintes, en général en faisant usage des cellules électrocinétiques, c. à d. des cellules contenant un liquide, dans lesquelles un potentiel électrique est produit ou modifié par l'application d'une contrainte en utilisant des jauges de contrainte à résistance
G01L 3/10 - Dynamomètres de transmission rotatifs dans lesquels l'élément transmettant le couple comporte un arbre élastique en torsion impliquant des moyens électriques ou magnétiques d'indication
G01N 3/08 - Recherche des propriétés mécaniques des matériaux solides par application d'une contrainte mécanique par application d'efforts permanents de traction ou de compression
B25J 13/08 - Commandes pour manipulateurs au moyens de dispositifs sensibles, p.ex. à la vue ou au toucher
G01L 5/16 - Appareils ou procédés pour la mesure des forces, du travail, de la puissance mécanique ou du couple, spécialement adaptés à des fins spécifiques pour la mesure de plusieurs composantes de la force
A compliance compensator apparatus provides a mechanically compliant coupling between, e.g., a robot arm or robotic tool and a mechanical load. The compliance compensator apparatus comprise a base component and a compliance component attached to the base component and independently moveable in several aspects. The compliance component may move, with respect to the base component, axially, transversely, rotationally, and skew, in response to mechanical force from an engaged load. When the load is disengaged, the compliance compensator apparatus returns to a reset position wherein the compliance component is spaced apart from, but parallel to, the base component.
B23P 19/00 - Machines effectuant simplement l'assemblage ou la séparation de pièces ou d'objets métalliques entre eux ou des pièces métalliques avec des pièces non métalliques, que cela entraîne ou non une certaine déformation; Outils ou dispositifs à cet effet dans la mesure où ils ne sont pas prévus dans d'autres classes
F16F 3/04 - Ensembles de ressorts constitués par plusieurs ressorts, p.ex. pour réaliser une caractéristique d'élasticité voulue avec ressorts en acier ou faits d'un autre matériau, ayant une friction intérieure faible composés uniquement de ressorts enroulés
F16F 13/00 - Ensembles comportant des ressorts du type non à fluide ainsi que des amortisseurs de vibrations, des amortisseurs de chocs ou des ressorts à fluide
In an inherently safe robotic tool changer, a master unit couples to a tool unit via a first power source, and decouples from the tool unit using a separate, second power source. The second power source is only available when an attached tool is safely disposed in a tool stand. In embodiments where the first power source is not selectively applied, such as the constant bias provided by a spring, a detent mechanism maintains the master unit in a decoupled state when the master unit is removed from the tool unit. The detent mechanism allows the master unit to couple to a different tool unit upon physically abutting the new tool unit.
B23B 31/30 - Mandrins de serrage caractérisés par le système de commande à distance des moyens de serrage utilisant des moyens hydrauliques ou pneumatiques dans le mandrin
B23B 31/107 - Caractérisés par les dispositifs de maintien ou de serrage ou par leurs moyens d'action directe le maintien étant assuré par éléments mobiles, p.ex. des billes
B25J 15/04 - Têtes de préhension avec possibilité pour l'enlèvement ou l'échange à distance de la tête ou de parties de celle-ci
B23Q 1/00 - Eléments composant la structure générale d'un type de machine, et plus spécialement gros éléments fixes
34.
ROBOTIC TOOL CHANGER WITH TOOL STAND DECOUPLE POWER SUPPLY
A robotic tool changer (10) ensures inherently safe operation by separating power sources for the "couple" and "decouple" operations of its coupling mechanism (16). The power for the decouple operation is available only when an attached robotic tool is safely disposed in its tool stand (48). Once the robotic tool leaves the tool stand (48), there is no power supplied to the coupling mechanism (16) of the robotic tool changer (10) to decouple the robotic tool from a robot arm. Accordingly, it is impossible for the robotic tool to inadvertently become disengaged from the robot arm - even if software were to erroneously assert a DECOUPLE signal, or otherwise initiate a decouple operation. Furthermore, since the design is inherently safe, neither interlock circuits, the redundancy of such circuits, nor the extensive and complex monitoring circuits necessary to ensure their proper operation, are necessary.
Alignment modules attached to a robotic tool changer assist spatial orientation and alignment of a robot arm relative to a robotic tool for location training. A three-axis spatial orientation sensor is first attached to an alignment module affixed to a tool unit. The sensor is “zeroed,” or calibrated to the spatial orientation of the tool unit. The sensor is transferred to a corresponding surface of an alignment module affixed to a master unit. The orientation of the robot arm is adjusted to eliminate sensor error signals indicating deviations from the zeroed orientation of the tool unit. An optical signal, such as a cross line laser beam, is then projected between the alignment modules. The x- and y-axis position of the robot arm is adjusted to align the optical signal with alignment markings. When the master and tool units are aligned, the robot arm is advanced in the z-axis direction until the master unit abuts the tool unit.
G06F 19/00 - Équipement ou méthodes de traitement de données ou de calcul numérique, spécialement adaptés à des applications spécifiques (spécialement adaptés à des fonctions spécifiques G06F 17/00;systèmes ou méthodes de traitement de données spécialement adaptés à des fins administratives, commerciales, financières, de gestion, de surveillance ou de prévision G06Q;informatique médicale G16H)
B23Q 3/155 - Agencements pour insérer ou retirer automatiquement les outils
B23Q 3/18 - Dispositifs permettant de maintenir, supporter ou positionner les pièces ou les outils, ces dispositifs pouvant normalement être démontés de la machine pour positionner uniquement
A tool changer comprising a master module and a tool module includes a rapid-connect communication bus between the master and tool modules. A unique tool identification number, along with other tool-related information, may be transmitted from the tool module to the master module within about 250 msec of the master and tool modules coupling together. The master module includes a robotic system communications network node connected to the rapid-connect communication bus, and operative to transmit data between the tool and the network via the communication bus. The need for a separate network node in the tool module is obviated, reducing cost and reducing the start-up time required to initialize such a network node upon connecting to a new tool. The rapid-connect communication bus may be a serial bus.
G06F 19/00 - Équipement ou méthodes de traitement de données ou de calcul numérique, spécialement adaptés à des applications spécifiques (spécialement adaptés à des fonctions spécifiques G06F 17/00;systèmes ou méthodes de traitement de données spécialement adaptés à des fins administratives, commerciales, financières, de gestion, de surveillance ou de prévision G06Q;informatique médicale G16H)
A compensation device configured to be positioned between a robotic arm and a robotic tool. The device may be configured to directly attach to the tool, or may be configured to be positioned away from the tool. The device generally includes a first section that connects to the robotic arm and a second section that connects to the tool. The second section is movable relative to the first section to provide for the tool to be positioned at various orientations. The second section may comply rotationally about a first axis. The second section may be movable in a second plane. In one embodiment, the second plane is perpendicular to the first axis.
F16D 41/08 - Roues libres ou embrayages à roue libre avec organes d'accouplement intermédiaires d'arrêt entre une surface intérieure et une surface extérieure avec moyens de modifier le fonctionnement en roue libre
A compensation device that is positioned between a robot and a robotic tool. The device 10 generally includes a first section that connects to the robot and a second section that connects to the tool. The second section is movable relative to the first section for the tool to comply to accommodate variations in its positioning. The second section 12 may comply rotationally about x, y, and z orthogonal axes relative to the first section.
A utility coupler comprises a coupling unit that is coupled to a tool unit via the reciprocal linear actuation of a hooking cam member in the coupling unit engaging a latching pin in the tool unit. The hooking cam member includes a composite cam surface operative to couple and hold the two units together as the latching pin engages different surfaces of the composite cam surface. Failsafe features prevent the inadvertent decoupling of the units.
A robotic tool changer removably attaches a robotic tool to a robotic arm. The changer includes a tool module connected to the robotic tool, and a master module connected to the robotic arm. To attach and detach the robotic tool, the changer couples and uncouples the tool module and the master module. A master electrical signal module (ESM) affixes to the master module and a tool ESM affixes to the tool module. In accordance with design requirements, the changer applies the same power supply to both the master ESM and the tool ESM. The changer, however, selectively suppresses application of the power supply to the tool ESM, while maintaining application of the power supply to the master ESM, during the coupling or uncoupling of the master module and the tool module. In doing so, the changer enables such coupling and uncoupling, while also preventing the formation of transient electric arcs.
H01R 13/53 - Socles ou boîtiers pour dures conditions de service; Socles ou boîtiers avec des moyens pour éviter l'effet couronne ou l'amorçage d'un arc
H01R 13/70 - Association structurelle avec des composants électriques incorporés avec interrupteur incorporé
H01H 9/54 - Circuits non adaptés à une application particulière du dispositif de commutation non prévus ailleurs
H01R 13/703 - Association structurelle avec des composants électriques incorporés avec interrupteur incorporé actionné par l'engagement ou le retrait des pièces de couplage
B25J 19/00 - Accessoires adaptés aux manipulateurs, p.ex. pour contrôler, pour observer; Dispositifs de sécurité combinés avec les manipulateurs ou spécialement conçus pour être utilisés en association avec ces manipulateurs
A manual robotic tool changer provides a compact, lightweight means to manually selectively couple a robotic tool, such as a surgical tool, to a robot arm. The tool changer includes numerous safety features to prevent inadvertent decoupling of the robotic tool. These include a dual-button handle locking mechanism operative to lock the tool changer closed in the fully coupled position, and requiring simultaneous actuation of both of two latch buttons to unlock; a one-way clutch mechanism that prevents rotation of the coupling mechanism towards the decoupled position, unless the handle is actuated to unlock the tool changer; and a spring biasing the tool changer to an at least partially coupled state when no force is applied to the handle, thus requiring a positive force against the spring, moving the handle to a fully open position, to insert or remove a robotic tool.
A robotic tool changer removably attaches a robotic tool to a robotic arm. The changer includes a tool module connected to the robotic tool, and a master module connected to the robotic arm. To attach and detach the robotic tool, the changer couples and uncouples the tool module and the master module. A master electrical signal module (ESM) affixes to the master module and a tool ESM affixes to the tool module. In accordance with design requirements, the changer applies the same power supply to both the master ESM and the tool ESM. The changer, however, selectively suppresses application of the power supply to the tool ESM, while maintaining application of the power supply to the master ESM, during the coupling or uncoupling of the master module and the tool module. In doing so, the changer enables such coupling and uncoupling, while also preventing the formation of transient electric arcs.
A manually actuated robotic tool changer includes a first housing having a generally cylindrical piston with a central axis partially extending from the first housing, the piston rotatable about the axis. A plurality of tabs are disposed about the circumference of a portion of the piston extending from the first housing. A second housing has a bore to receive a portion of the piston. A plurality of locking lugs are disposed about the bore. The tool changer is manually actuated from an unlocked position wherein the piston assumes a position with respect to the first housing such that the extending portion of the piston may be moved within the bore with the tabs moving between the locking lugs, to a locked position wherein the piston is rotated with respect to the first housing such that the tabs move beneath the locking lugs to lock the first and second housings together.
A manually actuated robotic tool changer includes a first housing (12) having a generally cylindrical piston (16) with a central axis partially extending from the first housing, the piston being rotatable about the axis. A plurality of tabs (18) are disposed about the circumference of a portion of the piston extending from the first housing. A second housing (14) has a bore to receive a portion of the piston. A plurality of locking lugs (42) are disposed about the bore. The tool changer is manually actuated from an unlocked position wherein the piston assumes a position with respect to the first housing such that the extending portion of the piston may be moved within the bore with the tabs moving between the locking lugs, to a locked position wherein the piston is rotated with respect to the first housing such that the tabs move beneath the locking lugs to lock the first and second housings together.
A manually actuated robotic tool changer (14) comprises master and tool units (18), each adapted to be connected to a different one of a robotic arm and a robotic tool. The tool changer includes a plurality of rolling members (26) retained in one of the units and a piston (16) mounted in one of the units and moveable in an axial direction. The piston includes a multi-faceted cam surface (40) including an initial contact surface (42), a locking surface (46), and a failsafe surface (44) interposed between the initial contact surface and the locking surface. When the piston is in a locked position in the tool changer, the cam surface is operative to contact the rolling members in one of the units and to urge each rolling member against a surface of the other unit to couple the master and tool units together.
B25J 15/04 - Têtes de préhension avec possibilité pour l'enlèvement ou l'échange à distance de la tête ou de parties de celle-ci
B23B 31/107 - Caractérisés par les dispositifs de maintien ou de serrage ou par leurs moyens d'action directe le maintien étant assuré par éléments mobiles, p.ex. des billes
A manually actuated robotic tool changer comprises master and tool units, each adapted to be connected to a different one of a robotic arm and a robotic tool. The tool changer includes a plurality of rolling members retained in one of the units and a piston mounted in one of the units and moveable in an axial direction. The piston includes a multi-faceted cam surface including an initial contact surface, a locking surface, and a failsafe surface interposed between the initial contact surface and the locking surface. When the piston is in a locked position in the tool changer, the cam surface is operative to contact the rolling members in one of the units and to urge each rolling member against a surface of the other unit to couple the master and tool units together.
B25J 15/04 - Têtes de préhension avec possibilité pour l'enlèvement ou l'échange à distance de la tête ou de parties de celle-ci
B23B 31/107 - Caractérisés par les dispositifs de maintien ou de serrage ou par leurs moyens d'action directe le maintien étant assuré par éléments mobiles, p.ex. des billes
47.
Rotating coupling for robotic tool changer with actuation mechanism
In a robotic tool changer, a rotating cam surface ring having a plurality of surfaces formed therein urges a plurality of ball members in one tool coupling unit radially to contact a coupling surface in the other tool coupling unit. Mechanical energy captured and stored upon decoupling the units is used by an actuation mechanism, upon manual initiation, to at least partially automatically couple the two units by partially rotating the rotating cam surface ring. Further manual rotation of the cam member exerts a radial force through the ball members onto the coupling surface. A component of that force is directed by the coupling surface toward the opposite tool coupling unit, locking the two units together.
A linearly actuated switch assembly is adjustably disposed in a housing stem bore of a robotic crash protector device. An actuation plate is disposed over the central bore of the contact surface. As the piston moves toward the housing base in response to a crash force or torque applied to the actuator, the actuation plate moves in an axial direction, and contacts and actuates the switch. The actuation plate is biased towards the contact surface by an actuation spring disposed between the actuation plate and a spring plate that is rigidly affixed to the housing stem. This arrangement allows the actuation plate to “float” with respect to the fixed spring plate. In particular, the actuation plate may assume the orientation of the piston, which may be canted from its default orientation—normal to the device central axis—by uneven application of force by the actuator.
G05B 19/19 - Commande numérique (CN), c.à d. machines fonctionnant automatiquement, en particulier machines-outils, p.ex. dans un milieu de fabrication industriel, afin d'effectuer un positionnement, un mouvement ou des actions coordonnées au moyen de données d'u caractérisée par systèmes de commande de positionnement ou de commande de contournage, p.ex. pour commander la position à partir d'un point programmé vers un autre point ou pour commander un mouvement le long d'un parcours continu programmé
H02H 3/00 - Circuits de protection de sécurité pour déconnexion automatique due directement à un changement indésirable des conditions électriques normales de travail avec ou sans reconnexion
A robotic tool changer having a master unit and a tool unit adapted to be coupled together. Movably mounted in the master unit of the robotic tool changer is a piston that is movable between locked and unlocked positions. The piston includes a contact area having an unlocking surface, a failsafe surface and a locking surface. Also provided is a series of rolling members contained within a retention area that are actuated by the piston to lock the master unit to the tool unit. For example, the piston engages the rolling members and urges them into a locked relationship with a bearing race that forms a part of the tool unit. To prevent the inadvertent or accidental movement of the piston from the locked position to the unlocked position, the piston is provided with a retarding surface generally disposed between the locking surface and the unlocking surface on the piston for retarding the movement of the piston as the piston moves from the locked position to the unlocked position.
G06F 19/00 - Équipement ou méthodes de traitement de données ou de calcul numérique, spécialement adaptés à des applications spécifiques (spécialement adaptés à des fonctions spécifiques G06F 17/00;systèmes ou méthodes de traitement de données spécialement adaptés à des fins administratives, commerciales, financières, de gestion, de surveillance ou de prévision G06Q;informatique médicale G16H)
A robotic tool changer comprises first and second units, operative to be separately attached to a robot and a robotic tool, and further operative to be selectively coupled together and decoupled. The first and second units are coupled and decoupled by an electric motor. Power from the electric motor may be applied to couple and decouple the first and second units in a variety of ways.
In a robotic tool coupler, a rotating cam member having a plurality of surfaces formed therein urges a plurality of ball members in one tool coupling unit radially to contact an angled surface in the other tool coupling unit. Further rotation of the cam member exerts a radial force through the ball members onto the angled surface. A component of that force is directed by the angled surface toward the opposite tool coupling unit, locking the two units together. The cam member may include a failsafe surface and/or a failsafe lobe to maintain the two units locked together in the event of a loss of power to positively actuate the cam member.
A robotic tool changer having a master unit and a tool unit adapted to be coupled together. Movably mounted in the master unit of the robotic tool changer is a piston that is movable between locked and unlocked positions. The piston includes a contact area having an unlocking surface, a failsafe surface and a locking surface. Also provided is a series of rolling members contained within a retention area that are actuated by the piston to lock the master unit to the tool unit. For example, the piston engages the rolling members and urges them into a locked relationship with a bearing race that forms a part of the tool unit. To prevent the inadvertent or accidental movement of the piston from the locked position to the unlocked position, the piston is provided with a retarding surface generally disposed between the locking surface and the unlocking surface on the piston for retarding the movement of the piston as the piston moves from the locked position to the unlocked position.
G06F 19/00 - Équipement ou méthodes de traitement de données ou de calcul numérique, spécialement adaptés à des applications spécifiques (spécialement adaptés à des fonctions spécifiques G06F 17/00;systèmes ou méthodes de traitement de données spécialement adaptés à des fins administratives, commerciales, financières, de gestion, de surveillance ou de prévision G06Q;informatique médicale G16H)
A tool changer comprising a master module and a tool module includes a rapid-connect communication bus between the master and tool modules. A unique tool identification number, along with other tool-related information, may be transmitted from the tool module to the master module within about 250 msec of the master and tool modules coupling together. The master module includes a robotic system communications network node connected to the rapid-connect communication bus, and operative to transmit data between the tool and the network via the communication bus. The need for a separate network node in the tool module is obviated, reducing cost and reducing the start-up time required to initialize such a network node upon connecting to a new tool. The rapid-connect communication bus may be a serial bus.
G06F 19/00 - Équipement ou méthodes de traitement de données ou de calcul numérique, spécialement adaptés à des applications spécifiques (spécialement adaptés à des fonctions spécifiques G06F 17/00;systèmes ou méthodes de traitement de données spécialement adaptés à des fins administratives, commerciales, financières, de gestion, de surveillance ou de prévision G06Q;informatique médicale G16H)
A quick disconnect tooling apparatus for releasably latching an end effector tool to a manipulator. The present invention provides a base module connectable to a manipulator, and a tool module connectable to the end effector tool. A power source coupling has a first portion coupled to the base module, and a second portion coupled to the tool module, wherein the first and second portions of the power source coupling may cooperatively engage one another to allow for the passing of power between the manipulator and the end effector tool. A releasable latch is connected to the base module and is moveable between a latched position, wherein the latch cooperatively engages a latch pin connected to the tool module to secure the tool module to the base module and allow the first and second portions of the power source coupling to communicate with one another, and an unlatched position, wherein the releasable latch does not engage the latch pin thereby allowing the base module and the tool module to be disconnected and the first and second portions of the power source coupling to be disconnected.
B66C 1/00 - Eléments ou dispositifs de prise de la charge adjoints aux mécanismes de levage, de descente ou de halage, ou adaptés pour être utilisés avec ces mécanismes et transmettant les efforts à des articles ou à des groupes d'articles
B66C 3/00 - Eléments ou dispositifs de prise de la charge adjoints aux mécanismes de levage ou de descente ou adaptés pour être utilisés avec ces mécanismes et destinés principalement à transmettre les efforts de levage à des matériaux en vrac; Bennes preneuses
The non-axial force exerted on a pneumatic tool by a non-axial air supply is balanced to allow for uniformly radially distributed compliance forces on the tool. An annular air ring is disposed around the pneumatic tool, covering an air inlet port. Air is supplied by any route to a first air passage that supplies the air to the interior of the annular air ring, exerting a force on the annular air ring. Air flows in the annular space of the air ring, entering the tool air inlet port to drive the pneumatic tool. One or more second air passages are connected to the annular air ring in an even radial distribution. Each second air passage is connected to the air source, or terminates in an air blockage, creating a column of pressurized air that exerts a force on the annular air ring equal to the first air passage. The forces exerted on the air ring are thus balanced with respect to the axis of the tool.
A Force/Torque (FT) sensor includes memory for storing calibration data associated with the FT sensor. Force and torque analog signals are output to a data acquisition (DAQ) system. The digital calibration data is output to the DAQ system as a digital bitstream comprising a series of predetermined voltage levels driven for predetermined durations. The DAQ system interprets the series of voltage levels on the calibration input as a digital bitstream, receives and quantizes the force/torque signals, and calibrates the force/torque signals using the calibration data. Alternatively, the calibration signals may be routed to a standard serial port on the DAQ system. For small form factor FT sensors, the calibration data may be stored in an associated power supply unit.